66892 - Structures - EN

DISO AC I N D U S T R I A L C O A T I N G S

STRUCTURES Anti-corrosion systems

EN

At Roberlo we have well-studied and certified processes for painting and repainting your structures.

The properties of any surface exposed to the environment can be changed due to corrosion.

That is why the coating chosen to protect structures plays a very important role during the stages of production or repainting.

It is important to use the right painting system given that the structure's lifetime will directly depend on this.

Our team can help you choose the process that best suits your needs, according to the corrosive environment at hand, the substrate being used, the desired durability, and other specific requirements.

Our industrial range covers a wide variety of products with high corrosion resistance that can provide you with the solution you need.

We have protective systems of different types and properties so we can adapt to your application and quality requirements.

In the Disolac range, there are multiple solutions tested to ISO specifications in our laboratories. Thanks to these tests we can determine which systems are the most appropriate for each atmospheric environment and we can help you develop a maintenance plan for your structures.

We have multiple solutions for all atmospheric environments, from low-pollution areas to areas with high salinity or a high UV index.

I N D U S T R I A L C O A T I N G S

Disolac Industrial System

The Disolac system solvent based industrial range includes primers, topcoats, putties, sealants, twocoat paint, industrial clearcoats, oven-cured paints and temperature resistant paints.

Solvent based direct-to-metal 2K primers High quality 2K primers with adhesion to multiple metal substrates and corrosion resistance

Primapox 6021 Primapox 6041 Primapox 6051 Primanyl 5011 Primapur 9051 Primapur 9141 Primapur 9041

2K epoxy primer with high corrosion resistance 2K epoxy primer with high corrosion resistance and great application versatility

2K epoxy primer with high thickness and fast drying 2K vinyl wash primer

2K thick coat polyurethane primer 2K polyurethane primer for refinishing without the need for sanding

2K polyurethane primer designed for repairing commercial vehicles

Solvent based direct-to-metal 1K primers High quality 1K primers with adhesion to multiple metal substrates and corrosion resistant

Primalkyde 7001 Primanyl 5401 Primanyl 5501

1K synthetic primer, corrosion resistant and high application versatility 1K epoxy shop primer 1K weldable epoxy shop primer

I N D U S T R I A L C O A T I N G S

Solvent based 2K one-coat topcoats

High quality and UV resistant acrylic and polyurethane topcoats with various gloss finishes and different gloss grades.

· ACRY-PUR 904-G · ACRY-PUR 906-G · ACRY-PUR 902-G · ACRY-PUR 901-G / ACRY-PUR 901-M · PUR 800-G / PUR 800-S / PUR 800-M · PUR 802G / PUR 802M · PUR 882 · PUR 888

2K solvent based direct-to-metal one-coat topcoats Polyurethane topcoats for direct application on multiple substrates, high quality, high corrosion resistance and high UV resistance, in different gloss finishes.

· PUR 840-G/ PUR 840-M / PUR 840-S · ACRY-PUR 940-S · PUR 804-G · PUR 890 Solvent based 1K one-coat topcoats

Synthetic and acrylic topcoats, high quality and UV resistance, and different gloss finishes.

· SINT 744-G / SINT 744-M · SINT 700-G / SINT 700-S · SINT 742-G/M · SINT 702-S · SINT 470 · SINT 300 · SINT 780 · ACRYL 170 · ACRYL 172 Solvent based direct-to-metal 1K primers Synthetic topcoats for direct application on multiple substrates, high quality, high corrosion resistance and high UV resistance, in different gloss finishes.

· SINT 744-G / SINT 744-M · SINT 742-G/M · SINT 790

I N D U S T R I A L C O A T I N G S

Our painting processes and systems are tested in accordance with ISO 12944.

ISO 12944 deals with the protection of steel structures against corrosion by means of paint protection systems.

ISO 12944-2 Classification of environments CORROSIVITY CATEGORIES

EXTERIOR ENVIRONMENTS

C1

-

C2

Atmospheres with low pollution levels

Buildings with heating and clean atmospheres

Urban and industrial atmospheres with moderate pollution

C3

Industrial areas and coastal areas with moderate salinity

C4

INTERIOR ENVIRONMENTS

C5-I

Industrial areas with high humidity and aggressive atmosphere

C5-M

Coastal and offshore areas with high salinity

Periods of durability

Unheated buildings where condensation may occur Production rooms with high humidity and some air pollution Chemical plants, swimming pools, coastal ships and boatyards

Buildings or areas with almost permanent condensation and high pollution Buildings or areas with almost permanent condensation and high pollution

These durability ranges estimate the lifetime of the system in order to be able to implement a maintenance programme.

Low (L): 2-5 years

Medium (M): 5-15 years

High (H): more than 15 years

12944

Test procedures for systems applied on steel

CORROSIVITY CATEGORIES

DURABILITY INTERVALS

C2

Low Medium High

C3 C4 C5-I C5-M

Standard ISO 2812-1

(chemical resistance) h

Standard ISO 6270

(water condensation) h

(neutral salt spray) h

48 120 240

120 240 480

240 480 720

480 720 1440

Low Medium High Low Medium High Low Medium High Low Medium High

Standard ISO 7253

168 168 168

I N D U S T R I A L C O A T I N G S

48 48 120

120 240 480

240 480 720

240 480 720

480 720 1440

DISOLAC ISO 12944 ISO 12944 - C5 High (+15 years)

PRIMER

All C5 High processes are also C4, C3, C2 and C1 - High

BINDER

PRIMER DFT

BINDER DFT

TOTAL DFT

ISO 12944

ACRY-PUR 902

230

50

280

C5 - High

Primapox 6041

PUR 800-G

Primapox 6041

ACRY-PUR 902

Primapox 6041 Primapox 6041 Primapox 6021 Primapox 6021 Primapox 6041 Primapox 6121

PUR 800-G

ACRY-PUR 902 PUR 800-G PUR 800-G PUR 800-G

270 190 120 85 85 80 55

50

320

50

240

50

170

45

130

60

145

50

130

55

110

C5 - High C5 - High C5 - High C5 - High C5 - High C5 - High C5 - High

ISO 12944 - C5 Medium (5-15 years)

PRIMER

All C5 Medium processes are also C4, C3, C2 and C1 - High

BINDER

Primapox 6041

ACRY-PUR 902

Primapox 6041

PUR 800-M

Primapox 6041 Primapox 6041 Primapox 6041

PUR 800-M 901G 906G

PRIMER DFT

BINDER DFT

TOTAL DFT

85

60

145

90 85 75 75

50 62 40

140

C5 - Medium

147

C5 - Medium

115

40

ISO 12944

115

C5 - Medium C5 - Medium C5 - Medium

ISO 12944 - C5 Low (2-5 years)

PRIMER

Primanyl 5501

All C5 Low processes are also C4-Medium, C3, C2 and C1 - High

BINDER

ACRY-PUR 902

PRIMER DFT 11

BINDER DFT 45

I N D U S T R I A L C O A T I N G S

TOTAL DFT 56

ISO 12944 C5 - Low

DISOLAC ISO 12944 ISO 12944 - C4

PRIMER

Primanyl 5011+ Primethane 9051

-

All C4 Low processes are also C3-Medium, C2 and C1 - High

BINDER

PRIMER DFT

BINDER DFT

TOTAL DFT

ISO 12944

PUR 840-G

-

65

65

C4 - Low

PUR 800-G PUR 840-S

PUR 840-M

10 + 100

60

-

65

-

65

170 65 65

C4 - Low C4 - Low C4 - Low

ISO 12944 - C3

PRIMER

All C3 Low processes are also, C2 Medium and C1 - High

BINDER

Primethanne 9051

ACRY-PUR 902

Primanyl 5401

PUR 800-G

Primalkyde 7001 Primanyl 5401 -

PUR 800-G

ACRY-PUR 902 SINT-744G

PUR 804-G

PRIMER DFT

BINDER DFT

TOTAL DFT

ISO 12944

88

44

132

C3 - Low

100

45

45

44

35

45 40

-

275

145 89 80 40

275

C3 - Low C3 - Low C3 - Low C3 - Low C3 - Low

ISO 12944 - C2

PRIMER

Primanyl 5011 -

All C2 High processes are also C1-High

BINDER

PRIMER DFT

SINT-740G

10 -

PUR 804-G

-

ACRY-PUR 902 SINT-740S

-

BINDER DFT

TOTAL DFT

ISO 12944

50

50

C2 - High

45 50

165

I N D U S T R I A L C O A T I N G S

55 50

165

C2 - High C2 - High C2 - High

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ROBERLO S.A.U. I Ctra. N-II, km 706,5 I 17457 RIUDELLOTS DE LA SELVA (Girona) SPAIN I TEL +34 972 478 060 I E-MAIL info@roberlo.com

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