Electromechanical Production Plant in Sobin. Mercus Logistyka sp. z o.o.

Electromechanical Production Plant in Sobin

Electromechanical Production Plant MERCUS LOGISTYKA

We belong to the KGHM Polska Miedź S.A. Group.

Plant has been specialized in the production of electrical wire harnesses and high-pressure hydraulic hoses for 25 years. We use over 100 machines for cables processing from 0.14 mm² to 240mm², and to other specialist operations occurring during wire harnesses production.

SCOPE OF PRODUCTION

(SELECTED PRODUCTS)

1

3

OTHER INDUSTRIAL APPLICATIONS

POWER SECTOR

200

skilled workers

100

machines for cables processing

25

years of experience in production of electrical wire harnesses

• wire harnesses for wind power station • wire harnesses in photovoltaic power plants • wire harnesses for MV and LV switchgears • wire harnesses for voltage converters • wire harnesses for UPS (uninterruptible power supply)

• wire harnesses to heat pumps • wire harnesses for small and large household appliances • wire harnesses in electricity-powered car equipment as well as car trailers

2

MACHINE INDUSTRY • • • • •

1

wire harnesses in mining machines hydraulic hoses for mining machines wire harnesses in industrial automation wire harnesses for air compressors engine wire harnesses

2

WE HAVE MODERN MACHINES Automatic Machine Komax Zeta 633

• • • • • • • • • • • • • • • • • • • • • • • • •

Automatic machines Cabinet equipment

3

Automatic machine for insulated ferrules

Komax Zeta 633 automatic machine - cabinets equipment with active CFA crimp force analyser. presses with active CFA crimp force analyser Mecal Komax Zeta 633 automatic machine with active CFA crimp force analyser Komax Gamma311 automatic machine with active CFA crimp force analyser lines for automatic cutting, stripping and printing of addresses, with unwinding units from the reel automatic machines for cutting, stripping and printing Komax Kappa semi-automatic machines Zoller for stripping, inserting and crimping of ferrules crimping presses for various types of terminals – push force1; 2; 10; 240 ton automatic machines for cutting and stripping Schleuniger automatic machine for cutting and printing on tubes Schleuniger, Partex semi-automatic machines IDC Tyco SIM 25 semi-automatic machine IDC Lumberg semi-automatic machine Stocko IDC stripping machine Schleuniger JacetStrip 8310 stripping machines WDT AKM-420 automatic machine for cutting cables up to 25 mm² Nexans press machine for cutting and crimping cables up to 240 mm² wire twisters ultrasonic and resistance welders testing boards for wire harnesses Adaptronic, FPC complete micrographic station for cross-section measurement Schaeffer pull out force testers 300; 500; 1000; 2000N thermo printers ink jet printers WIEDENBACH - black or white print applicators for terminals and tools for application

Location of Automatic Machines

4

WIDE RANGE OF MANUFACTURING OPERATIONS

Infrared illuminator shrinking

• • • • • • • • • • • • • • •

automatic and semi-automatic crimping of terminals with crimp force analysis (CFA) crimping of insulated ferrules four-point crimping processing and application of Rast 2.5 and Rast 5.0 IDC connectors processing and application of IDC connectors for flat cables processing of micro-connectors welding of terminals and cables briquetting (ultrasonic or resistance) soldering ink jet printing on insulation thermo printing on insulation application of heat-shrink tubes assembling sockets and plugs with torque control wire harnesses assembling 2D and 3D support operations such as banding, taping, weaving, gluing, twisting, cutting and stripping laboratory tests of electrical and mechanical parameters

Assembly of wire harnesses

Applicator

Types of marking

5

Crimping of ferrule

Cutting

Crimping of hose fittings

Hydraulic hoses

Inspection and packaging

6

ENGINEERING SUPPORT

Qualified engineering personnel participates on every stage of production processes, providing its advisory and support for our clients within the process of preparation and production.

PRODUCT PORTFOLIO

We assure: Automatic machine for insulated ferrules

Development of technology and production documentation based on supplied technical documentation of the product.

Technological cooperation with customer at the project implementation stage aimed at optimization and reduction of production costs.

Engineering support in component selection.

Design of auxiliary equipment.

Product implementation to serial production with the use of advanced production scheduling (Asprova APS).

Supervision of mass production.

7

Laboratory work

8

Transport of materials to customers.

SUPPLY CHAIN

We provide complete supply chain organized based on clients’ needs, taking into account such factors as the necessary flexibility level and optimization of stock management.

An important element of the process is efficient organization and reliability of supply chain. Partner relationships with material suppliers make it able to purchase high-quality materials on the most favorable terms.

Preparing complete Bill of Materials.

Marking of products with QR codes.

OUR LOGISTIC TEAM ENSURE Purchase of materials for specific production processes.

Constant monitoring of the market We are in constant contact with global and local suppliers in order to further optimize supply chain under long-term cooperation conditions.

9

Advanced cooperation with suppliers.

Packaging according to customers’ requirements (returnable or disposable).

10

QUALITY MANAGEMENT SYSTEM

Our organization has implemented and applies the Quality Management System according to PN-EN ISO 9001:2009 (date of first certification 30 October 1998).

This ensures that the final product is released only after performing all necessary tests for conformity with the quality control plans and proper procedures.

The plant also has the UL certificate for components and production of wire harnesses according to UL 817 (ZPFW2, ZPFW8), thus this enables production and sales to USA and Canada.

According to the Quality System requirements, we perform verification of products on every stage of the production process using statistical methods, and when necessary, we perform 100% final product inspection.

In Electromechanical Production Plant we constantly improve processes using the following quality standards:

11

FMEA

PPAP

KANBAN

KAIZEN

POKAYOKE

5S

8D

12

QUALITY INSPECTION ACTIVITIES By inspections we prove that excellent quality is not a matter of chance.

Inspection activities includes: • • •

incoming inspection in-process inspection and testing final inspection and testing

During inspection, electrical and mechanical parameters are checked.

01

Voltage drops on the connection between wire and connector.

04

02

Voltage drop at the connectors contact.

Insulation resistance measurement.

03

Electrical strength of the insulation.

13

06

Pull out force between terminal or connector and wire.

07

Electric continuity and connections conformity to the technical documentation.

05

Mating and unmating forces.

08

09

Micrographic cross-section of crimped or IDC connections.

Checking the push out force from the housing.

10

Torque measurement.

11

Gas tightness checking.

14

ELECTROMECHANICAL PRODUCTION PLANT

MERCUS LOGISTYKA SP. Z O.O.

ul. Wiertnicza 1, 59-101 Sobin

ul. Kopalniana 11, 59-101 Polkowice

HEADQUARTERS tel. 76 724 83 30

HEADQUARTERS tel. 76 724 81 10

MANAGEMENT tel. 76 847 11 61 fax 76 724 83 44

SECRETARIAT tel. 76 724 81 13 fax 76 847 11 40

e-mail: zpem@mercus.com.pl

www.mercus.com.pl Issue nr 2/2017

e-mail: mercus@mercus.com.pl