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Series PB Ball Valves D E S I G N E D , E N G I N E E R E D A N D B U I LT F O R P E R F O R M A N C E WORKHORSE OF THE PIPER MANIFOLD SYSTEM Piper Series PB Ball Valves are engineered for optimum flow performance under diverse pressure and flow situations, and offer the economy of field repairability. • Valve Bonnet easily accommodates actuators or gear operators. • Extra-Large Ball-to-Seat Contact Area reduces torque, assures positive sealing and distributes the force between ball and seat seal for reduced wear and extended life. • Removable Seat Carriers serve two important functions: 1) They allow equalization of pressure around the seat, reducing torque while opening the valve; and 2) Allow valve repair even if minor erosion of the seat pocket occurs.

S E R I E S P B VA LV E DESIGN BENEFITS • Piper’s Optimum-Flow Technology: Maximum-Flow bore sizes are offered that correspond to the inside diameters of ASTM A106 Grade B pipe, reducing or completely eliminating transition areas and thereby minimizing system friction pressure loss. • Minimal line spread required for easy removal from service. • Modular 3-Piece design provides multiple end connection options. • Compact design occupies up to 40% less space than conventional flangedend ball valves for skids or manifolds. (See right)

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VALVE SYSTEMS

• L-Seal Aids In Lower Torque with a uni-directional seal design that allows pressurization of central body cavity, eliminating the possibility of an upstream seal thereby reducing operating torque.

BUILD YOUR MANIFOLD LIGHTER, SMALLER, S M A RT E R . Start saving the weight, space and money when building manifold systems. See the illustrated comparison below between a conventional 6" ANSI 1500 full port trunnion ball valve with flanged end connections including companion flanges, and a Piper Series PB ANSI Class 1500 6" nominal valve.

Dimensional and Weight Comparison • Total weight is 70 % less. • Total length is 43% less. • Relative height to bonnet is 28% less.

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Series PB Check Valves POSITIVE, SYSTEM BACKFLOW PREVENTION Piper Series PB Check Valves are engineered and manufactured for compact size and optimum flow performance capabilities. Economical and field repairable, the Series PB Check Valve is a true performer, offering system-wide positive backflow protection.

• Body Style provides short end-to-end dimension and is easily removed from service for repair. • Flapper Type Disc Design Our Check Valve design utilizes a flapper type disc to provide for a full open flow path and is fully piggable. • End Connection Design Offers Versatility Piper’s built-in flange design offers the benefit of more connection options including Fitting Connections, Direct Bolted or Piper’s eas y-to-install Swivel Flange Connection.

CONTENTS

• Ball/Check Valve Combination Assemblies These assemblies offer the shortest overall length available for maximum space savings as illustrated here.

• Fire-Safe Design is accomplished utilizing metal-to-metal secondary sealing in critical areas.

Fitting Connection

For even greater space and weight savings, smaller size check valves can be bolted directly to ball valve body shown here.

• Swivel Flange Connections These connections offer the benefit of fast, easy installation or removal of all Series PB valves. (See page 10 for more details.)

Direct Connection

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Series PB Ball Valve Features . . . . . . . 2 Series PB Check Valve Features . . . . . 3 Ball Valve Model Numbers . . . . . . . . . 4 Ball Valve Selection Table . . . . . . . . . . 5 Check Valve Model Numbers . . . . . . . 6 Check Valve Selection Table . . . . . . . . 7 Ball Valve Component Parts . . . . . . . . 8 Check Valve Component Parts . . . . . . . 9 Swivel Flange Features . . . . . . . . . . 10 End Connection Kits . . . . . . . . . . . . . 11 Ball Valve Dimensional Data (in.) . . . 12 Check Valve Dimensional Data (in.) . 13 Ball Valve Dimensional Data (mm) . . 14 Check Valve Dimensional Data (mm) 15 Manifold Systems . . . . . . . . . . . . . . 16 System Fittings and Piper Certification .17 Poppet 3-Way Diverter Valve . . . . . . 18 Double Ball, Large Bore & Subsea . . . 19 Piper Capabilities . . . . . . . Back Cover

VALVE SYSTEMS

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Series PB Ball Valve Construction Piper’s Series PB Ball Valves are manufactured with materials, coatings and processes to ensure durability. • Seat seals available in Celcon® and PEEK™ provide a variety of temperature ranges at high operating pressures. • 17-4PH Stainless Steel stem material for maximum strength and corrosion resistance. • NACE MRO-17-05 Compliance. 2003 compliant available. • Fire tested in compliance with API Specification 6FA, 2nd Edition. • Piper’s large ball/seat interface assures reliability even in unprocessed fluids. • Available in Subsea design.

Specifying Ball Valve Model Numbers

Body/Bonnet Material A • Uncoated Std Matl 3 • 316 SS 1 • Xylan-Ctd Std Matl 4 • Low Temp Alloy Steel 2 • 17-4PH SS 5 • Duplex SS Ball Material 1 • ENP Carbon Steel 2 • 17-4PH SS

3 • Chrome Plated 316 SS 5 • Duplex SS

Stem Material 1 • 17-4PH SS

5 • Duplex SS

Seat Carrier Material 3 • 316 SS 1 • Carbon Steel 5 • Duplex SS 2 • 17-4PH SS Seat Seal Material 1 • Celcon®

2 • PEEK™

Stem Seal Material/O-Ring Material 1 • PolyMyte-Nitrile/Peroxide-Cured Nitrile 3 • PolyMyte-Nitrile/Low Temperature Nitrile 4 • PolyMyte-Viton®/Viton® 5 • Viton®-Viton®/Viton® 6 • EPDM-EPDM/EPDM

Manifold assembly prepared for actuator installation.

Fasteners 1 • A193-B7 2 • A320-L7

3 • A320-L7M

Actuation 0 • Bare Stem 1 • Handle Operated

2 • Gear Operator

Options 1 • Standard

3 • SS Grease Fitting

Model Number

XXXXX—XXXXXXXXX

4

VALVE SYSTEMS

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Series PB Ball Valve Selection Table Working Pressure — Test Pressure

Comparable Pressure Class

PSI (Bar)

3,705 CWP (255) — 6,000 Test (414)

API 3000 ANSI 1500

5,000 CWP (345) — 7,500 Test (517)

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API 5000

6,170 CWP (425) — 10,000 Test (690)

ANSI 2500

10,000 CWP (690) — 15,000 Test (1,034)

API 10000

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Nominal Size

Ball Valve Model

Body Group Shape

Assembly Ball Valve Body Group Weight

Port Diameter

Weight w/Weld End Connections

Companion Check Valve

in

mm

in

mm

lb

kg

lb

kg

1 2 2 2 1/2 3 3 4 4 6 8 10 1 2 2 2 1/2

25 50 50 65 80 80 100 100 150 200 250 25 50 50

BCR13 BC108 BCR24 BAR29 BAR33 BB209 BA305 BA312 BA503 BA700 BA901 BCR13 BC108 BCR24

● ■ ● ● ● ● ● ● ● ● ● ● ■ ●

0.81 1.50 1.50 1.81 2.06 2.56 3.31 3.75 5.19 7.06 8.50 0.81 1.50 1.50

21 38 38 46 52 65 84 95 132 179 216 21 38 38

16 25 35 32 42 92 120 195 380 693 1049 16 25 35

7 11 16 15 19 42 54 88 172 314 476 7 11 16

26 43 56 58 75 134 186 269 516 1013 1470 26 43 56

12 20 25 26 34 61 84 122 234 460 667 12 20 25

CCR13 CC108 CCR24 CC113 CAR32 CC206 CC302 CA310 CA500 CA700 CA808 CCR13 CC108 CCR24

65 80 80 100 150 150 200 250 25 50 50 65 80 100 150 150 200 250 25 50 65 80 80 100 150 150 200

BC113 BB200 BB209 BC304 BC402 BB503 BB700 BC808 BCR13 BC108 BCR24 BC113 BC204 BC304 BC402 BC412 BC701 BC808 BDR13 BD108 BD113 BD202 BD210 BD302 BD402 BD502 BD701

● ● ● ● ● ● ● ● ● ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

1.81 2.06 2.56 3.25 4.13 5.19 7.06 8.50 0.81 1.50 1.50 1.81 2.25 3.25 4.13 4.75 7.06 8.50 0.81 1.50 1.81 2.13 2.63 3.13 4.13 5.13 7.06

46 52 65 83 105 132 179 216 21 38 38 46 57 83 105 121 179 216 21 38 46 54 67 80 105 130 179

32 44 92 191 306 393 691 1251 16 25 35 32 84 191 306 426 733 1251 17 46 51 94 133 174 371 701 1653

15 20 42 87 139 178 313 567 7 11 16 15 38 87 139 193 333 567 8 21 23 42 60 79 168 318 750

75 98 134 266 495 571 1001 1755 26 43 56 58 142 266 495 658 1119 1755 28 76 88 153 215 283 596 980 2586

34 44 61 121 225 259 454 796 12 20 25 26 64 121 225 298 508 796 13 34 40 69 98 128 270 445 1173

CC113 CC206 CC206 CC302 CC401 CB500 CB700 CC808 CCR13 CC108 CCR24 CC113 CC206 CC302 CC401 CC410 CC701 CC808 CDR13 CD108 CD113 CD201 CD212 CD301 CD401 CD500 CD701

3 3 4 6 6 8 10 1 2 2 2 1/2 3 4 6 6 8 10 1 2 2 1/2 3 3 4 6 6 8

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VALVE SYSTEMS

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Series PB Check Valve Construction Piper’s Series PB Check Valves are manufactured with material, coatings and processes to ensure durability. • Flappers available in a variety of materials for maximum corrosion and erosion resistance. • Spring material is Inconel ® X-750 for additional corrosion resistance. • Teflon ® flapper seal promotes positive sealing and extended service life. • Fire tested in compliance with API specification 6FD, 1st Edition. • Available in Subsea design.

Specifying Check Valve Model Numbers

Body Material A • Uncoated Std Matl 3 • 316 SS 1 • Xylan-Ctd Std Matl 4 • Low Temp Alloy Steel 5 • Duplex SS 2 • 17-4PH SS Flapper Material 1 • 17-4PH SS 2 • Nitronic 60 3 • 316 SS Retainer/Seat Carrier Material 4 • Alloy Steel 1 • 17-4PH SS 5 • Duplex SS 2 • 316 SS 3 • Carbon Steel O-Ring Material 1 • Peroxide-Cured Nitrile 3 • Low Temperature Nitrile 4 • Viton® 5 • EPDM 6 • Aflas® Check Valve Orientation 1 • Other Than Vertical Downflow 2 • Vertical Downflow

Model Number

XXXXX—XXXXX

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VALVE SYSTEMS

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Series PB Check Valve Selection Table Working Pressure — Test Pressure

Comparable Pressure Class

PSI (Bar)

3,705 CWP (255) — 6,000 Test (414)

API 3000 ANSI 1500

5,000 CWP (345) — 7,500 Test (517)

API 5000

6,170 CWP (425) — 10,000 Test (690)

ANSI 2500

10,000 CWP (690) — 15,000 Test (1,034)

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API 10000

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Nominal Size

Check Valve Model

Body Group Shape

Check Valve Body Group Weight

Port Diameter

Assembly Weight w/Weld End Connections

Companion Ball Valve

in

mm

in

mm

lb

kg

lb

kg

1 2

25 50

CCR13 CC108

● ■

0.81 1.50

21 38

12 15

5 7

26 29

12 13

BCR13 BC108

2 2 1/2 3 3 4 4 6 8 10 1 2 2 2 1/2 3 4 6

50 65 80 80 100 100 150 200 250 25 50 50 65 80 100 150

CCR24 CC113 CAR32 CC206 CC302 CA310 CA500 CB700 CA808 CCR13 CC108 CCR24 CC113 CC206 CC302 CC401

● ● ● ● ● ● ● ● ● ● ■ ● ● ● ●

1.50 1.81 2.00 2.38 3.13 3.63 5.00 7.06 8.50 0.81 1.50 1.50 1.81 2.38 3.13

38 46 51 60 80 92 127 179 216 21 38 38 46 60 80

22 35 31 29 66 62 120 374 689 12 15 22 35 29 65

10 16 14 13 30 28 54 170 313 5 7 10 16 13 30

42 65 62 65 130 127 209 571 900 26 29 42 65 65 130

19 29 28 30 59 58 95 259 409 12 13 19 29 30 59

BCR24 BAR29 BAR33 BB209 BA305 BA312 BA503 BA700 BA808 BCR13 BC108 BCR24 BAR29 BB200/209 BC304

6 8 10 1 2 2 2 1/2 3 4 6 6 8 10 1 2 2 1/2 3 3 4 6 6 8

150 200 250 25 50 50 65 80 100 150 150 200 250 25 50 65 80 80 100 150 150 200

CB500 CB700 CC808 CCR13 CC108 CCR24 CC113 CC206 CC302 CC401 CC410 CC701 CC808 CDR13 CD108 CD113 CD201 CD212 CD301 CD401 CD502 CD701

● ● ● ● ● ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

4.06 5.00 7.06 8.50 0.81 1.50 1.50 1.81 2.38 3.13 4.06 4.63 7.06 8.50 0.81 1.50 1.81 2.06 2.75 3.06 4.06 5.00 7.06

103 127 179 216 21 38 38 46 60 80 103 118 179 216 21 38 46 52 70 78 103 127 179

300 306 467 727 12 15 22 35 29 66 200 287 467 727 8 57 50 46 150 200 280 634 744

136 139 212 330 5 7 10 16 13 30 91 130 212 330 4 26 23 21 68 91 127 288 338

379 400 451 1050 26 29 42 65 65 130 379 375 610 1050 25 42 72 83 181 190 373 576 1350

280 182 333 774 12 13 19 29 30 59 280 170 277 774 18 31 33 61 133 86 275 425 613

BC402 BB503 BB700 BC808 BCR13 BC108 BCR24 BAR29 BC204 BC304 BC402 BC412 BC701 BC808 BDR13 BD108 BD113 BD202 BD210 BD302 BD402 BD502 BD701

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VALVE SYSTEMS

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PB Ball Valve Component Parts Illustration shows integral x swivel end connections. Other end connections may apply.

28

5

19

18

10

27

20

7

4

6

2

3

8

26

22b 1 14

24 13 12 11 23

12 25 17

24

25

13

21

14

28

16

22a

15 Index

Qty

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22a 22b 23 24 25 26 27 28

1 1 2 4 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 2 2 2 2 Varies 2 1 1 2

23

Description

Standard Materials

Optional Materials 1

Body Bonnet Stop Cap Screw Bonnet Cap Screw Bonnet Seal Stem Bearing Stem Stem Seal Thrust Bearing Ball Seat Seat Carrier L-Seal Retainer Retainer Seal Retainer Screw Handle Handle Cap Stop Plate Swivel Flange Bevel for Weld Nipple Integral Flange Half Ring End Connection Cap Screw End Connection Seal Body Grease Fitting Handle Bolt Corrosion Gasket

Carbon Steel 2, Alloy Steel 3 Carbon Steel A193-B7 (Xylan) A193-B7 (Xylan) Peroxide-Cured Nitrile Garlock DU 17-4PH SS PolyMyte/Peroxide-Cured Nitrile Alloy Steel (Xylan) ENP Carbon Steel Celcon®

316 SS, 17-4PH SS, Duplex SS 316 SS, 17-4PH SS, Duplex SS A320-L7 (Xylan), A320-L7M (Xylan) A320-L7 (Xylan), A320-L7M (Xylan) Viton® A, Low Temp Nitrile, Aflas®, EPDM Duplex SS Polymyte/Viton® & Viton®/Viton® Xylan-Coated Nitronic 60 316 SS, Nitronic 60, Duplex SS PEEK™ 316 SS, 17-4PH SS, Duplex SS Viton® A, Low Temp Nitrile, Aflas®, EPDM 316 SS, 17-4PH SS, Duplex SS Viton® A, Low Temp Nitrile, Aflas®, EPDM

Carbon Steel, (SBN-QPQ) Peroxide-Cured Nitrile Carbon Steel Peroxide-Cured Nitrile Carbon Steel, Plated Carbon Steel Plastic Carbon Steel Carbon Steel Carbon Steel, Alloy Steel Carbon Steel, Alloy Steel Alloy Steel A193-B7 (Xylan) Peroxide-Cured Nitrile Alloy/Inconel®

316L SS, Duplex SS 316L SS, Duplex SS A320-L7 (Xylan), A320-L7M (Xylan) Viton® A, Low Temp Nitrile, Aflas®, EPDM 316 SS/Inconel®

Stainless Steel EPDM

• 1 Consult factory for other material. • 2 Employed up to and including 6,170 CWP valves. • 3 Employed on 10,000 psi CWP valves.

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VALVE SYSTEMS

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PB Check Valve Component Parts Illustration shows swivel end connections. Other end connections may apply.

12 11 16 10 13

14

9 8 1 4 2 14

5

13

7

10

3

16

6

11 12

15 Index

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 2/1 2 2 2 4 Varies 2 2 2

Description

Standard Materials

Optional Materials 1

Body Flapper Pivot Pin Spring Seat Seal Retainer/Horse Shoe Retainer* Carrier/Retainer Seal Pin Support* Pin Support Seal* Swivel Flange Bevel for Weld Nipple Half Ring End Connection Cap Screw End Connection Seal Counter Sunk Socket Head Cap Screw Corrosion Gasket

Carbon Steel 2, Alloy Steel 3 17-4PH SS, Nitronic 60, 316 SS 4 17-4PH SS Inconel ® X-750 Glass Filled Teflon®

316 SS, 17-4PH SS, Duplex SS 316 SS, Nitronic 60, Duplex SS 4

Carbon Steel Peroxide-Cured Nitrile Stainless Steel Peroxide-Cured Nitrile Carbon Steel Carbon Steel, Alloy Steel Alloy Steel A193-B7 (Xylan) Peroxide-Cured Nitrile 18-8 Stainless Steel EPDM

316 SS, Duplex SS Viton® A, Low Temp Nitrile, Aflas®, EPDM Viton® A, Low Temp Nitrile, Aflas®, EPDM 316 SS 316-L A320-L7 (Xylan), A320-L7M (Xylan) Viton® A, Low Temp Nitrile, Aflas®, EPDM Consult Factory

• 1 Consult factory for other material. • 2 Employed up to and including 6,170 CWP valves. • 3 Employed on 10,000 psi CWP valves. • 4 Standard Flapper material varies with bore size and working pressure. * Horse Shoe Retainer Design is utilized on CC108, CCR24 and CAR32. Horse Shoe Retainer Design does not require part no. 8 or 9.

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VALVE SYSTEMS

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Piper’s Swivel Flange Connection Most Piper Series PB valves and block fittings utilize swivel flange and half-ring connections.

A convenient feature of the Series PB manifold system, this connection consists of the swivel flange, a nipple (or tube) with a half-ring groove, and two half-rings. The nipple-end can be a weld-end, male-threaded, hub-type, or other possible end configuration including a second half-ring groove to connect another swivel flange.

The versatility of Piper’s Swivel Flange Connection results in lower cost for manufacturing and for the end user. See The Steps Below Illustrating The Ease of Installation

SWIVEL FLANGE DESIGN BENEFITS

1

• Faster, easier installations. • Minimal line spread facilitates easy installation and removal of valves. • Unlimited end connection options. • Ends match bore sizes to maximize Piper’s Optimum - Flow Technology.

Cut Pipe To Assembled Length

1. Measure assembled valve or component and cut pipe to appropriate length.

2

3

4

Slide Flanges Over Half-Rings

Insert Half-Rings Into Grooves

Weld Nipple Ends To Pipe

2. Disassemble valve ends and weld the beveled-for-weld nipples to the pipe.

3. Slide Swivel Flanges onto nipples and insert half-rings into grooves.

4. Slide Swivel Flanges over half-rings to lock flanges into place.

5 5. Install valve body between flanges, rotating flanges as necessary, and secure with 12-point capscrews.

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VALVE SYSTEMS

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Position Body And Install Capscrews

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Series PB End Connection Kits This End Connection Kit Order Code Number Chart is for Series PB Ball and Check Valves, and is available to assist users in accurately ordering end connections.

Specifying End Connection Kit Numbers

Connection Type Used with 2nd digit of suffix code titled “Pipe Schedule, Flange Pressure Class,...”

K • Socket Weld Flange A • ANSI Raised Face F • Female Threaded Ends M • Male Threaded Ends J • ANSI Ring Type Joint R • API RTJ Nominal Pipe or Flange Size A • 1" D • 2" B • 1 1/4" E • 2 1/2" 1 C • 1 /2" F • 3"

G • 4" J • 6" L • 8"

U • Hammer Union W • Weld Ends

N • 10" 4 • 1/2" 6 • 3/4"

Pipe Schedule, Flange Pressure Class, Thread Type or Union Class Pipe Schedule-Weld Ends (Connection Type W) A • Sch 40 C • Sch 120 E • XXH B • Sch 80 D • Sch 160 H • Special Wall Pressure Class-Flanged Ends (Connection Type A, J and R) A • API 2000 (R) J • ANSI 300 (A & J) C • ANSI 1200 (A & J) B • API 3000 (R) K • ANSI 600 (A & J) G • ANSI 1500 (A & J) C • API 5000 (R) F • ANSI 900 (A & J) H • ANSI 2500 (A & J) D • API 10,000 (R) E • API 15,000 (R) Thread Type-Threaded Ends (Connection Type F and M) A • NPT B • 8-Round Pressure Class-Hammer Union Ends (Connection Type U) NOTE: Retainer-end listed first. A • Fig. 602 M x F C • Fig. 1002 M x F E • Fig. 1502 M x F B • Fig. 602 F x M D • Fig. 1002 F x M F • Fig. 1502 F x M End Connection Material Other materials available upon request.

1 • Standard 2 • 17-4PH SS 3 • 316 SS or 316-L SS

4 • Low Temp Alloy Steel 5 • Duplex SS(2205)

Fasteners 1 • 12-Point, A193-B7 A • 12-Point, A320-L7 B • 12-Point, A320-L7M Corrosion Gasket Suggested for highly corrosive environments.

0 • Not Included

1 • Included

O-Ring Seals Required only on some threaded connections for Models BC108 or CC108.

0 • O-Rings Not Required 1 • Peroxide-Cured Nitrile 3 • Viton®

Valve Model No. See Pages 5 & 7

E X—XXXXX—XXXXXX

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4 • Low Temperature Nitrile 5 • EPDM

Consult factory for other configurations.

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VALVE SYSTEMS

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PB Ball Valve Dimensional Data

P

H

M G

(Pressures are in PSI) (Dimensions are in inches)

F

N A

J

E

K B

D

Working Pressure PSI

ANSI 1500 — 3,705 PSI CWP

API 5000 — 5,000 PSI CWP

ANSI 2500 — 6,170 PSI CWP

API 10000 — 10,000 PSI CWP

Ball Nominal Valve Size Model 1 2 2 2 1/ 2 3 3 4 4 6 8 10 1 2 2 2 1/ 2 3 3 4 6 6 8 10 1 2 2 2 1/ 2 3 4 6 6 8 10 1 2 2 1/ 2 3 3 4 6 6 8

BCR13 BC108 BCR24 BAR29 BAR33 BB209 BA305 BA312 BA503 BA700 BA808 BCR13 BC108 BCR24 BC113 BB200 BB209 BC304 BC402 BB503 BB700 BC808 BCR13 BC108 BCR24 BC113 BC204 BC304 BC402 BC412 BC701 BC808 BDR13 BD108 BD113 BD202 BD210 BD302 BD402 BD502 BD701

A

B

C

D

Ball Port Body Grp Length of Diameter Length Weld Ends

0.81 1.50 1.50 1.81 2.06 2.56 3.31 3.75 5.19 7.06 8.50 0.81 1.50 1.50 1.81 2.06 2.56 3.25 4.13 5.19 7.06 8.50 0.81 1.50 1.50 1.81 2.25 3.25 4.13 4.75 7.06 8.50 0.81 1.50 1.81 2.13 2.63 3.13 4.13 5.13 7.06

4.00 5.00 5.00 5.00 5.00 7.00 8.00 10.00 12.00 15.00 17.00 4.00 5.00 5.00 5.50 5.50 7.00 10.00 11.00 13.00 15.00 18.00 4.00 5.00 5.00 5.50 7.00 10.00 11.00 13.00 15.00 18.00 4.00 5.50 5.50 7.00 8.00 9.00 12.00 15.00 18.00

12.00 15.50 15.50 15.50 16.50 18.50 21.00 21.50 23.50 29.00 32.00 12.00 15.50 15.50 16.00 17.00 18.50 21.50 24.00 26.00 29.00 33.00 12.00 15.50 15.50 16.00 18.50 21.50 24.00 26.00 29.00 33.00 12.00 16.00 16.00 16.50 18.00 19.50 24.50 29.00 35.00

Body Width

4.13 4.00 5.50 5.50 6.25 8.00 9.00 10.00 13.00 16.25 20.00 4.13 4.00 5.50 6.00 6.25 8.00 10.00 11.88 13.00 16.25 20.00 4.13 4.00 5.50 6.00 8.00 10.00 11.88 13.00 16.25 20.00 4.13 6.13 6.63 7.88 9.00 9.88 12.75 15.75 21.00

C

E

F

G

H

J

K

Height Height Height of Length of Nipple Below CL Above CL Std Extens Std Extens Max OD

2.06 2.00 2.75 2.75 3.13 4.00 4.50 5.00 6.50 8.13 10.00 2.06 2.00 2.75 3.00 3.13 4.00 5.00 5.94 6.50 8.13 10.00 2.06 2.00 2.75 3.00 4.00 5.00 5.94 6.50 8.13 10.00 2.06 3.06 3.31 3.94 4.50 4.94 6.38 7.88 11.00

5.31 5.75 5.75 5.75 6.02 8.35 8.83 9.56 11.80 — — 5.31 5.75 5.75 6.00 7.50 8.35 9.45 11.33 11.81 — — 5.31 5.75 5.75 6.00 8.32 9.45 11.33 11.75 — — 5.31 6.09 6.32 8.50 9.25 9.50 11.75 — —

7.88 9.50 9.50 11.25 11.25 12.50 13.00 14.63 19.50 — — 7.88 9.50 9.50 11.25 12.00 12.50 5.00 19.75 20.13 — — 7.88 9.50 9.50 11.25 12.50 5.00 19.75 19.50 — — 7.88 11.63 11.88 12.63 14.25 14.69 19.38 — —

12 16 16 16 16 24 24 32 48 — — 12 16 16 16 24 24 32 48 48 — — 12 16 16 16 24 32 48 48 — — 12 16 16 24 32 32 48 — —

1.63 2.49 2.49 2.88 3.49 3.74 4.99 4.99 6.99 9.74 12.75 1.63 2.49 2.49 2.99 3.74 3.74 4.99 7.49 7.49 9.75 10.75 1.63 2.49 2.49 2.99 3.74 4.99 7.49 7.49 8.63 10.75 1.63 2.99 2.99 3.50 5.00 5.75 7.00 7.50 10.13

M

GOP Shaft Hdwl Offset Diameter

— — — — — — 3.40 3.40 5.12 8.31 10.36 — — — — — — 3.40 5.12 5.12 8.31 10.36 — — — — — 3.40 5.12 5.12 10.63 10.36 — — — — — 3.39 5.12 10.36 10.36

— — — — — — 14.00 16.00 24.00 24.00 24.00 — — — — — — 24.00 24.00 24.00 24.00 36.00 — — — — — 24.00 24.00 24.00 24.00 36.00 — — — — — 24.00 24.00 24.00 24.00

N

P

CLVlv to CLVlv to End* CL Hdwl Hdwl Face Connections

— — — — — — 7.76 8.66 11.25 12.98 14.50 — — — — — — 8.54 11.00 11.50 12.98 14.33 — — — — — 8.54 11.00 11.50 13.58 14.33 — — — — — 8.71 11.50 13.10 16.35

— — — — — — 10.25 11.45 14.25 16.70 18.70 — — — — — — 10.85 14.25 14.25 16.70 17.28 — — — — — 10.85 14.25 14.25 18.70 17.28 — — — — — 10.85 14.25 18.70 18.70

SXS SXS SXS SXS SXS SXS SXS WXS WXS WXS WXS SXS SXS SXS SXS SXS SXS WXS SXS WXS WXS WXS SXS SXS SXS SXS SXS WXS SXS WXS WXS WXS SXS SXS SXS WXW WXW WXW WXS WXS WXW

*End Connections Description: S = Swivel Flange. W = Integral Weldneck Flange.

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PB Check Valve Dimensional Data F

G

F

Working Pressure PSI

(Pressures are in PSI) (Dimensions are in inches)

H B E J Ball/Check Valve combinations that bolt directly together (without tube connection) are: BC108/CC108, BCR24/CCR24 and BAR33/CAR32.

D B

G

B

Check Valve Model

A

B

C

D

E

F

G

H

J

Nominal Size

Seat Diameter

Body Group Length

Length of Weld Ends

Body Width

Check Nipple Length

Ball Nipple Length

Ball Body Grp Length

Tube/Spool Length

Ball/Check AssyLength

Matching Ball Valve

1 2 2 2 1/2 3 3 4 4 6 8 10 1 2 2 2 1/2 3 4 6 6 8 10 1 2 2 2 1/2 3 4 6 6 8 10 1 2 2 1/2 3 3 4 6 8

CCR13 CC108* CCR24 CC113 CAR32 CC206 CC302 CA310 CA500 CA700 CA808 CCR13 CC108* CCR24 CC113 CC206 CC302 CC401 CB500 CB700 CC808 CCR13 CC108* CCR24 CC113 CC206 CC302 CC401 CC410 CC701 CC808 CDR13 CD108 CD113 CD201 CD212 CD301 CD401 CD701

0.81 1.50 1.50 1.81 2.00 2.38 3.13 3.63 5.00 7.06 8.50 0.81 1.50 1.50 1.81 2.38 3.13 4.06 5.00 7.06 8.50 0.81 1.50 1.50 1.81 2.38 3.13 4.06 4.63 7.06 8.50 0.81 1.50 1.81 2.06 2.75 3.06 4.06 7.06

4.00 4.00 4.00 5.50 4.50 5.00 6.50 7.00 9.00 12.00 15.00 4.00 4.00 4.00 5.50 5.00 6.50 10.00 10.00 12.00 15.00 4.00 4.00 4.00 5.50 5.00 6.50 10.00 10.00 12.00 15.00 4.00 5.50 5.50 5.50 8.00 8.00 10.00 16.50

12.00 14.50 14.50 16.00 16.00 16.50 19.50 20.00 22.00 26.00 30.00 12.00 14.50 14.50 16.00 16.50 19.50 23.00 23.00 26.00 30.00 12.00 14.50 14.50 16.00 16.50 19.50 23.00 23.00 26.00 30.00 12.00 16.00 16.00 16.00 18.00 18.00 23.00 33.50

4.13 4.00 5.50 5.75 6.25 6.25 8.00 8.00 10.00 14.25 16.75 4.13 4.00 5.50 5.75 6.25 8.00 11.50 11.50 14.25 16.25 4.13 4.00 5.50 5.75 6.25 8.00 11.50 11.50 14.25 16.25 4.13 6.13 5.75 6.88 8.75 8.75 11.50 18.25

4.00 5.25 5.25 5.25 5.75 5.75 6.50 6.50 6.50 7.00 7.50 4.00 5.25 5.25 5.25 5.75 6.50 6.50 6.50 7.00 7.50 4.00 5.25 5.25 5.25 5.75 6.50 6.50 6.50 7.00 7.50 4.00 5.25 5.25 5.25 5.00 5.00 6.50 8.50

4.00 5.25 5.25 5.25 5.75 5.75 6.50 5.00 5.00 7.00 7.50 4.00 5.25 5.25 5.25 5.75 5.00 6.50 6.50 7.00 7.50 4.00 5.25 5.25 5.25 5.75 5.00 6.50 6.50 7.00 7.50 4.00 5.25 5.25 4.75 5.00 5.50 6.25 8.50

4.00 5.00 5.00 5.00 5.00 7.00 8.00 10.00 12.00 15.00 17.00 4.00 5.00 5.00 5.50 7.00 10.00 11.00 13.00 15.00 17.00 4.00 5.00 5.00 5.50 7.00 10.00 11.00 13.00 15.00 17.00 4.00 5.50 5.50 7.00 8.00 9.00 12.00 18.00

6.00 N/A N/A 7.00 N/A 8.00 8.00 8.50 9.00 12.00 12.00 6.00 N/A N/A 7.50 8.00 8.00 12.00 12.00 12.00 12.00 6.00 N/A N/A 7.50 8.00 8.00 12.00 12.00 12.00 12.00 6.00 7.50 7.50 9.00 9.00 9.50 13.00 17.00

22.00 19.50 19.50 28.00 21.00 31.50 35.50 37.00 41.50 53.00 59.00 22.00 19.50 19.50 29.00 31.50 36.00 46.00 48.00 53.00 59.00 22.00 19.50 19.50 29.00 31.50 36.00 46.00 48.00 53.00 59.00 22.00 29.00 29.00 31.50 35.00 37.00 47.75 68.50

BCR13 BC108 BCR24 BAR29 BAR33 BB209 BA305 BA312 BA503 BA700 BA808 BCR13 BC108 BCR24 BAR29 BB209 BC304 BC402 BB503 BB700 BC808 BCR13 BC108 BCR24 BAR29 BC204 BC304 BC402 BC412 BC701 BC808 BDR13 BD108 BD113 BD202 BD210 BD302 BD402 BD701

ANSI 1500 — 3,705 PSI CWP

API 5000 — 5,000 PSI CWP

ANSI 2500 — 6,170 PSI CWP

API 10000 — 10,000 PSI CWP

E

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*Square body design.

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PB Ball Valve Dimensional Data

P

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M G

Metric

F

(Pressures are in BAR) (Dimensions are in millimeters)

N A

J

E

K B

D

Working Pressure PSI

ANSI 1500 — 255 Bar CWP

API 5000 — 345 Bar CWP

ANSI 2500 — 425 Bar CWP

API 10000 — 690 Bar CWP

Ball Nominal Valve Size Model 25 51 51 64 76 76 102 102 152 203 254 25 51 51 64 76 76 102 152 152 203 254 25 51 51 64 76 102 152 152 203 254 25 51 64 76 76 102 152 152 203

BCR13 BC108 BCR24 BAR29 BAR33 BB209 BA305 BA312 BA503 BA700 BA808 BCR13 BC108 BCR24 BC113 BB200 BB209 BC304 BC402 BB503 BB700 BC808 BCR13 BC108 BCR24 BC113 BC204 BC304 BC402 BC412 BC701 BC808 BDR13 BD108 BD113 BD202 BD210 BD302 BD402 BD502 BD701

A

B

C

D

Ball Port Body Grp Length of Diameter Length Weld Ends

21 38 38 46 52 65 84 95 132 179 216 21 38 38 46 52 65 83 105 132 179 216 21 38 38 46 57 83 105 121 179 216 21 38 46 54 67 80 105 130 179

102 127 127 127 127 178 203 254 305 381 432 102 127 127 140 140 178 254 279 330 381 457 102 127 127 140 178 254 279 330 381 457 102 140 140 178 203 229 305 381 457

305 394 394 394 419 470 533 546 597 737 813 305 394 394 406 432 470 546 610 660 737 838 305 394 394 406 470 546 610 660 737 838 305 406 406 419 457 495 622 737 889

Body Width

105 102 140 140 159 203 229 254 330 413 508 105 102 140 152 159 203 254 302 330 413 508 105 102 140 152 203 254 302 330 413 508 105 156 168 200 229 251 324 400 533

C

E

F

G

H

J

K

Height Height Height of Length of Nipple Below CL Above CL Std Extens Std Extens Max OD

52 51 70 70 79 102 114 127 165 207 254 52 51 70 76 80 102 127 151 165 207 254 52 51 70 76 102 127 151 165 207 254 52 78 84 100 114 125 162 200 279

135 146 146 146 153 212 224 243 300 — — 135 146 146 152 191 212 240 288 300 — — 135 146 146 152 211 240 288 298 — — 135 155 161 216 235 241 298 — —

200 241 241 286 286 318 330 372 495 — — 200 241 241 286 305 318 127 502 511 — — 200 241 241 286 318 127 502 495 — — 200 295 302 321 362 373 492 — —

305 406 406 406 406 610 610 813 1219 — — 305 406 406 406 610 610 813 1219 1219 — — 305 406 406 406 610 813 1219 1219 — — 305 406 406 610 813 813 1219 — —

41 63 63 73 89 95 127 127 178 247 324 41 63 63 76 95 95 127 190 190 248 273 41 63 63 76 95 127 190 190 219 273 41 76 76 89 127 146 178 191 257

M

GOP Shaft Hdwl Offset Diameter

— — — — — — 86 86 130 211 263 — — — — — — 86 130 130 211 263 — — — — — 86 130 130 270 263 — — — — — 86 130 263 263

N

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CLVlv to CLVlv to End* CL Hdwl Hdwl Face Connections

— — — — — — 356 406 610 610 610 — — — — — — 610 610 610 610 914 — — — — — 610 610 610 610 914 — — — — — 610 610 610 610

— — — — — — 197 220 286 330 368 — — — — — — 217 279 292 330 364 — — — — — 217 279 292 345 364 — — — — — 221 292 333 415

— — — — — — 260 291 362 424 475 — — — — — — 276 362 362 424 439 — — — — — 276 362 362 475 439 — — — — — 276 362 475 475

SXS SXS SXS SXS SXS SXS SXS WXS WXS WXS WXS SXS SXS SXS SXS SXS SXS WXS SXS WXS WXS WXS SXS SXS SXS SXS SXS WXS SXS WXS WXS WXS SXS SXS SXS WXW WXW WXW WXS WXS WXW

*End Connections Description: S = Swivel Flange. W = Integral Weldneck Flange.

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PB Check Valve Dimensional Data F

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F

Metric

H B E J Ball/Check Valve combinations that bolt directly together (without tube connection) are: BC108/CC108, BCR24/CCR24 and BAR33/CAR32.

(Pressures are in BAR) (Dimensions are in millimeters)

D B

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B

Check Valve Model

A

B

C

D

E

F

G

H

J

Nominal Size

Seat Diameter

Body Group Length

Length of Weld Ends

Body Width

Check Nipple Length

Ball Nipple Length

Ball Body Grp Length

Tube/Spool Length

Ball/Check AssyLength

Matching Ball Valve

25 51 51 64 76 76 102 102 152 203 254 25 51 51 64 76 102 152 152 203 254 25 51 51 64 76 102 152 152 203 254 25 51 64 76 76 102 152 203

CCR13 CC108* CCR24 CC113 CAR32 CC206 CC302 CA310 CA500 CA700 CA808 CCR13 CC108* CCR24 CC113 CC206 CC302 CC401 CB500 CB700 CC808 CCR13 CC108* CCR24 CC113 CC206 CC302 CC401 CC410 CC701 CC808 CDR13 CD108 CD113 CD201 CD212 CD301 CD401 CD701

21 38 38 46 51 60 80 92 127 179 216 21 38 38 46 60 80 103 127 179 216 21 38 38 46 60 80 103 118 179 216 21 38 46 52 70 78 103 179

102 102 102 140 114 127 165 178 229 305 381 102 102 102 140 127 165 254 254 305 381 102 102 102 140 127 165 254 254 305 381 102 140 140 140 203 203 254 419

305 368 368 406 406 419 495 508 559 660 762 305 368 368 406 419 495 584 584 660 762 305 368 368 406 419 495 584 584 660 762 305 406 406 406 457 457 584 851

105 102 140 146 159 159 203 203 254 362 425 105 102 140 146 159 203 292 292 362 413 105 102 140 146 159 203 292 292 362 413 105 156 146 175 222 222 292 464

102 133 133 133 146 146 165 165 165 178 191 102 133 133 133 146 165 165 165 178 191 102 133 133 133 146 165 165 165 178 191 102 133 133 133 127 127 165 216

102 133 133 133 146 146 165 127 127 178 191 102 133 133 133 146 127 165 165 178 191 102 133 133 133 146 127 165 165 178 191 102 133 133 121 127 140 159 216

102 127 127 127 127 178 203 254 305 381 432 102 127 127 140 178 254 279 330 381 432 102 127 127 140 178 254 279 330 381 432 102 140 140 178 203 229 305 457

152 N/A N/A 178 N/A 203 203 216 229 305 305 152 N/A N/A 191 203 203 305 305 305 305 152 N/A N/A 191 203 203 305 305 305 305 152 191 191 229 229 241 330 432

559 495 495 711 533 800 902 940 1054 1346 1499 559 495 495 737 800 914 1168 1219 1346 1499 559 495 495 737 800 914 1168 1219 1346 1499 559 737 737 800 889 940 1213 1740

BCR13 BC108 BCR24 BAR29 BAR33 BB209 BA305 BA312 BA503 BA700 BA808 BCR13 BC108 BCR24 BAR29 BB209 BC304 BC402 BB503 BB700 BC808 BCR13 BC108 BCR24 BAR29 BC204 BC304 BC402 BC412 BC701 BC808 BDR13 BD108 BD113 BD202 BD210 BD302 BD402 BD701

Working Pressure PSI

ANSI 1500 — 255 Bar CWP

API 5000 — 345 Bar CWP

ANSI 2500 — 425 Bar CWP

API 10000 — 690 Bar CWP

E

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*Square body design

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Offshore Production Manifolds M A N I F O L D S Y S T E M S B U I LT F O R V E R S AT I L I T Y

28-Slot Offshore Production Manifold utilizing compact manifold ball valves, check valves and poppet diverter valves.

MANIFOLD SYSTEM FEATURES • Production manifold designs which incorporate Piper Compact Manifold Ball Valves achieve a footprint area that is 50%-60% less than manifolds utilizing API 6D Valves. • Piper Compact Manifold Valves are specifically designed for maximum life in critical service, including sand-laden, uprocessed production fluids. • Smallest line spread distance for quick and easy valve removal.

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System Fittings Weld-Free Manifold Construction A T R U LY M O D U L A R S Y S T E M In addition to our welded manifolds, we also offer components for weld-free manifold construction. This design is useful where material construction makes welding difficult, or for installations on producing locations where welding is prohibited.

SYSTEM FITTINGS • • • • • • •

Tees Crosses Elbows Swivel Flange Tubes Adapter Nipples Adapter Flanges Hub Connection

Contact your local Piper representative or visit our website at www.pipervalve.com to learn more about quality Piper products.

Quality Commitment D E D I C AT E D T O Y O U R S U C C E S S

Piper Certification At Piper Valve Systems, we continually update our certification programs to comply with our industry’s leading qualifying authorities. Piper products are designed and manufactured to conform to many international qualifying authorities, as well as our own stringent Quality Assurance Procedures.

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Series PB Poppet Diverter Valve T O TA L S Y S T E M O P T I M I Z AT I O N

Piper’s Poppet 3-Way Diverter Valve S W I T C H F R O M P R O D U C T I O N T O T E S T H E A D E R E A S I LY • Valve Sizes Available: 2"- 6", with workin g pressures from 2,220 to 6,170 psi.

For total optimization of Piper’s compact manifold systems, use the Poppet 3-Way Diverter Valve for switching each well from the production header to the test header. This compact valve replaces two ball valves, pipe and fittings necessary for switching between headers on conventional API 6D manifolds. If valve automation is required, the space and weight saved by utilizing Piper’s Poppet Diverter Valve are even greater.

A D VA N TA G E S • The Poppet Diverter Valve comes complete with a spring return hydraulic/pneumatic actuator. Conventional two-valve switching systems require two actuators. • Only one instrumentation line required. • The 3-way flow pattern of the Poppet Diverter Valve eliminates the need for additional weld fittings. • Can be manually operated. • Linear operation of valve is more resistant to seat damage in unprocessed production applications. • Field-repairable with no line spread required for removal. • Balanced design allows for switching with minimal operating pressure. Requires as little as 80 psi pneumatic pressure to operate the valve at 6,170 psi well pressure.

Contact your local Piper representative or visit our website at www.pipervalve.com to learn more about how Piper’s manifold systems can save you weight, space and money.

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P O P P E T O P E R AT I O N Piper’s Poppet 3-way Diverter Valve is the easiest way to switch wells from production to test headers.

VALVE SYSTEMS

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NORMAL POSITION “TO PRODUCTION HEADER”

ACTUATED POSITION “TO TEST HEADER”

Production flow from the well enters the inlet and is directed downward to the production header. The path to the test header is sealed off.

When actuated, the Poppet strokes downward to seal off the production header and flow is directed to the test header, via the annular space between the Poppet and the body inside diameter.

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Topside & Subsea Valves Double Ball Valves D O U B L E B A L L ( D O U B L E B L O C K & B L E E D ) VA LV E S For valve applications requiring double barrier safety, Piper offers a full range of double ball valves for umbilicals, risers, flow lines and manifold applications. • • • •

Available in 1" thru 10" sizes. Pressures up to 10,000 psi C.W.P. Other sizes available on request. Variety of materials available to suit your specific application.

Subsea Valves T E M P O R A R Y & P E R M A N E N T S E R V I C E VA LV E S Piper offers a full line of reliable subsea ball valves and check valves. • Available in all sizes and classes. • Temporary service valves (five years). • Permanent service valves (twenty years). • Hyperbaric testing up to 12,000 ft. equivalent water depth. • Subsea gear operation, ROV Operation or Hydraulic Actuated. • Optional API 17D ROV interfaces available.

Series DC Ball Valves D R I L L I N G D I V E R T E R VA LV E S Purpose-built for drilling diverter service. Bore sizes exactly match inside diameter of diverter overboard line, eliminating potential errosion points. • Available in 12" thru 18" sizes. • Available in 500, 1000 and 2000 psi working pressure. • Wide range of materials available to suit your application requirements.

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Piper Corporate Headquarters

Your Local Piper Representative

VALVE SYSTEMS

1020 East Grand Boulevard Oklahoma City, OK 73129 USA Tel 405.671.2000 Fax 405.672.6159 sales@pipervalve.com

piper valve.com ©2010 Piper Valve Systems • LITHO USA • PVS-PB-Bro-PARPRES-1210 • Viton® is a registered trademark of DuPont Dow Elastomers • PEEK ™ is a trademark of Victrex Plc. • Aflas® is a registered trademark of Asahi Glass • Teflon® is a registered trademark of DuPont. • Inconel® is a registered trademark of Special Metals Corporation, USA. • Celcon® is a registered trademark of Ticona.


ANTISTATIC DEVICE DETAIL

VENT PLUG DETAIL

VALVE NAMEPLATE

DRAIN PLUG

LIFTING LUG

SUPPORT LEG

GENERAL NOTES: -BORE SIZE ACCORDING TO API6D -ANTISTATIC DEVICE ACCORDING TO BS-5351 -FLANGES IN ACCORDANCE WITH ASME B16.5 / B16.47 SERIES A -FACE TO FACE DIMENSIONS ACCORDING TO API6D / OR OUR STD MANUFACTURING -FIRE SAFE DESIGN ACCORDING TO API 6FA/BS6755 pt.2 -DOUBLE BLOCK & BLEED DESIGN -SELF RELIEVING SEAT DESIGN -BI-DIERCTIONAL VALVE


GENERAL NOTES:

-BORE SIZE ACCORDING TO API6D -ANTISTATIC DEVICE ACCORDING TO BS-5351 -FLANGES IN ACCORDANCE WITH ANSI B16.5 -FACE TO FACE DIMENSIONS ACCORDING TO API6D -FIRE SAFE DESIGN ACCORDING TO API 6FA/BS6755 pt.2 -BI-DIRECTIONAL VALVE

Topside valves ball valves  

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