Zipbolt Stair and Railing Connectors

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ZIPBOLT STAIR & RAILING CONNECTORS

PATENTS GRANTED AND

THE IDEAL SOLUTIONS FOR JOINTS USED IN STAIRS AND RAILING

PENDING

ZIPBOLT ANGLED RAILBOLT - 11.550

NEWEL POST TO BOTTOM HANDRAIL CONNECTION

The UT Angled Railbolt, primarily designed for the stair industry to solve the problem of secretly attaching the hand rail at an angle to a newel post. The connector uses the UT drive technology which enables easy tightening at a right angle and deep with in the hand rail just using a hex bit or simple Allen key. The pivoting 8mm shaft has a coach bolt thread (wood thread) which can be simply hand wound into the post and once the hand rail has been bored and the angle cut (last) it is easily attached. The pivoting action caters to any necessary angle open or closed, it produces a strong joint without the unsightly long screw going through the visible face of the newel post or ugly filled nail holes.

SPECIFICATIONS

Measurements

Measurement

will vary as it is determined by the depth and the angle

Measurements

B C OF OD OE SPECIFICATION Millimitres Inches A B C D 25 1 +/- 60 60 8 +/- 223/64 5/16 +/- 223/64
#11.550 - Angled Railbolt OA B C OF OD OE SPECIFICATION Millimitres Inches A B C D 25 1 +/- 60 60 8 +/- 223/64 5/16 E F 9 6.5 - 7 23/64 1/4 +/- 223/64
#11.550 - Angled Railbolt OA SHAFT M M= Minimum X = Shaft Centre
B
PATENTS GRANTED AND PENDING

ZIPBOLT SUPER UT - 14.100

NEWEL POST TO FLOOR CONNECTION

Introducing the new Super UT - Post Fastener, this improved model is an all metal design and features the Open Channel in the diecast housing which allows for easy locating to the shaft, this feature alone is very significant to making this product very user friendly. The Zipbolt gear drive system allows the connector to be positioned deep within any kind of post and then simply accessed with a Torx bit in a cordless drill or screwdriver. The length of the wood screw thread ensures an extremely strong hold in the floor and is rotated in with a wrench or use the 40.540 Zipbolt 10mm socket. It also can be fixed into concrete using epoxy resin or chemical anchor.

Super UT 14.100

Post Fastener (12mmx278mm)

SPECIFICATIONS

OA B C OD OE OF OG M= X SPECIFICATION Millimitres Inches A B C D 35 125 143 11 429/32 7/16 E F 13 +/- 10 33/64 13/32 G 13.5 17/32 541/64 +/13/8
OA B C OD OE OF OG SPECIFICATION Millimitres Inches A B C D 35 125 143 11 429/32 7/16 E F 13 +/- 10 33/64 13/32 G 13.5 17/32 541/64 +/Measurements 13/8 Post Fastener (12mmx278mm) PATENTS GRANTED AND PENDING

ZIPBOLT

UT MICRO RAILBOLT - 16.600

RAIL TO FITTING CONNECTION FOR LOW PROFILE RAILS

The Micro Railbolt is an addition to the stair range of connectors and has been developed for use in low profile or small handrail sizes and is perfect for joining handrails to fittings or handrails to newels. This model retains all the features of the UT Housing but in a reduced size both in diameter and thickness/profile allowing for a joint to be made with a smaller entry hole where for example it is impossible to rotate a conventional nut. The Micro Railbolt is driven using a Torx bit and the shaft has a hex shape midway and using our deep socket makes the whole joint assembly quick and easy. (See 40.500 6mm Deep Socket Tool)

SPECIFICATIONS

Measurements

ØB F G ØE H SPECIFICATION Millimitres Inches A B C D 19 3/4 15 8 6 19/32 E F 5 38 ØC 5/16 ØA ØD 3/16 11/2
#16.600 - Micro Railbolt
ØB F G ØE H M= Minimum X = Shaft SPECIFICATION Millimitres Inches A B C D 19 3/4 15 8 6 19/32 E F 5 38 ØC 5/16 ØA ØD 3/16 G 47 17/8 H 88 37/16 11/2 Measurements PATENTS GRANTED AND PENDING

ZIPBOLT UT RAILBOLT - 13.600

RAIL TO RAIL CONNECTION

For anyone who has ever assembled a staircase, the time saving benefits alone will amaze you! The new Open Channel diecast housing allows the user to drop the housing over the shaft for easy thread engagement even if the accommodating hole is bored too deep, once engaged using a hex bit with power or an Allen key it is easy to tension the Railbolt. The UT Railbolt is perfect for joining handrail to fittings and handrail to newel posts as well as general woodworking applications. ( Also see 40.520 7mm Deep Socket Tool for screw shaft installation)

SPECIFICATIONS

OA B C OD OF SPECIFICATION Millimitres Inches A B C D 25 1 38 52 7 11/2 OE 23/32
#13.600 - Railbolt
OA B C OD OF M= Minimum X = Shaft
Millimitres Inches A B C D 25 1 38 52 7 11/2 E F 9 - 10 6 - 7 3/8 1/4 OE 23/32
PATENTS GRANTED AND PENDING
SPECIFICATION
Measurements

ZIPBOLT UT MAXI MITRE -

ANGLED RAIL CONNECTION

Zipbolt UT - Mitre connectors are the ideal solution for angle joints and are suitable for a variety of application from furniture construction to staircase designs. The UT Mitre is truly flexible by allowing any angle between 90 and 180 degrees but with distinct advantages that allow the shaft to pass through the back of the housing providing travel and permitting the joint to be recut if necessary. The UT Mitre features two diecast housings and allows the user adjustment to create a perfect joint; each housing has an Open Channel for simply placing over the shaft for easy thread engagement and positioning at the correct height.

Measurements

*Note: The distance from diameter bore hole(A) is is cut and the depth of MITRE ZPBOLT has been threaded shaft. For further continue to drill past the further past the gear head

OA B C OD OE SPECIFICATION
11.600
Millimitres Inches A B 25 1 60* 223/64 223/ #11.600 - Maxi
Mitre (8mmx135mm)
SPECIFICATIONS
OA B C OD OE SHAFT M M=
X
SPECIFICATION Measurements Millimitres Inches A B C D 25 1 60* 60* 8 223/64 E 9 223/64 5/16 23/64
Minimum
= Shaft
PATENTS GRANTED AND PENDING

ZIPBOLT ANGLED SLIPFIX RAILBOLT - 13.950

RAIL TO NEWEL TOP CONNECTION

Angled Slipfix Railbolt is the latest product for the stair industry and is the sister product to the Slipfix Railbolt, this connector particularly designed for joining handrail to a post at an acute angle (upstairs joint). The angled shaft is preinstalled into the rail with a slight protrusion then can be engaged to the fitted keyhole disc in the post. Once the connection is made tightening takes place using the Zipbolt gear drive system and a side ratchet tool or Allen key providing a perfect joint.

OA B C D OE SPECIFICATION Measurements Millimitres Inches A B C D 25 1 7 25 31/2 9/32 3/8 E 9.5-10 1 #13.950 - Angled Slip fix Railbolt (9 x 100mm) 89
SPECIFICATIONS
OA B C D OE M= X = SPECIFICATION Measurements Millimitres Inches A B C D 25 1 7 25 31/2 9/32 3/8 E 9.5-10 1 89 PATENTS GRANTED AND PENDING

ZIPBOLT SLIPFIX RAILBOLT - 13.801

RAIL TO NEWEL

A new product for the stair industry, the main feature of this product will be its’ ability for fixing a hand rail between 2 fixed posts. The Slipfix is preinstalled into both ends of the rail and retracts flush with the end grain, it is then lowered between the posts and the shafts exit and engage the keyhole discs in the posts. Once the connection is made tightening takes place using the Zipbolt gear housing as the drive system and the job is done.

OA B C D OE SPECIFICATION Measurements Millimitres Inches A B C D 25 1 38 7 25 11/2 9/32 3/8 E 9.5-10 1
#13.801 - Slip
x Railbolt (9mmx49mm)
SPECIFICATIONS
OA B C D OE M= X = SPECIFICATION Measurements Millimitres Inches A B C D 25 1 38 7 25 11/2 9/32 3/8 E 9.5-10 1 PATENTS GRANTED AND PENDING

PATENTS GRANTED AND PENDING

ZIPBOLT XT POST ANCHOR - 17.800

The XT Post Anchor is likely to be the set standard when it comes to strength, this product is designed for surface mounting Exterior posts onto decking areas, porches, and verandas. The new design offers 5 anchoring screw points with the central screw being the longest and then when the base plate is screwed onto the long shaft and tightened to the deck surface they become as one. This is then additionally secured with 4 supplied construction screws.

OUTDOOR SPECIFICATION Measurements

OA

O G Curved Washer Millimeters Inches A B C D

B C O D O E O F

SPECIFICATIONS SHAFT CENTRE CALCULA M= Minimum Bore Depth 37mm X = Shaft Centre 18mm (23/32

89mm 10mm 12mm 89mm

3 1/2" 25/64" 15/32" 3 1/2" 17mm

38 124 130

11/2

47/8 11 7/16 E F

51/8

#17.800 - X T Post Anchor (12 x 275mm) 6mm hex bit

16 5/8 +/- 10 13/32 G 13.5 17/32

M SHAFT M= Minimum X = Shaft Centre SPECIFICATION Measurements #17.800 - X T Post Anchor (12 x 275mm) OA B C O D O E O F O G Curved Washer Millimeters Inches A B C D 38 124 130 47/8 11 7/16 51/8 11/2 89mm 10mm 12mm 89mm 3 1/2" 25/64" 15/32" 3 1/2" 17mm
The base plate is 3 1/2” (89mm) square and is perfect for the common post size with the advantage that it will not protrude past the post and it elevates the post preventing moisture at the post bottom. The fact that the plate is flush with the post make it perfect for slipping PVC sleeving straight over the post.Then the easy part is just to tighten the post down to the deck using the Zipbolt Gear Drive system. (The base plate can be routered into the base of larger posts thereby completely hiding the base plate and of course it can be used indoors as well. The black surface is a double epoxy coated and acrylic baked finish for Maximum Protection. POST TO FLOOR M

ZIPBOLT EXTERIOR SLIPFIX - 17.150

Slipfix Exterior is the first model we have created for outdoor uses, it is a combination of stainless steel parts and epoxy coated and baked parts, the reason is coated parts could not be made from stainless steel. We have tested the product to 1,000 hrs corrosion test and 1,500 hrs of salt spray test with satisfaction. Slipfix is excellent for situations where a rail is fitted between fixed posts or to any post fixing application, a strong, durable and invisible joint is created.

OA B C D OE SPECIFICATION Measurements Millimitres Inches A B C D 25 1 38 7 25 11/2 9/32 3/8 E 9.5-10 1
#13.801 - Slip fix Railbolt (9mmx49mm)
SPECIFICATIONS
NEWEL OA B C D OE M= X = SPECIFICATION Measurements Millimitres Inches A B C D 25 1 38 7 25 11/2 9/32 3/8 E 9.5-10 1 PATENTS GRANTED AND PENDING
RAIL TO

ZIPBOLT STAIR & RAILING ACCESSORIES

RAILBOLT DRILL GUIDE - 40.260

The Railbolt Drill Guide is perfectly suited for the Zipbolt UT Railbolt 13.600 and can also be used with adjustment for the Angled Railbolt 11.550 and now all the Slipfix models (13.801,13.950,13.900) where boring onto the rail/fitting is needed. It will make the job of boring accurately into the end grain of rails and fittings much easier, please follow instructions as to the set back distance of the 25mm/1” hole as this varies between different models.

DEEP SOCKET TOOL 10mm - 40.540

The Deep Socket Tool 10mm was specifically made to suite the 14.100 Super UT and the 17.800 Post Anchor as both these models have a 10mm Hex shape as feature on the shafts which provide a positive nonslip grab on the screw shafts during installation. The pack includes 3/8” socket adaptor together with the Deep Socket, this will allow the installer fast and easy installation of the shaft using a cordless drill or impact driver.

PATENTS GRANTED AND PENDING

This custom made deep socket is the perfect tool accessory when assembling with the 16.600 Micro Railbolt, it neatly fits over the shaft and when the socket meet the rail you simply stop and the depth is perfect

This custom made deep socket is the perfect tool accessory when assembling with the 13.600 Railbolt. The socket fits over the hex shape on the screw shaft and then can be easily driven into wood with a power drill making the job quick and easy.

DEEP SOCKET TOOL 7mm - 40.520 DEEP SOCKET TOOL 6mm - 40.500 RATCHET DRIVER - 40.300 TORX BIT T40 - 40.640 TORX BIT T25 50mm - 40.620
PATENTS GRANTED AND PENDING
HEX DRIVER 5mm - 40.410
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