Pump Industry Summer 2022 Digital Edition

Page 50

WASTEWATER

mitigation measures for critical process equipment, including service water boosters, located on mezzanine levels. Diesel storage tanks for the backup generators and site blowers were also raised as part of the project.” Mr Maric said Urban Utilities and Ventia used a collaborative, innovative approach to complete the important project. “To make the process as safe and efficient as possible we built the prefabricated switchroom off site and moved it into position with a 350-tonne crane,” he said. “We also took a collaborative approach to the procurement process for pumps and other essential equipment as part of the upgrade,” Mr Maric said. “We worked with the contractor and designer in the final selection of many of the pumps, with the governing criteria subject to the application. For example, on a septage receival station, we opted for a Flygt Concertor for the integrated functionality and high torque. For the new service water pump sets, we went with Xylem’s package set, complete with drive-mounted integrated variable speed drive (VSD) and controller. For the inlet works pump station, we trialled an integrated package wet well and pump set from Aquatec. Performance requirements and capital, operational and maintenance costs were also considered as part of the procurement process.” Mr Maric said the upgrade involved several planned shutdowns in the wastewater network and precise traffic management. “Around 16 million litres – more than six Olympic swimming pools – of wastewater is treated at our Bundamba plant every day so it took a lot of careful planning to ensure the plant remained operational while we completed the upgrade,” he said. “On-site traffic management during construction was challenging due to the old septage receival facility being located inside the plant. This meant that there were 10-15 trucks per day driving through the site to use the facility. The construction team implemented a traffic management plan and worked collaboratively with the on-site operations team to ensure there were minimal disruptions to the septage receival customers.” Mr Maric said the larger planned shutdowns were undertaken at night when the flow into the plant was low. “Significant planning went into those longer planned shutdowns as several

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pump stations needed to be isolated in the network and flows tankered to other treatment plants,” he said. “Where possible, concurrent works were undertaken to minimise the impact to the plant operation. Safety, innovation and collaboration were essential to completing this project and I’m proud of what our teams have achieved.”

he said. “To keep the park open and accessible, the new pump station was built at the edge of Hawthorne Park, near the existing toilet facility.” Mr Harding said most of the pump station’s infrastructure is underground, including a 7.4-metre-deep wet well, valve pits and pumps, with a ventilation pole and electrical switchboard sitting at ground level. “As part of the project we used two Xylem Flygt 13.5kW submersible pumps in a duty standby configuration,” he said. To add some colour to the project and engage the local community, Fulton Hogan had the creative idea to cover the switchboard with a vinyl wrap artwork

Hawthorne Park Wet Weather Pump Station Project

Urban Utilities and project partner Fulton Hogan Utilities have constructed a new belowground wet weather wastewater pump station at Hawthorne Park in Brisbane’s East. The project involved the construction of the wet weather pump station as well as the installation of new wastewater pipes to help manage wet weather overflows and improve environmental outcomes in the area. Urban Utilities Project Manager, Stephen Harding, said the new pump station will operate during wet weather events to divert flows from the local wastewater network to a larger nearby trunk sewer. Mr Harding said the majority of the infrastructure was built belowground to complement the bustling park’s aesthetics.

“Hawthorne is a leafy, welcoming suburb in Brisbane and we wanted to ensure we maintained the integrity of the green space at the popular park,”

pump industry | Summer 2022 | Issue 38

Hawthorne Pump Station.

blending the structure into the park. “Fulton Hogan’s Stakeholder Communications Manager, Gail Harris, encouraged the community to choose their preferred design and they selected an artwork with trees that matched the surrounding environment,” Mr Harding said. “Fulton Hogan also installed a community table and bench setting, which was welcomed by park users.” Mr Harding said the popularity and central location of the park meant community consultation was at the forefront of the project. “The park is widely used by the community from yoga and fitness groups, to the Morningside Australian Football Club. The construction site was also adjacent to commercial buildings such as the Hawthorne cinema which required additional community consultation to minimise disturbance,” he said. “The project is a testimony to the good work of Fulton Hogan Utilities who were able to construct the pump station in a very busy location with minimal impact to the local community.”

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Articles inside

maintenance solutions for PCPs reduce downtimes to a minimum?

3min
pages 72-73

Pumping liquids with entrained gas

2min
pages 74-75

Efficient operations of pump systems (Part 5

8min
pages 70-71

Rethinking the NPSH matrix

11min
pages 66-69

Energy efficient pumping savings

8min
pages 62-65

really know what is best for your application?

4min
pages 60-61

Compressed Air Energy Storage: pumping air underground to support Australia’s energy grid

10min
pages 56-59

Installing Bendigo’s biggest valves to cater for future growth

3min
pages 54-55

Selection considerations for wastewater pumps

7min
pages 52-53

Extending service life and reducing downtime with high-quality coatings

3min
pages 32-33

Gippsland Water’s new sewer pump station: finding success across performance and amenity

5min
pages 50-51

Customisable variable speed and soft-start solutions for Medium Voltage Pumping Installations

3min
pages 26-27

The key to efficient wastewater remediation? Modular and flexible Bulk Liquid Storage Tanks

5min
pages 44-45

State of the Industry 2022 – anticipating better times ahead

32min
pages 34-43

Urban Utilities ready for growth in South East Queensland

5min
pages 46-49

Supporting customers during the supply chain chaos

3min
pages 24-25

Galbraith Engineering Ltd and becomes Oceania’s largest fluid handling supplier

1min
pages 10-11

Here comes the story of the Shurricane

2min
pages 22-23

The FK Range by DAB: submersible pumps for sewage

2min
pages 20-21

pump stations

2min
pages 8-9

PIA reflects on 2021 and looks towards 2022

5min
pages 18-19

Mardie salt project awards $16 million pump contract

2min
pages 6-7

Tender released for Haughton Pipeline works

3min
pages 14-15

Local Townsville business contracted to replace 120kg pumps

3min
pages 12-13
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