NC Doors is a family-owned and-operated Australian company. Barry, David and Ian Drewitt have been designing and manufacturing quality custom-made commercial and residential timber doors and door frames in their Wauchope (NSW) factory since 2002.
COMPANY HISTORY
To ensure a millimetre-perfect fit, NC Doors digitally ‘profiles’ (measures) each door frame onsite, or takes the dimensions from CAD drawings.
The data is then programmed and downloaded into one of our two 5-axis routing machines, which precisely size each handmade door panel and cuts out hinges, handles, lock and other hardware in minutes – far quicker and more accurately than can be done by hand by a carpenter working onsite.
Installation is so easy our doors can be hung by nontrade workers or a home renovator.
We can also paint or stain your doors and pre-fit hardware from leading suppliers , ready to be delivered and installed in a fraction of the usual time.
NC Doors is a family-owned and -operated Australian company. Barry, David and Ian Drewitt have been designing and manufacturing quality custom-made commercial and residential timber doors and door frames in their Wauchope (NSW) factory since 2002.
The brothers began installing doors in the 1980s, but saw an opportunity to revolutionise custom door design, production and installation by investing in computer-driven systems.
Their custom-made doors can be installed quickly and easily by non-trade labour, saving you time and money.
PRODIM PROFILING DOORS
Our custom-made profiled doors are manufactured to any size and design with all hardware cutouts removed.
That means we can supply your doors painted or stained and pre-fit the selected hardware.
So, they arrived ready to be quickly screwed on (by our team or yours) for a millimetre-perfect fit every time!
No costly on-site carpentry or painting required
No rubbish or sawdust to clean up
No toxic MDF dust left behind to contaminate site
We CAD-profile every frame on the job site, ensuring each door will be a perfect fit.
Next, the doors are precisely sized and shaped, with all the hinges and hardware cutouts removed, elimination hours of costly carpentry.
We can incorporate any face designs or special feature, local type of hardware.
We can pre-fit the hinges and add a primer coat so our experienced installers can hang then even more quickly plus theres no dust to clean up or waste to remove later.
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REASONS WHY NC DOORS IS THE RIGHT CHOICE FOR EVERY PROJECT
WE GUARANTEE THE LOWEST SUPPLY & INSTALLATION PRICE
The true cost of a door includes the unit price and installation. Competitors’ doors require extra carpentry, but NC Doors come prefitted, saving time and money.
MONEY-SAVING SUPPLY OPTIONS, INCLUDING DIY
Our cad-profiled doors are ‘hardware-ready’ for quick installation. We can also pre-fit hardware, prime or paint them, and your team can easily install each door, saving even more time.
QUALITY REALLY DOES MATTER
We custom-make doors to your specifications using premium, sustainability sourced materials. Backed by a five-year warranty, our doors are crafted by skilled joiners for quality you can trust
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A REPLACEMENT IS JUST A PHONE CALL AWAY
We keep a complete digital record of every door we make. If one is damaged, we can quickly produce an exact replacement with just a phone call.
OUR KNOW-HOW WILL ENSURE A BRILLIANT RESULT
With 20 years in door design and 30 in installation, we offer expert advice and solutions to save you time and money
Custom-Made
CUSTOM SOLID CORE DOORS
Any size up to 3m x 1.5m
• HMR particle core construction
• All doors are of balanced construction
• Meranti Edges (60mm to & bottom)
• Maple edges for external doors & wet areas
• Doors up to 3m high x 1.5m wide available in PLY MDF or Dura-coat
• High-quality face finishes in MDF, MDF XP, Ply, Dura-coat, or your choice of veneers
• All standard door thicknesses 24mm to 70mm
• Bonded with high-strength X-Linked exterior PVA adhesive
• Extras - see our components list
• Glazing see glazing options list
NB: No MDF rails are used in our doors.
*Manufactured in accordance with AS 2688-1984
FIRE RATED DOOR
We offer a complete fire door service:
Manufacture
Installation
Certification
Repairs
Maintenance
• Fire compliance – FIRECORE PTY LTD
• Fire Door inspections service (AS1851-2012)
• Maintenance of fire doors and passive fire systems
• Advice on the replacement of fire doors containing asbestos
• All fire doors as manufactured to AS1905.12015 & tested in Accordance with AS1530.4 - 2014
And, we also remove and safely dispose of your old fire doors.
PAPER CELL CORE DOORS
• High-density paper cells
• Meranti Edges (60mm to & bottom)
• Meranti Edges for external doors and wet area doors
• HMR Particle Core Blocks
• 5 High-quality face finishes: MDF, MDF XP, Ply, Dura-coat, or your choice of veneers
• Door thicknesses from 24mm to 70mm
• Bonded with high-strength X-Linked exterior PVA adhesive
NB: No MDF rails are used in our doors.
*Manufactured in accordance with AS 2688-1984
POLY CORE™ DOORS
The sound choice...
With an acoustic value of RW30 our Polycore doors are ideal for any residential or commercial building in particular strata apartments, Nursing Homes, Hospitals and Medical Centres.
• High-density Polystyrene Core cell
• Meranti Edges (60mm to & bottom)
• Meranti Edges for External Doors and wet area doors
• HMR Particle Core Blocks
• Available in PLY MDF or Dura coat
• High-quality face finishes in MDF, MDF XP, Ply, Dura-coat, or your choice of veneers. Any door thickness 24mm to 70mm
• Bonded with high-strength X-Linked exterior PVA woodworking adhesive
NB: No MDF rails are used in our doors.
*Manufactured in accordance with AS 2688-1984
POLY CORE ENERGY EFFICIENT SYSTEM™
The trademarked NC ENERGY EFFICIENT DOOR SYSTEM® developed by NC DOORS is a cost-effective solution to rapidly rising energy costs. At the same time it also provides better acoustic containment. For builders, the System is quick and easy to install it offers significant savings on installation costs. In short, it’s a Door System that’s better all round.
At the heart of the System is the semi rigid NC POLYCORE DOOR® - a lightweight internal door up to 4 x better insulator than a traditional hollow paper core door (as tested by the CSIRO*). This is integrated with a precision made door frame, timber or metal, with quality LORIENT door seals (all round). The system can be supplied in knock down packs for easy assembly on-site or as a pre-hung door system delivered in the frame with all the necessary door hardware. NC DOORS is a custom door manufacturer and is able to supply the doors in any number of design and door face finishes with recessed and glazing panel options. A full fitting service is also available.
POLYCORE®
DOOR DROP SEAL ALL ROUND FRAME SEAL
DOUBLE TIMBER RAILS
CUSTOM OVERSIZE DOORS
• NC Doors structural design oversize doors
• Designed for feature cavity units
• Designed to multiples of varying applications
• Residential Entry doors
• Specific structure designed for external high weathered areas
• Quality materials used in all designs
• Doors are of Balanced construction
Oversize Doors In Accordance to as 2688-1984
SECURE DOORS
• All doors are of Balanced Construction
• High quality Face Finishes: MDF, MDF XP, Ply, Dura-coat, selected Veneers
• Selected Cores to suit all application
• Multiple door thicknesses from 24mm to 70mm can be provided
• Maple Edges for External & wet area doors
• All doors are custom made any size is available
• Doors up to 3000 height x 1500 wide available in PLY MDF or DURA COAT
• High Strength X-Linked exterior PVA woodworking adhesive
• Doors color bond sheeted and capped
• Metal sheeted and capped
• Anti ligature hardware supplied and fitted
All doors constructed AS 2688-1984
HERITAGE DOORS
• All Doors are of balanced Constructed
• Custom Built Doors
• Selected Materials Used
• Replication Of Existing Heritage Doors
• Quality Installation
• Select Hardware
CUSTOM ENTRY DOORS
• Doors are of Balanced construction
• Custom designs
• High Quality Fabrication
• Quality Select Veneers
• Superior Hardware supplied - ZANDA
• Professional Installation
• CNC hardware preps in doors
All doors constructed as to AS2688-1984
TIMBER VENEER DOORS
• Quality Select Veneers
• Custom design door sets
• Quality components used in all construction
• All doors are of balanced construction
• CNC hardware preps into doors
All doors constructed as to AS2688-1984
ACOUSTIC DOORS
• High density PYRO Panel PAC Core
• KD Hardwood rails
• High Quality MDF facing
• RW40 – RW44 Ratings achieved
• All can be profiled
• All compliant Lock Preps
• All doors are custom made any size is available
• High Strength X-Linked exterior PVA woodworking adhesive
• No MDF Rails used in construction of these doors
• PYRO Panel compliant hardware used on all doors
ROBE MAKERS SETS
• Custom design door sets
• Quality COWDROY Robe make tracks & fitting
• Superior Hardware used ZANDA
• Professional Installation
• CNC hardware preps into doors
• Quality components used in all construction
• All doors are of balanced construction
All doors constructed as to AS2688-1984
CAVITY UNITS
• Solid or Hollow core units
• Acoustic or Thermal units
• Double or Single (flat pack)
• Stacker units
• Oversized units
• Disability compliant
All custom-made
Non-standard sizes
Any wall thickness
Flat packs or pre-hung in profiled frame
BI-FOLD UNITS
• All doors are custom made any size is available
• Quality finishes MDF, Ply, Dura-coat
• Select Veneers
• Glazed panels
• Acoustic seals if required
• Quality COWDROY componentry
• Select Door Hardware – Zanda
• Many different designs
BARN SLIDER DOOR SETS
• Custom designed doors made to suit all openings
• Quality components used in all construction
• COWDROY Barn slider componentry
• Superior Hardware used ZANDA
• Professional Installation
• CNC hardware preps into doors
• All doors are of balanced construction
All doors constructed as to AS2688-1984
PRE–INSTALLED DOORS IN METAL FRAMES
Doors pre-hung in metal frames allowing complete product to be install cost free & mess free on site.
• Compliant Fire door sets
• All doors are of balanced construction
• FIRECORE PTY LTD – Certified
• Compliant hardware CNC prepped
• Quality Materials used
• Select Fire Rated hardware
• All frames are Core Filled as to As1905.1
Fire Doors Tested and manufactured to AS1905.12015 in accordance with AS1530.4-2014
TIMBER JAMBS
Custom-made for commercial or residential buildings.
To ANY SIZE in your choice of ANY hardwood of softwoods timber, all sustainably sourced and kiln-dried for strength and durability.
Fully assembled
Ready-to-install
INTERNAL AND EXTERNAL TIMBER JAMBS
FJ Pine Jambs:
Standard sizes - 90mm, 110mm, 116mm, 119mm, 125mm, 138mm, 163mm, 185mm, 235mm, and 285mm, and any custom size.
Meranti Jambs:
Standard sizes - 119mm,138mm, 163mm, 185mm, and any custom size.
Flat Pack Jamb with hinge & striker preps included
CUSTOM PRE-INSTALLED TIMBER JAMB / DOOR SETS
AS 2689 -1984 Timber Door Sets
AS 1909 - 1984 Installation of Timber Door Sets
• Top Notch Timber Jambs
• Plantation Timbers Used
• External Meranti (Entry Sets)
• Internal (Plantation Radiata Pine)
• Kiln Dried Hardwood Frames
• Fully Assembled
• Knock Down
• Custom Sizes
• All Hinge & Striker Preps
• Ready To Install
POLY CORE CLIMATE CONTROL SHUTTERS
• Available in four styles:
- Hinged
- Bi-fold
- Sliding
- Fixed
• Blade sizes 64mm & 90mm
• 25-year Warranty (Conditions apply).
• Ultra clear control (exclusive to Thermalite).
Incorporating a Thermalite polymer core, Climate Control Shutters provide 2-3 times the thermal insulation of wood or vinyl shutters. They’re also water resistant, non- toxic and act as a fire retardant.
Unlike most PVC shutters, our shutters are moisture resistant, making them perfect for internal or external use, including humid and wet areas, such as bathrooms.
The panels are delivered in a flat pack precisely sized to the window reveal and painted in the chosen colour.
Recessed pull handles, adjustable rollers, pelmet guides, thermal seals and recessed locks (if required) are fitted in the factory. Installation is simple: Screwing on the bottom track and top pelmet can be done by non-trade qualified person or handyman before the shutter panels are lifted and fitted into the top and bottom tracks. Minor adjustments can be made to the rollers to ensure a perfect seal.
ARCHITECTURALLY DESIGNED CUSTOM DOORS
Doors are client or architectural design to unusual applications
• Balanced construct
• Custom designs
• High Quality Fabrication
• Quality Select Veneers
RESIDENTIAL CATALOGUE
NC Doors created our door collections to help you choose the perfect style for your home. But, if you don’t see one you love among the modern, classic or heritage designs, we can create a bespoke design that’s sure to make a truly stunning first impression with visitors.