Food & Drink Processing & Packaging - Issue 48 2023

FOOD & DRINK PROCESSING & PACKAGING

Issue 48 2023

GEA heat recovery system helps Britvic reduce its carbon footprint

PPMA Show set to showcase the latest developments in the UK’s processing and packaging industry

World-leading

Valves for Hydrogen, Carbon Capture, Topside, Subsea, and Pipeline Applications.

Instrument & DBB Valves

• Manifolds, Needle, Check and DBB Valves to 22.5K psi

• Cryogenic

• Severe Service 650ºC, 10K psi

• Forged & Bolted Construction

Hydrogen & Carbon Capture Valves

• Instrumentation, Ball, Needle and DBB Valves for Hydrogen and Carbon Capture Applications

• Pipeline Ball Valves upto 18”

• 10K Ball Valves for Hydrogen Fuelling Stations

Pipeline Valves

• 1” to 20” Bore Size

• High Temperature

• High Pressure

• Cryogenic

• API 10K Design

Subsea Valves

• Diver & ROV Operated Needle Valves

• Ball Valves Upto 15K

• Manual & Hydraulic Parallel Slide Gate Valves 3/8”, 1/2”, 3/4” and 1”

Pulse shapes:

• positive rectangular,

• fronts/tails ~1 µs;

• ~5% flat at 50µs: V(t) & I(t) at 25kV >

up to absolute STERILIZATION

by

Strong Pulsed Electrical Fields

of juices & wines or honey & creams keeping unchanged its properties with our scalable pilot production system, ready for your evaluation:

• for R&D:

1x PEF chamber for solids & creams and 1x coax PEF chamber for liquids;

• for pilot production: two in line coaxial chambers at same or different optimally enhanced pulsing using batch or direct flow through processing.

Broadest changeable SPEF parameters:

• Pulse rates in Hz: 4, 20, 100, 500, 4-125;

• Pulse lengths in μs: 2,5, 5, 10, 50, 2,5-20;

• electrical fields 5-50kV/cm;

• selectable pulsing time 1s-9h;

• 25kV 2kW pulser, up to 10kW options;

• overcurrent protection is build-in with a reset;

• convenient in use, simple to maintain, safe!

PEF sterilizes by stretching bacteria up to its ruptures by electrical fields with 20- 50kV/cm strength delivered by sharp square pulses: more in details.

Inactivation of bacteria in juices with this system can reach 3-6 logs at 250l/h and 2-4 logs at 500 l/h with one or both coax chambers. Plus, its unique set of broad pulsing values with up to 50kV/cm fields allows finding optimal parameters for your future cost-effective production system.

Wek-Tec offers to evaluate or to develop your optimal PEF process which work can be credited to your possible purchase of our system. This work is done at our place with a bio-support from a local certified food lab.

Our Pilots and lab R&D systems have been successfully used past 23 years worldwide and brought valuable scientific results referenced in various academic and in industrial publications.

Intense UV pulses fully sterilize clear-packed clear liquids

Pulsed UV light becomes very efficient only with substantial increases of pulse power from identical to the continuous UVC light by low pressure Mercury vapor lamps to turning on accelerated DNA damages possible only for more and more intense UV pulses. Further increases of pulse power in w/cm² enters the PUVD region where the joint power of UV and also of the visible light pulses physically disintegrate all bacteria and spores.For this process to happen, these pulses have to be very short, intense and rapid. It makes it possible to sterilize vaccines in vials, clear-packed food items, etc. first identified in peer-reviewed articles by Dr. A. Wekhof in 1990`s., linked here

Our works on PUV are the base for the absolute (=6 logs) sterilization of packages and various food staffs including those inside clear PE packs.

To reach your objectives we offer to select optimal parameters for your application with these two systems. Or to sell you those. The tests results will also to design and to construct full-scale production PL sterilization tunnels or systems also for other usages

R&D UV system for powders in a flow-through sanitation or its photo-chemical modifications (e. g. by UVB enriching the D2 vitamin in mushroom powders) is designed for up to 100kg/h and for further adjustments as per data from your powder evaluation on our Vortex >

We offer evaluation tests at our place or can sell such Vortex. It allows a cost-effectively to reduce micro-organisms at 1-2 logs & more.

< in Vortex powders are moved around a UVC lamp by a forced air flow with the Oxygen being replaced with the Nitrogen gas.

Wek-tec e. K. looks for a capable partner to mutually benefit from our IP and suppliers.

With our systems & services come benefits of German manufacturing.

as proven on our PUV system by Baxter Corp. with UV resistant spores of B. Pumilos.

PPMA Show set to showcase the latest developments in the UK’s processing and packaging industry

The PPMA Show is the UK’s largest processing and packaging machinery exhibition showcasing the latest in processing and packaging machinery, robotics and industrial vision systems.

The showpiece event on 26-28 September spans the full spectrum of the processing and packaging industry, with exhibitors displaying the latest innovations for sectors including food, beverages, pharmaceuticals, household products and toiletries, building materials and supplies, pet care, micro-brewery and distilleries, FMCG, as well as contract packers and more.

When the show opens its doors at the NEC in Birmingham, visitors will have the opportunity of networking with over 300 exhibitors. There will be a host of new product launches and a content-rich seminar programme that will appraise people of the latest technological innovations and products helping to shape the various markets.

Virtually every aspect of the production line will be represented, from labelling, filling and packaging to processing, robotics, automation and industrial vision systems. Visitors will have the opportunity to source new ideas and solutions for innovating their processing

and packaging solutions, added to the opportunity of meeting with new suppliers and influencers, and tapping into the knowledge of leading experts in their field, all under one roof.

Here is a flavour of what visitors can expect:

• Live demonstrations of new machinery in action

• Video presentations by influential industry experts broadcast on screens across the exhibition and later on PPMA TV

• Networking opportunities

• Benchmark best practice

• Building new relationships, sharing information, and gaining valuable insights

For those needing to source new solutions, visitors need look no further than the cutting-edge machinery on display. By integrating new machines into their own business, visitors can streamline processes, improve efficiency, and boost productivity. Whether they are looking for ways to reduce costs or improve output, all visitors can learn how new machinery will help them achieve their goals.

Where the PPMA Show really scores is the opportunity it gives visitors to experience the complete production line event in action from start to finish.

This is a rare opportunity to see how everything all connects.

The show’s unique seminar programme will help visitors stay ahead of trend so far as the latest processing and packaging solutions are concerned. Visitors can hear from a range of industry experts about the latest trends and innovations in their sector and how these can be applied to their own business.

Keynote speakers lined up so far include:

• Ross Verrall, Artificial Intelligence specialist, Nvidia. Ross will speaking about the disruptive nature of AI, the Industrial Metaverse, Robotics & the function of Digital Twins.

• Dimitrios Spiliopoulos, Industrial IoT Lead for Manufacturing, Amazon Web Services. Dimitrios will be addressing the importance of smart factories and the innovation offered by Machine Learning and AI.

Where the PPMA Show really scores is the opportunity it gives visitors to experience the complete production line event in action from start to finish.

Topics covered in other presentations will include food packaging innovation, sustainability, successful selling and how manufacturing is evolving to meet the needs of the processing and packaging sector.

Here are a few exhibitors taking part: Reiser, ULMA, Omori UK, Ishida Europe, PFM, Somic, SMC, and Beckhoff.

Scott McKenna, Group Exhibitions and Membership Manager at the PPMA Group, said: “We know from experience and previous research that the PPMA Show attracts a lot of the upper tier purchasers and senior engineers who will report back with the knowledge they acquired at the PPMA Show. This all translates into potential sales and is what the exhibition is all about, an opportunity for our exhibitors to generate excitement within end users in relation to what they could be achieving for their businesses.”

To register for a free ticket to this year’s show, visit: https://ppma-show2023-visitor.reg.buzz/website

‘It feels just right’

Cat® platform stackers boost operator confidence and productivity

The new heavy-duty platform stacker range from Cat® Lift Trucks gives operators a reassuring sense of balance, responsive control and power. From their very first ride, it feels just right. And that confident feeling continues consistently through every shift.

Those confidence-inspiring qualities, combined with the trucks’ short, narrow, lightweight structure and strong, fast performance, enable high output. Cat NSV12-16N3 and NSF12-16N3 platform stackers are ideal for high-intensity, multi-role applications in factories and warehouses. They will stack to 5.4 metres and can also be used for transport and order picking.

OPERATOR-CENTRIC DESIGN

At the heart of their operator-centric design is a highly stable and agile chassis. The class-leading, ergonomic emPower tiller head is easily accessible with user-friendly controls allowing rapid but precise and safe manoeuvrability.

Powerful motors with advanced control technology enhance both speed and safety in travelling and load handling. The result is increased work rates with less risk of accidents and associated costs.

Meanwhile, a smooth, comfortable user experience minimises fatigue, strain and the related need for sick leave. Effective platform and mast damping is crucial to this. There is even the option of electrically adjustable damping on fixed platform models.

LOWER TCO

As well as increasing productivity, these stackers reduce total cost of operation (TCO). They are highly energy efficient, robustly constructed for heavy duties, and designed to minimise maintenance needs.

Unprecedented levels of component sharing within the Cat stacker and power pallet portfolio bring additional gains. Fixes are faster. Less stock investment is needed. And fewer service van and parts delivery journeys mean a smaller carbon footprint. Everyone wins!

APPLICATION-MATCHED CHOICES

There are 12 models to choose from, with capacities from 1.2 to 1.6 tonnes. The fixed platform (NSF) versions have wraparound protective barriers with a choice of side or rear entry. On the

folding platform (NSV) versions, optional protective side bars can be easily deployed or folded away. An overhead guard is fitted as standard or optionally available, depending on model and configuration.

Initial lift variants give greater ground clearance, which helps when working on steep ramps and loading docks. They can also be used for double pallet handling, to halve the number of transport movements required.

Customers can also select the most suitable steering system for their application from three different designs. Trucks are further configured with a wide range of duplex and triplex masts. Their feature-packed standard specification may then be customised with additional features from a long list of optional extras.

Impact’s expert sales teams will work with you to identify the ideal model and specification for your application, and maintain its productivity levels and TCO savings through their first-class national support network.

Game-Changing Recyclable Pump Technology Optimises Manufacturing Efficiency

Quantex, a PSG® brand, offers a unique and patented recyclable pump technology that is revolutionising liquid dispensing across industries. From consumer-facing dispensers in retail environments, hotels, offices, & vending machines, to industrial manufacturing lines in factories, Quantex is saving valuable time spent on cleaning, maintenance, and product replenishment, whilst providing an accurate and hygienic dispensing solution for food and beverage liquids.

These revolutionary, lightweight, plastic pumps form a part of the product’s primary packaging, similar to the way a wine tap is already fitted on a bag in box, except, rather than manually pressing the tap that allows the product to dribble out using gravity, the pump is clipped into a standard, low cost motor drive in the fixed equipment, and the product is dosed with precision, at a wide range of flowrates with high vacuum for effective bag evacuation.

When a product supply is finished you simply replace the bag and pump with a new bag and pump which means that no costly pump maintenance or calibration

is required. No fluid travels through the fixed parts of the machine and therefore, products can be swapped in and out of the same channels in seconds, without cross-contamination, providing valuable uptime for manufacturing lines.

The pumps are primary container agnostic, so can be attached to a rigid cartridge, pouch, vat, bottle, syringe, or jerry can for example. The simple mechanics in this system mean that equipment footprint is more compact and low cost compared to other pump systems like peristaltic or gear pumps. The range of pumps available can accurately dose micro-volumes of highly concentrated flavourings or additives

from as little as 24µL, to faster flow ingredients up to 75mL/s (or 270L/h). The pumps can handle very high viscosity fluids from honey, jams (with seeds and fruit pieces smaller than 4mm in diameter), mayonnaise, ketchup and relish, highly concentrated apple or orange juice, all dairy products up to the viscosity of sour cream, as well as high acid and high alkaline concentrates.

A reverse cycle capability combined with a valve on the outlet means dispensing can be completely drip-free if required, and there is flexibility with the configuration because the pump can sit above as well as below the product it is pumping.

Quantex offers ‘Dilution’ versions of its pumps where a filtered waterline can be introduced directly into the pump to mix accurately with concentrates. This is particularly exciting for brands who are interested in saving cost and carbon emissions on shipping by taking water out of the distribution channel.

The positive displacement rotary action of the pumps means that fixed volumes are transferred, and by counting the number of revolutions, the motor drive can calculate the amount dispensed in real-time, providing valuable data to IoT platforms monitoring equipment. RFID or NFC chips can tell the machine how fast to run the pumps for each specific product and can transfer information to the cloud about the product’s ingredients and expiry date, for example. This makes product changeover times even faster since there is no need to programme data into systems.

Quantex is already producing its pumps in high volume for several forward-thinking global customers in lights out, white room automated assembly, with air pressure testing, and printed batch numbers for traceability. Quantex was a privately owned company until it was acquired

in the summer of 2021 by PSG, an operating company of Dover Corporation, headquartered in Chicago, US. Having the support of a multi-billion-dollar global business behind it means that Quantex is perfectly positioned for rapid growth. The Quantex team now works collaboratively alongside 13 other PSG pump and flow measurement brands, including Mouvex® and Wilden®.

Quantex strives to help its customers meet their business needs, an example of this led to the development of an aseptic version of its pumps. Phil Medcalf, Quantex’s Product Manager, explains the benefits this brought to the customer: “Due to an aseptic version of the BiB19 pump, one of our customers is now able to ship fresh products at ambient temperatures rather than keeping them frozen in transit. This aseptic version of the pump uses a self-piercing foil seal, and the customer gamma irradiates the

pump and bag. Shipping ambient product has enabled global distribution as well as reducing shipping cost and carbon emissions – it feels very rewarding to have provided such an impactful solution.”

An interesting application area for Quantex is the burgeoning refill market, where the consumer brings a reusable bottle to refill in a supermarket instead of using single-use plastic, pre-packaged bottles. Quantex’ Director – Marketing, Gillian Harding-Moore, recognised that Quantex provides the key to rolling liquid refill out at scale, and is driving this market segment. She explains: “Quantex is exciting many refill equipment manufacturers, global brands, and retailers, who are keen to meet sustainability goals and reduce single-use plastic packaging waste. Up until now, dispensing food & beverages hygienically and accurately has been challenging, and machines are usually too costly and time-consuming to maintain, but Quantex solves these common painpoints, providing a compact and low-cost, scalable platform. We are at the dawn of a historical movement, changing the way we distribute our goods and shop, and Quantex is at its centre, surrounded by innovators with a collaborative mindset. I am thrilled to be contributing to the sustainability of our planet.”

For more information about Quantex, visit www.quantex-arc.com or email quantex-info@psgdover.com.

When a product supply is finished you simply replace the bag and pump with a new bag and pump which means that no costly pump maintenance or calibration is required.

Class leading Anritsu DualX+ to make UK debut on Omori stand at PPMA Show

Anritsu Infivis Ltd, global leader in food inspection technology, is teaming up with UK partner Omori UK Ltd to showcase a brand new best-in-class range of detection equipment - for the first time in the UK - on stand G20 at the PPMA Show (26-28 September, Birmingham NEC).

Centre stage on the Omori stand will be the XR75 DualX+, the latest innovation in X-ray technology from Anritsu. DualX+ is a next generation Photon Detector technology, with specific algorithms for fish and poultry too. The images are meaningfully sharper, delivering superior detection capabilities and lower false rejection rates. Contaminants on the targets are clearly displayed and

identified by the shadows they cast and foreign bodies are more readily identified - even ones that are smaller and thinner in shape, such as tiny fish and poultry bones and fine metal fragments.

Omori UK has over 70 years’ experience in providing high-end packaging, processing and weighing and inspection technology, with solutions often developed bespoke to meet customers’ requirements. From design and engineering to installation and maintenance, the company is dedicated to innovation and low cost of ownership, as well as the development of environmentally friendly solutions that help customers to reduce their carbon footprint.

Sharing the stand with the DualX+ will be Omori’s own range of eco-friendly packaging, processing and weighing solutions designed for the food, pet food and pharmaceutical sectors. Chris Keenan, Sales Director at Omori UK, explained: “Our comprehensive range of equipment and services helps businesses of all sizes improve their packaging and processing output, and the Anritsu machines that we recommend and specify are the perfect addition to our offering.

“At Omori we’re dedicated to meeting the highest quality standards and delivering exceptional performance and the DualX+ couldn’t be a better match to our own solutions, as well as the other

Anritsu machines we supply. The costs associated with missing a contaminant in food can be catastrophic in terms of both bottom line and reputation, so this latest X-ray technology from Anritsu plays a vital role in food and pharma industries across the world.”

Anritsu’s highly effective inspection systems - which also include high spec metal detectors - can detect a variety of foreign objects in food, including metal, glass, bone, stone, plastic and cement. Equipment selection and placement depends on inspection objectives. In addition to saving consumers from contaminants, and companies from a potentially disastrous legal recall, the equipment has been designed to reduce power consumption and total cost of ownership.

Michael Stuart, Anritsu’s European Sales Director, added: “PPMA is the UK’s biggest annual packaging event and we’re delighted to be joining Omori at the show to help demonstrate the really significant benefits that UK customers can gain from our latest innovations. Poultry and fish bones in particular can be miniscule, so any inspection equipment needs the highest sensitivity - and that is what we have delivered with the DualX+. Visitors will see how this latest technology has evolved to eliminate contaminants from the food chain, even when products are non-uniform in size and shape. It’s a real game-changer.”

For more information visit Omori and Anritsu on stand G20 at the PPMA Show (26-28 September, Birmingham NEC). Or go to:

www.anritsu.com/en-gb

www.omoriuk.co.uk/

Visitors will see how this latest technology has evolved to eliminate contaminants from the food chain, even when products are non-uniform in size and shape.

Excellence in machined components for demanding applications

It’s never easy to find a reliable manufacturing company, but if you are dealing with a supplier that is trusted by the likes of Ocado, Ford and BAE Systems you know you are in good hands.

With a 50-year anniversary in its sights, South Wales based DJJ Precision Engineering works closely with all these companies and many more blue-chip manufacturers across industries that demand the highest levels of quality, reliability, and service. These include key sectors such as food & drink processing and packaging, aerospace, automotive, medical, defence, security, and energy.

In more recent years DJJ has experienced considerable growth working with food producers and distributors looking to reduce the financial exposure and risk of shipping delays that come from using overseas suppliers. Projects from fruit picking robotics through to bottling plants and complex grocery picking grid bots have become the norm.

The company offers a complete 24/7 manufacturing service for turned and machined components, producing components in everything from steels, complex metals, and exotics to a wide range of engineering plastics and machined castings. This is complemented by all the added value processes that allow it to offer a truly onestop-shop. These services include finishing, laser marking, grinding, surface treatments, assembly, inspection certification and delivery.

Everything is manufactured in conformance with industry requirements and certified to the highest global standards.

DJJ has embraced the opportunities that have come from advances in robotics and CNC machining and made significant investments in cutting edge manufacturing technology to meet industry’s evolving needs.

During the pandemic DJJ invested in

automating manufacturing processes for customers such as Ocado. It introduced unique robotic machining cells to meet production requirements in both Europe and the USA, alongside full five-axis machining and high-end turning centres from the world’s leading manufacturers.

By utilising state-of-the-art technology, it has been able to enhance its capabilities, optimise production processes and deliver excellent results whilst also offering unprecedented flexibility.

DJJ Precision Engineering Ltd

The investments have allowed DJJ to extend capacity for automated round-the-clock operations, whilst achieving production efficiencies that ensure fast turnarounds, consistent quality, minimised energy consumption, reduced carbon footprint and, more importantly, a genuine competitive advantage on costs for both DJJ and its customers.

The high level of service provided by DJJ is underlined by supplier awards from Ford Motors Global, quality accreditations and the membership of leading industry bodies including Make UK Defence, ADS, the SMMT and the MTA. All manufacturing operations are covered by the highly regarded TUVRheinland ISO 9001:2015 QMS quality assurance accreditation.

In March this year DJJ was supplier certified by the highly prestigious JOSCAR register. This is a list of accredited suppliers to leading industry organisations and is by invitation only. Once invited companies must pass a series of stringent audits before they are

accepted. As a member of JOSCAR, DJJ is now an accredited supplier to organisations such as BAE Systems, the MoD, Rolls-Royce, Boeing and Raytheon. DJJ was also a recent winner of the BAE Systems International Chairman’s Award for providing design support and final production on a project that has been submitted for worldwide patent.

In the automotive sector DJJ is a Ford Motors Global Tier 1 Supplier for deliveries direct to vehicle, and in the food, sector has been successfully supplying Ocado with components for grocery picking grid robots. Other projects include medical diagnostic equipment, widgets for Cola cans, agricultural robotics, airport radar and mining equipment.

Managing Director Dennis Jones said: “There is also an exciting future ahead, with the development of a new energy efficient manufacturing facility, so far 3 years in design. The extension is set to increase production surface areas and provide additional clean room extensions, whilst also providing unique training facilities for engineering skills development.

“With the substantial labour challenges faced by manufacturing businesses every day, DJJ has decided it’s time to grow its own! The expansion will provide real hands-on skills experiences and encourage interest in manufacturing and the inevitable robotisation of CNC machining.”

He concluded: “We can help you with all your machined component requirements and are always looking forward to building new partnerships, helping customers solve their problems and ensuring that they can compete in today’s tough markets. Our investments in high accuracy machinery allows us to remain competitive during constantly evolving industry challenges and make a difference to our customers. Please get in touch to discuss how we can work together.”

Shirley Jones

Email: mail@djjengineering.com

Contact: 01495 760561

Introducing WineGuard™

WineGuard™ is the new and secure way to send your bottled beverages through the post/courier system. Protect your glass bottles in transit with Wineguard Allpack’s range of bottled beverages transit packaging solutions.

Manufactured using fully recycled materials and being fully recyclable, our pulp fitment ranges fit into specially designed cartons that can securely hold multiple bottled beverages, providing functional, affordable transit packaging protection.

Pulp Fitments and corresponding carton sizes available for the following amounts of bottles -

• x3

• x6

• x12

Scan to visit the full WineGuard™ range

100% recyclable WineGuard™ is manufactured from recycled materials and can be fully recycled or composed.

Designed for maximum safety

Designed for operational effectiveness with interlocking fitments, to save spills in-transit.

Supplied by

Drop Tested for Peace of Mind

WineGuard™ exceeds ISTA drop test protocols and removes in-transit damages/ breakages or spillages.

Putting Packaging to the Test

Cerulean’s Laboratory Carton Tester (LCT): providing a measure for the crease quality and frictional forces between carton surfaces.

This instrument measures the torque required to fold the carton crease, as well as the coefficient of friction. Allowing the testing of fold, form, spring back and friction for creased carton board, corrugated board and complete cartons and boxes. Four instruments in one with the newly released V1.71 CT software which enables the user to devise a structured carton performance assessment.

End users gain from an improved running efficiency on form-and-fill lines whilst also offering converters a reduction in rejected cartons leading the less wastage along the production line.

World-wide support; we are your global, local supplier.

Robust new pump for animal rendering plant cuts downtime

In our latest case study, we’re looking at a recent project where we were asked to supply a high capacity solid transfer pump to a client who operated a facility which rendered animal products. They wanted a rugged, reliable unit which would pump a 50/50 mixture of water and dry solids made up of dry meat, bone and tissue solids at around 350L/min at 2 bar.

All industries create by-products that need to be reused, reprocessed or disposed of. Animal production and slaughter is no different, and this kind of by-product presents particular challenges.

High capacity solid transfer pumps help convert animal by-products from the meat and livestock industry into usable materials. Rendering is a cooking or drying process that simultaneously destroys pathogens, dries the waste animal tissue and converts it into stable, usable materials.

The process separates the fat from the bone and protein, and produces three main products: water, protein and fat. The water is treated and returned to the environment. The protein and fat are used in a range of products including animal and fish feed, biodiesel, biogas fuel and fertilisers.

WHAT WAS THE PROJECT BRIEF?

Our client was looking to pump a 50/50 mixture of water and dry solids consisting of dry meat, bone and tissue solids at around 350L/min at 2 bar.

The mixture had a viscosity of around 50,000cPs which is similar to ketchup or mustard. In addition, the formulation of the liquid and its consistency meant

that it flows slowly so a pump with a built-in hopper was required.

Having a hopper built into the high capacity solid transfer pump ensures that the mixture doesn’t clog and the hopper pump is not damaged through either dry running, or having oversized solids clogging the inlet.

Rendering pump hoppers can be customised for a variety of liquids and applications. They act as a first stage in the process, feeding the pump with more manageable pieces and making

sure that mixtures which don’t flow are fed into the pumping mechanism evenly.

Hoppers are available in a variety of designs:

BRIDGE BREAKER

These are used to slice large solids found into more manageable pieces which can be accommodated by the pump without processing. Fluids which rat hole, prevent free flow or obstruct pipework often need breaking up and kept moving via the use of paddles.

Auger Feed Hopper

Rat holing is a common flow problem where material becomes stuck in the rendering pump hopper. Rat-holing causes a funnel flow effect, where the material flows freely above the outlet, but the material that isn’t directly above it doesn’t move and sticks to the hopper sides. If this material can’t be shifted it leads to product being wasted and more downtime as the hopper pump has to be cleaned more often.

AUGER FEED

An auger is a flat spiral-shaped screw that runs from one end of the hopper to the other, controlling the flow and mechanically forcing the material into the pump inlet. It’s specifically designed

for dry solids and sludge which don’t flow freely and need feeding into the pump. It’s an essential part for this particular rendering plant application.

MOTORISED WHEEL

When materials such as liquid mortar, resins, mud, blocks of fat or butter are pumped they can plasticise meaning they change shape rather than break up. This means that clogs form and block the rendering pump inlet. These need to be removed manually, again, resulting in more downtime. Manufactured from metal, a motorised wheel rotates 360°within the hopper to stop solids building up and clumping together.

FITTED WITH A SEAL QUENCH

We fitted the high capacity solid transfer pump with a seal quench which is a device that applies unpressurised oil to a mechanical seal’s outboard faces to keep them clean and free from

contamination. This helps to maintain seal integrity. This was important as the hopper pump would be handling large solids up to 41mm wide at high concentrations.

Rendering pump speed is another vitally important factor during the pumping of solids. So we designed the pump to have a reduced pumping speed of 130rpm using the gearbox. This meant that the unit would suffer less wear and tear, and give many years of problemfree pumping to the client.

If you’re looking to pump a liquid which doesn’t flow, contains large amounts of solids and easily solidifies, a hopper-fed progressing cavity pump could be the best solution for you. To find out more, speak to North Ridge Pumps to see how we can help.

www.northridgepumps.com

Rendering pump speed is another vitally important factor during the pumping of solids.

Progressing Cavity pumps with Auger Feed

Transcend partners with Klüber Lubrication to deliver paper straws manufactured using vegetable-origin food grade lubricant to market

Transcend Packaging, an award-winning UK-based sustainable packaging leader, has partnered with one the world’s leading manufacturers of speciality lubricants, Klüber. Using Klüberfood 4DC (direct contact) vegetable-based technical processing aid in the manufacturing process of its award-winning paper straws, Transcend will be able to remove all traces of mineral oil aromatic hydrocarbons (MOAH) and mineral oil saturated hydrocarbons (MOSH) from the production process, delivering an enhanced straw product to the market.

Currently, while across the UK&I and Europe there is no homogenous standard

method for MOSH or MOAH analysis, there is legislation around the migration of MOAH components from packaging to food and drink products. However, there are calls from industry organisations to tighten standards regarding these substances in both the manufacturing process of the end food and drink products and its packaging. In some EU countries, such as France, the wheels are already in motion to prohibit packaging from containing MOSH and MOAH (where the mass concentration in the ink or the designated product of these substances is greater than 0.1%), with regulation coming into place on 1stJanuary 2025.

The partnership with Klüber allows Transcend to continue to go the extra mile and evolve the production process, creating an enhanced experience for both customers and end users, by applying an even safer, higher quality lubricant to machinery. By switching to Klüberfood 4DC, Transcend is not only answering demands from some of the world’s largest food and drink brands to completely eliminate traces of mineral oil residue now, but making its products compliant for future legislation which will likely come into effect across Europe, the UK and Ireland.

The strategic partnership will enhance Transcend’s sustainability credentials - Klüberfood 4DC facilitates lower lubricant consumption by optimising performance and application to reduce waste generation. What’s more, Klüber manufactures the Klüberfood 4DC product with 100% food grade ingredients from sustainable sources and of vegetable origin, free of genetically modified organisms (GMOs) and allergens, this also ensures they are Halal and Kosher. This is in contrast to wax-based lubricants which often consist of high-molecular synthetic polymeric chains, additives and oil (mineral oil, synthetic hydrocarbon).

Lorenzo Angelucci, CEO of Transcend

Packaging, said: “Each manufacturer has a responsibility to find the best available solution and maintain the safest possible manufacturing process – especially when it comes to products which are used with food and beverages. At Transcend, we’re never happy with standing still and are always on the lookout for new ways to develop our existing product portfolio for an even more sustainable future and to stay ahead of shifting regulation and policies.

“We know there is going to be tighter legislation focusing on consumer safety coming into force which will impact products used in the food service and FMCG industry. We can already see that happening with France’s ban on the use of mineral oils in packaging materials. We want to be proactive and give our customers the opportunity to commit to the highest possible level of safety. This partnership with Klüber allows us to do that by strengthening our paper straw proposition. For FMCG and hospitality / QSR businesses who are coming under

increasing pressure from shareholders, customers and staff, this gives a solution so they can continue to demonstrate implementation of enhanced food safety and sustainability practices.”

Estelle Robinson, UK market sector manager for UK Food and Beverage at Klüber Lubrication GB Ltd, explains how specialty lubricants help the food, beverage and packaging industries increase productivity, reduce maintenance tasks, and achieve higher safety standards:

“Food safety is a serious topic, in terms of consumer products being manufactured and the production processes involved, which is why we put compliance and safety at the forefront of all we do and were the first lubricants manufacturer to raise awareness of the MOSH/MOAH topic.

As the market leaders we have developed our innovative 4DC range of processing aids, which can be used in the manufacture of food packaging

At Transcend, we’re never happy with standing still and are always on the lookout for new ways to develop our existing product portfolio.

such as beverage cans or paper straws, protecting everything that comes into direct contact.

Food and beverages packaged for consumption out-of-home, on-thego, or for delivery directly to consumers continues to play an integral part in the active lifestyles of many. Our innovative product developments meet both regulatory standards and commercial objectives to be more sustainable and ensure consumer safety”.

Transcend launched their first paper straw in 2019 ahead of the EU SingleUse-Plastic (SUP) ban, becoming the first major producer of paper straws in Europe. Today they are the European leaders in paper straw production, providing these and other items, such as cups, moulded fibre lids and cartons to global brands including McDonald’s, KFC and Starbucks.

www.transcendpackaging.com

Klüberfood 4DC is produced in state-ofthe art ISO21469-certified production facility.

Delivering a tailored solution on time and on budget

Handling complex (axial, radial, & moment) loads

Bearings using cylindrical rolling elements, such as IKO’s range of standard needle roller bearings, ensure smooth rotation around the load axis when loaded properly. These bearings are widely used in the rotating parts of production machinery where compactness, high rigidity, and high rotational accuracy are all key requirements.

Alinear rail and carriage system is many a design engineers first choice for transporting a load, and for good reason. It provides a rugged and precise solution that is inherently self-aligning, offers high load handling capabilities, and can operate in some of the most challenging environments. But the temptation to over-engineer a system can add significant cost to a project, while asking a vendor to supply a non-standard arrangement can dramatically lengthen the lead time.

This is where IKO Nippon Thompson’s in-house design and adjustments service becomes invaluable, with the UK team of applications engineers able to suggest design amendments that can reduce lead times from months to days, and/or remove significant cost from a project. Mark Ross, technical sales engineer at the company’s Milton Keynes UK headquarters, says: “There are a wide range of things we can do at local level, from the everyday to the more unusual, to deliver an application-specific solution, providing a key service that can save UK customers time and money.”

our various global locations, and we can tap into that free stock and have it delivered within a couple of days,” says

stroke length, but then bumped up the rail and carriage dimensions to accommodate the required load? Perhaps they’ve even ended up with a design that uses non-standard length carriages.

“By adjusting the rail and carriage dimensions, we can often find a much more cost-effective approach, selecting more appropriate and standard products or better cost products,” he continues. “We can play

Mark.

“From there we have the in-house capabilities to modify standard products to meet specific customer requirements.”

Examples include cutting rail to specific length at the simplest level, or changing the e-dimension –the measure from the end of the rail to the first mounting hole. “As standard, this e-dimension would be half the normal hole pitch, but that might not suit the application,” Mark explains.

A prime example is the company’s ability to assess the key parameters in a project, and look at what can be easily amended without compromising the performance criteria, so that the project can be serviced from the company’s free stock. “For any supplier, manufacturing a system to order is going to take time, but IKO Nippon Thompson will always have standard products available as free stock at

Applications with complex loads can lead to rapid wear and damage of a standard bearing. In this case, IKO’s crossed roller bearing range (CRB) might be a wise choice. This specialised design consists of V-shaped raceway rings holding cylindrical rolling elements with crossed orientations at right angles to each other. Due to the crossed arrangement of the cylindrical rollers, these bearings can support both axial forces and radial forces as well as tilting moment loads and any complex loads by means of a single bearing. As a result, designs involving two ball bearing positions can be reduced to one single bearing.

A number of types are offered, such as slim, super-slim, high rigidity models to be pressed on to a shaft or into a housing, as well as a model with mounting bolts (pictured below), which facilitates easier mounting.

Cylindrical rolling elements, combined with the design of the bearing structure, improve rigidity compared to using ball bearings. According to IKO, its CRB is three to four times more rigid than a double-row angular-contact ball bearing, as well as offering a more compact cross-sectional dimension.

And these bearings are available in many

Such adjustments and amendments can be important time savers for customers, particularly when they are building a prototype as proof of concept. But IKO Nippon Thompson’s design services can also save customers significant amounts of money, for example when it is clear that the design engineer has over-specified the project, perhaps as a belt and braces approach to meeting particular lifespan requirements.

“We can quickly drill down to the customer’s most important considerations and then look at how that impacts on the rail and carriage dimensions,” says Mark. “By talking through load and stroke requirements, that might lead us to propose alternative carriage lengths. For example, has the designer opted for a shorter carriage to increase

sizes. The highest load rating in the catalogue is 2,640kN. IKO has helped with larger applications, such as radar towers on ships, which use the bearings in setting azimuth accuracy.

FLEXIBLE STOCK HOLDING

More than £3.5m of product stock is kept centrally in Milton Keynes, a significant portion of which is freely available for general sale.

“We’re flexible; we get product in and monitor that so it’s always here, or at worst on its way from the factory, so customers can maintain their manufacturing requirements,” says Technical Sales Engineer Mark Ross. All the company asks for is regular communication, so that variations in

with parameters such as preload to see if this provides a better way to meet specific application criteria. Or we can butt together standard rails to deliver longer, non-standard lengths at given profile dimensions without impacting precision.

supply, for example, can be adjusted for.

“In addition, we can add seals and scrapers to protect the rolling elements on some product types, as well as offering different coating options to protect against rust or to alter the products’ aesthetic appearance if that’s a requirement too. The addition of rail caps can also be a further simple (yet cost-effective) way to increase the longevity of the system, and is something which, whilst basic, is often overlooked.”

All of this comes hand in hand with the capability to provide CAD drawings and models, and to port those designs straight into customers’ models.

IKO Nippon Thompson is conscious, too, of the cost of logistics for its customers, and so can supply pre-packaged sets to reduce packaging, handling and stock management. And then there is the company’s on-site training in addition to its telephone and web video support.

And if an urgent stocking need arises unexpectedly, IKO can draw on global stocks. That is just another way in which IKO is helping customers satisfy their production commitments, even for specialised items such as crossed roller bearings.

“It’s all part of a service that means we are much more hands-on with our customers than perhaps other suppliers are willing or able to be,” concludes Mark. “We want to be more involved because it benefits all of us – we get to deliver the most appropriate solution and customers get time- and cost-saving benefits.”

In addition to these crossed roller bearings, IKO manufacture a wide range of other radial, linear, & mechatronic products including cam followers, rail & carriage combinations, crossed roller ways, precision slide units, linear bushings, & ball splines ….. to name but a few

Contact IKO UK today to discuss your motion control needs.

Email: enquiries@iko.co.uk

Tel: 01908 566144

Website: www.ikont.eu/en

We’re flexible; we get product in and monitor that so it’s always here, or at worst on its way from the factory, so customers can maintain their manufacturing requirements.

We talk to the experts at IKO Nippon Thompson about how linear rail and carriages can be easily adjusted and modified, and how projects can be redesigned around standard products, to save customers time and money

• 1000’s of Castors and Wheels for Next Day UK Delivery

• Diameters from 50mm to 455mm. Loads from 50kg to 1500kg

• Friendly Expert Advice, over 45 years experience

• Free UK Mainland Delivery over £90 order value

• Discounts for Quantity Orders

• Easy Online Ordering or Telephone & email orders welcome

• Download Product and Price Datasheets

• CAD Drawings available

• Castor & Wheel Selection Guides

Tel: 01243 607029 | Email: info@basicscastors.co.uk www.basicscastors.co.uk

Torus Manufacturing

Our experienced and dedicated team provide design and precision machining services to a variety of industries throughout the UK and internationally. Our in-house design engineers have a background in practical mechanical design across an array of engineering sectors and industries, as well as our toolmaking team providing both CNC and conventional machining services. A comprehensive fabrication service is also available, no matter the size or quantity required. From precision machined components to general machining requirements: we can supply to your specification.

Our state-of-the-art Toolroom provides a range of engineering solutions. With more than 25 years’ experience in toolmaking, whether you require a turnkey, 1-off or high-volume manufacturing solution, you can be assured that Torus Manufacturing has the answer. Additional services we offer include quality and inspection carried out in our UKAS accredited laboratory, tooling care services for jigs, fixtures and gauges through our regular maintenance programs and shipping and freight. We understand the demands of fast paced engineering and manufacturing environments. Focused on delivering highquality, cost-effective manufacturing products and services, we strive to work with our customers to meet their production needs.

Tel: +44 (0) 1952 210 020 | Email: tml.sales@torus-group.com Web: www.torus-group.com

Torus Modular Frameworks

Torus Modular Frameworks offer a range of flexible, high quality, robust aluminium profile solutions for commercial and industrial environments including office, production, manufacturing, and factory facilities.

Our range includes (but is not limited to) workstations, enclosures, controlled environments, partitioning, and bespoke solutions. Each product has several options and configurations that customers can choose from to meet their own unique requirements, including colour, panel material and amenities such as air conditioning and electrical fit outs. This ensures that your requirements are met and are within budget. Our team will support you with your product from enquiry to installation. We will firstly discuss your requirements in detail along with all the available options. Our inhouse design team will then produce CAD drawings and with your approval, your product will be built/installed on site.

All our solutions are designed, machined, managed, and built in-house at our factory in Telford, Shropshire, UK, from the highest quality aluminium extruded profile and sheet materials, making for a hardwearing and robust solution.

Tel: +44 (0) 1952 210 020 Email: tal.sales@torus-group.com Web: www.torus-group.com

Titan Enterprises’ NSFApproved Flow Meter Best Value for Beverage Industry

Titan Enterprises maintains certification for their Beverage flow meters and 800 Series turbine flowmeters under NSF/ANSI 169 as equipment for food products. This accreditation is especially important for food and drink manufacturers, food production and handling machinery, and processing and dispensing, as these flow meters can be installed securely in the knowledge that they meet NSF standards. These NSFApproved flowmeters, constructed from food-safe PVDF, are also used in the pharmaceutical and medical industries where end products are consumed.

Titan’s Beverage flowmeters are widely used to monitor the accurate delivery of beer, cider and spirits in distilleries, to automated batching and dispense systems, bar taps in mobile bars and your local pub.

Collaborating with OEMs in today’s modern food and beverage industry, Titan is enhancing production processes such as fast batching, and developing technology capable of differentiating between liquids in the production line, e.g. beer and cleaning solutions.

Having been in production for 26 years, Titan’s liquid flow Beverage meter is a low-cost measurement sensor used for multiple applications in the food and drink sector. It is an exceptionally effective, low cost and reliable method for direct beverage dispensing – beer, coffee, spirits – and dosing additives and colourants, transferring and dispensing accurate and repeatable liquids such as syrups or flavourings into beverages, cider and beer for example.

Neil Hannay, Senior R&D Engineer with Titan Enterprises, says: “Our expertise

in beverage applications translate robust and compact design into longterm performance. We offer liquid flow measurement solutions to ensure beverage dispense systems operate consistently every time a glass or bottle is filled!”

The alcoholic drinks market is expected to see continuous growth between 2023 and 2027, and the demand for soft drinks, including fruit juices, is at an all-time high. To meet this rising demand, major beverage producers face challenges related to waste reduction, increased throughput, inventory minimization, and improved quality. Accurate measurement of ingredients is crucial, especially for high-value

constituents used in small quantities. The accuracy and reliability of Titan’s NSF-Approved Beverage flowmeters contribute to efficient and consistent beverage production and dispensing processes, and with over 41,000 sold each year, are industry proven worldwide.

For full technical information on Titan’s NSF-Approved turbine flowmeters please visit https://flowmeters.co.uk/ product/nsf-approved-beverage-flowmeters/

Contact Titan Enterprises: Tel: +44 (0)1935 812790

Email: sales@flowmeters.co.uk

Website: www.flowmeters.co.uk

Accurate measurement of ingredients is crucial, especially for high-value constituents used in small quantities.

Installing an instant building – doing it your way

By Jason Lynock, Smart-Space Sales Director

One of the things that always strikes us are the different levels of supply that our customers prefer. On one hand we have those who are simply looking for us to supply and install a temporary building. And then we work with organisations of all sizes who ask us to take care of everything, from design and planning right through to maintenance.

How it all starts… Smart-Space has the kind of infrastructure that can manage exactly what the customer needs. It almost always begins with a site visit from one of the sales team - a conversation to establish what the building will be used for, a site survey and a quotation.

Shaun Stephens, our UK Sales Manager, has been with the business for several years and his time-served understanding is incredibly valuable when it comes to advising our customers. “Sometimes I can see exactly what the customer is asking for but know it won’t work for any number of reasons. It’s my job to find a solution that’s as close as possible to their vision

but that will also tick all the boxes in terms of planning, application and health and safety” said Shaun.

Going to site… Then our site survey team looks at the logistics in a little more depth, factoring in use, utilities, boundaries and any unique information that relates to the site. Planning permission is something we undertake regularly but equally can be managed by the customer if preferred.

Picture this… If the project needs drawings we have skilled CAD designers who can show the building elevations from every angle – it’s very useful for the planning permission process and also the customer’s own general project planning.

LOOKING

Bringing it all together… There’s a lot to do in terms of project co-ordination: from making sure we have the correct materials and installation supplies, installation teams scheduled (with accommodation if necessary), health and safety assessments and other paperwork, any plant or equipment needed and the appropriate vehicles. And, of course, all of that has to co-ordinate with the customer’s plans as well.

For aftercare… our maintenance team, headed by Sam Stokes, responds quickly to any customer requests and they also work with customers who have a maintenance contract with us, making sure the buildings continue to be fit for purpose. It’s a well-oiled machine!

Ultimately, this is a system that works seamlessly and serves the business and its customers very well. Because of the way it’s set up it means customers are perfectly able to pick and choose which elements they want to include in the service. And that works well for everyone.

www.smart-space.co.uk

WAREHOUSING I STORAGE I FACTORY SPACE

Talk to our friendly, professional, experienced team - we can advise on the best options from a range of solutions. Our British supply chain and directly employed teams means we are quick and reliable. We are also completely flexible: you can hire or purchase (or switch whenever you like) and you can off-hire at any time. We do everything - from building only to turnkey solutions (and everything in between).

BIXOLON Showcases Its Dedicated range of labelling printing solutions at LabelExpo 2023

BIXOLON Europe GmbH, a subsidiary of BIXOLON, the global manufacturer of advanced Receipt, Label and Mobile printers, announces its presence at LabelExpo 2023, where it will showcase on stand 9A63 its dedicated range of labelling printing solutions on the stage of the world’s largest label and package printing event.

Key exhibition product highlights will include:

• Linerless vs Liner Labelling Printing Zone – BIXOLON will put the spotlight on comparing linerless and liner label printing by showcasing its extremely reliable, environmentally friendly and cost-efficient XL5-40 4-inch (114mm) desktop direct thermal linerless label printer side by side with the XD3-40 4-inch (118 mm) direct thermal traditional label printer, giving visitors the opportunity to understand the many different advantages of traditional liner and linerless labelling technologies.

• RFID Labelling – BIXOLON will present a comprehensive selection of RFID print and encode printers, including mobile, desktop and industrial models. Among them, the XM7-40R 4-inch (112mm), the premium mobile RFID label printer with advanced features, and the XD5-40tR

4-inch (118mm) RFID enabled thermal transfer desktop label printer. In addition, the XT5-40NR 4-inch (114mm) thermal transfer RFID label printer, which provides outstanding power and performance for industrial use.

• Best Seller Highlights – Offering high performance variable width printing solutions, BIXOLON will present its bestselling range of labelling printers, including the popular XM7 series featuring the premium XM7-20 2-inch (58mm), XM730 3-inch (80mm) and XM7-40 4-inch (112mm) auto-ID mobile liner and linerless label printers, along with a wide range of accessories. Alongside, the budget-friendly XT3-404-inch (114mm) industrial labelling line, the unique XQ-840 4-inch (118mm) two-in-one, stand-alone label printing solution with integrated tablet, and the compact SLP-DX220 2-inch (60mm) barcode label printer, together with the

highly reliable XD5-40 4-inch (118mm) desktop direct thermal printer suitable for small to mid-range businesses.

BIXOLON will also be joined on the stand-by Iconex™, the iconic inventor and continued leader in receipts and leading provider of unrivaled, best-in-class labelling and tracking technology, who will showcase its MAXStick® Linerless paper and Iconex Sticky Media™ liner-free label identification solutions in conjunction with BIXOLON printers.

“LabelExpo provides an immersive trade fair experience, offering a comprehensive overview of cutting-edge advancements in the label and package printing industry. With a focus on the latest labelling trends, BIXOLON’s participation at LabelExpo reaffirms the company commitment to continuous innovation in this everevolving market” explains Jay Kim, Managing Director, BIXOLON Europe GmbH. “Exhibiting alongside Iconex™ at LabelExpo is the perfect opportunity for both companies to expand our networks within this significant industry.”

To find out more, visit BIXOLON at www.BixolonEU.com or contact sales@bixolon.de to make an appointment to meet the team.

Exhibiting alongside Iconex™ at LabelExpo is the perfect opportunity for both companies to expand our networks within this significant industry.

Precise adjustment of Focus & Iris USB connector standard Inspection while moving focus

• Easy Installation

• High Resolution at any position

Connection

MORE THAN 70,000 STANDARD COMPONENTS

• Outstanding repeatability • Low voltage and current • Superior and versatile interface

of optics

THE BIG BOOK GREEN

THE BIG GREEN BOOK EDITION 2022

n Get your copy of THE BIG GREEN BOOK easily online.

info@norelem.co.uk www.norelem.co.uk GREEN MEANS GO. Find it. Get it. Go. Norelem 8521 Food Drink Processing & Packaging Half Page V2 AS.indd 1 15/02/2023 15:33

What’s going on at Advanced Engineering in 2023?

Advanced Engineering, the UK’s largest annual gathering of engineering and manufacturing professionals, is set to open its doors in a few weeks. Now in its 14th year, this year’s show comes with a fresh rebrand, removing the previous show zones and introducing a main stage for the event’s well-attended forums.

Advanced Engineering, taking place on November 1 and 2 at the NEC, Birmingham, was previously divided into several zones. However, in order to meet the future demands of the engineering and manufacturing sectors, the show has been re-engineered to encourage even more cross-industry collaboration.

This year, the long-established composite zone will remain, but the automotive, aerospace and connected manufacturing zones will be removed. However, these sectors will still have a strong presence

at the event, with the industry-specific forums remaining. There will also be a central stage on this year’s floor plan where discussions about key challenges in the industry will be discussed.

“Making these changes wasn’t an easy or a quick decision,” explained Alison Willis, director of Easyfairs, the organiser of Advanced Engineering. “We spoke to over 200 exhibitors, visitors and speakers to make sure that any changes made were future-proof and reflective of all stakeholders. We realised that many of the issues that our exhibitors and visitors are facing align. Take sustainability for example — we wanted to make sure that our floor plan allows attendees to share ideas and solutions to challenges like this,”

“Advanced Engineering has expanded greatly over the years, starting as a specific aerospace event 14 years ago.

2023 felt like the right time to fully encourage collaboration across industries and to prepare the show for a new era of manufacturing and engineering.”

With the rebrand, Advanced Engineering returns with a speaker programme made up of some of the leading figures in UK engineering and manufacturing. This year’s day one keynote is Richard Noble, OBE, former holder of the world land speed record and serial innovator at ThrustWSH. Also on the main stage, Eman Martin-Vignerte, Director of External Affairs and Government Relations at Bosch, will share her thoughts on digitalisation and automation. In the afternoon, there will be a women in manufacturing panel, followed by a discussion from a Make UK representative on how new industrial technologies are affecting the skilled workforce.

On day two, the opening keynote will be given by Make UK, and will be followed by talks from Made in Britain on innovation in British engineering and design, and a second panel on women in composites. Two exciting competitions will also be held on the main stage, with the Enabling Innovation competition in the morning and the SAMPE Design and Make competition in the afternoon.

At the aerospace forum, visitors can meet experts from H2FLY, Rolls-Royce, YEET Aerospace, MGI Engineering, ADS, Midlands Aerospace Alliance, Satellite Applications Catapult and more, who will cover topics ranging from digitally enabled supply chains to propulsion technologies.

Meanwhile, exhibitors can learn about composites circularity, the future of

composites and digitalisation being the key to productivity at the composites forum. Attendees can also see Pim van Baarsen, CEO at Silverstone Technology Cluster, and Lucy Parsons, Sales Account Manager at Nikon Metrology UK, who will be discussing and showcasing innovative products at the automotive forum.

Advanced Engineering will also showcase groundbreaking innovations throughout its exhibition area. One of these is the prototype of the ThrustWSH boat. In what is a collaborative effort with PRF Composites, ThrustWSH has achieved the world land speed record and will allow visitors to see whether the boat can conquer the water speed record at the show.

In addition, MGI Engineering is speeding ahead in their journey to net zero and will demonstrate never seen before technologies to the sector, including an F1 car and eVTOL drones. Meanwhile, SCU Motorsport has also booked up an exclusive exhibitor spot, pioneering its 3D learning environment for students that will involve augmented reality, virtual reality and mixed reality technologies.

It’s clear to see why this year’s expanded

floor plan is quickly filling up. One of last year’s exhibitors, George Chetwood, Business Development Manager at Cognitiv Spark, said, “The show has been great — we’ve met so many new people and had great conversations. We’ve met clients that we’ve already been in talks with and have advanced those conversations. Our director has secured a spot next year, so we’ll be back then.”

Lee Brent, Sales Manager for Southwest Fabrications, commented, “This is our first year exhibiting at Advanced Engineering but it will not be our last. After a friendly and helpful team helped us decide on our stand in the most appropriate location, we have seen a tremendous amount of visitors flow through our stand, with over 100 individual companies interested in the products and services we offer. We have been so pleased with our experience and look forward to exhibiting for many years to come.”

To secure your visitor pass, see a current exhibitor list and check out the growing list of confirmed speakers, visit the Advanced Engineering website.

For further information, please visit www.advancedengineeringuk.com

2023 felt like the right time to fully encourage collaboration across industries and to prepare the show for a new era of manufacturing and engineering.

Peak power

High Power Picosecond Pulse Laser

The picosecond pulse laser series FPYL-Q-PS is offered with peak power up to 100W at a repetition rate of 1MHz and a pulse width of <10ps. Available wavelengths are 266nm (1-8W), 355nm (1-50W), 532nm (1-80W) and 1064nm (1100W). The repetition frequency range is between 400kHz and 2MHz. The power stability is <3% (<1% optional). The pulse-to-pulse stability is <2%. Both are measured in rms and over 4 hours. The output beam is transverse mode TEM00 and has high beam quality of M2<1,2. With a beam diameter of ~3mm and a divergence <1mrad the output beam is very well collimated.

The laser is delivered with an appropriate power supply for the

voltage range 100-240V as well as a water chiller.

Due to the high power with pulse widths <10ps these lasers are excellent suited formicro material processing. Typical applications are:

Applications:

♦ Flexible Materials Processing

♦ Brittle Materials Processing

♦ OLEDs Processing

♦ Glass & Ceramic Cutting and Drilling

♦ Semiconductor Industry

www.frlaserco.com

sales@frlaserco.com

The laser is delivered with an appropriate power supply for the voltage range 100240V as well as a water chiller.

For over 30 years Industrial laser systems have been commonplace in manufacturing and R&D facilities all over the world, providing clean and efficient ways of improving manufacturing processes. Such applications include replacing labelling by direct marking onto components or replacing cutting systems with state-of-the-art laser converting processes, a digital technology that enables manufacturers to produce features that otherwise would be problematic or impossible to cut without the need of tooling.

Lasers for the Digital Era

A NEED FOR CHANGE

Dynamic market conditions and fluctuating demands necessitate the need for changes to traditional processing methods. Market conditions and demands require shorter production runs, faster times to market and environmentally friendly alternatives, thereby requiring the need for fast, efficient, and cost-effective set-up and change overs, cost-effective programme changes, and the ability to process a wide range of materials.

For packaging and converting equipment OEMs, finding a repeatable baseline process to manage dynamic production

needs and incorporate enough processing flexibility to accommodate new materials is challenging. A digitally controlled laser processing systems is the solution; let’s explore some questions on this technology that we are often asked.

WHY USE A LASER SYSTEM?

Quite simply, traditional mechanical processes cannot match digitally controlled laser systems which are very adaptable, and capable of performing multiple processes often in a single pass. Unlike most mechanical methods, laser systems can be combined with other equipment to provide customized latestage alterations, even to finished goods.

WHAT IS A LASER SYSTEM?

Laser systems are adaptable, digitally controlled, non-contact processing systems, and typically include selfcontained machines, in-line, and robotic systems. A laser system generates a very narrow beam of radiation (light) which is directed to the target material to perform a wide range of interactions (application processes). At the heart of each system is the laser processing sub-system that

Cardboard perforating

includes a laser source, beam delivery, controller (software or hardware) and a power supply.

Depending on the type of laser, the application, and the target material, other components may be needed, including chillers, work piece delivery system, fume filtration/extraction, and vision inspection cameras.

WHAT CAN A LASER SYSTEM DO?

Laser processing systems are highly versatile, adaptable to both stationary and in-motion processing. An excellent selection for OEMs and system architects looking to build flexibility and adaptability into their machines or processing systems for applications such as perforation, scoring, scribing, kiss-cutting as well as through-cutting, marking and coding.

WHAT MAKES LASER PROCESSING DIFFERENT?

While there are many hardware and systematic differences between laser processing systems and traditional mechanical systems, for converting and packaging there are several standout

benefits. Zero-touch processing for instance for sensitive materials and sterile processing, and the elimination of mechanical wear resulting in a reduced inventory costs and consumables. The greatest reduction comes from the lack of production down time, with on-thefly changes controlled through software command and control, reducing setup and changeover costs.

THE VALUE OF A LASER SYSTEM?

Integrating Advanced Manufacturing Technologies (AMT), such as laser processing systems can be a significant investment with an extended payback period. However, investing in new technologies is a requirement to stay competitive and brings many benefits, including quick response to dynamic customer demands, greater productivity levels, increased processing, reduced downtime, higher quality products, lower operating costs, and improved operating efficiencies.

BETTER FOR THE ENVIRONMENT

Businesses are becoming more aware of how their systems and processes impact the environment. No one solution is perfect, however laser processing systems offer users ways to reduce their impact on the environment. Implementing steps to reduce your organization’s ecological impacts show your customers, and their customers, you are committed to making a difference. Laser processing systems offer ecological

benefits over traditional processing methods by decreasing waste.

Traditional methods of marking and coding utilize inks and/or additional printed labels. Laser systems, however, can apply permanent marks and codes directly on materials and products, eliminating the need for secondary label printing or consumable marking inks. Manufacturing cartons and boxes typically involves production runs in the thousands of units to be cost effective due to the high cost of changeovers and dies. Laser systems can change die patterns on the fly, significantly reducing changeover downtimes and die costs associated with size and pattern changes. Further, the ability to use a wider range of carton sizes reduces wasted materials, packaging space, and shipping costs.

HOW TO CHOOSE THE RIGHT LASER SYSTEM

Laser Lines Ltd has been supplying lasers to the UK market for nearly 50 years. During this time the company has gained considerable experience when it comes to recommending the right laser system for the application. Not only able to supply the laser system, but we can also carry out application trials at our demonstration laboratories to ensure the customer is fully confident they are buying the right solution. In addition, the company supplies many of the accessories associated with running a laser system, and on the rare occasion there is a problem, we have manufacturer-trained technical support staff to resolve any issues.

Unlike most mechanical methods, laser systems can be combined with other equipment to provide customized late-stage alterations, even to finished goods.

Basic laser system

Cardstock cuttinng/ stencil –application example.

A professional yet flexible approach

Patterson & Rothwell is a wellestablished company based in Oldham, Northwest, specializing in toolmaking and injection moulding. With their state-ofthe-art facilities and extensive experience, they are experts in bringing new products to market and partnering with companies for trade moulding work. Their capabilities include a range of 66 injection moulding machines, 30t -1100t, a dedicated toolroom, component and tooling design and a commitment to automation for sustainability improvement.

Operating from a 130,000 sq ft facility on a 7-acre site, Patterson & Rothwell has a team of 160 employees and processes over 500 tons of polymer monthly. They offer flexible injection moulding solutions to a diverse range of industries, including electrical, healthcare, horticultural, food & beverage, windows, and roofing. Recently, they have expanded their capabilities with a dedicated assembly area to meet customer requirements effectively.

Patterson & Rothwell is a well-invested and profitable company, with a continuous focus on growth and innovation. They regularly invest in new moulding machines, and their owners actively support the development of their own product ranges. The company also partners with entrepreneurs and startups to help bring new products to the market. Additionally, they take pride in providing high-quality trade moulding work in attractive markets.

Their comprehensive services include manufacturing both large and smallscale plastic parts, from design and prototyping to tooling and moulding. They ensure a professional and flexible approach, paying attention to detail at every stage of the process. Patterson & Rothwell holds various certifications, including ISO14001:2015 for environmental management, ISO9001:2015 for quality management, IATF16949:2016 for automotive quality, and BRCGS for food packaging. Environmental responsibility is a priority for Patterson & Rothwell, as they are a zero landfill site. They actively monitor and calculate greenhouse gas emissions, focusing on Scope 1 and

Scope 2 requirements. This allows them to identify areas for reducing their carbon footprint and working towards a net-zero approach.

Customers highly praise Patterson & Rothwell, describing their services as excellent across all aspects, from tooling to production. Their problemsolving abilities and dedication to finding solutions, whether in CAD design or logistics, have earned them a reputation for exceptional service.

Overall, Patterson & Rothwell is a trusted partner in the toolmaking and injection moulding industry, offering a wide range of services and a commitment to customer satisfaction. www.patterson-rothwell.co.uk

Their comprehensive services include manufacturing both large and small-scale plastic parts, from design and prototyping to tooling and moulding.

INJECTION MOULDING

Attention to detail at every stage

Product Design

Tool Design

Toolmaking

Production

Patterson & Rothwell Ltd

Bee Works, Shaw Road, Royton, Oldham, OL2 6EH

enquiries@patterson-rothwell.co.uk

T 0161 621 5000

patterson-rothwell.co.uk

Dust extraction specialist announces attendance at UK’s largest machinery exhibition

Dustcontrol UK is set to exhibit its high-performance extraction equipment at this year’s highlyanticipated Processing and Packaging Machinery Association Show (PPMA).

Taking place from Tuesday, 26th September to Thursday, 28th September at the NEC, Birmingham, the Dustcontrol team will be showcasing the firm’s extensive range of mobile cyclone-based dust extractors and air cleaners at Stand D44.

Some of the equipment attendees will be able to see up close includes the DC Tromb 400, Dustcontrol’s most powerful single-phase dust extractor. The unit has been designed to meet modern safety requirements and work in conjunction with tools that have become ever more efficient in manufacturing processes.

The powerful DC 2900 range will also be on display, which can be used for industrial vacuuming or on-tool dust extraction. Its suction casings make it particularly effective for dust-creating activities.

In addition, Dustcontrol’s range of DC AirCubes will be exhibited at the event, which are the perfect complimentary background air cleaners to at-source extraction, circulating clean air back into an area used for dust-creating activities and providing greater extraction efficiency.

Rounding off the equipment on display will be the DC 1800 and a range of accessories including ATEX and suction cases.

The Dustcontrol team will be showcasing the firm’s extensive range of mobile cyclone-based dust extractors and air cleaners at Stand D44

The team will also be carrying out live demonstrations of dust suppression when loading a food mixer bowl, a high priority practice in the bakery industry.

Ira Morris, Country Manager at Dustcontrol UK, said: “PPMA 2023 will provide an excellent opportunity for us to show those in the food and processing industries how our powerful mobile extractors and air cleaners can help them save time, money and resources – while providing a healthy business.”

The company, based in Milton Keynes, has more than 50 years of experience

in developing dust extraction solutions and centralised vacuum systems to suit client requirements in the production industry. They are experts in problem solving with a high technical capability of capturing dust at its source, then containing and transporting it to a convenient discharge solution.

Organised by the PPMA, the three-day event will see around 330 exhibitors showcase their products to more than 8,000 visitors, with every aspect of the production line being represented; from labelling, filling and packaging machinery, to processing equipment, robotics, automation and industrial vision systems.

For further information on Dustcontrol UK’s products call 01327 858001, or email sales@dustcontrol.co.uk

For further information visit www.dustcontrol.uk or www.ppmashow.co.uk

NiroSan® SF for Drinking Water

First choice for silicone-free media

The NiroSan® piping system made from premium stainless steel 1.4404 / AISI 316L has long been a popular choice for many applications, especially drinking water, due to its excellent hygienic properties, the ease of installation, certified quality of manufacture and comprehensive product range.

Specifically for industrial applications that require a siliconefree environment and silicone-free media, SANHA® carefully manufactures, prepares and packages NiroSan® SF “Drinking Water” with EPDM sealing ring (series 9000 SF). The piping system consists of high-quality NiroSan® SF press fittings as well as NiroSan® stainless steel system pipes according to EN 10312.

Both fittings and pipes are carefully manufactured, prepared and packaged for all (industrial) applications that require siliconefree components, media and environments.

NiroSan® SF press fittings and system pipes are individually wrapped in order to guarantee that they are completely silicone free and remain so during transport up until they are finally installed. In conjunction with the silicone-free moulded sealing rings, they are ideally suited to applications such as varnishing and painting industries and ensure that no silicone is introduced anywhere by the piping system.

Get more information at www.sanha.com or contact us today at 01628 819245!

Both fittings and pipes are carefully manufactured, prepared and packaged for all (industrial) applications that require silicone-free components, media and environments.

Engineered For Internal and external rolling doors and shutters to improve and protect your productivity both safely and securely. ■ High-speed doors – improve workflow efficiency ■ Fire doors – ensure staff safety ■ Shutters – security and asset protection ■ Custom doors - designed your way

Rotech Motion Sensor’s can be used whenever information or monitoring of shaft rotation, position, direction, speed, slip etc is required!

Rotech Motion Sensor’s can be used for indication, control, interlocking, protection, sequencing, alarm initiations and many more functions!

Rotech Motion Sensor’s can be used wherever materials are transported or processed By conveyors, elevators, screws, mixers, etc!

Looking for a sustainable way to securely seal your container or bottle? Look no further, Viscose Closures has a range of eco-friendly seals for all your tamper evidence needs.

We provide environmentally conscious producers & brands with our unique plastic free, biodegradable, home compostable, selfshrinking bands. Made from plant-based materials derived from wood pulp, our self-shrinking bands are heat and machinery free making them the perfect choice for heat sensitive products such as food, perfume, and flammable liquids.

Traditional heat-shrink bands are also ideal for anti-counterfeiting and ours come in a variety of materials from compostable bioplastic PLA to recycled content PET or rPet. We offer these in several formats to suit your manufacturing set up be it in reel fed tubing or pre-formed bands. We are proud to work with customers of all shapes and sizes from craft producers to contract packers representing the leading UK brands and supermarket own label products.

With over 125 years’ experience in manufacturing sustainable and secure solutions you can trust Viscose to protect your product and enhance your brand.

01792 796393 | sales@viscose.co.uk

www.viscoseclosures.com

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Navigating the Crucial Intersection of Safety, Compliance, and Environmental Stewardship

A breather valve regulates internal pressure in storage tanks to prevent structural damage and vapour release; the biggest risks are leaks, tank collapse, and environmental contamination.

A Quick Guide to API2000 Sec 5.4

Breather Valve Testing

Breather valves control tank pressure, preventing leaks, collapses, and pollution. Proper testing and maintenance are crucial for safety and environmental protection. Follow API2000 Section 5.4 guidelines for effective valve assembly verification and sealing to minimize vapor escape and other risks. Non-compliance can lead to regulatory action, unplanned maintenance, and reputational damage, while adherence attracts eco-conscious investors and minimizes legal risks. Testing should involve qualified manufacturers, service companies, and end-users, using precise equipment and protocols. Keep compliance documentation updated. Adhering to API2000 Section 5.4 mitigates risks, safeguarding facilities, people, and the environment.

Website: www.assentech.co.uk

Training by Design

The following series of photographs show a before and after of a Unifold installation. The final result I am sure anyone who has seen gutter installations before would agree, I hope, that it looks good, well not just good, but very good.

This is a high quality installation and it did not happen by accident!

As a Company policy we decided quite some time ago not to” just supply a consignment” and expect those on site who have never installed Unifold before, to get on with it!

In fact we would never supply to anyone unless our training programme had first been completed to our satisfaction.

This particular Unifold liner was installed by one of our approved contractors and their site operatives have been trained to

install the system at our factory facility.

Following training this quality level is what we have come to expect from our installers.

We, like many system suppliers within our industry, provide a comprehensive training programme, free of charge, to potential installers of our Unifold Gutter System. Only in this way can we provide a constant net result on every occasion and support our 25 year guarantee which includes the installation as well as quality of the materials and manufacture.

Apart from teaching the techniques involved with installation and site joint manufacture we feel it is important that there is an understanding of the technology behind the system and

why the product, correctly installed, will out-perform any other, whilst at the same time providing an installation that the installers can be justifiably proud.

The process involves practical training and a theory presentation followed by a multi-choice information test and this, when successfully completed, Candidates are awarded a numbered installers’ card with photographic identification.

We have found it most beneficial for Business owners and Contracts Managers as well as site operatives to attend the course as there is more to learn other than just the installation practices.

www.gutterliners.com

Above, before fabrication. Below, after fabrication.

Once in a while a product comes along and changes everything, from the way it’s crafted to the way it works. Products are often copied and many are great ideas that never really see true success in their application. Many years are spent searching for a product that will ultimately surpass expectations, stand the test of time and become recognised as the leader in its field.

We created one of those successful products nearly two decades ago and still today it has never been equalled.

Why?

Because we have never compromised on quality.

It takes a long time to create perfection.

EcoCooling Evaporative Cooling

The simple, safe and efficient cooling solution

With the rapid increase of energy costs, businesses are looking at reducing their electricity usage while maintaining comfortable and compliant conditions for products and staff. UK based EcoCooling offers a cost-effective cooling solution for food storage and processing facilities. With blanket or spot cooling options available, evaporative cooling offers a flexible approach to process or people cooling that can be easily retrofitted to the majority of buildings.

Key Benefits:

Evaporative cooling adds humidity to the air, which can be beneficial to some food storage environments such as bakeries, wine and chocolate producers, cereal manufacturers and more, with some of the leading UK brands utilising our equipment for the processing or packing facilities, including Subway, Hotel Chocolate, Premier Foods, Greggs and many more.

The most energy efficient cooling system for large spaces

Even on the hottest days, a standard unit covering a 250m2 area or spot cooling a 15m diameter zone can operate at a cost less than 22p in electricity and 2p in water per hour, based on service costs of £0.19/kWhr and £1.90/cum respectively (2023 figures). This gives an energy saving of 90% on an equivalent refrigerationbased system with a 35kW cooling load.

www.ecocooling.co.uk

Specialists in

and high-tech installations and removals

Smart reservoir technology

The SR-TEK Transparent Vacuum and Pressure Vessel offers numerous benefits when it comes to testing the integrity of wine and juice plastic pouches. This innovative tool has revolutionized the quality control process in the beverage industry, ensuring that packaging meets the highest standards of durability and reliability. Here are some key advantages of using the SR-TEK Transparent Vacuum and Pressure Vessel for testing plastic pouches in the wine and juice industry.

First and foremost, this cutting-edge equipment provides an accurate assessment of the pouches’ integrity. By subjecting the pouches to controlled vacuum and pressure conditions, the SR-TEK vessel simulates the real-world scenarios these packages may encounter during transportation and storage. This comprehensive testing allows manufacturers to identify any potential weaknesses or leaks in the pouches, ensuring that only the highest-quality packaging reaches the market.

Furthermore, the transparency of the SR-TEK vessel allows operators to visually monitor the pouches throughout the testing process. This feature enables quick detection of any leaks, punctures, or deformities that may compromise the product’s freshness or shelf life. By catching these issues early on, manufacturers can take immediate corrective actions, preventing costly recalls and maintaining consumer confidence in their brand.

Another advantage of the SR-TEK Transparent Vacuum and Pressure Vessel is its versatility. This equipment accommodates various pouch sizes and shapes, making it suitable for testing a wide range of wine and juice packaging options. The vessel’s adjustable parameters allow manufacturers to customize the testing conditions according to their specific requirements,

ensuring accurate and reliable results for different pouch designs and materials.

Moreover, the SR-TEK vessel is userfriendly, with intuitive controls and a streamlined testing process. Its automated features minimize human error and enhance efficiency, saving both time and labor costs for manufacturers. The vessel’s robust construction and highquality materials ensure its durability, providing a long-lasting testing solution that can withstand the demands of a busy production environment.

In summary, the SR-TEK Transparent Vacuum and Pressure Vessel offers significant benefits for testing the integrity of wine and juice plastic pouches. Its ability to provide accurate assessments, visual monitoring, versatility, and user-friendly operation make it an indispensable tool for ensuring the quality and reliability of beverage packaging. By investing in this innovative equipment, manufacturers can enhance their quality control processes, reduce product waste, and maintain consumer satisfaction, ultimately leading to improved brand reputation and increased market competitiveness.

www.smartreservoirs.com

First and foremost, this cutting-edge equipment provides an accurate assessment of the pouches’ integrity.

Hygienic and versatile connectivity solutions from HARTING

HARTING will be exhibiting their Han® F+B connector solution at the PPMA Show. The range is Ecolab approved and the housings conform to the directives of FDA 21. All hoods, housings and seals are IP69K rated, so the connections are resistant to cleaning water jets.

HARTING also offers Han® F+B Hybrid Ethernet, signal, and power integrated cable assemblies. These ‘plug and play’ assemblies are 100% tested to guarantee high quality standards and are available in customised lengths. They allow manufacturers to quickly reposition machinery so customised products can be produced for customer-specific needs.

For outside the product and spray zones, HARTING offer a wide range of connectivity solutions. The Han-INOX® series has stainless steel housings which are resistant to the chemical cleanings of the food industry. The interior, including the contacts, is safely protected against splashes of water.

The Han® 1A has been designed to be versatile and take up less installation space. By using a modular system of inserts, it can integrate contacts for the delivery of data, signals and power.

Only two components are required to quickly assemble an IP20 solution, while additional housing elements or single wire seals can be used to enhance ingress protection to IP65.

HARTING will also be demonstrating their new Han-Modular ® Domino range, which saves weight and up to 50% installation space by integrating different transmission types in one module.

Power, signal, data or compressed air as well as male and female contacts can now be and arranged next to each other

in hinged frames. Domino modules are also compatible with the existing HanModular® series.

HARTING also design and build custom cable assemblies at their manufacturing facility in Northampton. They are available with standard or custom cable lengths, a range of plastic or metal housings and are based on market-leading connectors from the extensive HARTING range.

Services include installing components, efficiently routing cable harnesses and fabrication. An in-house design team can also create a 3D CAD visualisation of your build beforehand to ensure absolute accuracy before manufacturing begins.

The HARTING manufacturing facility holds ISO 9001 certification for Quality Management, the ISO 14001 Environmental Standard and UL certification for Wiring Harnesses ZPFW2 / ZPFW8.

To learn more about our cabling and connectivity solutions, please visit HARTING on Stand J60 or send your enquiry to salesuk@HARTING.com . You can also see our entire product range on our website: https://www.harting.com/UK/en-gb .

All hoods, housings and seals are IP69K rated, so the connections are resistant to cleaning water jets.

Hygiene and safety are top priorities.“

Han® F+B - Hygienic and robust.

Connectors for the food industry

■ Easy-to-clean design especially for the spray zone

■ Reliable connections ensured, even with daily cleaning

■ Protection against water jets and aggressive cleaning agents

■ IP69K rated, Ecolab approved and complies with EHEDG guidelines

One Range. No Limits:

www.HARTING.com/UK/en-gb/connectors-food-industry

ifm dependably measures distance with millimetre precision

ifm electronic has launched a new generation of OGD optical distance sensors which reliably measure distances up to 2 m with an accuracy of one millimetre, even with fast-moving, reflective, multicoloured and other challenging targets.

Like the existing very successful family of OGD sensors, the new models use PMD time-of-flight technology, delivering superior performance to conventional laser and red-light sensors. Unlike their predecessors, however, the new models allow users to choose from three operating modes optimised for range, precision and frequency. This means fewer OGD sensor types are needed to cover the full range of applications.

Because they use PMD technology, all OGD sensors offer excellent reflection resistance and background suppression, making them an ideal choice in critical and demanding applications. In addition, their range is angle and colour independent, allowing them to operate reliably even

with challenging targets such as reflective metal surfaces. In addition to distance, the new sensors simultaneously measure target reflectivity, providing additional

information that can, for example, be used for product sorting.

The new OGD sensors are available in heavy-duty versions with stainless steel housings and light-duty versions with plastic housings. Both versions can be supplied with either two transistor switching outputs or one switching and one analogue output.

The outputs can be configured to operate based on range or reflectivity. In addition, all types have an IO-Link interface which provides full access to range and reflectivity measurements.

An integral display shows the current measured value and can be configured to change colour to indicate an out-oftolerance or alarm condition. The display can also be used to aid in configuring the sensors, in conjunction with three operating buttons built into the device. Alternatively, configuration can be carried out via the IO-Link interface. www.ifm.com/gb/en

Because they use PMD technology, all OGD sensors offer excellent reflection resistance and background suppression, making them an ideal choice in critical and demanding applications.

OGD distance sensors in application

OGD distance sensors

Silverson Machines at the PPMA Show

This year Silverson Machines will be on stand E20 at the PPMA show. On the stand will be a range of high shear mixing equipment, from smaller-scale Laboratory mixers to full scale production mixers such as the Flashmix powder/ liquid mixer.

IN-TANK MIXERS

For in-tank mixing of volumes up to 30,000 litres Silverson supplies in-tank Batch mixer models. Capable of performing all of the same mixing process as Silverson Laboratory mixers, it is possible to reduce mixing times by up to 90% when using high shear Batch mixers as opposed to traditional mixing methods such as stirrers or agitators.

The Silverson Ultramix in-tank mixer is designed for applications that are beyond the capabilities of a conventional agitator or stirrer but do not necessarily require the intense high shear of a Silverson rotor/stator mixer. Ideal for rapidly wetting out powders, the vigorous mixing action is capable of moving the entire contents of vessels even in difficult shaped containers.

LABORATORY MIXERS

For mixing small batches from 1ml up to 12 litres, Silverson has a range of Laboratory mixers suitable for a wide range of mixing processes. All Silverson rotor/stator mixers come with a range of easily interchangeable workheads, which allow one mixer to perform many mixing tasks which would otherwise need several pieces of mixing equipment. Silverson Laboratory mixers can blend, emulsify, homogenise, disintegrate, dissolve and de-agglomerate, and mix in-line with flow rates up to 20 litres/minute using an In-Line mixing assembly.

How to get the most out of your chain

Like many sectors, the Food Processing industry demands chain that offers the maximum working life with the minimal maintenance downtime. Any downtime, but especially unplanned maintenance, impacts productivity.

Donghua Limited is the UK arm of one of the world’s largest chain manufacturers and we share our tips for increasing reliability and getting the most out of your chain.

1. BUY THE RIGHT CHAIN

You might think that any Conveyor Chain that fits your food processing machinery will work, but it’s important to only buy chain that is compatible with the equipment it will be used on. If you’re not sure, it’s best to check directly with the machine manufacturer.

A quality supplier will stock a range of food chain including plastic inner link Conveyor Chain (with no roller to wear making this an affordable, long lasting chain), Stainless Steel Chain suitable for use in high and low temperature conditions, Attachment Chain (available in a range of coatings, see below), and Bespoke Chain (designed to your specific requirements).

2. CHAIN LUBRICATION

H1 lubrication is a food grade chain lubricant commonly used in food processing environments when there is the possibility of contact with food. H1 grade lubricant is odourless and tasteless making it ideal for use in food machinery.

We also recommend your chain is hot dipped in lube. This involves dipping chain in a metal vat filled with hot H1 food grade lube. By dipping the chain completely, the lubricant penetrates into bearing areas which standard

lubrication would not reach. As the chain cools, surplus lube drains away leaving an oil deposit inside the chain. This initial lubrication of chain is the most important a chain receives and helps to significantly extend wear-life.

3.

PRE-LOADING CHAIN

Pre-loading (pre-stretching) chain helps to reduce fatigue and extends the wearlife of chain, and especially in-house built Attachment Chain. Chain that has little or no pre-load applied will suffer significant initial elongation when first used, and will ultimately need to be changed sooner.

4.

MATCHING CHAIN

When two chains are used in parallel on machines, it’s particularly important to ensure the chain is matched to within close tolerances of each other in order to maintain high accuracy along the entire length of chain.

5.

COATINGS

Speak to your chain supplier about special alloy coatings which can protect the chain against corrosion caused by wash-down procedures.

Donghua chain is compatible with the

leading food equipment manufacturers, and has quickly become the chain of choice for companies in the food processing industry. Produced to very narrow tolerances, chain from the same production batches are on average within 1/3 DIN standards. Our UK inhouse chain length measuring machine means production tolerances can be even further improved.

Our Universal Attachment Chain is popular because it replaces 99% of other manufacturer’s chain. It is available in standard, nickel plated, self-lubricating and stainless steel finishes and, along with all our Food Chain, is hot-dip lubricated as standard.

Our Food Chain is supplied through a growing network of Product Partners, Stockists and Distributors. To find out more about our Food Chain, visit www.donghua.co.uk/food-industry/

Filtration solutions designed for rapid deployment

With CAPEX conditions restricting response time to unscheduled process and production downtime, Axium Process, specialists in liquid filtration solutions, have launched a new service that can now be funded through OPEX channels. Designed to meet a range of liquid processing concerns, Axium’s UF & RO2Go rental plants meet industrial scale demand for many different industries including pharmaceutical, food, beverage, dairy and water recycling. The systems are built on tried-and-tested technology and have been developed for rapid deployment with minimal operator training, allowing them to be up and running in a matter of hours following installation. Offering great flexibility, and backed by extensive technical expertise, Axium’s rental range can fulfil high-priority requirements swiftly, while reducing capital expenditure risk by allowing the technology to be assessed over the long term.

For further information, please contact: Derek Davies

Axium Process, Hendy Industrial Estate, Swansea, SA4 0XP Tel: 01792 883 882 | Email: derek.davies@axiumprocess.com info@axiumprocess.com

Hilton Process Solutions

Hilton Process Solutions provides bespoke jacketed pipe work and process vessels for a range of industrial processes. Our products are crafted with precision engineering to provide total temperature control for sensitive substances. Coded welding ensures thorough argon purging and zero internal welds, guaranteeing impeccable hygiene and traceability for your products.

Our specialised industrial vessels are designed and engineered to meet your unique requirements for the the most delicate and demanding processes. From single skin holding vessels to jacketed, agitated, insulated, and clad vessels, as well as purpose-built chocolate and fat melters, we offer a comprehensive selection to suit diverse applications.

Scale up your operations confidently, as our vessels span sizes up to a capacious 12,000Ltrs, providing ample room for your production demands. As a testament to our expertise, consider our 1000Ltr chocolate holding vessel—an exemplar of quality and functionality. Enhance your processes with our top-tier jacketed pipe work and process vessels to achieve unparallel results with temperature precision, hygiene and adaptability.

info@hiltonprosol.co.uk

01422 374454 | www.hiltonprocess.solutions

Securing a powerful connection

Tom Parker Ltd are delighted to announce its official appointment as an Authorised UK Distributor for Oetiker. Swiss-based leader in connection technology and the original inventor of the ear clamp, Oetiker is celebrating 80 years in business and attributes its success to manufacturing high-quality products and trustworthy supply chain partnerships. These include fluid power experts Tom Parker Ltd, who have distributed Oetiker’s products in the UK for the last two decades. Oetiker provides a dependable connection solution across many industries, including automotive, aftermarket, industrial, plumbing, medical, food & beverage, home appliances, irrigation & crop watering systems, and EV chargers.

Tom Parker Ltd bring you the latest innovative technology from Oetiker. The DualHook Adjustable 259 range boasts an internal StepLess® smooth clamp that provides unparalleled flexibility and strength for high-performance applications. Additionally, the StepLess® 167 series ear clamp is a fantastic advancement - made from stainless steel with a high Rockwell rating. Oetiker has gone to great lengths to ensure a secure, leak-free seal by removing steps from the clamp interior, which provides uniform 360° compression and continuous surface pressure around the clamp diameter.

www.tom-parker.co.uk

Inspired by solutions, Powered by technology

Cuccolini is a company that provides vibrating sieves and screening equipment for all wet, dry and slurry based particle separation applications. WBT as the sole agent in the UK & Ireland offer the full product portfolio for highly efficient and large capacity equipment for all particle separation applications. We have a rich experience in the supply of industrial vibrating sieves in the various food productions and are available both with Atex and FDA certifications. We also offer vibrating sieves for the waste recycling industry, oil, mining & minerals industries, chemical & plastics sector, metal powders, constructions and more.

If you’re interested in learning more about our products or services, you can visit our website or contact us directly.

WBT Services Ltd, 38 Oak Drive, Tewkesbury Gloucestershire, GL20 8QW

Tel: 07540 706 975

Email: sales@wbtservices.co.uk

Revolutionising sustainability in the manufacturing sector

Alchemy Metals Group launches new division – Alchemy Integrated Waste Solutions

The manufacturing industry has been a vital driver of economic growth worldwide, providing goods and materials for various sectors. However, with increasing concerns about environmental sustainability, manufacturers are under pressure to adopt responsible waste management practices. In response to this urgent need, Alchemy Metals Group, a renowned leader in the metal recycling industry, has launched its new division, Alchemy Integrated Waste Solutions. This new division aims to revolutionise sustainability in the manufacturing sector by providing comprehensive waste management solutions that promote recycling, reduce waste, and minimise the environmental impact of manufacturing processes.

As a trusted name in the recycling industry, Alchemy Metals Group has a long-standing commitment to sustainability. The launch of Alchemy Integrated Waste Solutions further emphasises the company’s dedication to environmental responsibility by offering tailored complete waste management programs designed to address the unique needs of manufacturers. One of the key aspects of Alchemy Integrated Waste Solutions’ approach is providing a single supplier solution, which can significantly reduce the administrative burden for customers while promoting sustainable practices.

A single supplier solution is a streamlined approach that consolidates waste management services with one provider, offering a centralised and efficient waste management process. This approach eliminates the need for manufacturers to engage with multiple

waste management suppliers, reducing administrative complexities, paperwork, and coordination efforts. By having a single point of contact for all waste management needs, manufacturers can streamline their waste management processes, saving time, resources, and costs, and allowing them to focus on their core business operations.

Additionally, a single supplier solution enables better visibility and reporting on waste management activities, facilitating data-driven decision making and monitoring of waste management performance. Alchemy Integrated Waste Solutions offers comprehensive reporting and analytics, providing customers with detailed insights into their waste generation, recycling rates, and environmental impact. This datadriven approach allows manufacturers to measure their progress towards sustainability goals, identify areas for improvement, and make informed decisions to optimise their waste management practices.

In addition to the administrative benefits, a single supplier solution also promotes sustainability by ensuring that waste is managed in an environmentally responsible manner. Alchemy Integrated Waste Solutions follows best practices in waste management, adhering to regulatory requirements, and prioritising sustainable methods such as recycling and repurposing. This ensures that waste materials are properly managed, and valuable resources are recovered, contributing to a circular economy approach where waste is minimised, and materials are kept in productive use for longer.

Examples of sustainable practices in waste management include recycling, waste reduction and repurposing. Recycling is a crucial process that involves converting waste materials into usable materials that can be fed back into the manufacturing process. Metals, plastics, paper, cardboard, wood, and other materials can be recycled, reducing the demand for virgin raw

materials and conserving energy. For instance, recycling one tonne of cardboard saves approximately 17 trees, 50,000 litres of water and 3800 litres of oil, and reduces greenhouse gas emissions by over 6 metric tonnes of carbon dioxide equivalent, according to Waste and Resources Action Programme (WRAP), a UK government supported organisation.

Waste reduction focuses on minimising the amount of waste generated in manufacturing processes. This can be achieved through process optimisation, waste segregation and material substitution. For example, optimising production processes to reduce material waste, implementing lean manufacturing principles, and using precision cutting and machining techniques can all help reduce waste generation. By reducing waste at the source, manufacturers can minimise their environmental impact and improve their overall operational efficiency.

Repurposing is another sustainable practice that involves finding alternative uses for waste materials. For instance, waste materials generated from one manufacturing process can be repurposed for another process, creating a closedloop system that maximises resource utilisation. For example, waste wood from manufacturing processes can be converted into wood chips for use in landscaping or biomass energy production, reducing the need for fresh timber and promoting resource conservation.

Alchemy Integrated Waste Solutions also emphasises education and training as a key component of their sustainable waste management approach. The division provides education resources and training programs to help manufacturers understand the importance of waste

management, learn about best practices, and develop sustainable waste management strategies tailored to their specific needs. By empowering manufacturers with knowledge and skills, Alchemy Integrated Waste Solutions aims to create a culture of sustainability and promote responsible waste management practices throughout the manufacturing sector.

The new division covers all waste streams, as well as metals processing and service, secure destruction and WEEE recycling; Following a site audit, the team at Alchemy will produce a comprehensive proposal for their customers, making recommendations for the handling, storage, processing, and recycling of their waste streams. The overwhelming majority of businesses after this audit are likely to not only reduce waste, resulting in significant cost savings, but additionally they are likely to increase their revenue/commodity streams from materials that have previously been sent straight to the general waste bin.

The benefits of adopting sustainable waste management practices, such as those offered by Alchemy Integrated Waste Solutions are manifold for the manufacturing sector. Firstly, sustainability has become a key

consideration for customers and investors alike. Manufacturers that can demonstrate a commitment to responsible waste management and sustainability are more likely to attract environmentally conscious customers and investors, leading to increased market demand, enhanced brand reputation and improved business performance.

The launch of Alchemy Integrated Waste Solutions by Alchemy Metals Group represents a significant milestone in promoting sustainability in the manufacturing sector. The divisions comprehensive waste management solutions, including a single supplier solution, sustainable waste practices, education and training, innovation, and collaboration, are designed to help manufacturers optimise their waste management practices, reduce their environmental impact, and drive positive change in the industry.

Alchemy Integrated Waste Solutions invites manufacturers to book an on-site audit to explore how their tailored waste management programs can help drive sustainability in their manufacturing processes and achieve their environmental goals. Together we can create a more sustainable future for the manufacturing sector and the environment.

Web: https://alchemymetals.com/ Email: waste@alchemymetals.co.uk

Alchemy Integrated Waste Solutions also emphasises education and training as a key component of their sustainable waste management approach.

Build or Buy?

5 Reasons to Partner with an Established MIS/MES Provider

During the first half of 2023, 56 food and drink companies went into administration, constituting 9% of the total UK administrations for this year according to Food Manufacture. The manufacturing sector has been under significant cost pressure over the past three years due to Brexit, the pandemic and the war in Ukraine.

To boost productivity and save costs, businesses increasingly develop in-house software. Yet, for true cost savings, in-house development has proven ineffective and costly. Here’s why:

1. MANAGING UNCERTAIN RISKS AND COSTS

Developing an in-house system presents great risks of exceeding the project’s scope, budget, and timelines, which could even threaten to put the business into administration. McKinsey reveals that IT projects exceed budgets by 45%, timelines by 7%, and deliver only 56% of expected value. Opting for customisable off-the-shelf MIS/MES solutions smartly saves time, resources and risk.

2. BALANCING INTEGRATION AND SCALABILITY

Complex factory operations require diverse improvement areas. Building homegrown systems diverts time and capital. However, comprehensive MIS/ MES solutions like Harford’s deliver real-time insights across the factory, enhancing production with quality, performance, labour, wastage and energy data available in one system. In-house system development has proven time and again to be the most costly solution.

3. AMPLIFYING REAL-TIME DATA ANALYTICS

Can internal dashboards prompt action? Does a 65% to 40% OEE drop matter?

In-house software often lacks root cause

analysis for data-driven decisions. In contrast, Harford’s MIS/MES system tracks production end-to-end, offering granular insights for swift root cause identification. Both managers and operators leverage real-time data for instant actionable responses, ensuring lasting solutions, rather than short lived ‘quick fixes’.

4.

ENSURING RELIABLE MAINTENANCE AND SUPPORT

All systems demand training, but staff turnovers create extra challenges for inhouse developers. Opting for dedicated solution providers, like Harford, ensures 24/7 local support across 6 continents. Expert engineers offer rapid responses and on-site help if needed.

5. FOCUSING ON CONTINUOUS IMPROVEMENT

In-house advancement demands ongoing research and development, but what if the system developer has left the company? Engaging solution suppliers reallocates internal resources

for innovation. Harford invests in MIS/ MES systems annually, continually adapting to customer needs and market trends.

CUSTOMER SUCCESS STORIES: TANGIBLE SAVINGS

Don’t just take our word; hear from our client: “One year after implementation and Harford has supported us in reducing our bottling losses to less than 0.1% and has taken our overall end to end liquid losses down by more than 50%. This alone has delivered sufficient savings back to the business to pay for Harford.” ---

Tony Brewerton, Plant Director, Loch Lomond Distillers

EMBRACE COST-EFFECTIVE TRANSFORMATION

Opting for a reliable solution provider is more cost-effective and offers scalable benefits: risk and cost monitoring, advanced functionality, real-time insights and continuous improvement.

Engaging solution suppliers reallocates internal resources for innovation. Harford invests in MIS/MES systems annually, continually adapting to customer needs and market trends.

We help factories... by with End-to-End MIS/MES

Eliminate Risk | Reduce Wastage | Improve E ciency

turning data into actionable information

When we help, the Harford system is built to scale across each factory, from goods-in to despatch. With Harford's MIS/MES solutions, all production-related information is available within a single system. All collected data is analysed, prioritised & distributed to networked factory screens, PCs, laptops, tablets and mobile phones, in real time, so that operators can make immediate adjustments to improve performance. Nothing is left to chance.

See us on Stand B46

Hart update on its high speed doors and range of shutters

Hart’s latest variant of its Speedor range of automatic doors is the Speedor ECO designed for frequent use in high traffic situations. It can be used internally and externally. The ECO is available up to 5M wide and 5M high and has class 3 wind resistance.

Hart’s Speedors are UK designed and manufactured and backed by over 40 years’ experience in high speed automatic energy saving doors. All Speedor models are designed for frequent use, delivering reliable, long life, and low maintenance over many years. Further Speedors comply with all required British Standards and Health & Safety requirements.

Due to its automatic and fast operation, traffic flow and internal temperatures can be controlled more efficiently and cost effectively, potentially returning large payback by increased environmental control and reduced energy cost.

All Speedors are manufactured in the UK to ISO9001 and are UKCA/CE marked. All have state of the art direct drives and controls and are BSEN safety compliant. Single or variable speed are options. Speedors are rugged, reliable and safe and are covered by a standard warranty which can be extended if required.

SPEEDOR CLEANROOM

Another Speedor variant is Speedor Cleanroom designed specifically for manufacturing and research facilities requiring Cleanrooms.

Hart’s Speedor Cleanroom is a flexible high-speed roller door with strict air leakage requirements where air pressure differentials need to be maintained. Apart from maintaining strict air leakage requirements over specified pressure differentials, Speedor Cleanroom’s each have an intelligent control panel with digital display, reliable and clean in-line drive system complete with an integral safety brake and a non-touch safety light curtain ensures maximum protection to personnel.

Seals minimise pressure drops and protect environment against drafts, humidity, dust and dirt. The fast opening and closing speed help control airflow, reducing contaminants.

ROLLER SHUTTERS

Hart’s reputation for high-speed doors is global with Speedors in use on many continents for many different uses. But another side to Hart is the design and manufacture of Industrial Roller Shutters, “Quality engineering, built for endurance” is Hart’s mantra.

be manufactured in solid steel or aluminium, with optional insulation.

They are used in many industrial and commercial premises, banks, museums, schools, universities, for windows, doors and serveries – in fact, anywhere that requires protection from physical attack and fire, compartmentalisation, high wind resistance or insulation.

This range is available in sizes up to 10m, light or heavy-duty wind resistance, low use or high-volume operation, standard or high speed,

plastisol or powder coat in a variety of colours, automatic or manual electric operation with a range of safety devices for pedestrian use, all complying with the Machinery Directive 2008.

Industrial Electric, Conveyor, Insulated are core products within Hart’s range of Roller Shutters which has recently been extended to include its Typhoon shutter designed to withstand tropical storms which at their strongest are ‘Typhoons’ which feature damaging torrential rain, floods and very strong winds.

www.hartdoors.com

Hart industrial shutters are designed and manufactured in the UK to the highest quality and safety standards, Hart’s roller shutters can

Hart’s reputation for high-speed doors is global with Speedors in use on many continents for many different uses.

Modular Workshop Benches, Trolleys and CNC Tool Storage

Modular Workshop Benches, Trolleys and CNC Tool Storage

Designed to make your workshop better

Designed to make your workshop better

Modular Workshop Benches, Trolleys and CNC Tool Storage

• Heavy duty work benches/stations/trollies for use in an industrial/office environment or for the home DIY/Hobby enthusiasts

Designed to make your workshop better

• Heavy duty work benches/stations/trollies for use in an industrial/o ce environment or for the home DIY/Hobby enthusiasts

• All produced from 2mm high grade quality steel tubes 60×60 & 50×50

• Heavy duty work benches/stations/trollies for use in an industrial/o ce environment or for the home DIY/Hobby enthusiasts

• Finished in a durable hard wearing powder coat to RAL7047

• All produced from 2mm high grade quality steel tubes 60×60 & 50×50

• Worktops and shelves from 18mm Malayan hardwood ply

• Finished in a durable hard wearing powder coat to RAL7047

• All produced from 2mm high grade quality steel tubes 60×60 & 50×50

• Wide rage of shelf and riser options

• Worktops and shelves from 18mm Malayan hardwood ply

• Finished in a durable hard wearing powder coat to RAL7047

• Smooth, flat working surface

• Wide rage of shelf and riser options

• Worktops and shelves from 18mm Malayan hardwood ply

• Adjustable bench feet cope with uneven floors

• Wide rage of shelf and riser options

• Smooth, at working surface

• Smooth, at working surface

• Optional smoothglide castors make your workbench mobile

• Benches are tested to 1000Kg load

• Adjustable bench feet cope with uneven oors

• Adjustable bench feet cope with uneven oors

• Trolleys are tested to 480Kg load

• Optional smoothglide castors make your workbench mobile

• Optional smoothglide castors make your workbench mobile

Fixed benches & wheeled trolleys have matching work surface height for maximum combination exibility

• Benches are tested to 1000Kg load

• Benches are tested to 1000Kg load

• Trolleys are tested to 480Kg load

Optional CNC Storage

• Trolleys are tested to 480Kg load

Optional CNC Storage

• CNC tool storage and transportation optional on our benches and trolleys

Optional CNC Storage

• CNC tool storage and transportation optional on our benches and trolleys

• Store high value CNC cutters and holders tidily and protected from damage

• CNC storage is suitable for Cat40 & BT40 tool holders

• Store high value CNC cutters and holders tidily and protected from damage

• CNC storage is suitable for Cat40 & BT40 tool holders

Fixed benches & wheeled trolleys have matchingwork surface height for maximum combination flexibility

Fixed benches & wheeled trolleys have matching work surface height for maximum combination exibility

• CNC tool storage and transportation optional on our benches and trolleys

• Store high value CNC cutters and holders tidily and protected from damage

Convenient, cost-e ective and functional

Convenient, cost-effective and functional

• CNC storage is suitable for Cat40 & BT40 tool holders

• Supplied at-packed, our products are easy to assemble, complete with step-by-step instructions

Dedicated CNC tool storage or combination tool storage and workbench options

Convenient, cost-e ective and functional

• Supplied flat-packed, our products are easy to assemble, complete with step-by-step instructions

• Top quality, industrial-performance products

• Top quality, industrial-performance products

• Highly cost-e ective prices

• Highly cost-effective prices

• Supplied at-packed, our products are easy to assemble, complete with step-by-step instructions

• Top quality, industrial-performance products

• Highly cost-e ective prices

products are manufactured in the UK

All our products are

Let us be your first choice for quality CNC Machined Parts

Since it’s humble beginnings in 1978 Monard has built a valued reputation across all market sectors supplying small to medium sized high quality CNC machined parts to a wide range of industries through the UK, Europe & the USA to include:

• Food Packaging Plant

• Medical

• Robotics

• Pharmaceutical

• Oil & Gas

• Motorsport / Automotive / Rally / Formula 1 & Formula E

• Data Acquisition

• Brewing & Biomass Renewables

Monard are an ISO Registered Company who specialises in the machining of quality precision CNC components from a diverse range of material from Aluminium, Plastics, Stainless Steels, Alloy Steels, Brass & Copper Beryllium.

Monard can also offer, from our extensive approved supplier list, sub-contract finishing which includes: Heat Treatments, Electro-Polishing, Anodising, Xylan Coatings through to Gold & Silver Plating.

Monard can also offer you full traceability for your components by utilising our in-house laser marking system.

All our

Fulton introduces two new larger outputs to expand its VSRT range and open new markets

Claimed to be the most radical change to vertical steam boiler design since it first pioneered the vertical tubeless boiler in 1949, Fulton’s VSRT has rocked the steam boiler market since its launch in 2018 to become classleading and a symbol of efficiency, with many users benefitting from generous savings in gas and water consumption in addition to CO2 and NOX emissions.

At launch, the seven-model VSRT range was available with outputs from 160 to 960 kg/h, but with demand increasing for an energy efficient boiler with larger outputs like those of horizontal reverse-flame steam boilers, Fulton is now expanding the range and introducing two new re-designed VSRT models with outputs of 1565 and 1956 kg/h.

Commenting for Fulton, managing director Carl Knight says: “These new models are ground-breaking for their output range! When you consider the VSRT-100 and VSRT-125 models, there are no truly-efficient tubeless vertical steam boilers in the marketplace with similar output ranges, the VSRT is the only tubeless boiler available with the capability of efficiently producing nearly two tonnes per hour of steam.

“In short, what we are delivering with these new models is much higher output versions without compromising efficiency!”

These new, larger-output VSRT models maintain exceptionally high operating efficiencies (up to 86% gross thermal efficiency compared to approximately 80% from typical boiler designs), which results in lower operating and lifecycle costs and improved return on

investment. The latest models also continue to achieve ultra-low NOx emissions of less than 20ppm and 10:1 turndown capability.

The water volume of these latest VSRT models is far greater than equivalent horizontal shell and tube boilers and steam generators, combined with an impressive steam chest volume giving it the ability to react quickly to changes in steam demand. The VSRT still boasts a start-up time of approximately 20 minutes and achieves a 99.75% steam quality, a detail most manufacturers are unwilling to publish.

Like the existing models in the range, the two new models come with the assurance of a 10-year “unparalleled” warranty on the pressure vessel, double that of the industry standard. Additionally, like all Fulton VSRT and electric boilers, they contain no refractory and have no requirement for

five-yearly, non-destructive testing, which contributes to reduced lifecycle costs when compared to standard shell and tube boilers.

These advanced, energy-saving and environmentally-beneficial features are standard across the now expanded VSRT range. Compared to equivalent vertical tubeless steam boilers, the VSRT is a more durable, and in many cases, compact boiler that is energyefficient, produces an increased volume of higher quality steam, is easy to maintain and backed by an unparalleled warranty. Additionally, the VSRT complies with the City of London Air Quality Strategy and MCPD regulations, is constructed to BS EN 12953 and UKCA/CE marked to PED.

For further information on the VSRT, call Fulton on 0117 972 3322, email sales@fulton.co.uk or visit www.fulton.co.uk.

Trantec demonstrates the mastery of both efficiency and technique

In manufacturing, downtime is an issue that drastically affects all industries due to machinery needing regular cleaning, maintenance or product changeovers, significantly impacting profit margins from having to halt production. To address this issue, Trantec Solids Handling, based in Lancashire, have utilised their skills and expertise to design a series of screw feeders that implement a quick-release system to enhance cleanability and maximise your productivity to the highest degree, alongside providing a solution that saves you time and money.

What makes a Trantec ‘QR Tec’ feeder different from other brands of easy-clean feeder systems?

Trantec’s distinctive ‘QR Tec’ feeder design sets itself apart from its competitors. The entire machine can be disassembled, including the feeder body, without using tools in under three minutes, offering rapid and effortless cleaning with reduced downtime. Once dismantled, all removable parts can be dishwasher cleaned or autoclave processed to optimise cleanliness. Trantec also offers duplicate spare components that can be pre-cleaned, prepared and stored away from the production area, primed and ready for complete product changeover in under 10 minutes. Other brands of screw feeders often leave the feeder body section in place, which presents its own set of issues by restricting access to all areas and crevices of the feeder, prolonging the cleaning process and making it difficult to meet strict hygienic standards.

Trantec has invested heavily in advanced CNC machinery and brought all engineering and fabrication in-house, employing profoundly skilled engineers with substantial experience within the bulk solids industry, enabling them to

craft equipment for a wide array of applications and industries. With over 25 years of experience and a commitment to evolve, Trantec has established itself as a reliable and innovative provider of material handling machinery, especially powder metering and dosing equipment.

For more details on their ‘QR Tec’ feeder series, call 01282 777 566, visit www.trantec.net or contact a team member at sales@trantec.net to discuss your requirements.

With over 25 years of experience and a commitment to evolve, Trantec has now established itself as a reliable and innovative provider of materialhandling machinery.

WHAT CAN YOU DO IN THREE MINUTES?

YOU CAN BOIL AN EGG..

INTRODUCING TRANTEC’S ‘QR TEC’ SCREW FEEDER SERIES

Say goodbye to �me-consuming setups and minimise down�me

U�lising 25 years of innova�on, Trantec’s QR Tec screw feeder range boasts a user-friendly, easy-clean design that enables effortless, tool-free disassembly and rebuild of the en�re machine, minimising opera�onal interrup�ons and ensuring op�mal efficiency.

Designed to meet the strict hygiene standards demanded by the food and pharmaceu�cal industries. QR Tec feeders are equipped with PTFE sha� seals, blue metal detectable gaskets, and stainless crevice-free contact parts throughout, with all removable components autoclave and dishwasher friendly, offering the ul�mate sanitary feeder.

Highly accurate dosing

Op�mised sanitary design

Dras�cally reduces down�me

ATEX versions available

Designed and made in the UK

Hundreds of installa�ons worldwide

You can also disassemble our feeders entirely

New connector to revolutionise automated manufacturing capabilities

Interconnect manufacturers, EDAC, in conjunction with OpenLX SP Ltd, have launched their latest innovation in board-toboard connection technology – Clipzin™.

The patent-pending PCB-mounted edge connector allows simple fixing of single board modules to a host PCB. It simplifies manufacture and enables easy and rapid connection and disconnection of sub modules, with a retention clip to ensure nothing shakes free during use (vibration test certification).

The Clipzin™ connector mates directly with the PCB using castellated pads along the edges to provide the connection. This not only reduces the cost of manufacture, but makes the entire assembly slimmer and lower profile and, without connector pins protruding, there is no risk these can be damaged.

Available in 20, 17 (15 live), 8 and 6-way variations, Clipzin™ can be used with the

This hugely flexible solution can accelerate new product design and revolutionise how automated manufacturers can expand the capabilities of their own equipment, allowing effortless customisation for different

Clipzin™-compatible card and replacing it with another. Equipment can also be upgraded with new features, even in field-installed systems, with no tools required.

Custom Build distribution systems made to order.

Ingenuity and electrical solutions

HPC: Supplying the food packaging & processing industry with air for the past 40 years

HPC is a core supplier in the oil-free (dry screw) compressor and on-site nitrogen gas generation market. Due to its decades-long partnerships with KAESER Kompressoren and Parker Hannifin, HPC has been able to serve the food processing and packaging industry for over 40 years with the most reliable and energy-efficient compressed air and nitrogen generation equipment.

Meeting the strictest air quality standards, HPC offers the full range of independently certified Class 0 oil-free compressors to meet all the critical demands of the food and beverage industries. The compressed air and nitrogen gas generated can safely be used in processes where the air or nitrogen is in ‘Direct Contact’ with the food product, ensuring both product quality and safety.

With their “built for a lifetime engineering”, HPC’s 2-stage oil-free rotary screw compressors deliver the best combination of efficiency and reliability. Designed for lower service costs, with tailored customer maintenance packages, HPC offers a range of energy-efficient fixed or variable speed models in an array of power sizes (2.2kW up to 355kW) and pressure options. With either integrated refrigerated or heat-ofcompression dryer options and advanced control and monitoring, HPC oil-free compressors comprise tried and tested components that deliver the durability and compressed air availability to meet the toughest demands.

HPC’s range of reliable, energy-efficient, and independently certified ISO8573-1 Class 0 oil-free compressors also offer a unique heat recovery system, making it the first choice for reducing energy costs and carbon footprints.

HPC’s leading range of cost-effective nitrogen gas generation systems enable

food and beverage producers to satisfy their total demand for food-grade nitrogen gas on their premises – and under their complete control. This enables them to significantly reduce operational costs as well as their carbon footprint. Moreover, they are fully compliant with the relevant statute for food grade nitrogen EU231/2012, and third party validated for scrutiny under any audit requirements.

Using HPC’s nitrogen gas generators for Modified Atmosphere Packaging (MAP), can extend shelf life, preserve flavour and nutritional value, drive sales and increase export opportunities.

Nitrogen generators can be integrated into new and existing HPC air compression systems. HPC’s oil-free compressors and nitrogen generators are backed up by HPC’s 5-year No Quibble Warranty and are supported by over 100 highly qualified engineers from HPC centres and HPC’s nationwide Authorised Distributor Network.

Speak to an HPC specialist about the needs of your operation on 0845 4300 472.

With their “built for a lifetime engineering”, HPC’s 2-stage oilfree rotary screw compressors deliver the best combination of efficiency and reliability.

Coretigo receives investment from Amazon Industrial Innovation Fund to accelerate industrial connectivity

CoreTigo, an industrial wireless automation solution provider, announced today that Amazon has joined their Series B1 round of fundraising. Amazon’s Industrial Innovation Fund investment brings CoreTigo’s Series B1 round to a total of $18M and joins CoreTigo’s strategic investors, including, Emerson Ventures, Qualcomm Ventures LLC, and Verizon Ventures, among others.

“We’re thrilled to have Amazon as an investor,” says Eran Zigman, CoreTigo’s CEO. “Amazon and CoreTigo share a vision of seamless reliable connectivity, and Amazon’s investment is the next step in advancing our mission to create game-changing solutions for the entire space.”

“Amazon continues to accelerate robotics deployment across our operations, and we see first-hand the need for more seamless, reliable, and scalable communications for industrial machinery,” said Matt Peterson, Director of the Amazon Industrial Innovation Fund. “With CoreTigo’s solutions, machine builders and manufacturers are able to eliminate wired communication constraints and enable their equipment to be much more flexible and adaptive across a number of different environments.”

CoreTigo’s solutions address challenges in a variety of industries. In logistics specifically, CoreTigo’s wireless technology enables connection across robots, smart conveyance and sorting

Amazon continues to accelerate robotics deployment across our operations, and we see first-hand the need for more seamless, reliable, and scalable communications for industrial machinery.

systems, machine tooling, and other rotating units. This yields numerous benefits, such as adaptive machine designs that can support a large variety of products and reduce energy consumption, maintenance, and footprint in a costeffective manner. As an example, wireless connectivity in conveying and sorting systems allows for performing tasks during highspeed motion, effectively minimizing complexity and enhancing the handling flexibility and speed of transported items. In robotics, eliminating the

cables and dresspacks increases the maneuverability as well as reducing maintenance operations. In addition, CoreTigo’s Industrial IOT, machine optimization, and data collection solutions facilitate accessibility even in demanding environments. This empowers businesses with valuable insights to enhance operational excellence and improve overall efficiency.

CoreTigo shares Amazon’s vision of a future of manufacturing and logistics systems that are highly flexible and capable of responding quickly to changing market demands, customer needs, and supply chain innovation. The goal is to create an agile, resilient, and adaptive industrial space by connecting people, devices, and machines.

To learn more about the various solutions enabled by CoreTigo’s technology and the benefits deriving from www.coretigo.com/solutions/

To view the full range of high quality, durable and versatile products, visit: www.glasdon.com

To view the full range of high quality, durable and versatile products, visit: www.glasdon.com

KHD leads the way in steam conveyor cleaning technology

KHD specialises in providing conveyor belt steam cleaning solutions for the Food Industry. With 25 years experience of developing portable and fixed conveyor belt steam cleaning systems, KHD has the most useful and effective product range available. KHD systems are in use by big brand names around the world. KHD machines are powerful tools that work within existing cleaning regimes to enable operators to do their job better, faster and more effectively.

SUSTAINABLE CLEANING

KHD provides environmentally responsible solutions, producing designs that have the widest possible use within a factory. Portable solutions quickly adjust so they can be used on multiple conveyors in a factory. KHD devices clean primarily with steam and without chemicals, harnessing industrial steam power that uses very little water, typically 15-30 litres of tap water per hour.

The Fixed Conveyor Belt Cleaning Systems use steam and vacuum to clean and sanitise conveyor belts and are suitable for use during production. The lightweight cleaning heads are quick and easy to remove for cleaning. Designed for use in conjunction KHD portable 3-phase steam generators, the systems are also suitable for use with factory steam supply. Available for both single or double sided cleaning this innovative and

flexible system can be fitted to a wide range of existing or new conveyor belts.

KHD Technology is a design led company. Alongside standard products KHD also provides bespoke solutions, selling direct to end users and to OEMs including conveyor equipment manufacturers.

Why choose industrial dry steam cleaning over other cleaning methods? You need to have a rigorous cleaning regime in place, opting for an innovative dry steam cleaning approach offers greater benefits.

It’s quicker, easier and cheaper, Traditional cleaning methods tend to involve consumables in the form of chemical cleaning agents, and require a lot of labour and time. The amount of

time cleaning takes has a direct impact on productivity – the longer a conveyor line is out of action for cleaning, the less product can be processed and dispatched.

It’s better for the environment (and you) Avoiding the use of chemical-based cleaning products, which can be toxic to the environment has additional benefits to cost saving. The quantity of water needed (and the energy required to heat it) to use and wash away chemical cleaners is excessive compared to the amount of water required for steam cleaning.

Further product details, images and video are available at www.KHDtechnology.com

Keith Handy +44 (0)7966 447770

Telephone: +44(0)1785 811443

Email: sales@khdtechnology.com

KHD provides environmentally responsible solutions, producing designs that have the widest possible use within a factory.

STEAM CLEANING CONVEYORS

There are countless sizes and types of conveyors in food manufacturing. No two factories are the same and cleaning is o:en ;me-consuming, difficult and tedious. Crea;ng a por@olio of steam cleaning products has to address a complex array of factors, including: food type, size, speed, duty cycle, belt type, local environment, power supply, cleaning regime. The list goes on.

For over 25 years KHD has been developing an ever expanding por@olio of belt steam cleaners, to provide quick and easy to use solu;ons for food factories around the world.

From dedicated fixed systems to portable belt cleaners, we design and manufacture systems to handle the widest range of cleaning tasks.

IMPROVE PRODUCTIVITY

• Reduce down;me

• Speed up cleaning

• Improve quality

• Free-up manpower

• Reduce energy

• Reduce water

• Chemical free

We can show you how effecRve KHD products are by demonstraRng on your conveyor. Contact us for details.

Cleaning at an industrial scale - 1km of modular belt cleaned using a portable KHD conveyor belt steam cleaner

130m x 1.6m = 200sqm fully cleaned in 60 minutes - freeing up 12 man hours

Rotaflow

Designed and Manufactured Swivel Joints

We provide solutions that have enabled all manner of different fluids (including oils, fuels, corrosives, food) and/or air/ steam to be transferred through awkward, and often, already established production infrastructure. With 40 years of experience, we have designed and manufactured swivels to withstand and perform effectively when faced with many tricky environmental factors: Overcoming issues with heat, pressure, size and material choice. Swivel joints will allow the movement on a slowly rotating drum or remove the damaging effect of twisting on hoses.

We manufacture in Carbon Steel and 316 SS (hygienic) with “specials” in any grade of metal to suit customer specification: Titanium, Super Duplex, etc. With bores ranging from 0.25” to 40”; Vacuum duty to 20,000PSI and multi passaged designs allowing multiple flows of fluid though a single unit. Rotaflow is a global leader in swivel joint design and manufacture. We engage with clients all over the world to produce swivel joints for a wide range of industrial uses, from food and drink production, pharmaceutical, process and plant, drilling and mining to subsea oil and gas extraction. We have off-the-shelf solutions that are ready to go, or we can redesign and in-house manufacture to enable a quick turnaround with minimal fuss and maximum design experience.

To find out more please visit our website and/or give us a call.

Tel: +44(0)1663 735003

sales@rotaflow.com | www.rotaflow.com

Fluid Carr ying Flexibility

RMIG is the world’s largest manufacturer and supplier of perforated metal and its related products.

We know our customers’ requirements for price and quality and meet their demands with uncompromising service.

Not only do we offer standard and bespoke perforated metal sheets, we are able to offer you a range of secondary operations as detailed below.

Complete solutions

With a continued investment in the latest equipment and a network of professional partners we are able to produce prime quality products and solutions – from a simple perforated sheet to the fully formed and coated custom made part.

Cutting

We can cut and shape perforated sheet to meet the needs of your nal application.

Levelling

For some applications a high degree of atness is required, we have processes in place to ensure our perforated coils and sheets meet with your most demanding requirements.

Rolling and forming

We can roll, bend and form perforated sheets to match your design.

Aesthetic nishes and protective coating

We can offer powder coating and hot dip galvanizing solutions to meet your speci cations.

For more information please contact us tel: 01925 839610 | email: info.uk@rmig.com | www.rmig.com

Save energy, water and costs by optimising your fluid handling equipment – with ITS…

With the cost of living hitting us all hard, inflation spiralling to levels not seen in decades and businesses already trying to make up for lost income from a tumultuous few years of trading –we are all looking for ways to save the pennies, become more efficient and still reach those ever demanding sustainability goals.

Now more than ever, businesses are realising that investing at the front end will pay back dividends over the coming years, when it comes to resource and equipment – but these decisions are not taken lightly, and the outlay needs to be for the right reasons and amply justified.

CHALLENGES FOR PROCESSING PLANTS

In these unprecedented times, food and beverage processing plants are operating in ever increasing competitive conditions, and the search for ways in which to stay profitable without compromising product quality is a real challenge.

The food processing industry is the largest single manufacturing sector in the UK and the fourth largest industrial energy user, with a whopping

117 petajoules (PJ) consumed each year (according to the food and drink federation 2018 & the Department for Business, Energy and Industrial Strategy 2018a). This is largely due to the thermal / refrigeration processes and water used in their operations, plus the hygienic standards and cleaning requirements significantly impacting the intensive energy utilisation. Energy is also often wasted through inefficient processes or equipment and understanding where improvements could be made is the first step to sustainable practices.

Visit out website to read how ITS can help you to understand the needs of your business and support

you to change for the better using sustainability audits, hygienic equipment upgrades, and providing solutions you may not even know about!

DISTRIBUTING SOLUTIONSPROCESSING EXCELLENCE

www.industrialtradingsolutions.com

Scan to read the full

SANITISING CONVEYORS

SANITISING CONVEYORS

Description:

Description:

Our Atomiser Sanitising Conveyors have been designed for the sanitization of the outer surfaces of various products being transferred between low and high care areas.

Our Atomiser Sanitising Conveyors have been designed for the sanitization of the outer surfaces of various products being transferred between low and high care areas.

A huge variety of products can be transported through the Sanitising Conveyor, such as boxed or bagged food ingredients like vegetables, sauces, coatings, blocks of cheese, the list is endless

A huge variety of products can be transported through the Sanitising Conveyor, such as boxed or bagged food ingredients like vegetables, sauces, coatings, blocks of cheese, the list is endless

About Us

About Us

Operation:

Operation:

The solution tank is automatically filled with a pre-dosed mixture of water and sanitiser using a Dosatron water powered dosing pump. When a product is placed on the in-feed roller conveyor a sensor gives a signal to the control panel and the conveyor belt will start. Then using compressed air the mixture is then supplied to five atomiser nozzles which are positioned above and below the conveyor belt. These produce a mist within the tunnel giving total coverage of all surfaces of the products that are

The solution tank is automatically filled with a pre-dosed mixture of water and sanitiser using a Dosatron water powered dosing pump. When a product is placed on the in-feed roller conveyor a sensor gives a signal to the control panel and the conveyor belt will start. Then using compressed air the mixture is then supplied to five atomiser nozzles which are positioned above and below the conveyor belt. These produce a mist within the tunnel giving total coverage of all surfaces of the products that are

conveyed through the tunnel. The control panel has a built in inverter which allows you to control the speed of the belt and ensures that a wide range of products can be safely passed through the system ensuring that hygiene routines can be carried out quickly and reliably. Atomising sanitization is very efficient as each nozzle only uses .8 litres of solution per hour and with the integral gravity recirculation system the use of solution is kept to a minimum and your products will not come out of the tunnel dripping with water.

conveyed through the tunnel. The control panel has a built in inverter which allows you to control the speed of the belt and ensures that a wide range of products can be safely passed through the system ensuring that hygiene routines can be carried out quickly and reliably. Atomising sanitization is very efficient as each nozzle only uses .8 litres of solution per hour and with the integral gravity recirculation system the use of solution is kept to a minimum and your products will not come out of the tunnel dripping with water.

At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for the food and pharmaceutical industries. Our design team have over 25 years of experience and have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the M6. All our products are manufactured in house and we are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our standard range

At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for the food and pharmaceutical industries. Our design team have over 25 years of experience and have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the M6. All our products are manufactured in house and we are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our standard range

We will manufacture items to meet customer specific requirements.

We will manufacture items to meet customer specific requirements.

For more information or the place an order

For more information or the place an order

Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk

Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk

Harnessing the potential of DEHUM

Revolutionizing Food & Drink Processing & Packaging

Staying ahead of the curve is essential in the ever-evolving world of food and drink processing and packaging. As consumer demands and industry regulations continue to shape the landscape, businesses need innovative solutions to enhance productivity, efficiency, and product quality. One solution that is making waves in the industry is DEHUM – a cutting-edge technology that revolutionises food and drink processing and packaging. In this article, we will delve into the world of DEHUM and explore how it can benefit businesses in this dynamic sector.

DEHUM, short for Dehumidified Air Systems, is a pioneering technology developed by a leading industry player. With its advanced features and state-ofthe-art capabilities, DEHUM has quickly become a game-changer in the food

and drink processing and packaging arena. By harnessing the power of dehumidification, DEHUM provides many benefits that can transform production processes and elevate the quality and safety of food and beverage products.

One of the primary advantages of DEHUM lies in its ability to control moisture levels in processing and

packaging environments. Moisture is critical in food and drink products’ stability and shelf life. However, excessive moisture can lead to spoilage, microbial growth, and degradation of product quality. DEHUM addresses this challenge by efficiently removing excess moisture from the air, creating an optimal environment for production and packaging processes.

By maintaining precise humidity levels, DEHUM significantly reduces the risk of mould, bacteria, and yeast proliferation. This is particularly crucial in industries where stringent hygiene standards are essential, such as dairy, meat, and baked goods. With DEHUM, businesses can minimise the occurrence of spoilage, extend product shelf life, and enhance food safety, ultimately reducing waste and improving customer satisfaction.

Another noteworthy benefit of DEHUM is its ability to prevent moisture-related issues during food and drink packaging. Moisture can compromise the integrity of packaging materials, leading to seal failures, product contamination, and compromised freshness. DEHUM eliminates excess humidity in the packaging environment, ensuring optimal conditions for sealing processes and safeguarding the product’s quality and longevity. This minimises the risk of leaks and spoilage and enhances the packaged products’ overall visual appeal.

Furthermore, DEHUM is a highly versatile technology that can be seamlessly integrated into existing processing and packaging systems. Whether largescale industrial operations or smaller production facilities, DEHUM can be tailored to suit different requirements and specifications. Its modular design allows for easy installation and customisation, enabling businesses to optimise their operations without disrupting existing workflows.

In addition to its moisture control capabilities, DEHUM also provides energysaving benefits. By efficiently managing

the humidity levels in processing and packaging environments, DEHUM reduces the workload on cooling and refrigeration systems. This translates into significant energy savings and reduced operational costs. With sustainability becoming a core focus for businesses across industries, DEHUM’s energy-efficient features align perfectly with the drive for environmentally responsible practices.

Moreover, DEHUM’s cutting-edge technology and advanced controls ensure precise and consistent humidity management. With intelligent sensors and monitoring systems, DEHUM constantly

analyses and adjusts humidity levels to maintain optimal conditions. This level of accuracy enhances product quality and minimises variations in processing outcomes, ensuring a standardised and superior end product.

As the food and drink industry evolves, businesses embracing innovative solutions like DEHUM gain a competitive edge. By integrating this groundbreaking technology into their processing and packaging operations, companies can unlock many benefits, including improved product quality, extended shelf life, enhanced food safety, reduced waste, energy savings, and streamlined workflows.

To learn more about DEHUM and how it can transform your food and drink processing and packaging, visit their website. Stay ahead of the curve and elevate your business to new heights with the power of DEHUM.

Web - www.dehum.com

Email – sales@dehum.com

Phone - 01926 882 624

DEHUM is a highly versatile technology that can be seamlessly integrated into existing processing and packaging systems.

IMA FLX cleans-up with reduced costs of ownership and easy hygiene

The IMA ILAPAK Vegatronic 2000 ML will take centre-stage on IMA FLX’s stand (D10) when it makes its UK debut at PPMA 2023.

With its sanitary design, great accessibility and a variety of pack styles, including Doy-style pouches, the machine is squarely aimed at the IQF food, produce and dairy markets.

The Vegatronic 2000 ML has been specifically designed with fewer addedvalue features than other machines in the Vegatronic range. This move is designed to ensure the machine is affordable for the UK’s hard-pressed food manufacturers who are under pressure from retailers to minimise costs during a period of high food price inflation.

Tony McDonald, Ilapak Ltd’s sales and marketing director said: “This year in response to UK market demand we are exhibiting machines that help our customers reduce their operating costs with machines that provide lowest cost of ownership and lowest cost per pack.

“We are also helping ensure they are well placed to meet growing hygiene pressures with easy access to all machine components, which facilitate, easier monitoring and cleaning.”

The Vegatronic 2000 ML will be joined on stand D10 by the Delta Flobag, whilst IMA Ilapak’s Carrera I-500 flow wrapper will be on display in the PPMA foyer.

The Delta Flobag is an efficient solution for shrink and vacuum processed meat and cheese. The stainless steel and hygienic design allow the machine to work in harsh production and wash-down environments both as stand-alone long-dwell flow wrapping machine and also integrated in a full production line depending on a customer’s needs.

The Carrera I-500 is an entry level flow wrapper offering robust and ergonomic architecture, balcony style design and extended film and product size range capacity. It is a top tier entry level flow wrapper that can run at linear speeds of 40+m/min. ideal for fresh and frozen applications such as baked goods, snacks, ready meals, cheese, meat, proteins and non-food products

www.ilapak.com

This year in response to UK market demand we are exhibiting machines that help our customers reduce their operating costs with machines that provide lowest cost of ownership and lowest cost per pack

PERFECT SOLUTIONS

DO NOT STOP US FROM CONTINUING TO WORK ON OUR IDEAS.

As a leading innovator, we have one prime characteristic: We are never satisfied.

At KHS, we are thus always proud of what we have achieved – but we also immediately start to question it and think ahead. With the aim of constantly advancing and always improving – and of providing our customers with new, intelligent systems time and again. Which we then, of course, develop further. khs.com/products

Empowering excellence. For a better future.

We are LAUDA – the world market leader for precise temperatures. Our temperature control devices and systems are at the heart of important application, making a contribution to a better future. As a full-service provider, we guarantee the optimum temperature in research, production and quality control. We are the reliable partner for a diverse range of industry segments and continue to inspire our customers daily –just as we have been for the last 65 years – worldwide.

LAUDA continues to provide an expanding range of feature-rich, future proof solutions with energy efficiency and connectivity front of mind, serving a number of different industries including chemical, pharmaceutical, brewing and food & beverages.

Furthermore, for applications requiring customised solutions tailored to individual requirements, we offer a made-to-measure design service using a long-established and highly-skilled team. We are here to assist with your technical requirements from the very first stand of the application discussion, all the way through the process to the final commissioning, and after-care services throughout the lifetime of the equipment.

Get in touch to discuss your own temperature control solutions: info@lauda-technology.co.uk | +44 (0)17880 243 118 www.lauda-technology.co.uk

Power quality solutions

Power Capacitors Ltd are specialists in Power Quality Products and Services, having supported our customers’ route to net zero for 50 years. Acknowledged as a market leader in the UK, our reputation for service and reliability is second to none.

Whenever & wherever electricity is generated, transmitted, or consumed, Power Capacitors Ltd has a solution available which supports the connection and increases the system efficiency with the obvious commercial and technical benefits. These include Power Factor Correction, Harmonic Filters, Energy Storage Systems and both Low- and Medium-Voltage STATCOM systems.

Our supply partners are predominantly Northern European, offering the reliability and lifetime that is expected of operationally critical power system components. Most systems are designed and manufactured at our Birmingham factory; the flexibility to offer the optimum solution maximises the benefits to our customers in every case.

Our site services team supports this with the survey, installation, maintenance and upgrade of all products covering the whole of the UK from the head office in Birmingham.

Our client base includes Blue Chip companies, Multinationals, and SMEs involved in manufacturing, processing, building, finance and healthcare – our efficiency improving products are found everywhere electrical power is required!

Whatever your project, wherever in the UK it’s located, get in touch

Benefit from our experience to increase your success!

Discover the new generation of Schubert & Salzer Control Systems pneumatic control valves with IO-Link positioner and learn about the future of valve technology.

Visit us at PPMA 26th - 28th September 2023 NEC, Birmingham, UK Stand: G72

www.schubert-salzer.com

Bespoke hybrid power quality solution with state of the art Technology built in Birmingham and installed / Commissioned on site.

to learn how Power Capacitors Ltd can support and accelerate your energy efficiency and carbon reduction projects.

Contact sales:

T 0121 708 4511

sales@powercapacitors.co.uk

www.powercapacitors.co.uk

Power factor correction units 5 x 200kVAr Detuned and 5 x Plain 100kVAr Manufactured at our Factory in Birmingham.

Instruments for M odi ed

Atmosphere Packaging

Model HGA-11-MAP is a fully portable residual oxygen monitor that can measure oxygen in very small volumes such as in Co ee Capsules (about 5-7cc). It is simple to operate and can make more than 100 measurements on one charge of battery.

Model HGA-DY-MAP is similar but measures CO2 in ranges from 0-500ppm up to 0-100% V/V.

Model BGA-11-MAP is a small table-top, mains operated oxygen monitor suitable for measuring residual oxygen in small sample volumes from 10-15cc. It is simple to operate – a pushbutton initiates the internal electric sampling pump with programmable timer, adjustable for di erent sample volumes.

Model BGA-DY-MAP is similar but measures CO2 in ranges from 0-500ppm up to 0-100% V/V.

Model 2BGA-SP-MAP is a small table-top, mains operated monitor which simultaneously measures residual oxygen and carbon dioxide CO2 in very small volumes, from 10-15cc or more. Operation is similar to the BGA-11-MAP instrument.

For more information visit our website at www.emproco.com

Boost your processes and their reliability

Discover the MZC-series rotary valves by DMN-WESTINGHOUSE

Looking for ways to maximise your production output while maintaining the highest possible standards for safety, hygiene, and cleanability? You won’t have to compromise with the latest MZC-series rotary valves by DMN-WESTINGHOUSE.

The standard in safety, hygiene and cleanability

Meet the MZC-I and MZC-II, the toplevel range of rotary valves that set the standard in safety, hygiene and cleanability. Extreme durability, efficiency, and easy cleanability make the MZC-I and MZC-II the reliable core of your food production and/or packaging processes. They will allow you to maximise your output while cutting time and costs for maintenance and thorough cleaning.

The MZC-series comprises the MZC-I and the MZC-II. The MZC-I is an all-purpose rotary valve with a compact design that can be opened on one side for easy cleaning and maintenance. The MZC-II offers superior cleanability by opening on both sides, making it possible to meet the highest hygiene requirements in the food industry, today and in the future.

The MZC-I and II, in short

• Unprecedented cleanability.

• Easier and safer maintenance than ever before.

• Applications for a broad range of industries.

• Cleaning In Place (CIP). The rotor can remain in position during cleaning.

• Additional safety through an integrated emergency safety switch.

Specific for MZC-I:

• Space-efficient one-sided opening.

• Various drive options.

Specific for MZC-II:

• Opens on two sides for unprecedented easy access and superior cleanability.

• Only a direct drive is offered to ease opening and cleaning.

Solutions for any industry

Through decades of experience in dry bulk handling, the engineers of DMN-WESTINGHOUSE know what the industries demand from their valves. The MZC-series rotary valves can be part of custom-made solutions for a broad range of industries, including:

√ Animal feed

√ Cereal

√ Coffee

√ Cosmetics

√ Dairy

√ Food

√ Infant formula

√ Nutrition

√ Pet food

√ Pharmaceutical

√ Plastics

The highest quality is guaranteed In food production and packaging, hygiene is of top priority. All machinery, from rotary valves and diverter valves to other related components, must meet the highest standards. The MZC-I and MZC-II rotary valves are ATEX and UKCA ‘Ex’ (UKEX) certified for dust and gas. They are also CE and UKCA-certified. This means that you have the assurance that the products are of perfect quality. As a result, it is easier to obtain an ATEX/UKEX marking or acceptance for the entire installation.

Extreme durability, efficiency, and easy cleanability make the MZC-I and MZC-II the reliable core of your food production and/or packaging processes.

MZC-I AND MZC-II ROTARY VALVES

THE FUTURE STANDARD OF SAFETY, HYGIENE AND CLEANABILITY

Maximize your industry output, while maintaining the highest possible standards of safety, hygiene and cleanability. With our latest MZC-series rotary valves, you can outperform yourself and your competition on any level.

Choose the compact MZC-I for any duty and use its easy-access single opening to keep it clean. Does your industry require the highest possible standards of hygiene? The MZC-II offers you ultimate cleanability through double-sided access to the rotor and valve body. Install the future of safety, hygiene and cleanability today.

Our MZC-I and MZC-II rotary valves are ATEX and UKCA ‘Ex’ (UKEX) certified for both dust and gas.

MZC-II

MZC-I

Factory automation made easy –with radar sensor VEGAPULS 42

With VEGAPULS 42, VEGA brings its extensive experience with radar measurement technology to factory automation. Equipped with IO-Link and versatile hygienic adapters, the new level sensor meets the key requirements of modern industry: to perform complex measuring tasks faster, be simple to use and more cost-effective.

VEGA has launched a new radar level sensor especially for highly automated processes with stringent demands on hygiene and capable of following fast level changes. By introducing VEGAPULS 42, the instrumentation specialist completes its IO-Link portfolio, which now offers a range of solutions for level measurement, point level and pressure.

RADAR REDUCED TO THE ESSENTIALS

Since the various automation technologies in many factory environments are increasingly converging, VEGA’s IO-Link portfolio is now able to offer optimal solutions for applications that extend beyond the boundaries of primary processes. “Our customers can rest assured that they’re in good hands with us for all their applications,” says VEGA product manager Marvin Moser, explaining the current situation. “This requires us to proceed with the greatest care. For that reason, we’ve carefully integrated cutting-edge technology into all the main functions of this sensor. At the same time, we’ve consistently refrained from ‘over-designing’ the sensor. That means it has also been stripped of everything that makes it unnecessarily expensive and technically over-complex.”

EVERYTHING BUT COMPLICATED

This means that VEGAPULS 42 is designed specifically for medium measuring distances of up to 15 metres and temperatures of up to max. 150 °C. The instrument is geared to circulation systems in production, dosing processes and downstream processes, like those found in conveying and filling systems. It ensures a smooth-running process wherever a level changes quickly and requires continuous monitoring. Or in short, VEGAPULS 42 design has been focused on what is absolutely necessary, it is tailor-made for all standard applications where more functions would only make things more complicated.

A BIG LEAD IN RADAR KNOW-HOW

“If you can do the one, you can also do the other,” it is often said, referring to the merging of process automation and factory automation. However, the two areas are so different from each other that it is easier for the measurement technology of process automation to establish itself in factory

automation than the other way around. VEGA’s success story, which culminated in its current position as the world market leader in radar level instrumentation, began more than 30 years ago. The company is now applying the experience and knowledge gained to factory automation solutions. Accordingly, VEGAPULS 42 is based on the best radar chip currently available on the market – with the widest dynamic range, which offers excellent performance and application versatility.

HIGH QUALITY STRIPPED DOWN TO THE BASICS

To still be able to monitor current operating states in a highly efficient and cost-optimised manner, every design element of the chip was critically examined for its usefulness. The same principle applied to the IO-Link communication technology, which is common in factory automation, enabling bidirectional data transmission together with extensive diagnostics and parameterisation. For IO-Link sensor VEGAPULS 42 this means: maximum signal quality at minimal cost and complexity.

RADAR IS THE BETTER CHOICE

With the instruments in its IO-Link portfolio, VEGA now adds the advantages of radar measurement technology to a wide variety of processes in factory automation and focusses even more on hygiene-critical industries like food and pharmaceuticals. Radar is the right choice for continuous, non-contact level measurement because, unlike ultrasonic sensors, it is not influenced by the process and ambient operating conditions. Use of the most reliable, cost-effective measurement technology available makes all the difference, especially in factory automation. www.vega.com/uk

Agri-tech innovator secures project funding to reduce bruised potato waste

B-hive Innovations, a cutting-edge, agri-tech research and development business is embarking on a new collaborative programme that aims to reduce the risk of potato bruising and develop technologies that could reduce supermarket waste.

B-hive has been awarded funding by Innovate UK, as part of its Analysis for Innovators (A4I) programme, to undertake the nine-month TuberTurgor project in partnership with scientists at the National Physical Laboratory (NPL).

Together, the research team will investigate non-destructive methods of

measuring turgor pressure in potatoes; this is the force inside cells that pushes outwards, allowing the cells to withstand shocks and reduce bruising.

The project will gather extensive data to provide proof of concepts for tools that ultimately could automatically sort different fresh produce by bruising risk.

Dr Barbara Correia, UKRI Future Leaders Fellow and TuberTurgor project lead at B-hive, said: “Growers and supermarkets are increasingly impacted by potato bruising that is brought on by prolonged periods of drought from rising global temperatures. This

can drastically increase susceptibility to bruising damage during handling, so there is a supply-chain need to investigate how this can be reduced through devising early, non-destructive detection measures.”

Collaborating with the team at NPL to utilise its technical expertise and access to turgor analysis techniques, B-hive will be testing a series of prospective methods to measure turgor pressure. A range of techniques will be explored, including physical hardness measures, ultrasonic and spectroscopic testing, as well as high resolution imaging approaches.

After an initial period to define the research protocol, the team will be conducting the first testing phase from August to October to determine the most successful testing methodologies. This will inform the second testing phase to gather extensive data for the most promising techniques - set to take place from November until the project completes in March - with refinements being continually made.

Dr Tony Maxwell, technical lead at the National Physical Laboratory, said: “NPL has a long history in the development of measurement techniques, and we are excited to be able to apply our expertise to an issue that so directly influences agricultural productivity and the environment.

Dr Andrew Gill, general manager at B-hive said: “The TuberTurgor project is our latest fresh-produce analysis initiative, which has been devised to help supply chains minimise waste.

“Bruising contributes to enormous losses in productivity and reputational damage for both growers and supermarkets. We are delighted to have secured funding that could help to retain a high overall quality of end produce, as growers face ongoing challenges to manage their crop.”

For more information about B-hive Innovations visit: www.b-hiveinnovations.co.uk.

Bruising contributes to enormous losses in productivity and reputational damage for both growers and supermarkets. We are delighted to have secured funding that could help to retain a high overall quality of end produce, as growers face ongoing challenges to manage their crop.

Shining a light on innovative solutions to energy-efficency

Shining a light on innovative solutions to energy-efficency

Suresense Technologies Ltd has been offering uniquely innovative energysaving solutions to the industrial sector for the last decade Being a UK manufacturer, Suresense owns all its intellectual property thus the products on offer cannot be acquired anywhere else.

Suresense Technologies Ltd has been offering uniquely innovative energysaving solutions to the industrial sector for the last decade Being a UK manufacturer, Suresense owns all its intellectual property thus the products on offer cannot be acquired anywhere else.

Suresense produces all its own highly intelligent LED high bay, low level lighting and is the world leader in fixed speed variable load energy saving motor controllers Fixed speed energy saving being the key words here, most companies do not realise that there is another option other than a variable speed drive to save energy on electric motors.

Suresense produces all its own highly intelligent LED high bay, low level lighting and is the world leader in fixed speed variable load energy saving motor controllers Fixed speed energy saving being the key words here, most companies do not realise that there is another option other than a variable speed drive to save energy on electric motors.

The ‘Eluma’ LED lighting comes with a very attractive 10 year warrantee and is designed to optimise every LUX per watt delivered. In simple terms this means massive savings, typically in the region of 85% - 90% The operational benefits also cannot be overlooked, in a production environment where down time is money, not having to worry about your lighting for the next decade or more, is a huge benefit. Usually, there is always a relationship between maintenance and energy-saving, here customers get a double-whammy Statistically purchasing cheap LED’s will l d i ti d b i

The ‘Eluma’ LED lighting comes with a very attractive 10 year warrantee and is designed to optimise every LUX per watt delivered. In simple terms this means massive savings, typically in the region of 85% - 90% The operational benefits also cannot be overlooked, in a production environment where down time is money, not having to worry about your lighting for the next decade or more, is a huge benefit. Usually, there is always a relationship between maintenance and energy-saving, here customers get a double-whammy Statistically purchasing cheap LED’s will always end in time and money being wasted, and unnecessary problems created by failures One failure can cost up to £500 to correct

The ‘Integra’ unit offers a soft start which has mechanical and e benefits and ener when the motor i particularly usefu shredders which long periods of tim being used The In option built in to a motors off when these cases, the end user enjoys a massive 70% – 80% saving

The ‘Integra’ unit offers a soft start which has mechanical and e benefits and ener when the motor is particularly usefu shredders which a long periods of tim being used The In option built in to a motors off when n these cases, the end user enjoys a massive 70% – 80% saving

The ‘Atmos’ sensor which can be used as a standalone sensor is built into every ‘Eluma’ unit and is the brain behind achieving huge energy savings. The Atmos works on RF (Radio Frequency), the main benefit of this is data transfer, lights can be set individually or as a group The advantage of setting lights in groups is uniformity – all lights react to environmental changes without interfering with one another The Suresense R&D engineers that have developed the Atmos sensor (and all the

The ‘Atmos’ sensor which can be used as a standalone sensor is built into every ‘Eluma’ unit and is the brain behind achieving huge energy savings. The Atmos works on RF (Radio Frequency), the main benefit of this is data transfer, lights can be set individually or as a group The advantage of setting lights in groups is uniformity – all lights react to environmental changes without interfering with one another The Suresense R&D engineers that have developed the Atmos sensor (and all the

Suresense products for that matter) have uncharacteristically, a huge amount of practical experience This results in the products being designed around real-life scenarios.

Suresense products for that matter) have uncharacteristically, a huge amount of practical experience This results in the products being designed around real-life scenarios.

Although Suresense produces its own products, it is more about providing a solution to a problem – in this case, energy Suresense offers its customers a free survey to establish what can be achieved and also delivers a report which is targeted at ‘decision makers’, giving them all the information they need to make an informed decision to implement the technologies. All Suresense products are designed to deliver a return on money invested in any given project

Although Suresense produces its own products, it is more about providing a solution to a problem – in this case, energy Suresense offers its customers a free survey to establish what can be achieved and also delivers a report which is targeted at ‘decision makers’, giving them all the information they need to make an informed decision to implement the technologies. All Suresense products are designed to deliver a return on money invested in any given project

Suresense sees its projects through to the end and its practical approach to lighting designs are always appreciated by its customers It prides itself on the ‘personal touch’

Suresense sees its projects through to the end and its practical approach to lighting designs are always appreciated by its customers It prides itself on the ‘personal touch’

To understand more about what Suresense can offer, please email: sales@suresense.co.uk www.suresense.co.uk

ore about what Suresense can offer, please email: co.uk co.uk

Seeley International announces senior sales appointment for UK and Ireland

Seeley International has announced the appointment of Mr. Fabio Marioni as the new Sales Manager for United Kingdom and Ireland, in an important move to expand business in these two key countries.

Mr. Marioni will implement crucial aspects of the company’s growth strategy, including coordinating contractors’ network and promoting Seeley International’s premium quality evaporative cooling technologies.

Mr. Marioni comes to Seeley International with significant experience working in the HVAC industry, such as Epta Refrigeration, Galileo TP and Ziehl-Abegg.

In welcoming the appointment, General Manager Sales EMENA, Mr. Sam Peli, said the addition of Mr. Marioni to the team would drive sales growth and reinforce Seeley International reputation as an industry leader.

“Seeley International’s success is achieved through a combination of attracting and retaining only the very best people, and an unwavering commitment to developing innovative and high-quality products,” Mr. Peli said.

“As part of the role, Fabio will promote award-winning climate control solutions

developed by Seeley International, as they will help the environment and achieve serious savings for users, because they cost less to run than other products on the market.”

“I am proud to be part of this marketleading & award-winning company. Seeley International offers an impeccable reputation for innovation, quality, reliability and safety, and I look forward to working with customers to showcase the unrivalled technology and energy efficiency benefits offered by Seeley International’s products.” Mr. Marioni said. “I am ready to play a role in taking the business to the next level in the UK and Ireland.”

Why choosing evaporative cooling for your industry?

Evaporative cooling is fast becoming the

preferred option when cooling industrial and commercial spaces. Only using water and electricity to run, this solution is extremely cost-effective. Air conditioning is not such a viable option, because in warehouses and industrial plants the capital and running costs would be extremely prohibitive: for this reason, facilities managers are choosing evaporative cooling, which can cool at a fraction of the cost of refrigerated systems.

Easy to install and maintain, these coolers bring 100% fresh air from outside (they don’t recirculate indoor air). They are therefore perfect to enhance Indoor Air Quality (IAQ) and improve ventilation, positively impacting on workforce wellbeing and productivity. Illnesses such as heat stroke, asthma and other diseases connected to high temperatures are reduced.

Traditional air conditioning systems normally use chemical refrigerants to cool the air, whereas evaporative cooling only needs water and little electricity to run. Thus, every time a customer chooses to install evaporative coolers over a refrigerated system, the benefits for the environment are significant.

www.seeleyinternational.com

TOTAL PACKAGING KNOWLEDGE FOR THE FOOD & BEVERAGE (F & B) SECTOR

Leave it to Beeline and Gates to partner up to offer packaging machinery part solutions across multiple sectors, industries and markets – and, when it comes to F&B, there are no better partners to have on your side. From product handling and processing to material handling and packaging, we can help you stay optimized, productive and, above all, profitable.

■ High consumption of processed and packaged food, worldwide and significant demand for ready to eat, ready to cook packaged food – increasing the need for packaging machinery in F&B

■ Urbanization, technological developments and F&B purchasing power

■ Growing awareness about contamination and safety in food production

F&B: THE BIG PICTURE…

More than just automation

Globally recognised as one of the market leaders in top-loading packaging machines, combining modularity and flexibility as a model for success

Founded in 1966, Gerhard Schubert GmbH from Crailsheim in Germany produces its digital robot-based packaging machines with a focus on the interplay between simple mechanics, intelligent control technology and a high degree of modularity.

This approach quickly made Schubert globally recognised as one of the market leaders in top-loading packaging machines. With this philosophy and a distinct culture of innovation, the business has been breaking technological ground for over 50 years.

Since 2002, the Schubert Group has been successfully managing business in the UK market through its centrally headquartered subsidiary, Schubert UK Limited based in Birmingham. The city is centrally located and hosts the international airport and main arterial motorway networks. Schubert UK consists of a loyal and experienced team of 18 employees, with over 180 years of collective service between them. Long-term staff retention bears witness to the Schubert company philosophy. The team works with passion in the areas of sales, technical support and administration, ensuring the best possible service for customers throughout the UK and Ireland. Mark Stepney, who has over 35 years of experience in the packaging machinery industry, joined the company in 2009 as Operations Director and has been further growing the business as Managing Director since 2012.

Schubert serves the needs of varied market sectors such as Bakery, Confectionery, Dairy, Beverage, Pet Food and Healthcare. Schubert attracts its many customers throughout the UK and Ireland with its modular, futureproof TLM technology that continues to prove itself as an outstanding long-term investment.

Flexibility, performance, efficiency and scalability are the cornerstones of any investment for Schubert customers in the UK.

Since 2019 Schubert has also been successfully promoting its attractively priced Lightline machine series, conceived to take on standardised packaging tasks, to the UK and Irish markets.

Aside from its’ own aspirations to provide state-of-the-art technology to its customers, Schubert UK considers sustainability and environmental protection to be central to the core focus of both itself and its’ customers. As a result, Schubert UK is committed to the program “Mission Blue”, which was launched by the parent company Schubert Germany in May 2022. Within this program Schubert describes how it will save resources and contribute

to a liveable future. In detail, Mission Blue contains four fields of action. Two of which – sustainable business management and climate-neutral manufacturing – concentrate on the manufacturing locations of Schubert. The commitment of Schubert UK to a liveable future is reflected by, for example, the fact that their entire vehicle fleet is equipped with either electric or hybrid drive and all energy consumed at the UK Headquarters is only sourced from ‘Renewable Energy’ providers. The other fields of the Schubert “Mission Blue” initiative, eco-friendly machines and sustainable packaging solutions, are focused on assisting its customers to reach their sustainability goals through the processes of packaging.

Mark Stepney and his team truly believe that if companies are committed to interlocking their technological developments with their sustainability initiatives, then they can be robust in their future growth. This is why the Team at Schubert UK is confidently looking forward to continued collaborative successes with its’ customers. www.schubert.group

Schubert UK considers sustainability and environmental protection to be central to the core focus of both itself and its’ customers

AS FAR AS YOUR EYES CAN SEE: INFINITE OPTIONS FOR PACKAGING FOOD. BROUGHT TO LIFE WITH SCHUBERT.

Being flexible is good, being fast and flexible is even better. Schubert packaging machines are leading the way. Intelligent control and precise robotics can now replace complex mechanics to ensure maximum flexibility in all packaging processes. In fact, 80% of the leading FMCG companies count on us and our flawless packaging combined with the lowest possible consumption. In line with our Mission Blue Sustainability Initiative: A winning proposition – for our planet and for you. www.schubert.group/en/food.html

Workable solutions with long-lasting advantages

Industrial Internet of Things (IIOT)

Industry

For manufacturers and machine builders the question is how to translate these themes into effective solutions that could benefit your current automation processes. In this article, Korina Parker Marketing Manager, Murrelektronik UK gives a run through of how Murrelektronik is focused on providing workable solutions for these advances in automation technology that are easy to integrate and have long-lasting advantages.

A DECENTRALIZED SOLUTION –FLEXIBLE, SPACE SAVING, EFFICIENT

“We believe that the future will be completely cabinet-free and so decentralized solutions are a core aspect of our technology. Often, going cabinet free is perceived as a radical overhaul of a complete system – this is not the case. Murrelektronik’s range of decentralized solutions have been designed to offer maximum flexibility and ease of integration.”

Solutions include fieldbus modules, switches, power supplies, IO-Link, cables and connectors all working together to make automation easier and simpler. When needed Murrelektronik Application Engineers can assist with planning, design, test and integration into your existing systems. Saving installation and design time, which in turn saves money and resources.

IO-LINK MADE EASY

IO-Link is recognised as the standard industrial communications protocol that connects sensors and actuators to highlevel controllers. IO-Link offers a huge advantage and is a gateway to smart

manufacturing as it allows for all types of data (service/process/event) to be transferred at high speed to and from controllers and devices. This means more efficient and agile processes, greater machine availability and permanent data access (for identification, diagnosis and configuration).

Korina Parker explains “The IO-Link Pro system is a universal installation system, perfect as a starting point for digitalization and, at the same time, delivering a future-proof IIoT concept.

Advantages include - easy integration of smart devices, transparency from the device level to the cloud and easy access to data for analysis.”

“IO-Link masters, hubs and analog converters can be integrated into your existing system or be the core of a new system or machine. Another great advantage is that our Application Engineers are specially trained in IOLink technology, helping you to plan

and install IO-Link and make end-toend signal communication as easy as possible.”

“PLUG AND PLAY” SOLUTION FOR MACHINE VISION INTELLIGENCE

Advancing industrial image processing technology is revolutionising machine vision applications. Vision systems are becoming increasingly important in industrial manufacturing and logistics. When it comes to Industry 4.0 technologies, industrial image processing cameras are a crucial component.

“Murrelektronik’s “plug and play” solution enables quick connection for power supplies and signal/data management supporting the smart networking of cameras in industrial production, processes and logistics applications. This modular, scalable and flexible solution means switches, distributors and power can be mounted on the machine. Minimizing installation effort and

Digital transformation,

and

4.0 – just a few of the recurring themes that dominate when discussing advancing technology for industrial automation.

Masters, devices and hubs – It’s easy to install an IO-Link System

maximize performance for both new and existing machines and systems.”

SMART DATA MANAGEMENT WITH NETWORK TECHNOLOGY

As the need for machine and system communications increases, industrial networks become the lifeline for data. For successful digitization a powerful and reliable network technology is required.

“Murrelektronik’s network technology ranges from basic switches all the way up to the latest in POE technology. The new Xelity 10 TX IP67 managed switch offers new possibilities for smart data management that can be decentralized and field mounted. With up to ten gigabit ports and its high level of robustness and variety, it represents the new benchmark for the industrial switch market. The compact, robust metal housing with the high degree of protection IP67 allows the switch to be used even in extremely harsh

Xelity 10 TX IP67 Managed Switch - A high-data switch for every area of application

industrial environments, while the M12 L-coded power Connectors ensure easy connection with power transmission.”

VARIO-X - THE MULTIPLE AWARDWINNING AUTOMATION SYSTEM

And finally, we can’t discuss advances in automation technology and not mention Murrelektronik’s Vario-X. “Quite simply, Murrelektronik innovation at its best!” Korina explains “The Vario-X is a modular, flexible and stand-alone automation system, which has the ability to communicate to high level systems, as well as other PLC architectures. Vario-X is networked, pluggable and cost-efficient. With seamless integration of servo drive technology, it ensures reliable voltage, signal and data management directly in the field. This means that, for the first time, all automation functions can be implemented without a panel in sight!” The plant automated by VARIO-X has a

digital twin right from the start. A movable 1:1 image of the real plant, which contains all functions and parameters of the later system – and this is all in the project phase before even the first mechanical component has been ordered or assembled. For a demonstration of Vario-X or to discuss Murrelektronik’s solutions in relation to your machines and systems, contact Korina Parker on 0161 728 3133 or email info@murreletronik.co.uk

www.murrelektronik.uk/gb/

Vario-X is a modular and highly flexible automation platform with which all automation functions can be implemented completely decentrally i.e. without control cabinet architecture for the first time.

When it comes to Industry 4.0 technologies, industrial image processing cameras are a crucial component.

Plug & Play Machine Vision (L to R). Data communication and power supply is handled by the Xelity Hybrid Switch. The Injection Box is a quadruple voltage and signal feeder with 24V, the Master Breakout Box distributes voltage and signals. The NEC Class 2 splitter is a pure voltage and signal distributor.

Photo: Murrelektronik GmbH

GEA heat recovery system helps Britvic reduce its carbon footprint

GEA supplies Britvic, one of UK’s leading soft drinks manufacturers, with a heat recovery system at its Beckton site, in London. The installation begins this summer and will result in cutting the factory’s carbon emissions by an estimated 1,200 tons annually –equivalent to the annual energy usage of around 500 UK homes.

At its Beckton site, Britvic produces 2,000 drinks every minute, including many of the UK’s most popular beverages such as Robinsons, Tango and Pepsi MAX. GEA is supplying two industrial ammonia heat pumps and a large thermal storage tank.

For Britvic, the project is a major step toward its goal of reducing direct carbon emissions by 50 percent by 2025 and achieving net zero by 2050. “The challenge with this brown-field project was how the improvements support us on our journey to reduce our Scope 1 and Scope 2 emissions as part of our science-based targets and our Healthier People, Healthier Planet sustainability strategy”, says

Sarah Webster, Director of Sustainable Business at Britvic. “We’re excited to be working with GEA to make our muchloved London factory sustainable for the future.”

HERE’S HOW THE NEW HEAT RECOVERY SYSTEM WORKS AT BRITVIC

Britvic will convert much of its process heating from natural gas steam boilers to a carbon-free heat recovery systems driven by heat pumps. The new heat recovery system, designed and supplied by GEA, reuses low temperature waste

heat from the existing production system. This waste heat was previously released into the atmosphere and will now be used to heat hot water to 92°C, which will be distributed throughout the plant. Britvic says this will decarbonize 50 percent of the site’s heat demand by using less gas in the traditional steam boilers, shifting the heat source away from fossil fuels. A valved connection is provided for up to 750 kW of heat which will be recovered in the future from other sources.

“Upgrading legacy industrial steam heating systems and integrating these with heat pump technology is a challenge. At GEA, we can supply heat pumps and integrated process heat exchanger skids as one solution. This clearly sets us apart from our competition”, says Matthew Hadwen, Beverage Sales Manager at GEA’s Liquid & Powder Technologies Division.

Simon Gurr, Sales Manager at GEA’s Heating & Refrigeration Division adds: “This project provides us with a fantastic opportunity to extend our leading role in industry decarbonization. GEA’s expertise in both heat pump technology and process integration bring the right solution to Britvic.”

At its Beckton site, Britvic produces 2,000 drinks every minute, including many of the UK’s most popular beverages such as Robinsons, Tango and Pepsi MAX. GEA is supplying two industrial ammonia heat pumps and a large thermal storage tank. Image: Britvic

GEA RedGenium heat pumps are used for industrial applications where process heat is required for local supply or district heating networks. Image: GEA

IBC & Drum Mixing stations

Offer consistent product quality at the point of use for a wide range of applications, guide rails position the IBC and the mixer is raise and lowered into the IBC with a push button operated electrical actuator.

Fixed or mobile mixing stations are supplied complete with a control panel and safety interlocks.

Standard IBC mixing stations can be adapted to integrate with systems on site including pumps, valves, weighing and measuring instrumentation and controls to meet specific site requirements.

Bulk bag filler boosts pale ale malt Packing output with reduced labour

Thomas Fawcett & Sons Ltd required a more efficient system to pack pale ale malt into 350 kg (772 lb) to 1,000 kg (2,205 lb) bulk bags, sold across the UK and internationally.

Most of the company’s malt was previously supplied in 25 tonne (27.5 ton) bulk lorry loads and 25 kg (55 lb) sacks. When the company first supplied malt in bulk bags, members of the malting staff transferred batches of malt from preweighed 50 kg (110 lb) sacks into bulk bags by wheeling the sacks on a sack truck on the upper floor and tipping them into a bulk bag held on a fork lift truck on the floor below. This was a three person job: one filling sacks, one tipping sacks, and one operating the forklift truck.

Bulk bag filling no longer labour intensive

Installation of a Flexicon TWINCENTREPOST™ Bulk Bag Filler and flexible screw conveyor in the packing room area has created a more flexible packing operation and saved operators from double handling of the malt. Brian Hickman, Thomas Fawcett & Sons, Malting Manager, says “By installing the bulk bag filler, we save between six to eight hours of operator time each week.”

Flexible screw conveyor transports malt to bulk bag filler

A bulk storage silo was fitted with a charging adapter for connection to a Flexicon horizontally-oriented flexible screw conveyor 7.5 m (25 ft) long and

168 mm (6.6 in.) in diameter. From the conveyor’s discharge housing, malt flows through downspouting to the bulk bag filler inlet.

How bulk bags are now filled

The bulk bag filler is equipped with an adjustable fill head that can be raised or lowered to suit all popular bag heights, and secured in place with two quickrelease pins. An oversized filling spout accommodates open-top bulk bags. Mounted on load cells, the unit can weigh-fill 350 to 1,000 kg (772 to 2,205 lb) of malt into bulk bags. To fill a bag, the operator positions a 1200 x 1000 mm (47 x 39 in.) pallet on the filler deck and attaches the bag loops to each of four retractable bag hooks on the fill head.

With the bag inlet secured to the downspouting, the automated weigh-filling cycle is initiated.

The operator secures the bag inlet to the downspouting. The system’s PLC runs the flexible screw conveyor at a high feed rate, reducing the feed rate to trickle before stopping the conveyor when the accurate target weight has been loaded into the bag. The bag and pallet are removed by pallet jack.

“Individual customer orders are typically 24 one-tonne bulk bags of malt,” says Brian Hickman.

Upgrade saves time, increases production

“The system works well and we are pleased with the reliable operation it provides to our malting facility,” says Brian Hickman, adding, “The Bulk Bag Filler and flexible screw conveyor

operate separately from our 25 kg (55 lb) sack filling system, providing another advantage as we can now do both operations simultaneously, saving time and increasing production. We fill the bulk malt outload silo in the evening when the 25 kg (55 lb) sack line is not running, and then we can pack simultaneously during the day.”

Thomas Fawcett & Sons Ltd is a seventh generation family business that has been

manufacturing quality malts for over 200 years on its original site in Castleford, West Yorkshire. The company supports and assists brewers of all traditions and sizes and its customers range from multinational brewers to the latest start-up micro-breweries.

Flexicon (Europe) Ltd.

+44 1227 374710

sales@flexicon.co.uk

www.flexicon.co.uk

Thomas Fawcett & Sons Ltd is a seventh generation family business that has been manufacturing quality malts for over 200 years

Operator attaches bag loops to the four retractable bag hooks on the fill head.

Bag spout is connected before malt is transferred from a silo through a horizontal flexible screw conveyor and downspouting into the bulk bag filler inlet.

Left, Fawcetts also packages its malt in 25 kg (55 lb) sacks. The Bulk Bag Filler increases production as both filling operations can take place simultaneously.

Below, Bulk bags containing malt are shipped to brewers throughout the UK and abroad..

The individually configurable TL 305-IOL tower lights can be parameterized extremely flexibly via the IO-Link interface. System operators can signal individual machine states by means of different brightnesses, lighting sequences, colors or types of signal sound.

Clearly visible light signals

Leuze introduces new tower lights in robust aluminum housing onto the market: The TL 305 series impresses with bright and homogeneous illumination as well as an optional IO-Link interface.

Tower lights are indispensable in machine and system construction as well as in intralogistics: They make states, faults, and ongoing processes clearly visible from a distance. The new Leuze tower lights of the TL 305 series can do all of this extremely reliably. They light up brightly, uniformly, and fully. This enables optimum signaling – whether at the machine, on the conveyor belt, or for access control. The compact towers are available preconfigured with three, four, or five segments. The new range of tower lights includes the TL 305 models with a predefined color assignment as well as the TL 305-IOL models with an IO-Link interface. The IO-Link variants allow different operating modes and provide an extensive selection of colors. On request, the tower lights are also available with an additional acoustic signaler.

QUICK AND EASY IMPLEMENTATION

System operators benefit from the immediate usability of the tower lights.

The M30 thread and M12 connectors make them easy to install. Matching

accessories simplify installation. All models of the series are characterized by a highquality and robust design. The aluminum housing allows the tower lights to be used even in demanding industrial environments.

FLEXIBLE CONFIGURATION

The IO-Link version TL 305-IOL with its different operating modes offers maximum flexibility. Segment mode enables the segments to be actuated individually via IO-Link. This allows color, intensity, and lighting sequences to be configured individually. Level mode

The TL 305 tower lights used in combination with a proximity sensor are also suitable for safety-related monitoring tasks. For example, if a door is opened, a visual and/ or acoustic warning is output.

is used to visualize fill levels. If fast commissioning is required, users can actuate eight predetermined or userdefined configurations via the three external trigger inputs even without an IO-Link connection.

The IO-Link variants allow different operating modes and provide an extensive selection of colors.

Sounds Good AI to Revolutionise the Analysis of Acoustic Data

By Dr Phong Nguyen, Chief AI Officer at FPT Software

We have all seen the antiques expert flick a fingernail against a piece of porcelain or glass to see if it ‘rings true’ or returns a flat note indicating a hairline crack somewhere in the item being examined. Sound is an important tool in detecting faults or problems from machines to engines, weld integrity to ball-bearing races and a wide range of products. Whereas visual inspection has substantially been taken over by sensors, sound has remained the province of the human ear in most cases. The problem has been that the frequency of equipment failure in real environments is low and the number of ways in which equipment can fail is large; an expert can hear the difference, but the ear can be distracted by other noises or overwhelmed by a noisy environment. An obvious answer is to use an electronic listening device to pick out anomalies but if anomalies are few and far between the training of such a device would be very slow, very expensive and specific to individual applications.

In Manufacturing, valuable assets are often expensive, difficult to replace and costly in terms of associated lost production. It is crucial for business operation to ensure the maximum lifespan and optimal condition of machinery, equipment, and production lines. Previously, the interpretation of sounds in industrial settings was the confine of a few experienced maintenance and operations personnel. The advent of AI has revolutionised the analysis of acoustic data, providing a new source of information that can be utilized to solve real-world problems.

The challenge to create a solution that would identify anomalies indicating faults in the sound produced by a wide range of

machines, equipment and products was put to the artificial intelligence (AI) team at FPT Software. Conventional approaches to the problems had failed to produce acceptably high levels of detection. So, they looked for a new way of solving the problem. The solution they developed uses a mixture of different sound representations, a Mixed Feature, and a new auto-encoder architecture, a deeplearning method called a Fully Connected U-net (FCUN) to increase the resolution of the output. AI can automatically analyse, quantify, tag and identify the source of sounds at a scale and level of precision that was previously unimaginable.

AI, coupled to machine learning (ML), is then used to learn the representation of normal data and detects abnormal data when discrepancies are detected between normal data and new data. Trained with normal data it identifies potential issues, before they result in downtime or production delays, with an accuracy of 95%. A single machine-learning model for

different types of sound helps to simplify installation and increase predictive latency in real time. Deployment in many applications, to start achieving working results, is often as quick as two weeks. The result is a machine learning operations platform (MLOps) that uses acoustic anomaly detection to automate product and machine inspection and health monitoring as well as providing predictive maintenance data for equipment.

Sound can play a vital role in the predictive maintenance of manufacturing equipment, as unusual or unexpected sounds from the equipment can be an early predictable indicator of potential failures, which may not be detected by visual inspection due to the complexity of an assembled machine. Sound sensors can be deployed without physical contact, which makes them suitable for applications where contact-based sensors may cause damage or be impractical.

FPT Software’s acoustic anomaly detection product, SoundAI, is a platform that can easily be deployed to any edge devices with low-code requirements from the customer. It supports machine health monitoring, even with no abnormal data and it improves accuracy continuously with a detection rate of above 95%. https://fptsoftware.com/

FPT Software’s acoustic anomaly detection product, SoundAI, is a platform that can easily be deployed to any edge devices with low-code requirements from the customer.

Plant-based tuna alternative with authentic mouthfeel

Loryma presents prototypes for vegan fish created from wheat-based ingredients

Ingredients specialist Loryma has developed several application recipes for vegan tuna that deliver authentic, fibrous sensory qualities and a delicate texture. The fish alternative can be prepared in the same way as the original, and promises an identical mouthfeel. Loryma offers application possibilities for the creation of deli and frozen food products, as well as a classic canned version. Manufacturers can adapt and flavour all concepts individually.

In order to achieve a realistic texture, fine Lory Tex® Snips and long, fibrous Lory Tex® Fibres are mixed together and then rehydrated with water. This blend can be further processed with colourings and flavourings to prepare various foodstuffs, such as meatballs, deli salads and toppings for frozen foods.

VEGAN TUNA IN A CAN

For an authentic eating experience, Loryma has also developed a recipe for fish-free tuna in a can. The concept combines Lory® Tex Snips and Lory® Tex Fibres with the wheat protein-based binder Lory® Bind and the modified wheat starch Lory® Starch Pearl. The result is a bound mass with loose texture that is then soaked in oil and packed in cans. The product is heated in an autoclave under high pressure, the same as for conventional tuna. This process allows for a long shelf life while the heatand process-stable ingredients maintain optimal sensory properties.

The canned tuna alternative can be used in the same way as the original, for example, as a pizza or salad topping. The plant-based version contains around 19g of protein per 100g thanks to the extruded wheat protein, making it a valuable source of protein.

Norbert Klein, Head of Research & Development at Loryma, explains:

“Fish stocks are becoming increasingly scarce due to overfishing of the oceans. Therefore, we offer a sustainable, authentic alternative using wheat, which we source mainly regionally in Germany. The sensory properties of our vegan version are every bit as good as the original. In addition, we are more than happy to support our customers in the development process and to customise the concept according to their own ideas.”

For further information, please visit: www.loryma.de/en/ or LinkedIn.

The sensory properties of our vegan version are every bit as good as the original.

Reducing vulnerability to contamination in the food processing industry

Physical contamination of food can occur during any stage of production, and can have far-reaching impacts across the globe. Contaminants in food can originate from many sources; stones or bone fragments may be present in agricultural ingredients, while pieces of metal, plastic, glass or wood can enter products during processing. Allowing these issues to go unnoticed not only puts the health of consumers at risk, but can also be devastating to a brand’s reputation, resulting in product recalls and serious financial consequences. Preventing these downstream effects is essential, but how do food manufacturers eliminate the threat of foreign objects?

THE COST OF CONTAMINATION

Food contamination poses a significant risk to public health, so government agencies – such as the US Food and Drug Administration and the European Food Safety Authority – have published strict regulatory guidelines to minimize consumer exposure to health hazards. Ensuring food safety requires manufacturers to take several steps, from putting in place adequate quality control procedures and optimal hygiene standards, to correctly packaging and labelling products and using reputable suppliers for distribution and sales.

Failure to adhere to these steps could result in physical contaminants reaching consumers, putting them in danger of choking, injury, or exposure to microbes accumulated during processing. When faulty or unsafe products end up on the shelves, they must immediately be withdrawn from the market, but this process can be very costly and put the reputation of manufacturers at risk. It is therefore essential that companies implement an efficient food safety plan – based on the principles of hazard analysis critical control point (HACCP)

– to identify hazards, limit exposure of food items to sources of contamination, thoroughly inspect products, and develop corrective actions in the event of a contamination event.

PREVENTING AND DETECTING CONTAMINANTS

Preventive control points for food should be introduced after each major processing step, as well as at the end of the production line, to ensure that finished food products remain contaminant free as they enter the supply chain. This requires installation of the latest technologies that can accurately differentiate between contaminants, food and packaging materials. For example, metal detectors can identify metallic contaminants at almost any stage of production, while X-ray systems can detect both metallic and non-metallic contaminants in packaged products. Thermo Fisher Scientific is a leading supplier of product inspection solutions, and offers a wide range of detection platforms to suit a variety of applications, as well as comprehensive industry experience and expertise.

CHOOSING THE RIGHT TOOLS FOR THE JOB

Purpose-designed metal detectors –like those in the Thermo Scientific™ Sentinel™ range – use electromagnetic induction to identify ferrous, nonferrous and stainless steel components in finished food products, overcoming the challenges of product effect and

noise. Conversely, X-ray systems – such as those in the Thermo Scientific™ NextGuard™ range – can penetrate product packaging to produce a crosssectional image of the contents within, detecting a variety of foreign materials, such as metal, glass, plastic, stone and bone. These dedicated, state-of-the-art solutions offer manufacturers the tools they need to detect foreign objects in food products, providing an added layer of confidence that all foreign objects have been identified and removed, and safeguarding consumers against harmful contamination.

For more information about Sentinel metal detectors, visit: https://www. thermofisher.com/order/catalog/ product/SENTINEL5000

For more information about NextGuard X-ray detection systems, visit: https:// www.thermofisher.com/order/ catalog/product/NEXTGUARDC330

Ensuring food safety requires manufacturers to take several steps, from putting in place adequate quality control procedures and optimal hygiene standards, to correctly packaging and labelling products and using reputable suppliers for distribution and sales.

Photonics technologies for agriculture

Professionals in the agriculture and food packaging industries know exactly how important it is to analyze, monitor and inspect food products in the packaging process.

These companies face significant challenges such as agricultural products contaminated with stones or other debris, broken or unsealed packages, mislabelled products, and spoiled produce. Fortunately, many solutions that address this are available using today’s technologies including SWIR, InGaAs and CCD/CMOS.

CHALLENGES IN THE QUALITY AND SAFETY OF FOOD INSPECTION

Cameras and sensors are integrated within devices designed for improving inspection, sorting and quality. These systems can identify issues in food products and packaging before they are shipped out. Vision inspection can prevent unsafe, low-quality food from reaching shelves and save businesses

costs on returned defective packages.

One example is seen in coffee production, which is enhanced through machine vision. Coffee beans are placed on the tarp on the ground for drying, then raked up and put in a hopper. During this raking process, rocks or gravel can easily get mixed in with the coffee beans. These stones need to be sorted out before the beans are packaged. If stones go unnoticed and are packaged with the coffee beans, they can present sanitary issues and can cause coffee grinders to break. Machine vision can be used to distinguish between items of similar shape and size.

Placing cameras and detectors in strategic locations throughout the line will help identify materials based on their SWIR spectra, enabling distinction between coffee beans and stones.

Moisture content can greatly affect the quality and shelf life of agricultural products. The slight trace of additional

moisture can indicate the start of mold. A bruise indicates that oxygen has penetrated the skin or peel and gotten into the fruit. Bruised fruit or vegetables will have brown spots and/ or eventually turn completely brown. While most are safe to eat, bruised fruit is not aesthetically appealing or can be over-ripe.

For example, when apples travel down the conveyor belt, they are scanned using InGaAs and CMOS cameras. The InGaAs camera will show defects beginning to form under the skin that a human eye cannot see. The CMOS camera will show visible defects. To optimize the food sorting inspection process, different high-speed imaging devices should be placed at strategic locations on the conveyor belt. These sensors will automatically scan produce, detecting visible and invisible defects on produce that should be filtered out, so they do not reach the store.

Difficulty detecting the stone among coffee beans with visible imaging.

Clear identification of stone among coffee beans with C12741-03 InGaAs camera

SUSTAINABLY MEETING INCREASING FOOD DEMANDS

With the world population currently at 7.7 billion and expected to grow to 9.7 billion by 2025, agricultural companies are challenged to keep up with the increasing demand for high-quality food. They must continually optimize the food sorting and inspection process. Unfortunately, human vision is unreliable as it can confuse similar-looking colors and cannot identify defects under food skin or packaging. However, machine vision can reduce errors in food sorting and packaging by detecting issues a human being would not be able to see. For example, noticing moisture content on or beneath the skin of food, capturing leaky packaging, and distinguishing between foreign objects and goods of similar shapes and colors.

THE TECHNOLOGICAL SOLUTIONS

For UV-VIS imaging used in food inspection, Hamamatsu Photonics offers a broad selection of CMOS image sensors in linear and area arrays.

CMOS linear image sensors with high sensitivity from UV to the near-infrared region up to 1100 nm are available in a variety of pixel configurations (from 128 pixels to 4,096 pixels), sensitivity, and line speeds.

CMOS area image sensors are available in various array configurations, ranging from 30 x 30 pixels to 1,280 x 1,024 pixels.

InGaAs linear image sensors are suitable for in-line sorting of agricultural products because of their high-speed line rate and high sensitivity. They are available in a variety of cutoff wavelengths, pixel counts and line readout speeds.

InGaAs area image sensors are suitable for hyperspectral imaging. High-speed frame rate, low readout noise and high sensitivity characterize these area arrays. They are available in various cutoff wavelengths, pixel arrays and frame rates.

InGaAs cameras provide plug-and-play solutions using 1D or 2D InGaAs image sensors. They are also an easy solution for multispectral/ hyperspectral imaging (HSI) cameras to be built based on the original camera.

SWIR hyperspectral imaging is just beginning for food processing applications such as almond grading and quality inspection, capable not only of detecting foreign objects but also of grading food such as nuts or identifying ingredients.

Hamamatsu Photonics provides a complete product line with various cutoff wavelengths from 1.7 µm to 2.5 µm, also providing options from sensors to modules.

Visit our website to learn more: www.hamamatsu.com

Hamamatsu Photonics UK

Email: info@hamamatsu.co.uk

Phone: 01707 294888

Come see us at Advanced Engineering on Stand No. E102

Moisture content can greatly affect the quality and shelf life of agricultural products. The slight trace of additional moisture can indicate the start of mold.

As apples travel down the conveyor belt, they are scanned using InGaAs and CMOS cameras. The InGaAs camera will show defects beginning to form under the skin that a human eye cannot see; the CMOS camera will show visible defects.

support for economical and energy-efficient drive systems

With its ECO service, NORD helps companies to find the most efficient drive solution for their application.

Not only energy consumption and CO₂ emissions but also the costs for administration, maintenance and wear can be reduced by using suitable drive systems. The NORD ECO box can measure the energy consumption of individual drives in detail and allows for extensive data analysis.

“The first step is the comprehensive collection of measurement values”, Jörg Niermann, Head of Marketing at NORD, explains. “The NORD ECO box contains an energy measuring device that measures the drive’s current and voltage. It determines the effective or reactive power, i.e. the energy actually used or not used, and from this calculates the relative power factor.”

After installation of the NORD ECO box between the drive and power supply, data covering permanent loads, load peaks and irregular conditions is recorded over a period of two months. Measuring over the entire period creates a high density of data that can identify patterns and random outliers, allowing a load cycle of the entire system to be created.

EVALUATION OF THE DATA

Once the survey is completed, NORD evaluates the data. The customer receives the evaluation in the form of a PDF document which presents the main key data.

In the evaluation of the results, the large amount of data recorded makes it possible to determine precisely whether

The NORD ECO service has already helped various customers to improve the energy efficiency of their production and thus to reduce their carbon footprint.

the dimensions of a system meet the requirements of the respective application or whether the system is oversized, for example, which is particularly important when optimising for energy efficiency.

REDUCTION OF VARIANTS

In large systems with numerous drives – such as in intralogistics – the NORD ECO service can help not only to optimise the power used by the individual drive systems, but also to reduce the number of different systems. This helps to further streamline

production, logistics, storage and service processes. The highefficiency motors from NORD provide a constant torque over a large speed range and are particularly suitable for a reduction of variants.

Together with the data evaluation, the customer receives a recommendation for an efficient NORD drive solution. The energy balance of the NORD solution is documented as part of a further measurement and the customer can see their increase in efficiency in writing.

“The NORD ECO service has already helped various customers to improve the energy efficiency of their production and thus to reduce their carbon footprint”, says Niermann.

The video provides a simple explanation of the NORD ECO service: www. youtube.com/watch?v=n8tI-6Ah-7o

Saica Group acquires a minority share of Pacapime in Belgium

Saica Group has reached today an agreement to acquire a minority share of Pacapime, the Belgian corrugated cardboard company. Pacapime generated revenues of 61 million euros in 2022, and provides direct employment to 109 people.

With its origins going back to 1919 and now based in Halle, Belgium, Pacapime has a strong presence in the Benelux countries, France and Germany, with 80 per cent of its sales in the food sector.

The company also shares Saica’s focus on sustainability, with a heavy use of recycled paper, its own solar panels that cover a third of its annual energy needs, and numerous water and energy efficiency measures in place.

“This partnership makes great sense for Saica, increasing our exposure to Northern European countries in the growing corrugated cardboard packaging market in which we are already leaders. Pacapime also shares our laser-eyed focus on sustainability and innovation, and we are confident that together, we will be able to bring our customers even better solutions and service as they seek to reduce the

carbon footprint of their packaging,” said Ramon Alejandro, President of Saica Group.

One of Saica’s 2025 strategic priorities is focused on sustainable growth, developing its business model across Europe.

“Like Pacapime, Saica is a company rich in heritage and led by strong values, and we are delighted to welcome them as an investor and partner. Together, our additional scale and expertise will bring significant benefits for both parties and we are excited about the potential of this new international partnership” said Paul Pissens, owner at Pacapime.

www.saica.com/en

One of Saica’s 2025 strategic priorities is focused on sustainable growth, developing its business model across Europe.

MAP safety with an asset management advantage

Dräger’s Innovative Solution

Modified Atmosphere Packaging (MAP) is critical to ensuring extended shelf life and quality control of perishable produce. By adjusting the gas composition within sealed packaging, MAP helps to preserve the food, reduce wastage and provides the consumer with a high quality, fresh product that’s good enough to, well, eat.

Dräger is a pioneer in gas detection and developing products to enhance safety. This ‘Technology for Life’ has been used in the food and beverage sector since 1889 when company founder, Johann Heinrich Dräger, developed the renowned Lubeca valve, a pressure reducing carbon dioxide (CO2) valve, ensuring we could all enjoy the perfect pint, safely.

GAS BENEFITS

MAP gases perform specific functions by either inhibiting microbial growth, displacing O2 to prevent mould or decreasing PH levels. All of which assists with prolonging the shelf life, maintaining a high quality and creating a mouthwatering display.

GAS RISKS IN FOOD PACKAGING

MAP gases are colourless and oudourless, these unseen dangers amplify the importance of gas detection in the food packaging sector. Without gas safety systems in place, your team could be unknowingly exposed to dangerous levels and risks such as asphyxiation or hypoxia.

THE DRÄGER SOLUTIONS

The Dräger X-AM 5600 is worn as a personal monitor, it will alert the user to any gas leaks using vibration, visual and audible alarms. It can be configured for CO2 and O2 for MAP gases and ammonia (NH3) if you are using this refrigerant gas in your cold storage area.

This device can also be transformed into an area monitor when combined with the X-Zone 5800. Up to 25 of these area monitors can be wirelessly linked, offering ultimate coverage regardless of the size of your facility. Due to its shape, the X-Zone has been fondly nicknamed by the industry, ‘the dalek’.

Becca Dodds, Marketing Manager for Dräger UK Mobile Gas Management said “The demand for data analysis and configurability in gas detection is growing rapidly, this is why we offer

solutions such as GasVision. The gas detector logs hold a whole host of critical data, the GasVision software offers you the ability to organise and analyse this in a simple way. Also, should there be a change in permissible limits or to your requirements, GasVision give you the capability to change the device configuration, making you self-sufficient”

Safety is paramount in this sector and Dräger’s comprehensive solutions for portable and area monitoring, coupled with the asset management tool, mean you can get on with the task in hand with true peace of mind. To learn more about these solutions or request a demonstration reach out to Dräger today.

www.draeger.com

Safety is paramount in this sector and Dräger’s comprehensive solutions for portable and area monitoring, coupled with the asset management tool, mean you can get on with the task in hand with true peace of mind.

Above, Dräger X-AM 5600 Left, Dräger X-Zone 5800

Quickly and cleanly into the box With flexible automation

Whether it’s pasta, meat, vegetables or milk, food and beverage products must reach the market fast, fresh, and in the best possible condition.

Enabling high throughput and consistent quality, robotic automation offers the ideal solution. Suitable for tasks including picking, packing, palletizing, cutting and slicing, robots are proven to transform output and flexibility and make workers more productive by assisting with heavy and repetitive tasks.

Discover how robots could transform your business: https://bit.ly/ABBRobotsFoodandBeverage