Food & Drink Processing & Packaging - Issue 47 2023

FOOD & DRINK PROCESSING & PACKAGING

Issue 47 2023

Meeting the surge in demand for grain-based foods

Rotzinger develops innovative adaptive packaging machine enabled by CoreTigo’s IOLink Wireless solution

daysoft® celebrates its 1 billionth 1,000,000,000 daily disposable contact lens made in the UK and sold direct around the world for half the price of competing brands from 20p delivered.

Smith’s snackfoods installs large-scale Bulk handling system for new chip line

Smith’s Snackfoods began manufacturing potato crisps (chips) in Australia in 1931 and was the first to offer flavoured crisps in Australia. Today, as a unit of US-based PepsiCo, its brands include Twisties®, Burger Rings®, Doritos®, Parker’s® pretzels, as well as reduced-fat products such as Sakata® rice cakes, and Sunbites® Grain Waves® whole grain chips and Sunbites® air popped popcorn.

In January 2019, Smith’s installed a process line to manufacture Smith’s® Oven Baked potato chips, which contain 50 percent less fat and have more crunch and texture than traditional fried crisps.

For the powder handling and blending portion of the new line, Smith’s worked with Flexicon Corporation Australia. Due to the size and scope of the new system, the supplier’s Project Engineering Division

(PED) handled much of the design and specification work.

UPSTREAM BATCH AND DOWNSTREAM CONTINUOUS PROCESSES

The new powder handling and blending system consists of two upstream batch

processes that feed a downstream continuous process.

In one batch process, major ingredients received in bulk bags are dispensed by weight from two Bulk-Out® model BFC bulk bag dischargers supplied by Flexicon. Installed facing one another, the matching dischargers are each equipped with an electric hoist and trolley that travel on an I-beam common to both frames, allowing bulk bags to be loaded from a single floor location.

The dischargers are each equipped with a Spout-Lock™ clamp ring atop a Tele-Tube™ telescoping tube that applies continual downward tension as the bag empties and elongates, directing material through the bag spout. The sealed systems of both dischargers are vented to a dust collection system installed in an

Twin bag tip stations for adding low volume ingredients flank a bag compacter which compresses empty bags for dust-free disposal. The large buffer hopper (right) receives blended batches that are transferred pneumatically to the downstream process.

adjacent room, preventing contamination of the plant environment.

Flow-Flexer™ bag activator plates raise and lower opposite bottom edges of the bags on timed cycles, ultimately forming a steep “V” shape that promotes total discharge. Both are also equipped with a Power-Cincher™ flow control valve in which contoured stainless steel rods cinch the bag spout concentrically, allowing dustfree retying of partially empty bags.

When a batch is initiated, the rotary airlock of either discharger begins metering material into a common pneumatic conveying line leading to a Flexicon filter receiver suspended on load cells. Weight gain information is transmitted to the system controller that runs the airlock valve at high speed, then at dribble feed rate which, together with programmatic compensation for material in-flight, achieves precise batch weight accuracy.

Once major ingredients are batched in sequence from bulk bags, pre-weighed sacks of low-volume ingredients are positioned using a 25 kg vacuum sack lifter,

and dumped manually through a Flexicon bag tip station with integral dust collector and rotary airlock valve feeding the same pneumatic conveying line. A chute through the sidewall of the bag dump hood leads to a Flexicon bag compactor with pneumatic ram that compresses up to 150 bags into a plastic lined container for dust-free disposal.

The batch accumulated in the filter receiver is then gravity discharged into a paddle mixer. Blended batches are discharged into a Flexicon buffer hopper that is sized to provide a continuous supply of material to the downstream process through a second pneumatic conveying system and filter receiver.

In a separate batch process, a Flexicon bag tip station–also with integral dust collector, compactor chute, and rotary airlock valve–is dedicated to manual additions of preweighed, pre-mixed inclusion ingredients. Positioned adjacent to the first bag tip station, it shares the same bag compactor, but meters material into a third pneumatic conveying system and filter receiver.

The second and third filter receivers are suspended on load cells that signal the system controller when to convey additional blended material from the buffer hopper, and from the second bag dump station respectively. These rotary airlock valves provide material on an as-needed basis to a pair of loss-in-weight (LIW)

gravimetric feeders, which allow rapid changing of screws to suit material flow characteristics, at throughputs from 4 to 400 kg/hr (8.8 to 880 lb/hr). The overall arrangement allows the LIW feeders to provide an uninterrupted supply of material to a new continuous mixer at precise ratios and rates, completing the powder handling and blending portion of the new Oven Baked potato chips line.

MANAGING LOCKDOWNS AND LOGISTICS

Flexicon’s Project Engineering Division recommended equipment specifications, coordinated multiple equipment manufacturers, and developed a controls and automation package for the bulk handling system that integrates with Smith’s overall process control system. For parts to be imported, the supplier obtained special exemptions to COVID-19 restrictions on crossing state borders.

“We had an aggressive schedule to get the new production line installed and commissioned on time and we ran into numerous challenges as a result of the COVID-19 pandemic,” says Nayantha Abeysiri, PepsiCo project manager. “However, Flexicon found solutions to those challenges while staying on budget to get the equipment manufacturing completed on schedule.

“The equipment design is efficient, hygienic, simple, and meets all EHS requirements and food safety standards,” he says, adding that Flexicon is in the design phase for another project.

Flexicon (Europe) Ltd

+44 1227 374710

sales@flexicon.co.uk

www.flexicon.co.uk

Flexicon found solutions to those challenges while staying on budget to get the equipment manufacturing completed on schedule.

A professional yet flexible approach

Patterson & Rothwell is a wellestablished company based in Oldham, Northwest, specializing in toolmaking and injection moulding. With their state-ofthe-art facilities and extensive experience, they are experts in bringing new products to market and partnering with companies for trade moulding work. Their capabilities include a range of 66 injection moulding machines, 30t -1100t, a dedicated toolroom, component and tooling design and a commitment to automation for sustainability improvement.

Operating from a 130,000 sq ft facility on a 7-acre site, Patterson & Rothwell has a team of 160 employees and processes over 500 tons of polymer monthly. They offer flexible injection moulding solutions to a diverse range of industries, including electrical, healthcare, horticultural, food & beverage, windows, and roofing. Recently, they have expanded their capabilities with a dedicated assembly area to meet customer requirements effectively.

Patterson & Rothwell is a well-invested and profitable company, with a continuous focus on growth and innovation. They regularly invest in new moulding machines, and their owners actively support the development of their own product ranges. The company also partners with entrepreneurs and startups to help bring new products to the market. Additionally, they take pride in providing high-quality trade moulding work in attractive markets.

Their comprehensive services include manufacturing both large and smallscale plastic parts, from design and prototyping to tooling and moulding. They ensure a professional and flexible approach, paying attention to detail at every stage of the process. Patterson & Rothwell holds various certifications, including ISO14001:2015 for environmental management, ISO9001:2015 for quality management, IATF16949:2016 for automotive quality, and BRCGS for food packaging. Environmental responsibility is a priority for Patterson & Rothwell, as they are a zero landfill site. They actively monitor and calculate greenhouse gas emissions, focusing on Scope 1 and

Scope 2 requirements. This allows them to identify areas for reducing their carbon footprint and working towards a net-zero approach.

Customers highly praise Patterson & Rothwell, describing their services as excellent across all aspects, from tooling to production. Their problemsolving abilities and dedication to finding solutions, whether in CAD design or logistics, have earned them a reputation for exceptional service.

Overall, Patterson & Rothwell is a trusted partner in the toolmaking and injection moulding industry, offering a wide range of services and a commitment to customer satisfaction. www.patterson-rothwell.co.uk

Their comprehensive services include manufacturing both large and small-scale plastic parts, from design and prototyping to tooling and moulding.

INJECTION MOULDING

Attention to detail at every stage

Product Design

Tool Design

Toolmaking

Production

Patterson & Rothwell Ltd

Bee Works, Shaw Road, Royton, Oldham, OL2 6EH

enquiries@patterson-rothwell.co.uk

T 0161 621 5000

patterson-rothwell.co.uk

Supply chain innovation

Agri-tech innovator’s potato disease detection system enters advanced testing phases

Root crop disease and defect monitoring system TuberSense – under development by innovative agri-tech business B-hive Innovations - has entered its next project phase to revolutionise how technology can anticipate issues in tubers before the crop loses its quality and value.

Future Leaders Fellow Dr Barbara Correia secured funding from UK Research and Innovation (UKRI) in Summer 2021, and since then has been conducting the first phase of research, development and testing with the wider project team, including potato producer Branston Ltd and research institutions.

Barbara’s initial research to define the link between potato diseases and volatile compounds released by the tubers

was carried out with UWE Bristol and the James Hutton Institute, while the University of Warwick has partnered on the project to develop gas sensors to measure the gases produced.

Following a series of first-phase trials, the R&D sensing system has now been developed to use volatile biomarkers as means of detecting crop diseases and defects that can cripple potato supply chains, including soft rot, dry rot and black heart in potato tubers.

Barbara said: “The first phase of our research has provided us with tremendous novel insights into the range of diseases and defects that, unless detected early, can enormously compromise the overall quality of the

crop that enters the supply chain.

“Through the first project phase, we have gained a great understanding of which diseases are most distinguishable through the use of gas sensing technologies.

“Conversely, we have also become more aware of which defects may not be detectable through such means, which already gets us thinking of other ways that we might detect those defects at an early stage.”

To ensure optimal testing conditions, Barbara and the team have been conducting experiments using a mix of field testing with growers alongside semi-controlled trials, including the use of industrial shipping containers.

The Tubersense team, frm left: Prof Darren Reynolds (UWE Bristol), Dr Rob Hancock (James Hutton Institute), Dr Robin Thorn (UWE Bristol), Dr Barbara Correia (B-hive Innovations), Prof James Covington (University of Warwick), Dr Andrew Gill (B-hive Innovations) and Dr David Nelson (Branston)

The team has also shipped a TuberSense system to a sweet potato supplier in North America for further testing, as the project looks to expand the breadth of crop the technology can be compatible with. Sweet potatoes can be even more susceptible to disease and defects, especially considering long shipping times, and therefore there is a higher rate of crop wastage.

To better understand the demand from growers, the research team embarked on a 12-week Scaling the Edge project funded by with UKRI. Three quarters of the growers faced disease and defect

problems with their crop, and the majority of these are keen that a gas sensing system for early detection is made available.

With the first phase of the project now nearly completed, the team is starting to develop the second iteration to feature an improved gas sensor, with aims to commence testing with units by the end of the year.

Barbara added: “Research and development combined with market research has made it clear that growers and packers of root crops require greater insights into disease and defect detection at the earliest point possible.

“While we have made some great breakthroughs during the first phase of the project, we have a lot of confidence from our ongoing analysis to trial a 2.0 iteration - that will extract even more insights into using volatile markers for gas sensing in stored crop.

“By undertaking detailed data analysis, we believe that we can detect some

tuber diseases and defects more accurately through further refinements to the underlying technology, and we are working through making those changes.

“We are also exploring technology from other partners. This includes graphenebased sensors from Altered Carbon, who we have partnered with recently, alongside our own bespoke sensor array to see how much we can push the limits of sensitivity of the system.

“By the end of the project, we want to be in a position where our findings can inform the production of commercial detection systems for the industry.”

If you would like to support the project, the TuberSense team is asking different players of the fresh produce industry to contribute with their views by filling in the following questionnaire below (which should take 5-10 minutes to complete) to help it achieve the highest impact for its R&D efforts: https://survey.sogolytics.com/r/K3Vfy1 www.b-hiveinnovations.co.uk

Research and development combined with market research has made it clear that growers and packers of root crops require greater insights into disease and defect detection at the earliest point possible.

THE TRUE COST OF A FORKLIFT TRUCK

When considering purchasing a forklift, it’s crucial to assess not only the upfront costs but also the total cost of ownership (TCO). The amount you pay your supplier for a truck is only a fraction of its lifetime cost. TCO includes the purchase price of the truck and all the associated expenses, both direct and indirect, that arise during its entire lifespan. The main costs are summarised below. You can save money by choosing the right supplier and trucks that reduces these ongoing expenses.

LIFECYCLE COSTS

• Purchase price (or monthly lease or rental payments)

• Depreciation (how quickly the truck’s residual value falls, year by year)

• Disposal (recycling of truck at end of life)

DRIVER PROVISION

• Wages

• Training

• Sickness absence (including illnesses due to workrelated stress and strain)

• Extra driver’s wages to cover sickness absence

GENERAL RUNNING EXPENSES

• Insurance

• Fuel or electricity consumed

• New batteries (replaced at end of service life)

• Other new parts (replaced due to wear or end of service life – including tyres, filters, fluids, brake pads etc.)

• Maintenance (labour/time cost plus replacement parts and materials)

DOWNTIME

Loss of productivity when forklift is out of action due to:

• Battery charging and/or changing

• Maintenance

• Accident damage repairs and clear-up

In today’s data-driven world, managing fleet costs has become increasingly reliant on harnessing the power of information. By taking into account the comprehensive range of expenses associated with owning and operating a forklift, fleet managers can optimize their TCO and improve cost e ciency. Remember, understanding the complete picture of TCO is paramount in making sound investment choices and ensuring long-term success in managing your forklift fleet, so why not contact us at Impact Handling and let our experts assist you in assessing your fleet costs.

ACCIDENT COSTS

• Repairs to building and storage structures

• Repairs to equipment

• Repairs to lift truck

• Damage/loss of goods

• Downtime for repairs and clear-up

• Driver absence due to injury

• Replacement driver’s wages

OTHER PRODUCTIVITY LOSSES

Anything about the truck that makes the driver less productive, including inferior design in relation to:

• Manoeuvrability

• Ergonomics and comfort

• Vision and precision

• Smooth control

• Safety and protection

KHS offers beverage industry new tool for calculating the carbon footprint

The impact the packaging has on a bottler’s carbon footprint can now be measured in figures with the help of calculation tools KHS developed together with independent experts. The systems supplier thus provides the beverage industry with a reliable guide when planning machine conversions and switching to a sustainable portfolio.

With this new tool KHS is adding a further component to its holistic packaging services. In cooperation with the Hamburg Institute for Environmental IT (ifu), a leading independent international software developer for material and energy flow analyses, the Dortmund systems provider clearly shows its customers which style of packaging has which impact on the climate and whether a conversion for a stretch blow molder, for instance, has a positive effect on their carbon footprint or not.

In principle, the solution is a simple Excel tool fed with data where in

a first step all parameters that impact the climate are recorded in the entry mask. These include, for instance, the materials used for the conversion, packaging, transportation and the distance engineers have to travel for installation. The tool then computes how much CO2 has been ‘spent’ on the conversion. In a second step the number of kilowatt hours the conversion has saved is then entered in the computer, plus the customer’s location and which type of electricity it uses or itself produces. Once combined, these figures show how long it takes for the CO2 expended during the conversion to be neutralized.In order to be able to express the respective advantages of a particular container in figures

and help beverage bottlers reach a decision as to which kind of packaging will prove to be the most climatefriendly for them, the tool is used to compare various styles of primary packaging with one another, such as PET bottles made of recycled or virgin material, glass bottles, beverage cans, HDPE containers and carton packs, with respect to the impact they have on the environment. The KHS service is rounded off by a program that calculates the carbon footprint of secondary packaging. To facilitate its development the engineering company supplied Hamburg’s ifu institute with the parameters for all of the packaging options in its entire portfolio to enable their global warming potential (GWP) to be calculated according to DIN EN ISO 14067.

www.khs.com

With this new tool KHS is adding a further component to its holistic packaging services.

AND WE KNOW WHERE.

A SPECIAL SERVICE FROM

Your KHS line optimization service gets more performance out of your existing production lines.

The longer a machine is in operation, the more its level of efficiency drops. There are many reasons for this which are not always immediately recognizable. Our line optimization service thoroughly screens your lines, pinpointing all weak points and optimizing your machine efficiency by up to 30%. Interested? khs.com/line-optimization

Why have food processors in the uk chosen cool lockers?

• 15 Year warranty

• Corrosion resistant

• Doors will not dent

• Outdoor or indoor use

• Maintenance free

• Very secure extremely robust

• Several locking options, inc no key

• Quiet open and close

• 100% Recyclable

• Quiet open and close

• May be washed daily

• 20+ Colours

Heavy duty industrial lockers providing durability and value to food processors all over the world

No matter what industry your business operates in, our industrial lockers here at Cool Lockers offer unrivalled durability. From the storage of work equipment to safety gear, they are easy to clean and require no maintenance. Our industrial lockers come in a wide variety of sizes, meaning that you are guaranteed to find something in our range that will suit your specific needs, no matter what they may be. From MOBILE PHONE LOCKER to FULL HEIGHT OVERALL. You can even customise your storage with our online locker builder! Our hard-wearing industrial lockers are a highly-functional feature across industries and organisations across ,the UK and Europe

At Cool Lockers, we pride ourselves on producing industrial lockers that are second to none. For more than 20 years, we have been making high quality lockers for organisations throughout theUK and Europe, from large corporations to small businesses, schools, sports centres and much more. We are the top choice because of our dedication to offering best quality lockers, so you can rest

assured you will be making the right choice when you choose Cool Lockers

COOL LOCKERS

Long term value with an unrivalled 15 Year Warranty

A leading provider of lockers in the UK and Europe, over the years the Cool Lockers team have refined our manufacturing processes to ensure that we are always delivering the best quality products to our customers. Our lockers can be found in businesses operating in the manufacturing, education and hospitality sectors —to name but a few. No matter what you choose from

our range, Cool Lockers gives you the peace of mind knowing that you will be receiving a premium storage solution which will last for many years to come .

www.coollockers.co.uk

Cool Lockers - saving you money!

Some capex decisions are difficult to justify. This is not one of them , you do the maths for your company

For example:

If you have 150 employees on minimum wage and they spend just 2 minutes in every hour on private mobile phone usage,

It costs your company £410 per day in lost productivity

If their mobiles were locked securely away in a cool lockers phone locker you would

Pay for the lockers in around 2 weeks.

After 2 weeks you would save £2050.00

A week.

Nearly £100,000 pa .

As an added bonus you get reduced health and safety and security issues

CONTACT COOL LOCKERS UK LTD

sales@coollockers.co.uk

m 07521093512

t 01285238954

Rotzinger develops innovative adaptive packaging machine enabled by CoreTigo’s IO-Link Wireless solution

Rotzinger, a leading provider of packaging & cosmetics machinery solutions, and CoreTigo, a provider of Industrial Wireless Automation solutions, are excited to announce their partnership and collaboration.

CoreTigo’s IO-Link Wireless products and technology have been integrated into Rotzinger’s advanced packaging machinery, resulting in new and advanced capabilities that are driving maximum flexibility, throughput and sustainability.

Rotzinger, a Swiss group of companies, with a mission to continuously optimize product flow for its customers, offers first-class solutions, services and software for a variety of industries such as pharmaceuticals & cosmetics and food & beverage. Rotzinger was asked by a leading food manufacturer to develop an adaptive secondary food packaging machine that meets very high demands of throughput along with the ability to support multiple package and product variations, all on a single machine. The machine is based on a multi-carrier smart conveyer system which requires doing actions on products while in constant high-speed motion. Cables were not a possible option for such a complex and high-speed task, nor were conventional

wireless solutions. By utilizing CoreTigo’s IO-Link Wireless based products which were designed specifically for wireless control and monitoring in factory automation, Rotzinger could now wirelessly control grippers on the movers without needing additional external robots, cables or other types of equipment.

This innovative machine design results in reduced changeover time, machine footprint reduction, maximum capacity, and full flexibility to support multiple product and package types. These ultimately result in greater

sustainability, as less energy, space and parts need to be used within a machine. The number of machines decreases as well, since this allows for one machine to handle various products and package designs. An example of this machine in action and the benefits gained from the collaboration of Rotzinger and CoreTigo can be found in this video: https://youtu. be/HSshEGywV4A

“We are delighted to partner with CoreTigo and to integrate their IO-Link Wireless products and technology into our advanced packaging machinery.” States Andreas Graf, Rotzinger

PharmaPack CEO, “This partnership has allowed us to provide our customers with even more advanced capabilities and benefits, resulting in

adaptivity, increased productivity, and sustainability.”

“Rotzinger is a leading company in the packaging machinery industry, and we are proud to have our IO-Link Wireless technology be part of their innovative machinery.” Says Eran Zigman, CoreTigo CEO. “The collaboration between CoreTigo and Rotzinger is a perfect example of how technology can be leveraged to meet the evolving needs of the industry.”

Partnerships and developments such as demonstrated by Rotzinger and

CoreTigo are creating a fully connected ecosystem that enables real-time control and monitoring at any stage of the manufacturing process. Machines and production lines are enabled with more flexibility and an optimized design to improve operational efficiency and productivity. Such a packaging machine with IO-Link Wireless is breaking barriers that exist today with machine communication, and enabling solutions and designs that were not possiblebefore.

www.rotzingergroup.com

The collaboration between CoreTigo and Rotzinger is a perfect example of how technology can be leveraged to meet the evolving needs of the industry.

IBC & Drum Mixing stations

Offer consistent product quality at the point of use for a wide range of applications, guide rails position the IBC and the mixer is raise and lowered into the IBC with a push button operated electrical actuator.

Fixed or mobile mixing stations are supplied complete with a control panel and safety interlocks.

Standard IBC mixing stations can be adapted to integrate with systems on site including pumps, valves, weighing and measuring instrumentation and controls to meet specific site requirements.

Cleaning up in an explosive atmosphere

Kerstar’s brand new range of KEVA Premium industrial vacuum cleaners include patented filter cleaning technology. They are able to safely and efficiently collect loose debris such as crumbs, powders and other small particles, and are effective in cleaning up spills - preventing them from spreading and potentially contaminating the production area.

Maintaining a clean and sanitary environment is crucial in food production to ensure product safety and prevent the growth and spread of bacteria, allergens, and other contaminants. Substances regularly used in the food industry, including flour, sugar and starches and various other organic ingredients, also have the potential to explode. Regarded as the perfect all-rounder, the modular range is also ATEX certified and classed as Category 3 equipment, making them suitable for applications in Dust Zone 22 – an atmosphere where air and flammable dust can be explosive.

The two new models - the KEVA Premium CBS (continuous bagging system) and the Keva Premium 50L (50 litre drop down collection container) - include patented ‘reverse pulse cleaning’ on the first stage filtration system, preventing undesired wear issues caused by traditional shaking methods found on other vacuum cleaners.

Dust that is produced as a result of food production can have serious effects on the health of employees. Exposure to particles such as flour, can cause serious skin conditions and even occupational asthma. Cleaning the filter in seconds, Kerstar’s patented system eliminates the need for dismantling the vacuum and manually cleaning the filters - saving time and protecting your employees.

Other products in the range are the KEVA Type H and the compact KAV Type H model vacuum cleaners, both suitable for Zones 21 & 22 and tried and trusted in the food industry for nearly 20 years.

The Kerstar range also includes a host of optional extra equipment such as anti-static suction hoses, floor nozzle box and anti-static accessories. It also offers Anti-Static Carbon Fibre Wand Sets which are suitable for high reach cleaning alongside the KEVA 20-45, KAV 15-45 and KEVA Premium models. models.

To find out about the Kerstar range of vacuum cleaners from Filtermist visit www.kerstar.com or email sales@filtermist.com

7 Considerations for ensuring an Efficient Hygienic Process

Selecting a pump for a process application can be a difficult choice.

Whether you’re looking to avoid clogging, separation, downtime, or another issue – an incorrect solution could prove costly with time wasted troubleshooting and lower production meaning missed production targets and lower profit.

A sanitary pump is the solution but choosing the right one can feel like stepping into a minefield.

You know what you need it to do but with so many options, it’s difficult to know which is best for your process and parameters.

Here are 7 considerations for your process when selecting a pump:

Fixed Pump only or Multipurpose Pump Kit

Fixed pumps assume only one application or process. It can be a great solution if one process or batch is operating repetitively, but what if a process or batch frequently changes? Or what if there are series of infrequent applications across site?

We have found that users are more commonly opting for multipurpose pump kits which can be ported between processes to reduce manual handling, reduce risk of injury or product loss, automate transfer, eliminate spillage and free staff for other processes.

Built to order, units are configured for portability, consistent repeat batching and with controls allowing easy of use with minimal training.

Reversible Two Applications in one – For Decanting & Filling

Reversible designs enable pumps to be used for more than one process. Whether it be the filling or emptying of containers if known at the outset units can be accommodated to handle two process

needs which work at the push of a button.

Cleanability –Manual SIP, CIP, for Reduced downtime during batch changes

Pumps can cleaned in a variety of ways not just for preservation of hygiene, but also to safeguard against cross contamination between food products, and the mixing of colouring’s or flavorings between light and dark prepared mixtures such as creams, or sauces.

Pump designs can vary from having to be cleaned manually which can be ok for small designs used infrequently, but with larger designs this can be laborious and time consuming.

Processes which operate 24/7 or in facilities where frequent downtime is not an option may automate cleaning, using cleaning In Place (CIP) or Sterlisation in Place (SIP) technologies to effectively and efficiently clean pumps in the least amount of time.

Seal Less or Mechanical Seal for Process Security

Seal less and valveless units mean fewer pump issues and ensure your process continues to run smoothly with less pinch points for product to become trapped, clog or hygiene risks to present.

Using seal less designs means the chance of Leakage is vastly reduced, as well as vastly reducing maintenance time.

Working with the correct process partner not tied to a single process technology, can help you understand the advantages and disadvantages of differing designs, helping you to make the right choice for your application.

Shear and Solid Conveyance for ensuring consistency

Transferring solids and viscous liquids

requires careful selection. Some solids need to be transferred gently, such as cooked apple slices without breakage.

Other applications may benefit from the damage pumps can perform to solids assisting their processing such as in fruit and berry transfer in juice processing. Milk, sauces, chocolate and eggs require gentle handling to ensure their consistency does not change.

Level of Hygienic Design & Accreditation for Reduced Risk & Insurance Premiums

Pumps are completely configurable from the material of internal components, level of polishing or third party accreditation of components such as FDA or 3A Approval.

If the unit is located within a hazardous environment or handling a flammable ingredient an ATEX and food grade unit may be required.

Knowing which certification is required at the outset, can ensure the most appropriate design of pump is selected reducing risk and also reduce insurance premiums.

Connection Type to Match Your Process

A range of hygienic connections are available to suit your process, from Ticlamp which is most commonly used to RJT, SMS and others.

Selecting this correctly will ensure pumps integrate seamlessly with your pipework and can be cleaned effectively during CIP or SIP for maximum process efficiency.

If you are looking to reduce wastage, maintenance time, risk, and improve output, process effectiveness and ensure consistency speak to us on 01773 302 660, on livechat at www.northridgepumps.com or email at sales@northridgepumps.com

Meeting the surge in demand for grain-based foods

More efficient production lines crucial to satisfying rising demand for cereals and other products

There has been a surge in demand for grain-based foods in the United Kingdom. According to the Department for Environment, Food and Rural Affairs, it witnessed a remarkable 9.4 per cent increase in cereal production in 2022, reaching just under 21 million tonnes. How can food manufacturers keep up with this demand? One way is by implementing more efficient production lines. Here, Stephen Harding, managing director at the material handling expert Gough Engineering, proposes a unique solution to help maintain quality and efficiency throughout production lines.

Precision and efficiency are priorities in the production of grain-based food, and essential for manufacturers to meet food safety regulations and maintain consumer trust. To this end, it’s vital that food manufacturers maintain a seamless flow of product throughout their production lines, but issues like bottlenecks can be problematic and costly.

Bottlenecks in food manufacturing can occur when demand for a food product exceeds the capacity of the production equipment. Production bottlenecks lead to delays in subsequent processes and restrict the overall capability – e.g., in time and flexibility of operations, both factors that impede manufacturers’ profits.

As bottlenecks occur on the factory floor, they also occur in global supply chains — especially since the COVID-19 pandemic. Again, these bottlenecks can be attributed to growth versus demand. In 2021, UK factories experienced the fastest order growth since December 2017, driven by a strong domestic and gradual recovery in

global markets, as reported in a survey by the Confederation of British Industry (CBI), according to Reuters.

The report also highlights the need for businesses to manage supply chain constraints. Understanding the relationship between growth and demand is crucial for maintaining production efficiency and preventing bottlenecks. Consequently, manufacturers must address issues as

shortages of raw materials and rising costs to maintain throughput.

SUPPLY CHAIN OPTIMISATION

So, how can food manufacturers modify their production lines to avoid bottlenecks, both on the factory floor and on the global supply chain level? The answer lies in bespoke material handling solutions that are designed to streamline the flow of goods throughout the supply chain.

One example is batch sieves, which are used to separate particles of varied sizes in food production processes. Batch sieves are vital for ensuring consistent product quality and maximising production throughput, by removing impurities. To ensure food producers benefit fully from the advantages of sieves, the equipment should be bespoke designed to the unique needs of the processing application integrated within existing or new equipment.

For instance, rather than a food production line, let’s use the example of chemical processing. It may be necessary to remove ferrous material from the chemical produced during production. In this case, the batch sieve can be equipped with magnets to remove any potential ferrous material quickly and effectively. Similarly, fine material detection systems are frequently used within bulk material transfer – such as sugar.

Further contamination can be prevented by adding panels with extraction points to the sieve system, and complete hood systems can also be considered. This design feature can effectively contain airborne particles. This safeguards the produce itself, ensuring only quality and clean, uncontaminated product passes

through, minimising and protecting the surrounding environment from contamination and dust or surface residue on personnel.

However, the sieve must be designed appropriately for the application and to suit manufacturer’s unique production requirements. This is where the support of a trusted material handling expert proves essential. Their partnership and design engineering expertise and experience can help the manufacturer consider factors such as mesh size, material composition and sieve capacity affecting machinery specification.

Furthermore, these bespoke design modifications to the sieve system can be applied specifically to maximise throughput and minimise clogging in the production line — thus tackling bottlenecks before they become an issue and preserving desired quality.

ENHANCED EFFICIENCY

A cereal manufacturer based in Yorkshire, UK, turned to Gough Engineering to help design and implement a brand-new conveying, elevating, and feeding system. The new system was required to seamlessly connect the production and packaging sections within the factory.

Gough Engineering’s solution included commissioning four Gough Swinglink® Bucket elevators (GBE), capable of moving a range of cereal products at a rate of 1,000 kilograms (kgs) per hour. The elevator systems would employ a continuous line of swinging pendulum buckets, ensuring the efficient transfer of large volumes of product.

Moreover, these elevators can be arranged in various layouts to accommodate specific production requirements, offering versatility and adaptability. Another essential component of this solution was the integration of a Gough Linear Feeder (GLVF), which can deposit cereals at a rate of 500 kilograms (kgs) per hour.

With the new system, the cereal manufacturer was able to greatly improve its production throughput. The feeders also function as screens for chocolatecoated cereals, sifting out any abnormally sized pieces and redirecting them to a separate system. With these technologies, manufacturers are better equipped to meet surging demands, while ensuring that quality and productivity remain priorities.

To find out more about Gough Engineering’s bespoke material handling solutions, visit its website.

Delivering a tailored solution on time and on budget

When smooth linear motion is of paramount importance

For applications where reductions in weight are paramount, IKO offers the cost-effective precision linear slide range. Made from stainless steel, and available in recirculating (BSR) and nonrecirculating (BSP) options, this range is highly flexible. It features a simple tworow, four-point contact structure, high motion accuracy and stable load carrying capacity.

Alinear rail and carriage system is many a design engineers first choice for transporting a load, and for good reason. It provides a rugged and precise solution that is inherently self-aligning, offers high load handling capabilities, and can operate in some of the most challenging environments. But the temptation to over-engineer a system can add significant cost to a project, while asking a vendor to supply a non-standard arrangement can dramatically lengthen the lead time.

This is where IKO Nippon Thompson’s in-house design and adjustments service becomes invaluable, with the UK team of applications engineers able to suggest design amendments that can reduce lead times from months to days, and/or remove significant cost from a project. Mark Ross, technical sales engineer at the company’s Milton Keynes UK headquarters, says: “There are a wide range of things we can do at local level, from the everyday to the more unusual, to deliver an application-specific solution, providing a key service that can save UK customers time and money.”

This can be further enhanced using a built-in rack and pinion system in the BSP variant (BSPG) for applications where there is potential for cage creep. This phenomenon is generally seen in many vertically orientated, high-speed applications, and IKO’s design reduces the chance of this occurring.

our various global locations, and we can tap into that free stock and have it delivered within a couple of days,” says

stroke length, but then bumped up the rail and carriage dimensions to accommodate the required load? Perhaps they’ve even ended up with a design that uses non-standard length carriages.

For applications that may receive fluctuating and complex loads, but still need to see consistent repeatable results, the BWU range may be more appropriate. The high rigidity, precision linear slide units offer design engineers the possibility of adding a secure mounting position that can handle loads of up to 12,100N. They are also exclusively made of stainless steel, making them suitable for potentially corrosive environments or cleanrooms. In addition, they are suitable for applications where rust prevention oil is not preferred.

A prime example is the company’s ability to assess the key parameters in a project, and look at what can be easily amended without compromising the performance criteria, so that the project can be serviced from the company’s free stock. “For any supplier, manufacturing a system to order is going to take time, but IKO Nippon Thompson will always have standard products available as free stock at

Mark.

“From there we have the in-house capabilities to modify standard products to meet specific customer requirements.”

Examples include cutting rail to specific length at the simplest level, or changing the e-dimension –the measure from the end of the rail to the first mounting hole. “As standard, this e-dimension would be half the normal hole pitch, but that might not suit the application,” Mark explains.

For designers and machine builders looking to increase load ratings further, while keeping the overall machine size to a minimum, IKO can then offer its crossed roller ways (CRW). This range is available in three different variants, including a rack and pinion option (CRWG) and a heavierduty variant that increases the strength of the internal components (CRWH). These products all utilise cylindrical rolling elements instead of ball bearings, and provide increased load rating capacity and improved rigidity. This, in turn, increases the stability of the overall product.

Such adjustments and amendments can be important time savers for customers, particularly when they are building a prototype as proof of concept. But IKO Nippon Thompson’s design services can also save customers significant amounts of money, for example when it is clear that the design engineer has over-specified the project, perhaps as a belt and braces approach to meeting particular lifespan requirements.

“We can quickly drill down to the customer’s most important considerations and then look at how that impacts on the rail and carriage dimensions,” says Mark. “By talking through load and stroke requirements, that might lead us to propose alternative carriage lengths. For example, has the designer opted for a shorter carriage to increase

Despite the variation in materials and structure, all of the models share a similar design. With single linear caged bearings consisting of ball or roller elements running along inner and outer tracks. These bearings are arranged in parallel, one on each side of the slide, to support the weight of the table (or carriage) and its mounted load as it moves.

The various designs all provide precise accurate motion, normally over short stroke lengths. In the BSP, BWU and CRW ranges, this motion is further enhanced by their non-recirculating design. Due to the compression and release of the rolling elements as they pass in and out of contact with the raceways seen in recirculating designs,

“By adjusting the rail and carriage dimensions, we can often find a much more cost-effective approach, selecting more appropriate and standard products or better cost products,” he continues. “We can play

there is no chance of the balls causing any background distortions in the data gathered. For the same reason, the bearings run very quietly. In addition, maximum speeds of 50m/min can be achieved.

with parameters such as preload to see if this provides a better way to meet specific application criteria. Or we can butt together standard rails to deliver longer, non-standard lengths at given profile dimensions without impacting precision.

“In addition, we can add seals and scrapers to protect the rolling elements on some product types, as well as offering different coating options to protect against rust or to alter the products’ aesthetic appearance if that’s a requirement too. The addition of rail caps can also be a further simple (yet cost-effective) way to increase the longevity of the system, and is something which, whilst basic, is often overlooked.”

All of this comes hand in hand with the capability to provide CAD drawings and models, and to port those designs straight into customers’ models.

IKO Nippon Thompson is conscious, too, of the cost of logistics for its customers, and so can supply pre-packaged sets to reduce packaging, handling and stock management. And then there is the company’s on-site training in addition to its telephone and web video support.

“It’s all part of a service that means we are much more hands-on with our customers than perhaps other suppliers are willing or able to be,” concludes Mark. “We want to be more involved because it benefits all of us – we get to deliver the most appropriate solution and customers get time- and cost-saving benefits.”

While IKO prizes quality over pricing, one thing for customers to keep in mind when buying precision linear ways is how many parts are included. This is particularly important when specifying the CRW range. While, for historical reasons, many competitors sell these parts in what is essentially only half of a full set required for any motion profile – two ways with one cage and rolling elements – IKO always sells CRWs as a complete kit: four ways with two cages and rolling elements. For that reason, a price that is perhaps 75% higher for an IKO full set (for example) when compared to a competitor’s set might prove to be a more cost-effective option, as two sets of the competitor’s product would be needed to make up the same quantity as IKO’s offering.

By offering the right bearings in an installation-friendly manner, IKO aims to meet its customers’ needs – and often exceeds them.

Contact IKO UK today at 01908 566144, or email enquiries@iko.co.uk to discuss your motion control needs. Alternatively, visit the IKO website.

We talk to the experts at IKO Nippon Thompson about how linear rail and carriages can be easily adjusted and modified, and how projects can be redesigned around standard products, to save customers time and money

Around Noon secures M&S own label supplier approval

on island of Ireland

Around Noon, the award-winning foodto-go manufacturer, has secured muchcoveted M&S own label supplier status in a major endorsement of the company’s commitment to quality from one of the most trusted brands on the high street.

It comes as the Newry firm announces significant new investments in readiness to grow its business, including the purchase of new equipment, upgrades to its facilities and the creation of new management positions, including a new quality manager and an NPD manager.

The rigorous approval process benchmarks companies across the food supply chain and evaluates their food safety, quality and culture against the retailer’s high own label manufacturing standards.

The accreditation sees Around Noon supply a range of own label products to M&S stores on the island of Ireland, increasing the range of the supermarket retailer’s sandwich offering.

It’s the continuation of an existing partnership that b¬egan last year when Around Noon secured a contract to supply sandwiches from its TWELVE Handmade in County Down range into stores as part of a deal worth £3.5m in retail sales.

Around Noon Sales Director, Philip Morgan, said: “We are driven to produce quality food from the finest ingredients and always with local provenance in mind. The initial response to our TWELVE range of sandwiches across the M&S store network in Ireland was one of resounding success, which we’re pleased to build upon further now as an own label supplier.

“The retailer has one of the finest reputations for quality with stringent qualification criteria for its suppliers. As such, we’re proud that M&S recognises our shared emphasis on quality and is trusting our expertise and market knowledge to inform and shape the future of its food-togo offering on the island of Ireland.”

Eddie Murphy, M&S Trading Director for Ireland & Northern Ireland, said: “Quality is at the heart of everything we do. We are committed to maintaining the high standards our customers expect and this represents another step in the transformation of our food business in Ireland. In order to deliver on this promise we look to build new partnerships with

trusted suppliers that share our values.

“We have been hugely impressed by the high standards that underscore Around Noon’s dedication to ingredient sourcing, product development and manufacturing, and we’re very pleased to welcome them into the M&S family.”

At present, Around Noon supplies 19 M&S own label sandwich lines to stores across Ireland with plans for a further 13 products to be launched throughout 2023.

Around Noon has been in business for over 30 years. In recent weeks, it acquired The Soho Sandwich Company, based in London, bringing its headcount to over 800. Around Noon supplies a broad range of high-quality chilled, hot, frozen and bakery products to customers including forecourt, convenience and multiple retailers and cafes throughout the UK and Ireland.

We are driven to produce quality food from the finest ingredients and always with local provenance in mind.

Newry firm now supplying an increased range of M&S foodto-go sandwich offering

Donghua chain on the menu

The Food Processing industry demands chain that offers maximum working life with reduced maintenance downtime – and with chain that is compatible with the leading food equipment manufacturers, Donghua has quickly become the chain of choice.

Donghua Limited, the UK arm of one of the world’s largest chain manufacturers, has an enviable 25,000 sq ft warehouse in the West Midlands packed with high quality chain used throughout the food processing industry.

H1 FOOD GRADE LUBRICATION

Our chain is supplied in a range of materials and finishes including H1 lubrication which is commonly used in food processing environments where there is the possibility of food contact. Our chain is hot-dipped in a metal vat so it penetrates into bearing areas which standard lubrication would not reach. As the chain cools, surplus lube drains away leaving an oil deposit inside the chain. The initial lubrication of chain is the most important a chain receives and helps to significantly extend wear-life.

Our special alloy coating also protects against corrosion caused by wash down procedures.

PRE-LOADING AND MATCHING OF CHAIN

Our food chain is also pre-loaded and matched which helps to reduce fatigue and extend the wear-life of chain. Chain that has little or no pre-load applied will suffer significant elongation during initial use and will need to be changed sooner.

Matching of chain to within a close tolerance maintains high length accuracy along the entire length which is particularly important when two chains are used in parallel. Donghua chain is produced to very narrow tolerances and chain from the same production batches are on average within 1/3rd DIN standards. Using our in-house chain length

measuring machine means production tolerances can be even further improved.

Key chain supplied to the food processing industry include:

Polymer Chain – plastic conveyor chain designed specifically to prevent the ingress of foreign matter and reduce maintenance costs and downtime. With less moving parts and with no roller to wear down, this chain reduces the need for additional maintenance.

Stainless Steel Chain including Drytec chain which is designed with plastic sleeves – provides maximum wear life due to its corrosion resistance. Suitable for use in high and low temperature conditions.

Bespoke Chain – specially designed attachment chain, built to client requirements.

Universal Attachment Chain – our ‘one chain fits all’ attachment chain which replaces 99% of other manufacturer’s chain. Available in standard, nickel plated, zinc coated, self-lubricating and stainless steel finishes.

Our food processing chain is supplied through our growing network of Product Partners, Stockists and Distributors.

To find out more about our Food Chain, visit our website:

www.donghua.co.uk/food-industry/

Innovative technology that is revolutionising the food and beverage industry

Advancements in technology and the development of AI have enabled the food and beverage industry to make changes to the way it operates. In doing so, businesses can innovate and improve efficiencies within the sector and improve safety for workers and quality in produce.

With 81% of businesses reporting increased production costs in 2022, and demand increasing too, there is opportunity for the further development and implementation of technology to have industry-wide benefits.

INCREASED FOOD SAFETY

Food safety and regulations are critical in all steps of the industry, and

advancements in technologies have allowed companies to have even more control over their food safety and hygiene.

Meeting regulations in relation to food and beverage safety is crucial; insight shared by Paul Taylor, Product

Manager FPE Seals, Industry experts in sealing solutions for food and beverage processing, who says:

“The ideal seals used in food and beverage machinery can be tricky to find, and they must show compatibility and durability against a range of different food types and ingredients, such as sugar, fats, acids and oils.

Across the food and beverage industry machinery is widely used, and whatever the machine, ensuring smooth running and compliance with FDA regulations is imperative. A specialist can help you look after machinery, including providing components such as seals and gaskets.”

Across the food and beverage industry machinery is widely used, and whatever the machine, ensuring smooth running and compliance with FDA regulations is imperative.

Regulations in food manufacturing are essential in order for the business to operate. The consequences of not meeting standards can be dire for an organisation, and the digital aspect can certainly assist with compliance to this. The term digital transformation can be attributed to businesses within the industry, as they look to introduce a top-down strategy of digitising their procedures.

AUTOMATION AND ARTIFICIAL INTELLIGENCE (AI)

There is a multitude of reasons that the development of AI can aid the food industry and streamline a number of processes to enable greater efficiencies. One key role technology and automation has to play is that of administrative tasks.

Outdated technologies are something that many manufacturers have been addressing and replacing in order to deal with disruptions and supply chain problems, including the implementation of automated systems to look after many admin tasks that are vital to the business but time-consuming for employees.

In addition, responding to customer demand is very important; too much produce can spoil and go unsold, but too little produce will not enable you to keep up with demand and miss out on all-important sales. AI can allow brands and manufacturers to predict the

buying habits of existing and potential customers, to make a more efficient supply and demand process.

By using elements of technology, companies can streamline processes and allow for a more stringent food hygiene protocol. There are smart apps, that enable checklists and documentation to be stored digitally. These processes can allow a company to offer greater transparency of their supply chain, something which 94% of people deem as something that will make them more loyal to a brand.

By utilising technology, brands can create and share checklists, digitally time stamp, and store everything in one place. This cuts down on admin procedures and

manual processes, and reduces risks of documents being lost along the way.

ROBOTICS

The implementation of robotics allows for the efficient production of food, something which is a very important requirement for increasing food production. In 2021, food and beverage production increased largely due to the pandemic, but 67% of manufacturers reported that an increase in 2022 was largely down to new customers and business performance.

To keep up with demand and customer expectations, technology is an option that many businesses are considering. Robotics can be utilised to enhance, rather than replace, the human input of a production line while increasing production levels.

Crucially, the real benefit will come from integrating robotic technology into the overall production, though they can provide benefit as a standalone machine. The benefit, aside from increased efficiency as the robots can perform the tasks faster, comes from increased safety to human workers. These workers can then be utilised in other, less risky areas of the production cycle. This element of technology is also used in customer facing areas of the industry, in kitchens to assist with butchery and even food preparation.

Science Based Solutions - For Food & Beverages

Gem Scientific has been supplying and providing services to the Food & Beverage sector for over 25yrs. With a strong focus on scientific advancements and cutting-edge technologies, Gem Scientific plays a crucial role in helping businesses in the industry enhance their operations, ensure food safety, and improve product quality.

A Legacy of Excellence

One area where Gem Scientific excels is in providing advanced laboratory equipment and analytical solutions. These tools enable food and beverage companies to perform accurate and efficient testing, monitoring, and analysis of their products. Gem Scientific offers a wide range of instruments, including spectrophotometers, pH meters, microbial testing systems, and more, which assist in assessing the composition, purity, and safety of food and beverage samples.

Gem Scientific also specialises in delivering innovative solutions for food safety and quality management. They provide access to rapid detection methods for contaminants, such as pathogens, allergens, and toxins, which is crucial for ensuring consumer safety. By implementing these solutions, businesses can detect and mitigate potential risks more effectively, preventing recalls and safeguarding their reputation.

Commitment to Innovation

In addition, Gem Scientific actively collaborates with research institutions and industry experts to stay at the forefront of emerging trends and technologies in the Food & Beverage sector. They participate in scientific conferences and trade shows, sharing knowledge and insights that can help businesses stay ahead of the competition.

Customer-Centric Approach

Furthermore, Gem Scientific offers comprehensive training and support services to help companies effectively utilise their products and technologies. Their team of experts provides guidance on equipment operation, data interpretation, and compliance with regulatory standards. By empowering their customers with the necessary knowledge and skills, Gem Scientific ensures that businesses can maximize the benefits of their innovative solutions.

Overall, Gem Scientific plays a vital role in driving innovation in the Food & Beverage sector through their advanced laboratory equipment, analytical solutions, food safety expertise, and collaborative efforts with industry stakeholders. By leveraging their offerings, businesses can enhance their processes, meet regulatory requirements, and deliver high-quality products to consumers.

Science Based Solutions for the Food & Beverage Sector

Hygiene Monitoring

We stock a range of Hygiene monitoring products including:

z ATP Luminometers

z ATP swabs

z Water ATP swabs

z Surface Protein swabs

z ALP Testing

Microorganism Testing

For all your microbiological testing needs:

z Rapid Test swabs - Indicator Organisms

z Incubators

z Transport swabs

z Environmental swabs

z Agar plates & Petrifilm

z Dipslides

Allergen Management

We stock a full range of allergen tests:

z Rapid Allergen Tests

z General Allergen Protein Tests

z Allergen Specific

z ELISA Allergen Tests

At Gem Scientific, we don’t just provide products; we offer complete solutions. Our team of highly knowledgeable specialists are dedicated to delivering personalised support and guidance at every step of your scientific journey. From initial consultation and product selection to installation, training, and ongoing technical assistance, we are committed to helping you achieve optimal performance and productivity.

We pride ourselves on building long-term partnerships with our clients, and our commitment to customer satisfaction is unwavering. We understand that every project is unique, and we go the extra mile to tailor our solutions to your specific requirements. With Gem Scientific by your side, you can trust that you have a reliable and knowledgeable partner to navigate the complexities of the scientific product landscape.

Robots get sacked!

Rediscover the synergy between AI and humans in manufacturing

With the development of AI, the manufacturing industry is considered one of the most impacted industries across different sectors.

While AI improves efficiency and production, it also raises worries about job displacement and ethical ramifications. As a result, seeking a balance between exploiting AI’s benefits and addressing humanitarian concerns is critical for a responsible and sustainable manufacturing future. In this article, we discuss some good practices of AI in the manufacturing industry and rediscover the synergy between AI and humans.

THE RISE OF AI IN THE MANUFACTURING INDUSTRY

There have already been some innovative practices within the manufacturing industry. McKinsey predicts that by 2030, fully autonomous cars will be able to operate “anywhere, anytime” with Level 5 technology, without the need for drivers. Imagine a world where vehicles operate autonomously, offering the potential to reduce accidents caused by fatigue or impaired driving, for a future where safety and convenience go hand in hand.

There are other notable innovations taking place in the manufacturing industry. The University of Lincoln, in collaboration with industrial partners, has revolutionised fruit picking through the development of innovative robots that aid growers in vital tasks. The robots pick the strawberries accurately and at a decent pace, greatly enhancing the efficiency and productivity of fruit harvesting processes.

Embarking on the exciting journey of AI development, Harford continuously improve our solutions to support manufacturers on their journey to operational excellence. To that end, we’ve strengthened our partnership with Visicon Vision Inspection Solutions.

Using sophisticated cameras with ‘Deep Learning’ software, we have already helped manufacturers detect and quantify the ingredients in ready meals even when the ingredients have similar colours to the background.

With the rapid development and increasing impact of AI in factories, more and more people are concerned about technology. Will autonomous vehicles displace drivers? Will robots replace workers? Will machines take over human operators?

ROBOTS GET SACKED: HUMANS RECLAIM THE SPOTLIGHT

Despite the widespread adoption of AI and robots in the manufacturing industry, Toyota has taken a unique approach by reintroducing human workers to assembly lines and workstations that were previously automated using robots, due to their lack of quality consistency.

Beyond addressing the underperformance of robots, factories that only implement robots can become stagnant in their development stage. While robots excel at executing repetitive tasks, they lack the creative thinking and discernment needed to identify opportunities for continuous improvement. Human’s invaluable contribution and creativity go beyond the capabilities of robots alone.

THE SYNERGY OF HUMAN-CENTRICITY AND AI

It’s the spirit of a human-centric, smart technology approach to automation that can drive manufacturing performance to a new level. AI has great potential to transform the manufacturing industry, but it should not replace human workers. Through combining the creativity and capabilities of human workers with cutting-edge AI technologies, factories can continuously improve their efficiency and reduce wastage.

At Harford, we not only offer cuttingedge MIS/MES systems to help factories eliminate risk, reduce wastage and improve performance, but also provide a consultative approach for manufacturers to give them practical advice on how to further reduce wastage and improve their efficiency.

The journey toward a tech-centric and human-centric manufacturing industry requires responsible MIS/MES technology and worker empowerment. By embracing collaboration between AI and humans, we can create a harmonious ecosystem where technology and humanity thrive together.

To find out more, call our team on 01225 764461 or contact us at www.harfordcontrol.com/contact/ See us at PPMA23 on Stand B46.

UK Manufacturer Extends its Protection of Stored Bulk Crops Across the Globe

Liquid flowmeter specialist Titan Enterprises and agrochemical specialist Stored Crop Conservation Limited have been collaborating for over 20 years. Incorporating Titan’s 900 series turbine flowmeters, Stored Crop use a modified application system to extend the life of crops before and after harvest and maintain healthy storage environments.

Having established themselves in a niche market, designing fogging systems to treat customer environments, Stored Crop has seen demand for their crop ‘fogging’ machines installed around the world. Nick Green, Stored Crop’s CEO, enthuses: “Where we are primarily servicing the food packaging industry and major food processing companies in the UK, our fogging machines are being requested by an international market. This has significantly increased our manufacturing demand, and Titan’s excellent service and response to demand has been a great support.”

Stored Crop’s fogging machines utilise Titan’s 900 series turbine flow meters to record and monitor the volume of dispensed chemical used to treat and protect crops, grain stores, poultry units and glasshouses. Hygiene and the elimination of pests and fungus is a major problem in the storage of bulk crops in modern agriculture. From the preparation of buildings used for food production through to mass food stores, cleanliness is essential to ensure the quality of the raw materials. For example, when potatoes are put into storage, the efficient application of a sprout-suppressing agrochemical extends the life of the product.

Titan Enterprises and Stored Crop have much in common, both being UK-based manufacturers, family-run companies and specialists in their field, so it’s not

surprising that the relationship is still going strong.

Nick Green reflects: “Early on in our operation, we found a sprayer that utilised Titan’s flowmeters. We trialled one of Titan’s measuring devices, working with them to adjust the flow meters to meet our exact requirements. We use both the PVDF and stainlesssteel cased mini turbines as they are able to function accurately and reliably with aggressive chemicals where careful control of application volume is absolutely critical.”

Stored Crop’s system for fogging agricultural food stores and crops with a very fine mist of appropriate agrochemical, ensures the whole volume is treated evenly. The flow and volume of dispensed chemical is measured by Titan’s 900 series mini turbine flowmeters to ensure consistent and safe dispersal of these controlled chemicals. The durability and chemical resistance of Titan’s flow meters means that the different ‘fogging’ chemicals dispensed through Stored Crop’s machines, can be used in Europe, Argentina, Russia, China and Pakistan, for example, where each country has its own regulations regarding chemicals used for this process.

Neil Hannay, Senior R&D Engineer with Titan Enterprises said: “These turbine flow measuring devices are an ideal lowcost component for OEM applications. The combination of chemically resistant flow meter design and low flow rates to ensure precision measurement is well suited for chemical dispensing or batchfilling systems.”

Titan’s 900 series offers 6 flow ranges from 0.05 to 15 L/min. The sapphire bearings give long life and reliability, and the choice of body materials makes this the ideal choice for metering aggressive chemicals, including ultrapure water.

For further information on Titan’s 900 series turbine flowmeters please visit https://flowmeters.co.uk/product/900series-turbine-flow-meters/

Tel: +44 (0)1935 812790

Email: sales@flowmeters.co.uk

Website: www.flowmeters.co.uk

Secure Sustainable Solutions

Looking for a sustainable way to securely seal your container or bottle? Look no further, Viscose Closures has a range of ecofriendly seals for all your tamper evidence needs.

We provide environmentally conscious producers & brands with our unique plastic free, biodegradable, home compostable, selfshrinking bands. Made from plant-based materials derived from wood pulp, our self-shrinking bands are heat and machinery free making them the perfect choice for heat sensitive products such as food, perfume, and flammable liquids.

Traditional heat-shrink bands are also ideal for anti-counterfeiting and ours come in a variety of materials from compostable bioplastic PLA to recycled content PET or rPet. We offer these in several formats to suit your manufacturing set up be it in reel fed tubing or pre-formed bands. We are proud to work with customers of all shapes and sizes from craft producers to contract packers representing the leading UK brands and supermarket own label products.

With over 125 years’ experience in manufacturing sustainable and secure solutions you can trust Viscose to protect your product and enhance your brand.

01792 796393 | sales@viscose.co.uk www.viscoseclosures.com

ViSWIR Hyper APO Features:

• Capable of fully corrected focus shift in visible and SWIR range (400nm - 1700nm)

• Achieves spectral imaging with a single sensor camera by simply syncing the lighting

Floating design adjusts focus for different wavelengths

8mm, 12mm, 16mm, 25mm, 35mm* and 50mm* (*2023)

ViSWIR Lite Features:

High transmittance at whole wavelength of 400nm - 1700nm by adopting hyper wideband AR coat

• Outstanding cost-performance for single-wavelength lighting & narrow-band imaging

Compact design

5mm, 8mm, 12mm, 16mm, 25mm, 35mm, 50mm

The 53C and 55C sensor series from Leuze are suitable for hygiene-sensitive production and packaging processes. They are characterized by a special design as well as a high leak tightness and resistance to cleaning agents.

Absolute hygiene in stainless steel

Two new sensor series in miniature stainless steel housing: Leuze has developed the 53C and 55C series especially for hygiene-sensitive production and packaging processes

Whether cheese, drinking water, or vaccines: When packaging or filling foodstuffs or pharmaceuticals, the highest requirements apply to hygiene and the cleaning of the system. With the 53C and 55C series, Leuze has developed sensors that are ideally suited for hygiene-sensitive production and packaging processes.

They are characterized by the housing made of high-quality, particularly smooth V4A stainless steel and the glass-free, scratch-resistant optics cover. The sensors can thus withstand demanding cleaning and disinfection cycles as well as large temperature fluctuations.

Leuze 53C series diffuse sensors have a HYGIENE design without drilled holes and are suitable for areas of application with direct contact with food. They also reliably detect the leading edges of cut-good products

PRECISE AT ALL TIMES

With the 53C and 55C series, system operators get flexibly applicable sensors in the form of throughbeam photoelectric sensors, retro-reflective photoelectric sensors or diffuse sensors. Depending on the model, Leuze solutions reliably detect glass, PET, film or small parts. The fill level of aqueous liquids can also be easily detected. The new

53C and 55C sensor series are dustproof and waterproof and meet the requirements of protection classes IP67, IP68 and IP69K. Useful: The sensors can be configured, operated and maintained via IO-Link.

NO CHANCE FOR BACTERIA

For wet areas, Leuze has developed the 55C series in a Wash-Down design. Optics and operational controls are made

of non-diffusive and chemically-stable materials. A gap-free design contributes to maximum hygiene. The sensors of the 53C series have a HYGIENE design: The housing is consistently designed to prevent bacterial contamination. Smooth contours without fastening holes prevent deposits. A special fastening concept also contributes to this: The sensor and the machine have a gas-tight connection via the mounting trunnion. The 53C series is suitable for particularly hygienesensitive areas with direct contact with food or for installation above unpackaged products.

www.leuze.co.uk

he new 53C and 55C sensor series are dust-proof and waterproof and meet the requirements of protection classes IP67, IP68 and IP69K. Useful: The sensors can be configured, operated and maintained via IO-Link.

Reliably detecting the fill level of aqueous liquids in containers is one of the most demanding detection tasks. This requires particularly powerful sensor solutions such as the throughbeam photoelectric sensors of the 55C series from Leuze, which have been specially optimized for this application

Allpack Launches WineGuard™

Pulp Packaging Fitments for In-Transit Protection of Bottles

Allpack, a leading provider of innovative packaging solutions, is proud to announce the launch of WineGuard™, a revolutionary pulp packaging fitment designed to provide superior in-transit protection for bottles.

WineGuard™ is a breakthrough packaging solution specifically engineered to address the e-commerce wine and beverage industry’s challenges. This innovative fitment is crafted from sustainable pulp materials, such as recycled paper or cardboard, ensuring its eco-friendly credentials while delivering exceptional performance.

By introducing WineGuard™, Allpack aims to offer a more sustainable alternative to traditional packaging materials like plastic or foam. This advancement aligns with the company’s commitment to environmental stewardship and supports the industry’s growing demand for greener packaging solutions.

Key Features and Benefits of WineGuard™:

1. Superior Protection: WineGuard™ has been carefully designed with pulp fitments that offer excellent shock absorption and impact resistance, minimizing the risk of breakage during transportation and ensuring the safe delivery of bottles to consumers.

2. Sustainable Materials: Made from recycled paper or cardboard, WineGuard™ promotes a circular economy by utilizing renewable resources and reducing reliance on non-biodegradable packaging materials. It can be recycled or composted after use, contributing to a more sustainable future.

3. Customizable Design: Allpack’s WineGuard™ fitments can be customized to fit various bottle sizes and shapes, ensuring a secure and tailored fit for

different products. The customizable design also allows for branding and promotional opportunities, enhancing product visibility and consumer engagement.

4. Cost-Effective Solution: WineGuard™ offers a cost-effective packaging solution by eliminating the need for excessive protective materials and reducing the risk of product damage during transit. This streamlined approach helps businesses save on packaging costs and enhances overall operational efficiency.

5. Consumer-Friendly: WineGuard™ pulp fitments are user-friendly and easy to handle. End consumers can conveniently remove and dispose of them, simplifying the recycling process and promoting responsible consumption.

Allpack’s Sales Director, Marcus Clarke,

expressed excitement about the launch, stating, “With WineGuard™, we aim to revolutionize the way bottles are protected during transit. By combining sustainability and performance, we provide a packaging solution that meets the needs of both our clients and the environment. We are proud to introduce this innovative fitment and contribute to a more sustainable future for the wine and beverage industry.”

For more information about WineGuard™ and Allpack’s packaging solutions, please visit www.allpack. uk.com/wineguard or contact sales@ allpack.uk.com or call us on 0800 783 7017 to discuss how WineGuard™ can support your packaging processes.

Introducing WineGuard™

WineGuard™ is the new and secure way to send your bottled beverages through the post/courier system. Protect your glass bottles in transit with Wineguard Allpack’s range of bottled beverages transit packaging solutions.

Manufactured using fully recycled materials and being fully recyclable, our pulp fitment ranges fit into specially designed cartons that can securely hold multiple bottled beverages, providing functional, affordable transit packaging protection.

Pulp Fitments and corresponding carton sizes available for the following amounts of bottles -

• x3

• x6

• x12

Scan to visit the full WineGuard™ range

100% recyclable WineGuard™ is manufactured from recycled materials and can be fully recycled or composed.

Designed for maximum safety

Designed for operational effectiveness with interlocking fitments, to save spills in-transit.

Supplied by

Drop Tested for Peace of Mind

WineGuard™ exceeds ISTA drop test protocols and removes in-transit damages/ breakages or spillages.

Delta launches three CODESYSbased motion controllers, increasing AX-3 series scalability

now supports range from 4 to 64 axes

Delta has recently launched the AX-304EL, AX-316E, and AX-364EL motion controllers to complement the existing AX-308E motion controller. AX-3 series motion controllers offer a CODESYS development environment to enable intelligent industrial automation applications. Compatibility with Delta AS Series IO products and support for major industrial communication protocols including EtherCAT and MODBUS.

Delta released the AX-308E as the first CODESYS-based motion controller in the AX-3 series, which was an immediate success. To fulfill the need for controllers that could handle more than 8 axes as well as a more costefficient model beneath it, the new AX-3 series models are now being introduced. Alongside the AX-8 series, Delta now offers extremely costcompetitive solutions across a broad range of automation scenarios.

FLEXIBLE USABILITY, HIGH PERFORMANCE AND SEAMLESS COMMUNICATION

The new controllers expand Delta’s motion portfolio and enable single-axis movements as well as synchronous multi-axis motion such as gearing, ECAMs, and interpolation. IO capabilities are integrated into the motion controller but can also be implemented using external Delta ASseries modules for remote input/output setups.

The AX-304EL, AX-316E, and AX364EL support up to 4, 16 and 64 axes respectively and offer an EtherCAT master, 2 Ethernet ports, serial ports,

Delta released the AX-308E as the first CODESYS-based motion controller in the AX-3 series, which was an immediate success.

16 built-in digital inputs, and 8 digital outputs. The AX-3 series motion controllers are compatible with the common communication protocols OPC UA, Modbus and Ethernet/IP. As the CODESYS AX-3 Series is an evolving and growing product series, the goal is to offer more communication protocols as well as more advanced product.

FASTER TIME-TO-MARKET WITH DIADESIGNER-AX

DIADesigner-AX software integrates

CODESYS into Delta’s DIAStudio software platform. The environment provides support from the planning stage through execution and commissioning, easing the implementation of both simple and complex motion control, including single- and multi-axis movements, gearing, ECAMs and interpolation. It also helps ensure compliance with international standards such as IEC 61131-3 and PLCopen. Software developers will benefit from integrated tools including an oscilloscope, simulator, and CAM design editor.

The AX-304EL, AX-316E, and AX364EL motion controllers are now available throughout the EMEA region.

www.delta-emea.com/en-GB/index

Motion controller portfolio

Clean drinking water: Up to 70 % faster installation

Installers will know this situation well: Looking for and sorting fittings, screws and other small parts, fetching various tools and measuring up etc. only to install a few water connections. This costs not just time but also money.

The pre-configured installation boxes from SANHA® address this issue: With them, installers can not only save up to 70 % installation time. The boxes come already equipped with sound and thermal insulation as well as condensation protection. In addition, the entire SANHA®Box range for drinking water installations is made exclusively from silicon bronze (CuSi) lead-free system press fittings, which emits no harmful lead poisoning into the drinking water.

It is not just installers who benefit from using the SANHA®-Box. Building contractors are guaranteed that all parts adhere to specifications and enjoy shorter construction times in both existing and newly erected buildings, while consumers are provided with a lead- and mould-free, hygienic solution for their drinking water with excellent noise control.

The practical range comes in many versions: Preconfigured boxes are available for wash basins and sinks, baths and showers, and for water meter connections. The installation boxes are available for drywall as well as masonry construction.

The SANHA®-Box range is available at https://en.sanhashop.com/SANHA-Box - register today and ask for individual conditions!

Once in a while a product comes along and changes everything, from the way it’s crafted to the way it works. Products are often copied and many are great ideas that never really see true success in their application. Many years are spent searching for a product that will ultimately surpass expectations, stand the test of time and become recognised as the leader in its field.

We created one of those successful products nearly two decades ago and still today it has never been equalled.

Why?

Because we have never compromised on quality.

It takes a long time to create perfection.

nsd tupH drive solutions from NORD for the packaging industry with a special surface treatment: Corrosion resistance similar to stainless steel

The drive specialist NORD DRIVESYSTEMS provides a wide range of drive solutions made of aluminium for the packaging industry. For almost all drive components, the company also offers the nsd tupH surface treatment. This makes the drive technology particularly corrosion-resistant and robust.

With nsd tupH, NORD DRIVESYSTEMS offers a special treatment, which makes drive surfaces with aluminium housings particularly corrosion-resistant, similar to stainless steel. This is not a coating, but a treatment based on an electrolytic process that creates a protective layer that is permanently bonded to the substrate material. So nothing can detach or flake off. Drives with the nsd tupH surface treatment are largely resistant to acids and alkalis, and easy to clean.

nsd tupH: Advantages over stainless steel

The nsd tupH surface treatment has already proven its quality in numerous practical applications in food and pharmaceutical companies.

• More cost-effective

• Available for a larger product range made of aluminium

• Aluminium provides a better thermal conductivity and ensures lower temperatures in the gear unit/motor components

• Aluminium is lighter than stainless steel

Further applications and industries NORD offers nsd tupH for a wide range of industries. The surface treatment is not only optimally suited for the use in hygienically critical areas in the food,

beverage, packaging, pharmaceutical or chemical industry, but also for applications in extremely humid environments, for example in car wash facilities or waterworks, or in maritime and coastal areas.

“The nsd tupH surface treatment has already proven its quality in numerous practical applications in food and pharmaceutical companies”, says Jörg Niermann, Head of Marketing. “In a company that processes seafood and shellfish, the technology has proven itself under especially hard conditions.” Here, salt water takes its particular toll on the drive components so that the previous cast-iron versions had to be replaced after one or two years. The nsd tupH-protected units, however, have been used for a long time now.

Measuring temperature the right way

Cerulean’s tried and trusted CelsiusChecker range; offering you non-invasive temperature mesurement for your chilled and frozen food.

When metal probes are inserted into a food sample, it must be removed from the packaging and discarded after test. This reduces efficiency, increases cost, and creates package and product waste. Our use of microwave thermometry to calculate the equilibrium temperature rather than the surface temperature not only improves accuracy, but also your environmental impact.

The CelsiusChecker is currently available in three sizes; Celsius 20, Celsius 40 and Celsius 90. Contact your regional Cerulean sales manager for more information, or visit our website to learn more about the CelsiusChecker range.

World-wide support; we are your global, local supplier.

www.cerulean.com info@cerulean.com

NSK develops world’s first bioplastic retaining piece for ball screws

NSK S1 is the first bioplastic retention piece for ball screws to appear on the global market. Made from 100% renewable biological resources (mainly plants), the use of bioplastic for the new retaining piece reduces carbon footprint by 90% over its lifecycle in comparison with using conventional materials. The development therefore represents an environmentally sustainable choice for any European manufacturer looking to reduce CO2 emissions and meet increasingly stringent regulations.

Above, NSK S1 bioplastic retaining piece for ball screws Below, bioplastic made from castor plants.

To emphasise the growing need for sustainable solutions, the European Commission released its Net Zero Industry Act in March 2023. A key part of the European Green Deal Industrial Plan, the Act proposes a framework of regulatory measures for strengthening

Europe’s net-zero product manufacturing ecosystem. Many countries are now looking to up their game on carbonneutral initiatives, meaning that lowcarbon and environmental measures are increasingly required in a wide variety of industrial machinery.

NSK is committed to realising a carbonneutral society. As part of this ethos, the company is increasing its use of bioplastics, which are more effective in reducing carbon emissions than conventional fossil fuel-based plastics. Ball screws are a key focus area due to their popularity in all kinds of industrial machines and systems.

Ball screws are highly efficient at transmitting force and converting motion (from rotational to linear), delivering significant energy savings. In recent

years, injection moulding machines and servo presses are among many machine types switching from hydraulic to electric drive systems using servomotors and ball screws as a means of reducing power consumption. Considering such industry trends, the demand for ball screws is set for ongoing growth, particularly if sustainable solutions are available.

NSK’s development of its S1 bioplastic retaining piece for ball screws (50 to 200mm diameter) makes a further contribution to achieving carbon neutrality. Drawing on its expertise in materials technology, NSK selected and validated DSM’s EcoPaXX® bioplastic (a plant-derived high-performance polyamide) as the retention piece material. As a point of note, retaining

pieces sit between the balls to prevent them from colliding with each other and causing damage.

To optimise and expedite the development process, NSK deployed its digital twin technology. This advanced process enabled the creation of a bioplastic retaining piece with the same performance as a conventional product in a short period of time through the simulation of key parameters such as dimensions, shape, deformation and strength. In short, customers can now leverage the benefit of far lower CO2 emissions while enjoying the same excellent performance levels associated with NSK ball screws.

www.nskeurope.com

As part of this ethos, the company is increasing its use of bioplastics, which are more effective in reducing carbon emissions than conventional fossil fuelbased plastics.

NSK used its digital twin technology during development to ensure the bioplastic product could offer the same performance as a conventional retaining piece

Deployed in NSK’s world -class ball screws

The next WAT+ load cell offers more versatility, accuracy and measurement stability for narrow web applications

REDEX group is extending the offer of load cells dedicated to the tension measurement for the markets where the company is already a supplier of reference, such as composites, wire & cable, converting, packaging, labelling, battery manufacturing.

The tension control specialist offers with WAT+ series, the best of its know-how in force measurement with an innovative concept based on a very modular architecture able to handle pulley or roller for strip, wire and narrow web applications and bearing housing or coupling supporting the shaft for larger web.

To go further into details, the REDEX WAT+ sensors range is made from a versatile load cell (core of the solution) on which different mounting accessories can be fixed.

Through the internal structure optimization, 3 different measurement sensibilities are available by size. The very compact size 1 is covering 50N-250N-500N ranges while the new size 2 is extending measurement range to 1000N-2500N-5000N for larger web in converting market or stronger products in cable or metal strips applications.

Among many other costs saving benefits, this unique design enables to use same accessories by size, whatever the chosen load range.

Even more, advanced research with finite elements calculation made on the internal structure of the cell enables as a remarkable result to ensure that the measurement value remains the same whatever the position of the product on a cantilever roller.

Another crucial reason for this modular solution is the flexibility offered to engineers to design their own accessories according to any of their special requirements, such as special length, special surface treatments, special pulleys shapes, etc.

REDEX Group is a reference supplier of tension control solution under its brand MEROBEL. WAT+ load cells, together with Ampliblock+, the new release of the universal sensors signal amplifier are providing a package solution completing the measurement offer for any kind of dynamic and accurate tension systems.

www.redex-group.com

Torus Metrology

Here at Torus, we can help with all your Metrology needs, including CMM Verification, service and training, Arm Verification, UKAS Calibration, Height Gauge Verification, and SubContract Inspection and Programming. Torus Metrology operate from our environmentally controlled UKAS laboratory in Telford, UK.

By choosing Torus Metrology, you are choosing a UKAS accredited laboratory. Not only can you rest assured that you are receiving the most appropriate service for your requirements, but you should also be confident that your goods, services, and their component parts are based on measurements taken with correctly calibrated measuring equipment. Any calibration carried out on your behalf is done so in a reliably competent, consistent, and impartial manner and to the correct degree of accuracy.

Our inspection service facilities feature the very latest calibration and inspection equipment, these include Hexagon, Mitutoyo and Zeiss CMMs. These facilities also include traditional bench mounted equipment. All equipment is fully maintained, calibrated and traceable to UKAS standards. Accredited and rigorously audited BS EN ISO/IEC 17025 procedures ensure the absolute quality and accuracy of all measurement data.

Tel: +44 (0) 1952 210 020

Email: tms.inspection@torus-group.com

Web: www.torus-group.com

Obso Global launches handy five-point plan to combat supply chain stress

Recent findings by the Chartered Institute of Procurement & Supply (CIPS), found that the downturn in UK manufacturing accelerated at the end of 2022. Moreover, the rate of decline was among the steepest during the past 14 years. Companies reported that recent output had been scaled back due to declining intakes of new work and disruption caused by stretched supply chains and material shortages.

Long lead times prove to be a huge challenge for businesses attempting to source genuine parts for equipment and machinery. That’s why Obso Global has launched a new guide, which outlines five simple steps operators can take to help source and stock new and refurbished parts for production; helping to mitigate the risk of unplanned downtime and maintain productivity.

Free to download, the five-point plan guides operators through the key steps to reduce the impact long lead times are having on businesses. It includes guidance on the importance of an operational strategy for parts’ procurement, developing contingency plans or using a third-party provider for bonded stock holding.

For further information please visit www.obsoglobal.com or call 0800 36 888 17 to speak with an experienced Obso advisor. To download a copy of the free five-point plan, please visit https://obsoglobal.com/uk/sourcing-automation-parts-made-easy.

• 1000’s of Castors and Wheels for Next Day UK Delivery

• Diameters from 50mm to 455mm. Loads from 50kg to 1500kg

• Friendly Expert Advice, over 45 years experience

• Free UK Mainland Delivery over £90 order value

• Discounts for Quantity Orders

• Easy Online Ordering or Telephone & email orders welcome

• Download Product and Price Datasheets

• CAD Drawings available

• Castor & Wheel Selection Guides

Tel:

Protecting Your Plant

Rotech Motion Sensor’s can be used whenever information or monitoring of shaft rotation, position, direction, speed, slip etc is required!

Rotech Motion Sensor’s can be used for indication, control, interlocking, protection, sequencing, alarm initiations and many more functions!

Rotech Motion Sensor’s can be used wherever materials are transported or processed By conveyors, elevators, screws, mixers, etc!

An innovative solution to a big ‘FAT’ problem!

Fats, oils and grease (FOG) are an ever-increasing problem, causing almost three quarters of blockages in UK sewer networks. Fog-rich waste from food processing manufacturers, restaurants, fast food establishments and consumers results in a £100m spend by the UK water industry to clear blockages.

FOG blockages, commonly known as ‘Fatbergs’, are gaining increased media coverage. Preventive measures are costly, so education is necessary to change public behaviour in disposing of FOG waste. Initiatives like Unblocktober were launched to raise public awareness and help reduce the amount of fats, oils and greases being put down our drains.

Regulation (Water Industry Act 1991) dictates that FOG must not be discharged into the sewer network and traditionally this is prevented in food establishments with the use of grease traps (Building Regulations 2000 Approved Document H). However, grease traps are highly inefficient, require regular cleaning and are subject to rodent infestation.

Industrial food companies experience similar problems but their impact on the sewer network is more visible and easier to police. FOG recovery and removal has long been a major component of a food manufacturers wastewater treatment plant, but effective removal has not always been achievable and failures can result in breach of environmental permits, fines and even prison.

Smart Storm, a leading UK wastewater company have designed and manufactured an innovative solution to FOG issues. Trade marked as The Greasebuster, it is a highly efficient alternative to traditional methods of removing FOGs from wastewater tanks and systems and removing the need for grease traps and interceptors.

www.smartstormgroup.com

The Greasebuster uses a unique material to attract non-polar liquids such as fats, oils and greases onto a extraction belt whilst rejecting water. The Greasebuster sits in a reception tank, which continuously rotates through the surface collecting up to 99% of FOGS up to 20m3/day. An adjustable paddlewheel breaks up the surface and pulls the FOG onto the belt. Speed control and belt attack angle are also fully adjustable for different FOG types – which are then scraped off the belt and deposited into an IBC or other suitable containers.

John Duffy, Founder and Manging Director of Smart Storm, says “We are firm believers in prevention is better and cheaper than the cure. We observed the remedial work being done to clean up blockages, listened to customers in the food industry and came up with The Greasebuster concept. It has been very well received by food manufacturers, particularly where solid waste is a problem and oil skimmers and interceptors have failed.”.

Image 1 Solid Fatberg fully blocking London Sewer

Image 2 Fatberg composition

Verlinde offers electric belt hoists for a brining process

A cheese dairy plant in Mayenne was experiencing various maintenance problems with its chain hoists for a cheese brining process. Bretagne Manutention, a partner of Verlinde, and a 30-year supplier of handling equipment to this manufacturer, was able to offer them a tailor-made solution.

Bretagne Manutention, part of the Fenwick Group, specializes in the sale and maintenance of handling equipment such as forklift trucks, electric pallet trucks and aerial platforms. Their head office, located in Rennes, and the 8 branches spread across Brittany and Mayenne, comprise 200 people. Some branches employ lifting equipment

specialists, a know-how preserved from the time when Fenwick offered hoists, and work in partnership with Verlinde. This is the case of the Laval branch, which has been working for 30 years in a cheese dairy plant for the maintenance and equipment of handling products, which has around fifty items.

The Mayennaise cheese plant, which produces several varieties of cheese, is equipped with a brining room. This process consists of soaking the cheeses in a brine bath so that they absorb the salt.

The room has 7 dipping tanks, each

equipped with a hoist that handles the cheese-filled trays. These are soaked in the brine baths in several stages, then sent to the maturing cellar.

The cheese plant used chain hoists from a rival manufacturer, but had problems of corrosion on the lifting chains despite regular lubrication. This oxidation was causing numerous production stoppages. During a customer visit, Dominique Denou, Sales Manager at Bretagne Manutention Laval, with his long experience in the food industry, recommended Verlinde EUROLIFT BH electric belt hoists to replace those using traditional chain hoist technology.

HOISTS FOR THE FOOD INDUSTRY ENVIRONMENT OFFERING PERFECT CLEANLINESS OF OPERATIONS TO MEET THE MOST STRINGENT HYGIENE REQUIREMENTS

Verlinde EUROLIFT BH electric belt hoists meet the strictest hygiene standards in the food industry. The special feature of these hoists is that they are equipped with a high-strength, rot-proof lifting

belt and a dirtfree guide system for use in all kinds of environments. The mechanically variable 2-speed lift motor and the 2-speed steering motor, together with the perfectly sealed gearbox, provide the precise and silent movement of loads from 500 to 5000 kg.

A CUSTOMISED ADAPTATION

The industrialist asked Bretagne Manutention for a complete study, as he wanted to optimise the entire lifting solution to increase the load capacities of his hoists from 1000 kg to 1200 kg. Verlinde assisted Bretagne Manutention with these offers.

In addition to optimising the lifting part, the project also involved specific structural constraints: as a general rule, a EUROLIFT BH hoist moves on an IPN rail, but the configuration of the brine room did not allow the hoist enough travel with this type of rail. The existing structure had to be changed and the loads of the suspended structure recalculated, which was expensive, or the hoists had to be adapted. Verlinde proposed to move the hoist motor to a different location in

order to gain height and thus reuse the existing galvanised hollow section rails.

INCREASED PRODUCTION CAPACITY AND HYGIENE

The first EUROLIFT BH hoist was installed in 2020. Within three months, the test proved successful: maintenance and lubrication operations were reduced and corrosion problems were eliminated. The other six hoists were then replaced, reducing breakdowns and production downtime. The installation is maintained by Bretagne Manutention Maintenance. Monitoring is regular, with a visit every six months.

Dominique Denou says: “Since the installation of the first EUROLIFT BH hoist, our customer has expressed satisfaction with the improvement in hygiene and the reduction in downtime due to corrosion. We have continued to assist them, particularly in the adjustment of the belt and the various settings according to the constraints. Providing solutions is the strength of the installer.”

He adds: “Verlinde was present throughout the project, even when it came to choosing the most suitable belt and its adjustments. That makes all the difference with a supplier like Verlinde who offers premium solutions and is able to provide assistance right till the end. This way, everybody works in confidence.”

www.verlinde.com

Since the installation of the first EUROLIFT BH hoist, our customer has expressed satisfaction with the improvement in hygiene and the reduction in downtime due to corrosion.

H1: Productivity Boost with the Russell Compact Sieve®

Vista Processed Foods Pvt. Ltd., is a renowned global supplier in the food and beverage industry. Established in 1996, Vista Foods develops processed food ingredients for leading food and retail brands worldwide. With seven strategically located facilities in India, Vista Foods has a strong presence in the market.

Facing challenges sieving food ingredients like breadcrumbs, batter, and spices, Vista Foods sought a solution to improve throughput and quality. It turned to Russell Finex, a reputable company specializing in

sieving and filtration solutions. After a thorough site visit, a knowledgeable sales engineer recommended the Russell Compact Sieve®. This highcapacity check-screener was identified as the perfect fit to address Vista Foods’ diverse food processing needs.

The Russell Compact Sieve® is a cutting-edge screening solution designed for handling large volumes of food powders and liquids. Its compact size allows for easy installation where headroom is limited, making it ideal for the food and beverage industry. This sieving unit offers high-containment

and hygienic sieving options, ensuring product integrity. By integrating the Russell Compact Sieve® into its production line, Vista Foods increased throughput by an impressive 33%, significantly enhancing overall speed and efficiency.

To discuss your specific requirements with our experienced sales engineers, reach out to Russell Finex today. We are committed to providing tailored solutions that drive your business forward.

This sieving unit offers high-containment and hygienic sieving options, ensuring product integrity.

Why Myriad?

Myriad are an award-winning renewable energy company. We design, deliver and install Solar PV installations ranging from 50kW to 3MW.

• Myriad design and install bespoke solar PV systems to meet customers’ specific requirements.

• We work with high energy usage customers, across a variety of sectors, including manufacturing, automotive, aerospace, food & drink, chemical, plastics, packaging, printing, and agriculture.

• Our professional installation teams will keep on-site disruption to a bare minimum.

• We only install the highest quality equipment including Tier 1 modules.

• Myriad provide Solar-Log monitoring and bespoke maintenance solutions.

• We install commercial Solar PV, Battery Storage, Biomass Boilers, CHP and Heat Pumps.

• Myriad Heat & Power Products are fully accredited to Constructionline, SafeContractor and CHAS certification.

• We provide additional services including; structural surveys DNO and planning consents.

• We can also assist with asset finance and power purchase agreements (PPA’s).

• Myriad is the UK’s Number One biomass company and provides on-going support to over 950 commercial biomass boiler installations across the country.

What will Solar PV cost and how quickly will my system pay for itself?

Myriad calculate PV system sizes, based on our customers’ actual energy consumption and then design bespoke PV systems that will deliver the best possible returns.

Roof-Mounted Solar Pitched roof / metal sheet

Benefits of PV

Roof-Mounted Solar Flat roof

• Cut your energy costs.

• Reduce your carbon emissions.

• Payback in 2 – 3 years.

Ground-Mounted Solar

Myriad install Solar PV projects from 50kW to 5MW. Asset finance & power purchase agreements (PPA’s) are available.

Torus Measurement Systems

Torus Measurement Systems

are used extensively within the packaging, automotive, aerospace, and medical industries for dimensional and destructive testing under production conditions to create inspection equipment that meets the quality demands of our customers. Ranging from measurement machines and inspection machines, through to manual fixturing to fully automated and integrated turnkey solutions, Torus’ project team will work to develop equipment to best suit your requirements utilising the latest contact and non-contact technology.

Torus Measurement Systems is based at our main site and headquarters in Telford, UK, where we design and develop our world leading precision measurement and testing equipment. We provide both online and offline data using an advanced range of sensing and software technologies. Our world class R&D facility develops solutions using the latest technologies, creating bespoke gauging equipment to meet customer requirements. Our international offices based in USA, Brazil, Mexico and Hong Kong ensure we can supply to customers around the world and offer both onsite and offsite customer support and service globally.

Tel: +44 (0) 1952 210 020

Email: tms.sales@torus-group.com Web: www.torus-group.com

Citadel™ Industrial Cabinets and Enclosures

The versatile Citadel range offers a costeffective solution to the secure housing of equipment. Available in five industry standard sizes, the cabinets can be supplied with or without vents for IP56 rated protection.

Citadel steel cabinets provide protection and security for electrical equipment, metering and monitoring devices. Manufactured in plastic coated steel with a 2mm stainless steel chassis and featuring all-round double skinned insulation and reinforced door, Citadel cabinets are strong and resilient.

Designed with a forward sloping roof that will prevent liquids and debris from collecting on the top of the cabinet, Citadel will efficiently protect your equipment.

Citadel cabinets require minimal maintenance without the need for coating or painting during their long service life.

For more information, visit our website www.glasdon.com or contact our sales team enquiries@glasdon-uk.co.uk

Tel: +44 1908 373927

VirtuHOT heats water up to 120°C and is well suited to address drying, boiling, pasteurising, and sterilising in the F&B industry.

Virtu products are easy to install and fully modular, mounted on frames in sets of five evacuated tubes. Reflectors are positioned between tubes to maximise energy capture. We use the highest energy density solar collectors available globally, designed to optimise outputs and deliver maximum energy with limited installation space.

> 100% zero carbon energy

> 3.5x carbon savings compared to solar PV

> Energy independence from volatile fossil fuel prices

> Increased financial returns

> Reduced development and project costs

> Improved building ratings

> Strong brand value and enhanced ESG performance

More energy, less space.

If you want to learn more about how VirtuHOT can help you decarbonise your heat demand, get in touch at commercial@nakedenergy.com

nakedenergy.com

VirtuHOT is the world’s highest energy density solar technology delivering zero carbon heat, affordably.

Loading bay and canopy solutions – Smart-Space has you covered

No matter what time of year it is, the Smart-Space team has a constant demand for loading bays and canopies, especially for installations within the food and drink sector. Of course that’s because their instant building solutions protect people and stock from the elements. Valuable stock can be damaged or ruined through poor storage and, of course, no one likes to work and load vehicles in the rain. Who wants to transport wet stock? The Smart-Space team enjoys resolving logistical challenges, most of which have been encountered on some level before.

Avon Freight Group is an established, successful freight forwarders and supply chain logistics business. Smart-Space provided an intelligent solution that resolved the need for additional storage and also the need for efficient loading and unloading of vehicles. Two buildings pitched side-by-side provided exactly what was required.

“We have found the loading bay invaluable for our side loading vehicles” explained Martin Bullimore, Head of Logistics at Avon Freight. “To operate most profitably means to fill the

lorries to maximum capacity safely and that is done most effectively from the side access as we can load more efficiently. Being under cover is also a great bonus as it keeps both our stocks and people dry.”

Adelie Foods is based on a prominent industrial park in Heathrow. The company delivers bakery products all over London so it was really important that the products were kept dry and fresh. The landlord of the park didn’t like the idea of having anything that looked temporary on the prestigious site. Smart-Space came up with a design for

bespoke loading canopies that blended in and looked as though they had been there since day one.

“We chose Smart-Space because they came up with a design that the standard rental companies could not achieve. Having the silver steel roof instead of the PVC one enabled us to keep our landlord happy and our business moving forward.”

“We embrace every challenge we are presented with” explained Shaun Stephens at Smart-Space. “We do everything we can to create a practical solution and then back that up with flexible options, including no minimum hire periods. And off-hire can be organised with one week’s notice. We make sure our customers enjoy doing business with us by operating fairly, transparently and openly. Our portfolio includes temporary, interim, permanent and Maxi-span so we genuinely can draw from a variety of options. Give us a problem and we’ll step up every time.”

www.smart-space.co.uk

WAREHOUSING I STORAGE I FACTORY SPACE

Talk to our friendly, professional, experienced team - we can advise on the best options from a range of solutions. Our British supply chain and directly employed teams means we are quick and reliable. We are also completely flexible: you can hire or purchase (or switch whenever you like) and you can off-hire at any time. We do everything - from building only to turnkey solutions (and everything in between).