Permacon techninal guide landscape products

TECHNICAL GUIDE LANDSCAPE PRODUCTS 2015

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INDEX PAVERS INSTALLATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 TYPICAL CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PAVER INDEX (GENERAL INFORMATION

COMPLEMENTARY PRODUCTS (PERMAPRO) PERMAPRO PRODUCT INDEX . . . . . . . . . . . . . . . . . . . . . . . 69 POLYMERIC SANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 PRODUCTS (SEALANT, ADHESIVE, EDGES, CLEANER). . . . . 73

AND SPECIFIC DETAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LAYING PATTERNS AND LAYING IDEAS (TABLE) . . . . . . . . . 15

LAYING PATTERNS

76

LAYING IDEAS

78

HATCHING PATTERNS AND SEAMLESS TEXTURES

79

SLABS INSTALLATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TYPICAL CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . 19 SLAB INDEX (GENERAL INFORMATION AND SPECIFIC DETAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . 20 LAYING PATTERNS AND LAYING IDEAS (TABLE) . . . . . . . . . 28

WALLS INSTALLATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 TYPICAL CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . 32 WALLS CHARACTERISTICS (TABLE) . . . . . . . . . . . . . . . . . . 33 DESIGN DATA FORM FOR RETAINING WALLS . . . . . . . . . . . 34 WALL INDEX (GENERAL INFORMATION AND SPECIFIC DETAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . 35 LAYING PATTERNS (TABLE) . . . . . . . . . . . . . . . . . . . . . . . . 58

CURBS AND ACCESSORIES CURBS AND ACCESSORIES INDEX . . . . . . . . . . . . . . . . . . . 59 POOL COPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 WALL AND PILLAR COPING . . . . . . . . . . . . . . . . . . . . . . . . 63 STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

2

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PAVERS INSTALLATION GUIDE TOOLS REQUIRED

OPTIONAL

•

1 wheelbarrow

•

Jumping jack

•

A few pegs

•

Vibrating roller

•

2 rigid pipes with a diameter of 25 mm (1 in) x 3 m (10 ft)

•

1 25 mm x 150 mm x 2,4 m (1 in x 6 in x 8 ft) plank

•

1 plumb line

•

1 level

•

1 15 m long (50 ft) bricklayer’s line

•

1 shovel

•

1 chalk line

•

1 measuring tape

•

1 broom

•

1 rake

•

1 guillotine or concrete saw (available from rental stores)

•

1 vibrating plate (compacting tool available from tool rental stores)

The jumping jack and vibrating roller should not be used for compacting paving stones. They should only be used for the foundation.

3

1

4 5 2

6

GENERIC INSTALLATION GUIDE / PAVERS – 3

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EXCAVATION 1.1

If pipes or wires are located in the area to be excavated, contact the representatives of the company concerned before the work is started.

1.2

To ensure sufficient drainage, excavate the soil to obtain a minimum incline of 2 % (20 mm/m or 1/4 inch per foot).

1.3

1.4

The excavation contour should extend beyond the surface to be paved by at least 300 mm (12”). Ideally, this distance should be 1 to 1 1/2 times the thickness of the foundation. The stability of the project depends on this measurement, which ensures that the paving stones at the edge will be as well supported as those in the centre.

Level the bottom of the excavation with a rake and if the soil is sandy, compact it with a vibrating plate or roller. It is preferable not to pack clay soil at this stage. in this case, the use of a geotextile membrane placed between the natural soil and the foundation is recommended to prevent foundation contamination by clay and ensure greater stability. Refer to the chart “Excavation depth and minimum foundation” to get the minimum excavation required (Ref: photo #1).

LAYING THE PAVING STONES 5.1

Arrange the paving stones according to the pattern chosen with a 90° angle if possible. Proceed by walking on the paving stones (Ref: photo #6). Fill the holes left by the pipes.

5.2

Paving stones are manufactured with side spacers that will set a space of 3 mm (1/8”) between each paver. A space of 2 mm must be allowed for paving stones without spacers.

5.3

To obtain an even distribution of colour and texture, it is recommended that you choose paving stones from more than one cube at a time.

Moreover, working across each cube always gives the best results.

5.4

Check the alignment of the pavers (after every five rows installed) and adjust them, if necessary, using a screwdriver.

5.5

Install paving stones up to the last row. To avoid having to cut paving stones later, determine the position of the curbs to finish with a complete paving stone.

5.6

If necessary, you can cut the paving stones using a cold chisel or specialized tools such as guillotine or a concrete saw (Ref: photo #7). It is recommended that you use a chalk line to mark the paving stones to be cut. If you have to use a guillotine to cut the stones, make sure that the cut is at a slight angle as pavers cut this way are much easier to install. If you use a concrete saw, keep away from the paving stones already installed, since the dust and dirt from the sawing will permanently stain them. Wear safety glasses when cutting concrete products.

5.7

On both sides of the paving surface, proceed with installing the Celtik curb, the Celtik Mega curb, the Anglia curb and the Melville curb (Ref: photo #8). You can also use Permapro Plastic Curb for small installations.

FOUNDATION 2.1

Spread and compact the 20-0 mm (0-3/4”) stone in 100 mm (4”) layers. Lightly water the 20-0 mm (0-3/4”) stone to make tamping easier. To ensure an adequate foundation, compact the stone several times with a vibrating plate, roller, or a jumping jack (Ref: photo #2). Once this stage is completed, you will be able to see what the final result will look like. You can verify the final level of the pavers by placing a paver on a guide. (Ref: photo #3) Refer to the typical installation drawings (see page 6).

CURB 3.1

Installing Universal® curb: Before you finish the foundation, proceed immediately with the installation of the Universal curb. Begin by installing the curb on one side. Before installing the curb on the other side, temporarily place a row of paving stones in order to determine the ideal distance and thus to determine the position of the other curbs and avoid having to cut pavers later. Installing Celtik curb, Celtik Mega curb and Anglia curb: To install these types of curbs, see step 5.7 of section 5 – Laying the paving stones.

FILLING THE JOINTS 6.1

INSTALLATION BED 4.1

Spread between 15 mm (5/8”) and 25 mm (1”) of concrete sand or screening (Ref: photo #4). Bear in mind that a 25 mm (1”) bed will be reduced down to 15 mm (5/8”) in thickness once compacting is completed and after the paving stones are installed.

4.2

Level the concrete sand using two (2) 25 mm (1”) diameter pipes and a straight plank (Ref: photo #5). Any significant variation in bed thickness may cause irregularities in the paved surface.

4.3

Once you have finished laying the paving stones, stabilize them using a vibrating plate (Ref: photo #9). This operation will settle the stones into the bed while levelling the surface. Begin by brushing a thin uniform layer of joint-filling sand over the paving stones and into the joints (Ref: photo #10), and then use a vibrating plate. For best results, run the plate two or three times in each direction. This operation will allow the sand to penetrate suitably into the joints and the paving stones to settle approximately 10 mm (3/8”) into the bed. (For improved performance, use Permapro polymeric sand in accordance with the instructions provided on the bag).

Installation of a detachable neoprene sole (or layer) has been proven to be an additional protection against the risk of concrete spalls when installing certain types of paving stones (Amalfi, Canvas, Greenwich, Mega-Arbel, Trafalgar and Mega-Trafalgar, Vendome and Mondrian paving stones).

THE

6.2

Repeat the sand-spreading and vibrating procedures until all of the paving-stone joints have been filled. Remove the excess sand with a brush. The final level of the sand in the joints should be about 3 mm (1/8”) lower than the level of the paving stones.

6.3

If, after a few days, some joints are not properly filled, repeat the procedure. It is recommended to perform an annual maintenance of the joints between the paving stones.

6.4

We suggest setting aside a number of paving stones for replacement.

Make sure you do not compact the screenings or the sand before laying the pavers on the installation bed.

4 – GENERIC INSTALLATION GUIDE / PAVERS

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01

02

03

04

05

06

07

08

09

10

GENERIC INSTALLATION GUIDE / PAVERS – 5

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TYPICAL CROSS-SECTION – PAVERS

TYPICAL PAVER INSTALLATION WITH CELTIK CURB OR MELVILLE CURB

A

D

B

A Paving stones B Laying bed 25 mm (1 in) (concrete sand) C Compacted granular foundation 0–20 mm (0–3/4 in) D Celtik Curb

200 mm (8 in) minimum 300 mm (12 in) minimum Excess width

C

TYPICAL PAVER INSTALLATION WITH CELTIK MEGA CURB OR ANGLIA CURB A

A Paving stones

D

B

B Laying bed 25 mm (1 in) (concrete sand) C Compacted granular foundation 0–20 mm (0–3/4 in) D Celtik Mega Curb or Anglia curb

200 mm (8 in) minimum 300 mm (12 in) minimum Excess width

C

EXCAVATION DEPTH AND MINIMUM FOUNDATION (3)

GARAGE ENTRANCE

NATURE OF PROJECT Nature of soil

Clay

(2)

PATIO OR SIDEWALK Sandy

Clay

Sandy

Minimum excavation required

400 mm (16 in)

300 mm (12 in)

350 mm (14 in)

250 mm (10 in)

Minimum foundation thickness (0–20 mm (0-3/4”) crushed stone)

300 mm (12 in)

200 mm (8 in)

250 mm (10 in)

150 mm (6 in)

Minimum/maximum uncompacted installation (1) bed

15 to 25 mm (5/8 in to 1 in)

15 to 25 mm (5/8 in to 1 in)

15 to 25 mm (5/8 in to 1 in)

15 to 25 mm (5/8 in to 1 in)

60 mm or 80 mm (2 3/8 in or 3 1/8 in)

60 mm or 80 mm (2 3/8 in or 3 1/8 in)

60 mm or 80 mm (2 3/8 in or 3 1/8 in)

60 mm or 80 mm (2 3/8 in or 3 1/8 in)

Thickness of the paving stone

The information in this table shows the minimum required for a job well done. Anything above this level means improved stability for the whole.

(1) Once compacted, a 25 mm (1”) bed will be reduced down to 15 mm (5/8”).

(2) For certain areas where clay soil is unstable, the minimum excavation required is 600 mm (24”) and the minimum foundation is 525 mm (21”).

(3) Conforms to the recommanded ICPI standards (Interlocking Concrete Pavement Institute).

6 – TYPICAL CROSS-SECTION / PAVERS

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PAVER INDEX PAVERS MELVILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MONDRIAN 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 LEXA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TRAFALGAR 60 (NEW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 MEGA-TRAFALGAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 AMALFI / PERI-AMALFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 VENDOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BERGERAC PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PALEO PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PALEO MODULAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 CANVAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 GREENWICH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PACKAGING

MELVILLE CLASSIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 DOMINO 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

For product packaging information, please refer to our Landscape product price list.

SPECIFIC DETAILS

LAYING PATTERNS AND LAYING IDEAS

MEGA-ARBEL PAVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

You will find on page 15 a reference chart gathering the laying patterns and ideas to use for each type of pavers.

SUBTERRA PAVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

The laying pattern details are shown at the section "Laying pattern" page 76.

The laying idea details are shown at the section "Laying idea" page 78.

7

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MELVILLE® PAVERS UNITS A

B

80 mm x 190 mm x 380 mm

80 mm x 380 mm x 380 mm

3 1/8” x 7 1/2” x 15”

3 1/8” x 15” x 15”

C 80 mm x 380 mm x 570 mm 3 1/8” x 15” x 22 7/16”

MONDRIAN® 80 PAVERS UNITS A

B

80 mm x 330 mm x 165 mm

80 mm x 330 mm x 330 mm

3 1/8” x 13” x 6 1/2”

3 1/8” x 13” x 13”

C 80 mm x 330 mm x 495 mm 3 1/8” x 13” x 19 1/2”

LEXATM PAVERS UNITS A

B

80 mm x 330 mm x 165 mm

80 mm x 330 mm x 330 mm

3 1/8” x 13” x 6 1/2”

3 1/8” x 13” x 13”

C 80 mm x 330 mm x 495 mm 3 1/8” x 13” x 19 1/2”

8 – MELVILLE® PAVERS / MONDRIAN® 80 PAVERS / LEXAMC PAVERS

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TRAFALGAR® 60 PAVERS

NEW

UNITS A

B

60 mm x 200 mm x 100 mm

60 mm x 200 mm x 200 mm

2 3/8” x 7 7/8” x 3 15/16”

2 3/8” x 7 7/8” x 7 7/8”

C

D – LARGE SQUARE

60 mm x 200 mm x 300 mm

60 mm x 300 mm x 300 mm

2 3/8” x 7 7/8” x 11 13/16”

2 3/8” x 11 13/16” x 11 13/16” (Sold separately)

MEGA-TRAFALGAR® PAVERS UNITS A

B

80 mm x 150 mm x 300 mm

80 mm x 300 mm x 300 mm

3 1/8” x 5 7/8” x 11 13/16”

3 1/8” x 11 13/16” x 11 13/16”

C 80 mm x 300 mm x 450 mm 3 1/8” x 11 13/16” x 17 11/16”

AMALFI® PAVERS

PERI-AMALFI® PAVERS

UNITS

UNIT A

B

C

80 mm x 133 mm x 266 mm

80 mm x 266 mm x 266 mm

80 mm x 266 mm x 400 mm

3 1/8” x 5 1/4” x 10 1/2”

3 1/8” x 10 1/2” x 10 1/2”

3 1/8” x 10 1/2” x 15 3/4”

C

D – LARGE SQUARE

80 mm x 266 mm x 400 mm

80 mm x 400 mm x 400 mm

3 1/8” x 10 1/2” x 15 3/4”

3 1/8” x 15 3/4” x 15 3/4”

(Sold separately)

(Sold separately)

TRAFALGAR 60

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®

PAVERS / MEGA-TRAFALGAR® PAVERS / AMALFI® PAVERS / PERI-AMALFI® PAVERS – 9

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VENDOME® PAVERS UNITS A

B

80 mm x 130 mm x 197 mm

80 mm x 130 mm x 262 mm

3 1/8” x 5 1/8” x 7 3/4”

3 1/8” x 5 1/8” x 10 5/16”

C 80 mm x 130 mm x 327 mm 3 1/8” x 5 1/8” x 12 7/8”

BERGERAC® PLUS PAVERS UNITS A

B

60 mm x 140 mm x 120 mm

60 mm x 140 mm x 160 mm

2 3/8” x 5 1/2” x 4 3/4”

2 3/8” x 5 1/2” x 6 1/4”

C

D

60 mm x 140 mm x 200 mm

60 mm x 140 mm x 240 mm

2 3/8” x 5 1/2” x 7 7/8”

2 3/8” x 5 1/2” x 9 1/2”

10 – VENDOME® PAVERS / BERGERAC® PLUS PAVERS

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PALEO® PLUS PAVERS UNITS A

B

60 mm x 150 mm x 130 mm

60 mm x 150 mm x 150 mm

2 3/8” x 5 7/8” x 5 1/8”

2 3/8” x 5 7/8” x 5 7/8”

C

D

60 mm x 150 mm x 170 mm

60 mm x 150 mm x 187,5 mm

2 3/8” x 5 7/8” x 6 11/16”

2 3/8” x 5 7/8” x 7 3/8”

PALEO® MODULAR PAVERS UNITS A

B

60 mm x 150 mm x 75 mm

60 mm x 150 mm x 150 mm

2 3/8” x 6” x 3”

2 3/8” x 6” x 6”

C

D – LARGE SQUARE

60 mm x 150 mm x 225 mm

60 mm x 225 mm x 225 mm

2 3/8” x 6” x 8 7/8”

2 3/8” x 8 7/8” x 8 7/8” (Sold separately)

CANVAS® PAVERS UNIT 60 mm x 200 mm x 400 mm 2 3/8” x 7 3/4” x 15 3/4”

PALEO ® PLUS PAVERS / PALEO ® MODULAR PAVERS / CANVAS® PAVERS – 11

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GREENWICH® PAVERS UNITS 60 mm x 103 mm x 204 mm 2 3/8” x 4 1/16” x 8 1/16”

Note: Permacon recommends the use of concrete sand for the laying bed.

Permacon specifies only the use of concrete sand for the joints.

Polymetric sand is prohibited with the Greenwich Paver.

MELVILLE® CLASSIC PAVERS UNIT

60 mm x 100 mm x 200 mm 2 3/8” x 3 15/16” x 7 7/8”

DOMINO 60 PAVERS UNITS A

B

60 mm x 152 mm x 305 mm

60 mm x 152 mm x 305 mm

2 3/8” x 6” x 12”

2 3/8” x 6” x 12”

C 60 mm x 152 mm x 305 mm 2 3/8” x 6” x 12”

12 – GREENWICH® PAVERS / MELVILLE® CLASSIC PAVERS / DOMINO 60 PAVERS

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MEGA-ARBEL® PAVERS UNIT

80 mm x 390 mm x 532 mm 3 1/8” x 15 3/8” x 20 15/16”

SPECIFIC DETAIL

STEP 1 Place 3 pavers together in order to form a cloverleaf.

STEP 2 Add more sets in multiples of 3 pavers (cloverleaf) to fill in the surface to be covered.

STEP 3 Complete the balance of the surface to be covered with a single paver for the final result.

STRAIGHT BORDERS In order to achieve a straight border for a patio and/or sidewalk, you must install the pavers in such a way that it surpasses the surface completely.

Saw cut the excess pieces. Tighten the pavers together using a few rows of Mega-Trafalgar or Vendome pavers sealing them with Permapro Plastic Edge.

SPECIFIC DETAIL / MEGA-ARBEL® PAVERS – 13

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SUBTERRA® PAVERS UNIT

80 mm x 192 mm x 288 mm 3 1/8” x 7 9/16” x 11 5/16”

SPECIFIC DETAIL

TYPICAL CROSS SECTION

FULL INFILTRATION

A C

A Paving stones 80 mm (3 1/8 in) B Bedding course 40 to 50 mm (1 1/2 in to 2 in)

I

B

6 mm (1/4 in) single size aggregates C Joints opening filling material 6 mm (1/4 in) single size aggregates D Upper foundation 100 mm (4 in) 12 mm (1/2 in) single size aggregates

D

E Soil subbase 50 mm (2 in) single size aggregates F Geotextile (optional)

Variable

G Soil subgrade - zero slope I Concrete curb F E

G

A C

PARTIAL INFILTRATION

I

B

A Paving stones 80 mm (3 1/8 in) B Bedding course 40 to 50 mm (1 1/2 in to 2 in) 6 mm (1/4 in) single size aggregates C Joints opening filling material D

6 mm (1/4 in) single size aggregates D Upper foundation 100 mm (4 in) 12 mm (1/2 in) single size aggregates

Variable

E Soil subbase 50 mm (2 in) single size aggregates F Geotextile (optional) G Soil subgrade - zero slope

F H

H Perforated pipes spaced and sloped to drain all stored water to storm drainage system or retention bassin

E

G

I Concrete curb

14 – SPECIFIC DETAIL / SUBTERRA® PAVERS

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LAYING PATTERN AND LAYING IDEA TABLE – PAVERS – 15

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X X X X

DOMINO 60

MEGA-ARBEL

BERGERAC PLUS

PALEO PLUS

X

MELVILLE CLASSIC

X

X

X

X

X

X

X

X

X

X

See details of laying patterns and laying ideas, pages 76 and 78 *Note: See the details at the section of the specific product

X

X

CANVAS

GREENWICH

X

SUBTERRA

PALEO MODULAR MIX

PALEO MODULAR LARGE SQUARE

PALEO MODULAR

X

X

VENDOME

PERI-AMALFI

AMALFI (MIX)

AMALFI LARGE SQUARE

X

AMALFI

X

X

X

X

X

X X

MEGA-TRAFALGAR

X

X

X

X

Modular E

X

X

X

X

Linear Stack bond Herringbone C D

TRAFALGAR 60 (MIX)

X

X

TRAFALGAR 60

TRAFALGAR 60 LARGE SQUARE

X X

X

LEXA C 330 X 495

LEXA MIX A + B + C

X

LEXA B 330 X 330

LEXA A+B, A+C, B+C

X

LEXA A 165 X 380

X

MONDRIAN 80

Linear Random B X

Linear Standard A

MELVILLE

PRODUCTS

LAYING PATTERN

X

Random F

X

X

*Specific

X

X

X

X

X

X

X

X

Edging A

X

X

X

X

X

X

X

X

X

X

X

Pathway B

X

X

X

X

X

X

Banding C

X

X

X

Insertion D

LAYING IDEA

X

Stepping stone E

LAYING PATTERNS AND LAYING IDEAS TABLE - PAVERS

SLABS INSTALLATION GUIDE TOOLS REQUIRED

OPTIONAL

•

1 wheelbarrow

•

Jumping jack

•

A few pegs

•

Vibrating roller

•

2 rigid pipes with a diameter of 25 mm (1 in) x 3 m (10 ft)

•

1 25 mm x 150 mm x 2,4 m (1 in x 6 in x 8 ft) plank

•

1 plumb line

•

1 level

•

1 15 m long (50 ft) bricklayer’s line

•

1 shovel

•

1 chalk line

•

1 measuring tape

•

1 broom

•

1 rake

•

1 guillotine or concrete saw (available from rental stores)

•

1 vibrating plate (compacting tool available

The jumping jack and vibrating roller should not be used for compacting paving stones. They should only be used for the foundation.

3

1

4 5

from tool rental stores)

2

6

16 – GENERIC INSTALLATION GUIDE / SLABS

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EXCAVATION 1.1

If pipes or wires are located in the area to be excavated, contact the company representative concerned before the work is started.

1.2

To ensure sufficient drainage, excavate the soil to obtain a minimum incline of 2% (20 mm/m or 1/4 inch per foot). The slope may be further reduced to as little as 1% if there is good overall drainage on the site. When in doubt, obtain a detailed analysis of the site drainage (slopes, soil type, layout, etc.) from an expert.

1.3

1.4

The excavation contour should extend beyond the surface to be paved by at least 300 mm (12”). Ideally, this distance should be 1 to 1 1/2 times the thickness of the foundation. The stability of the project depends on this measurement, which ensures that the slabs at the edge will be as well supported as those in the centre.

Level the bottom of the excavation area with a rake and if the soil is sandy, compact it with a vibrating plate or roller. It is preferable not to pack clay soil at this stage. in this case, the use of a geotextile membrane placed between the natural soil and the foundation is recommended to prevent foundation contamination by clay and ensure greater stability. Refer to the chart to get the minimum excavation required (Ref: Photo #1)

LAYING THE SLABS 5.1

Arrange the slabs according to the pattern chosen with a 90° angle if possible. Proceed by walking on the slabs (Ref: photo #6). Fill the holes left by the pipes.

5.2

Slabs are manufactured with side spacers that will set a space of 3 mm (1/8”) between each slab. A space of 2 mm must be allowed for slabs without spacers. The use of a bricklayer’s line, a level, a square, and a specialized handling tool (possibly including vacuum lifting equipment) will be required.

5.3

To obtain an even distribution of colour and texture, it is recommended that you choose slabs from more than one cube at a time. Moreover, working across each cube always gives the best results.

5.4

Check the alignment of the slabs after every five rows installed and adjust them, if necessary, using a screwdriver. Also, check the uniformity of the surface regularly, and use a soft-head mallet to correct any units which do not meet the required degee of uniformity.

5.5

Install slabs up to the last row. To avoid having to cut slabs later, determine the position of the curbs to finish with a complete slab.

5.6

If necessary, you can cut the slabs using specialized tools such as guillotine or a concrete saw. It is recommended that you use a chalk line to mark the slabs to be cut. If you have to use a guillotine to cut the slabs, make sure that the cut is at a slight angle as slabs cut this way are much easier to install. If you use a concrete saw, keep away from the slabs already installed, since the dust and dirt from sawing will permanently stain them. Wear safety glasses when cutting concrete products.

5.7

At the perimeter of the slab-covered surface, proceed with installing the Celtik curb, Celtik Mega curb, Anglia curb,Melville curb or a plastic curb (Ref: photo #7). The curbs should be installed directly on the compacted granular foundation.

FOUNDATION 2.1

Spread and compact the 0–20 mm (0-3/4”) stone in 100 mm (4”) layers. Lightly water the 0–20 mm (0-3/4”) stone to make tamping easier. To ensure an adequate foundation, compact the stone several times with a vibrating plate or a jumping jack (Ref: photo #2). Once this stage has been completed, you will be able to see what the final result will look like; the surface should be uniform, with no bumps or depressions greater than 13 mm (1/2”) in 3 m (10 ft). You can verify the final level for the slab installation by placing a slab on a guide (Ref: photo #3). Adjust the surface, if necessary, with compacted 0-20 mm (0-3/4”) stone.

CURB 3.1

Installing Universal curb: Before you finish the foundation, proceed immediately with the installation of the Universal curb. Begin by installing the curb on one side. Before installing the curb on the other side, temporarily place a row of slabs in order to determine the ideal distance and thus to determine the position of the other curbs and avoid having to cut slabs later. Installing Celtik curb, Celtik Mega curb, Anglia curb or even a plastic curb: to install these types of curbs, see step 5.7 of laying the slabs.

FILLING THE JOINTS 6.1

Spread concrete sand over the slab, let dry. If necessary, then work it into the joints by brushing in all directions (Ref: photo #8). (For improved performance, use Permacon’s Polymeric sand)

6.2

Remove the excess sand. Repeat steps 6.1 and 6.2 if necessary. Do not use a vibrating plate on the slabs once they have been installed.

However, for certain types of slab, it may be possible to use a small vibrating plate placed over a protective rubber membrane or plywood sheets. This method must be used with care to protect the units against breakage.

6.3

If, after a few days, some joints are not properly filled, repeat the procedure.

6.4

We suggest setting aside a number of slabs for replacement.

INSTALLATION BED 4.1

Spread the first layer of concrete sand between two 25 mm-(1”-) diameter steel pipes placed parallel to each other on the granular foundation (Ref: photo #4). Level the material by sliding a straight plank across the two pipes (Ref: photo #5). Compact the layer between the two pipes using a vibrating plate, without moving the pipes. Spread a second layer of uncompacted sand between the pipes to fill the space left by the compaction (approximate depth of 6 mm or 1/4”) and level once again using the straight plank. This method will facilitate the subsequent installation of the slabs. Fill the spaces left by the pipes which were used as levelling guides.

Repeat the same steps for the entire surface of the work. Any significant variation in the bed thickness may cause irregularities in the paved surface. Never use installation-bed material to make important corrections to the compacted granular foundation.

GENERIC INSTALLATION GUIDE / SLABS – 17

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01

02

03

04

05

06

07

08

18 – GENERIC INSTALLATION GUIDE / SLABS

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TYPICAL CROSS SECTION – SLABS

SLABS TYPICAL CROSS SECTION A Slabs B Laying bed 25 mm (1 in) (concrete sand) C 0-20 mm (0-3/4 in) compacted granular foundation D Celtik curb, Anglia curb or other

A

D

B

200 mm (8 in) minimum

C

Minimum 300 mm (12 in) Excess width

EXCAVATION DEPTH AND MINIMUM FOUNDATION (3)

Nature of soil

The information in this table shows the minimum required for a job well done. Anything above

PATIO OR SIDEWALK

NATURE OF PROJECT

this level will mean improved stability for the whole.

Clay

Sandy

350 mm (14 in)

250 mm (10 in)

250 mm (10 in)

150 mm (6 in)

15 to 25 mm (5/8 in to 1 in)

15 to 25 mm (5/8 in to 1 in)

(1) Once compacted, a 25 mm (1”) bed will be reduced down to 15 mm (5/8”).

(2) For certain areas where clay soil is unstable, the minimum excavation required is 600 mm

Minimum excavation required

Minimum foundation thickness (20-0 mm (0-3/4 in) crushed stone) Minimum/maximum uncompacted installation (1) bed Thickness of the paving stone

(24”) and the minimum foundation is 525 mm (21”).

(3) Conforms to the recommanded ICPI standards (Interlocking Concrete Pavement Institute).

will vary depending on the selected slab

GENERIC INSTALLATION GUIDE / SLABS – 19

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SLAB INDEX MELVILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 MONDRIAN 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 MONDRIAN 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 LEXA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 INFINITI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 ESPLANADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 QUADRAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PACKAGING

HEMMINGFORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 MEGA-HEMMINGFORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

For product packaging information, please refer to our Landscape product price list.

VERSAILLES ROCART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 LAYING PATTERNS AND LAYING IDEAS SPECIFIC DETAILS ROSEBEL SLAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MONDRIAN CAPPING MODULE . . . . . . . . . . . . . . . . . . . . . . 26

You will find on page 28 a reference chart gathering the laying patterns and ideas to use for each type of slabs.

The laying pattern details are shown at the section "Laying pattern" page 76.

PORTAGE STEPPING STONE . . . . . . . . . . . . . . . . . . . . . . . . 27 The laying idea details are shown at the section "Laying idea" page 78.

20

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MELVILLE® SLABS UNITS A

B

50 mm x 190 mm x 380 mm

50 mm x 380 mm x 380 mm

2” x 7 1/2” x 15”

2” x 15” x 15”

C 50 mm x 380 mm x 570 mm 2” x 15” x 22 7/16”

MONDRIAN® 50 SLABS UNITS A

B

50 mm x 190 mm x 380 mm

50 mm x 380 mm x 380 mm

2” x 7 1/2” x 15”

2” x 15” x 15”

C 50 mm x 380 mm x 570 mm 2” x 15” x 22 7/16”

SEE SPECIFIC DETAIL MONDRIAN® CAPING MODULE, PAGE 26.

MONDRIAN® 60 SLABS UNITS A

B

60 mm x 330 mm x 165 mm

60 mm x 330 mm x 330 mm

2” 3/8 x 13” x 6 1/2”

2” 3/8 x 13” x 13”

C 60 mm x 330 mm x 495 mm 2” 3/8 x 13” x 19 1/2”

MELVILLE® SLABS / MONDRIAN® 50 SLABS / MONDRIAN® 60 SLABS – 21

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LEXATM SLABS

QUADRAL® SLABS

UNITS

UNIT A

B

60 mm x 250 mm x 500 mm

60 mm x 500 mm x 500 mm

50 mm x 400 mm x 400 mm

2 3/8” x 9 7/8” x 19 11/16”

2 3/8” x 19 11/16” x 19 11/16”

2” x 15 3/4” x 15 3/4”

C 60 mm x 500 mm x 750 mm 2 3/8” x 19 11/16” x 29 1/2”

Each module sold separately

Note: The dimensions are nominals (the real dimension of a slab + one standard joint of 1.5 mm).

ESPLANADE® SLABS

INFINITITM SLABS

UNITS

UNITS A

B

A

B

40 mm x 254 mm x 762 mm

40 mm x 762 mm x 762 mm

40 mm x 400 mm x 400 mm

40 mm x 400 mm x 600 mm

1 5/8” x 10” x 30”

1 5/8” x 30” x 30”

1 9/16” x 15 3/4” x 15 3/4”

1 9/16” x 15 3/4” x 23 5/8”

(Sold separately)

(Sold separately)

C

D

40 mm x 600 mm x 600 mm

40 mm x 508 mm x 254 mm

40 mm x 508 mm x 508 mm

1 9/16” x 23 5/8” x 23 5/8”

1 5/8” x 20” x 10”

1 5/8” x 20” x 20”

E

ESPLANADE MIX SLABS

40 mm x 508 mm x 762 mm

Units C,D,E

1 5/8” x 20” x 30”

1 cube = 12 x C, 12 x D et 12 x E

C

Each module sold separately Note: Due to the nature of this product and the manufacturing process, we recommend installing the Infiniti slabs side by side without any joints. Therefore the use of any sand in joints is not recommended.

Note: The dimensions are nominals (the real dimension of a slab + one standard joint of 6 mm).

22 – LEXAMC SLAB / ESPLANADE® SLAB / QUADRAL® SLAB / INFINITIMC SLAB 16X16, 16X24 AND 24X24

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HEMMINGFORD SLAB / MEGA-HEMMINGFORD SLABS UNITS (VARIABLE DIMENSIONS) HEMMINGFORD SLAB

MEGA-HEMMINGFORD 3 SLAB

38 mm x 394 mm x 406 mm

38 mm x 406 mm x 635 mm

1 1/2” x 15 1/2” x 16”

1 1/2” x 16” x 25”

(12 different sizes)

(4 different sizes)

Sold separately

Sold separately

MEGA-HEMMINGFORD 5 SLAB 38 mm x 508 mm x 813 mm 1 1/2” x 20” x 32” (6 different sizes) Sold separately

VERSAILLES® ROCART® SLAB UNIT

50 mm x 610 mm x 610 mm 2” x 24” x 24”

HEMMINGFORD SLAB / MEGA-HEMMINGFORD SLABS / VERSAILLES® ROCART® SLAB – 23

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ROSEBEL ™ SLABS UNITS A

B

60 mm x 389 mm x 560 mm

60 mm x 389 mm x 756 mm

2 3/8” x 15 5/16” x 22”

2 3/8” x 15 5/16” x 29 3/4”

SPECIFIC DETAIL

INSTALLATION INSTRUCTION: • Two sizes of slabs • Each with two different textures

1

3

2 4

ROSEBEL SLAB'S INSTALLATION: Basically, build a duo (pair) using both available slabs to reproduce a paving surface more accurately.

DUO A: Horizontal linear (one after each other)

You can create 4 different duos (pairs) for each type using

DUO B: Vertical linear (one under each other)

DUO B:

four different formats: 1-3, 1-4, 2-3, 2-4.

1

1 DUO A:

3 1

3 2

4

4

4

1 2

2

3 3

2 4

24 – SPECIFIC DETAIL / ROSEBEL SLABS

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If you place them randomly, you will create three different types of patterns:

1ST PATTERN:

Install Duos A horizontally an vertically.

2ND PATTERN:

Duos B installed at 30° from each other.

30° 30°

3RD PATTERN:

Duos B turned on themselves with a 120° angle (1/3 turn) in one way or the other, then put in place at 30° one from the

120 °

20°

other. This will give less linear repetition of the joints.

1

SPECIFIC DETAIL / ROSEBEL SLABS – 25

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MONDRIAN® CAPPING MODULE UNIT

50 mm x 406 mm x 375 mm 2” x 16” x 14 3/4”

SPECIFIC DETAIL

RECOVERY OF EXISTING CONCRETE STEPS MONDRIAN CAPPING MODULE AND MONDRIAN SLABS A Split Mondrian capping module A2 Sawn Mondrian capping module B Mondrian Slabs (3 sizes) on 25 mm (1 in) laying bed C 12 mm (± 1/2 in) adhesive or mortar A

D Steel iron angle fi xed at the concrete slab with anchorings

B

E Concrete staircase F 0–20 mm (0–3/4 in) compacted granular foundation G Concrete Sonotube ® (sole safe from freezing) A2

H Rigid insulate

375 mm (14 3/4 po)

178 mm (7 po)

B

E

20 mm (3/4 po) C D

F

H

G

F

PERMAPRO XP POLYMERIC SAND When overlaying a concrete landing, you can install Mondrian slabs on a 25 mm (1 in) thick bedding by using the new Permapro XP polymeric sand to fill the joints between the slabs.

(See the Technical Guide – Permapro section)

26 – SPECIFIC DETAIL / MONDRIAN® CAPPING MODULE

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PORTAGE® STEPPING STONE UNIT

43 mm x 391 mm x 534 mm 1 11/16” x 15 1/2” x 21”

SPECIFIC DETAIL

INSTALLATION OF AN IRREGULAR PATIO OR SIDEWALK — WITHOUT CUTTING

STEP 1 Begin by laying 3 slabs at the centre of the surface to be covered. Place 3 slabs together to form a cloverleaf.

STEP 2 Add more sets of 3 slabs (cloverleaf) to fill in the surface to be covered.

STEP 3 Complete the balance of the surface to be covered with single slabs for the final result.

INSTALLATION D’UN PATIO OU D’UN TROTTOIR – POURTOUR DROIT

STEP 1 Begin by laying half a slab at the left-hand side.

STEP 2 Continue by fitting more sets of 3 slabs (cloverleafs) against the others. The cutting will be done when the entire surface has been covered.

STEP 3 Keep the cut-off pieces of slab to fill in the empty spaces. For some width increments of 40” the loss can be limited.

It is also possible to create patios, pathways, sidewalks or stepping stones with wider joints.

Use the same technique described above by leaving an average 50 mm (2 in) space between stones.

SPECIFIC DETAIL / PORTAGE® STEPPING STONE – 27

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28 – LAYING PATTERN AND LAYING IDEA TABLE – SLABS

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X X X

INFINITI 16 X 16

INFINITI 16 X 24

INFINITI 24 X 24

X

VERSAILLES

See details of laying patterns and laying ideas, pages 118 and 120 * Note: See the details at the section of the specific product

X

X

MEGA-HEMMINGFORD

QUADRAL

X

X

X

X

X

X

X

Random F

HEMMINGFORD

X

X

X

X

X

Modular E

X

X

X

X

X

X

X

Linear Stack bond Herringbone C D

PORTAGE

ESPLANADE A+B+C+D+E

X

X

ESPLANADE B 30 X 30

ESPLANADE MIX (C,D,E)

X

X

LEXA MIX A + B + C

ESPLANADE A 10 X 30

X

X

LEXA C 500 X 700

LEXA A+B, A+C, B+C

X

LEXA B 500 X 500

X X

MONDRIAN 60

LEXA A 250 X 500

X

X

Linear Random B

MONDRIAN 50

ROSEBEL

MELVILLE

Linear Standard A

PRODUCTS

LAYING PATTERN

X

X

X

*Spécific

X

X

X

X

Edging A

X

X

X

X

X

Pathway B

Banding C

LAYING IDEA

Insertion D

X

X

X

X

Stepping stone E

LAYING PATTERNS AND LAYING IDEAS TABLE - SLABS

WALLS RETAINING WALLS INSTALLATION GUIDE TOOLS REQUIRED •

1 wheelbarrow

•

A few pegs

•

1 plumb line

•

1 level

•

1 15 m long (50 ft) bricklayer’s line

•

1 shovel

•

1 chalk line

•

1 measuring tape

•

1 broom

•

1 rake

•

1 guillotine or concrete saw

6 5 4

2 3

(available from rental stores) •

1 vibrating plate or jumping jack (compacting tool available from tool rental stores)

1

GENERIC INSTALLATION GUIDE / RETAINING WALLS – 29

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EXCAVATION 1.1

Dig a trench. The excavation depth must allow for a granular foundation of a minimum thickness of 150 mm (6”), as well as the buried depth of the first rows of modules of the wall being built. Also calculate that 10% of the total height of the wall (150 mm or 6” minimum) should be buried in the ground. The width of the trench will depend on the type of block selected. You should also leave a space of at least 300 mm (12”) at the back of the wall to build a drainage system. (See photo #1).

PREPARATION OF THE BASE 2.1

Cover the rear and bottom of the trench with a geotextile membrane to prevent soil from blocking the drainage system (see illustration section). The membrane should project about 300 mm (12”) beyond the top of the slope so it can be folded back on the drainage system when in place. The geotextile membrane can sometimes be placed right behind the wall (to be undertaken following step 4).

FOUNDATION 3.1

BACKFILLING THE WALL 5.1

Fill in the space behind the wall. The backfill can be composed of 20 mm (3/4”) clean stone as shown in the illustration section, or of draining sand (see photo #6). The geotextile membrane must be installed at this stage (behind the wall as shown in photo #6 or at the rear of the trench as in the illustration section).

CONSTRUCTION AND COMPLETION OF THE WALL 6.1

Lay the next rows and backfill the space at the back (step 5) approximately every 200 mm (8”). (See photos #7 and #8).

Use capping modules to top off the wall if available for your selected type of wall (see photos #9 and #10). We recommend using Permapro concrete adhesive to secure them.

*NOTE

: This guide describes the installation of a standard gravity wall of a given maximum height. (Consult the table of wall specifications on page 33 to check the approved height of wall selected). Some walls can be made higher with geogrid reinforcement. Consult a specialized engineer or Permacon’s engineering department to find out more on the design specifications for your wall.

Prepare a 150 mm (6”) foundation of 0-20 mm (0-3/4”) stone (see photo #2). in the case of clay soils, we strongly recommend increasing the excavation depth. Compact with a jumping jack or vibrating plate (see photo #3). Level the surface.

FIRST ROW 4.1

Lay the first row of blocks, level them on the compacted foundation according to your layout (see photo #4). On this foundation, at the back of the wall, install a 100 mm (4”) diameter perforated drain and connect it to the existing drainage system. The drain can be wrapped in a geotextile membrane. (See photo #5). The drain should be covered with 20 mm (3/4”) clean stone or sand during step 5.

30 – GENERIC INSTALLATION GUIDE / RETAINING WALLS

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01

02

03

04

05

06

07

08

09

10

GENERIC INSTALLATION GUIDE / RETAINING WALLS – 31

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TYPICAL CROSS SECTION – RETAINING WALLS

A

GRAVITY WALL A Capping module

B

B Block C

C 20 mm (3/4 in) clean stone D Perforated drain 100 mm (4 in) Ø connected to services

Variable height

E Geotextile E

F 0-20 mm (0-3/4 in) compacted foundation

300 mm (12 in) minimum D

minimum 300 mm (12 in) G Buried depth 150 mm (6 in)

G 150 mm (6 in) minimum

F

A

REINFORCED WALL B

C

A Capping module B Block C Typical geogrid (see Permacon technical support department) D Compacted reinforced zone, Class A sand

E

E Excavation slope h

F Existing soil G Geotextile

D

H 20 mm (3/4 in) clean stone I Perforated drain 100 mm (4 in) Ø connected to services

300 mm (12 in)

F

J 0-20 mm (0-3/4 in) compacted foundation K Minimum buried largest: 200 mm (8 in) or h/10

G

K

H h/10 I J

300 mm (12 in) minimum

32 – GENERIC INSTALLATION GUIDE / RETAINING WALLS

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WALL CHARACTERISTICS

TYPE OF BLOCK

INSTALLATION METHOD

MAXIMUM HEIGHT AT THE TOP OF WALL INCLUDING BURIED MODULE WITHOUT OVERLOAD

MINIMUM POSSIBLE RADIUS

WALL ANGLE

AMOUNT OF BLOCKS REQUIRED

Feet

Metres

Feet

Metres

degree

per sq. metre

per sq. foot

Without joints

4.00

1.20

5.0

1.5

15

35

3.2

50 mm (2 in) joints

3.25

1.00

5.0

1.5

15

28

2.6

100 mm (4 in) joints

2.75

0.80

5.0

1.5

15

24

2.2

Without joints

5.0

1.5

5.0

1.5

10

35

3.2

50 mm (2 in) joints

4.25

1.3

5.0

1.5

10

28

2.6

100 mm (4 in) joints

3.7

1.1

5.0

1.5

10

24

2.2

200 mm (8 in) blocks

2.0

0.6

–

–

5

17

1.6

200 mm (8 in), 300 mm (12 in) and 380 mm (15 in) blocks

5.0

1.5

–

–

5

variable

variable

200 mm (8 in) and 400 mm (16 in) blocks

5.0

1.5

–

–

5

variable

variable

Unit 375

3.3

1.0

65

20

0

5

0.46

Unit 375

4.0

1.2

65

20

9

5

0.46

Unit 375

6.5

2.0

65

20

17

5

0.46

Units 375 & 750

7.2

2.2

65

20

0

5

0.46

Units 375 & 750

8.0

2.4

65

20

9

5

0.46

Units 375 & 750

8.5

2.6

65

20

17

5

0.46

Units 375, 750 & 1125

9.8

3.0

65

20

0

5

0.46

Units 375, 750 & 1125

10.5

3.2

65

20

9

5

0.46

Units 375, 750 & 1125

11.1

3.4

65

20

17

5

0.46

Keystone* System (1)

Mini and/or compact

3.0

0.9

4.0

1.2

0 or 9

22 and/or 11

2 and/or 1

Celtik® wall

Angled wall

3.5

1.1

3.0

0.9

9

variable

variable

Vertical wall

2.2

0.67

3.0

0.9

0

variable

variable

Monaco wall

2.0

0.6

5.0

1.5

0

32

3.0

Old Forge ® wall

3.0

0.9

3.0

0.9

15

32

3.0

Angled wall

3.5

1.1

4.0

1.2

9

variable

variable

Vertical wall

2.2

0.67

4.0

1.2

0

variable

variable

Angled wall

3.5

1.1

4.0

1.2

9

variable

variable

Vertical wall

2.2

0.67

4.0

1.2

0

variable

variable

Universal* Slope block

Split-face Universal* Slope block

Pisa* System

Grande Wall

Lafitt and Melville Tandem wall

Esplanade Tandem wall

(1)

These products offer you the possibility of building higher walls when combined with a geogrid reinforcement. Contact our technical support department for more details.

RETAINING WALL CHARACTERISTICS – 33

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DESIGN DATA FOR RETAINING WALL

Permacon offers technical design services for non-standard walls. Please complete the form and return it to your sales representative.

1

2

Permacon Date:

Region :

Sales person:

Project #:

Information Company name:

Project :

Prov.

City

Com

Res.

Representative: Telephone #:

Metric units

Imperial

Prepared by:

Cross-section drawings:

Signature:

Estimates

Stamped drawing

Project title: Address: Date Information required:

3

Basic informations on the wall Height above ground level:

Wall batter ( Please check the appropriate blank box) Blocks 0° 2° 5° 9° 10° 15° 17° Other

Length of wall:

Grande

Space between blocks:

Keystone

Soil conditions (refer to #7)

Univ. Slope

Reinforced soil:

Univ. Split

Retained soil:

Others

Water application?

Design according to MTO/MTQ? Seismic design?

4

Bottom wall conditions Flat:

Top of wall conditions Flat:

or

Surcharges:

Slope:

Road

(Angle or ratio)

Parking

or

Slope: Distance:

Cycle path Pool Other

5

6

Tiered wall Height

Geogrid selection

7

Type of soil

Distance Miragrid of Mirafi

MG-56 (0–2 1/2)

Silt

Stratagrid of Strata

MG-20 (0–3/4)

Silt & clay

Tensar of Solmax

Grade A sand

Clay

Silty sand

Clay sand

Bottom wall 2nd wall 3rd wall Mix of sand, silt and clay

34 – DESIGN DATA FOR RETAINING WALL

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WALL INDEX CELTIK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 GRANDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 MONACO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

PACKAGING

OLD FORGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 KEYSTONE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

For product packaging information, please refer to our Landscape product price list.

PISA SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 UNIVERSAL SLOPE BLOCK (SMOOTH FACE) . . . . . . . . . . . . 57

LAYING PATTERNS

SPLIT-FACE UNIVERSAL SLOPE BLOCK. . . . . . . . . . . . . . . . 57 You will find on page 58 a reference chart gathering the laying patterns to use for each type of walls.

The laying pattern details are shown at the section "Laying pattern" page 76.

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CELTIK® WALL DESCRIPTION

With a maximum height of 42 inches, the Celtik wall is considered the standard in the landscaping market. Celtik is reminiscent of old stone structures typical of the Irish and Scottish countryside. Its rich texture and variety of modules gives you a choice between the uneven look of cut stone and the more linear look of a brick.

Benefits •

Patented anchor pin system located at the back of the block makes it possible to: –

Build sloped or vertical walls with minimum cutting, chiselling or using a guillotine

–

Easily create a radius or curves

90 UNITS A – 90 mm UNIT

B – 90 mm UNIT

90 mm x 225 mm x 175 mm

90 mm x 225 mm x 265 mm

3 9/16” x 8 7/8” x 6 7/8”

3 9/16” x 8 7/8” x 10 7/16”

C – 90 mm UNIT

D – 90 mm UNIT

90 mm x 225 mm x 345 mm

90 mm x 225 mm x 435 mm

3 9/16” x 8 7/8” x 13 9/16”

3 9/16” x 8 7/8” x 17 1/8”

E – 135 mm UNIT

F – 135 mm UNIT

135 mm x 225 mm x 175 mm

135 mm x 225 mm x 265 mm

5 5/16” x 8 7/8” x 6 7/8”

5 5/16” x 8 7/8” x 10 7/16”

G – 135 mm UNIT

H – 135 mm UNIT

135 mm x 225 mm x 345 mm

135 mm x 225 mm x 435 mm

5 5/16” x 8 7/8” x 13 9/16”

5 5/16” x 8 7/8” x 17 1/8”

135 UNITS

225 UNITS I – 225 mm UNIT

J – 225 mm UNIT

225 mm x 225 mm x 263 mm

225 mm x 225 mm x 343 mm

8 7/8” x 8 7/8” x 10 3/8”

8 7/8” x 8 7/8” x 13 1/2”

K – 225 mm UNIT 225 mm x 225 mm x 606 mm 8 7/8” x 8 7/8” x 23 7/8”

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LAYING PATTERNS

LINEAR PATTERN 90 mm modules

LINEAR PATTERN 135 mm modules

MODULAR PATTERN – 2 HEIGHTS 90 mm and 135 mm modules

MODULAR PATTERN – 3 HEIGHTS 90 mm, 135 mm and 225 mm modules

LINEAR PATTERN 225 mm modules

ANCHOR PIN SYSTEM

The Celtik Wall anchor pin system is designed to facilitate the construction of walls with a maximum height of 42 in (1.1 m). The special pin system is designed to stabilize the overall structure and guide the installation of modules. The dual-position system allows for the construction of vertical or 9° sloped walls. Modules are delivered with two different anchor pins: a regular pin with blades (C1) and a second pin without blades (C2), designed for the construction of corners.

Slope wall position

Vertical wall position

Maximum height

Maximum height

42 in (1.1 m)

26 in (0.65 m)

C1

C2

Basic

Model

model

without blades

Setback per block for a 9° of slope: 90 mm unit: 14 mm (9/16”) 135 mm unit: 21 mm (13/16”) 225 mm unit: 31 mm (1 1/4”)

Note: Pins for the different Celtik modules are inserted from underneath, as shown in the opposite illustration. This is why modules are placed bottom up on the pallet.

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LAYING IDEAS

CURVED AND STRAIGHT WALL

90 mm MODULE WITH JUMPER (VERTICAL ELEMENT)

CURVED STEPS Curved steps using 90 mm module and bevelled capping module

STRAIGHT STEPS

CORNER WITH STRAIGHT CUT

CORNER WITH 45° ANGLE CUT

PILLAR with flowers

PILLAR Lit pillar

135 mm MODULE WITH JUMPER (VERTICAL ELEMENT)

PILLAR with Esplanade Capping module

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CELTIK® WALL CONSTRUCTION

SELECT ONE OF THE FOLLOWING MODULES: 225 mm (8 7/8 in)

• 90 mm • 135 mm • 225 mm

90 mm (3 9/16 in)

• Combination of 90 mm and 135 mm modules • Combination of 90 mm, 135 mm and 225 mm modules 435 mm (17 1/8 in) 175 mm (6 7/8 in)

265 mm (10 7/16 in)

345 mm (13 9/16 in) 225 mm (8 7/8 in)

135 mm (5 5/16 in)

STEP 1 Installation of the first row Lay the modules of the same thickness on the compacted foundation.

435 mm (17 1/8 in)

It is important to carefully align the fi rst row of modules horizontally to ensure that the wall will be levelled. At this stage, no pins are used.

175 mm (6 7/8 in)

265 mm (10 7/16 in)

345 mm (13 9/16 in)

STEP 2 Installation for the following rows Walls of 90 mm, 135 mm or 225 mm modules: Carefully lay the modules of the following rows, remembering however, to insert a pin in each module before installation.

First insert pins in modules to be installed. Use appropriate grooves depending on whether the wall is vertical (maximum

90 mm MODULES

135 mm MODULES

26 in) or 9° sloped (maximum 42 in).

Lay each row by overlapping joints of the last row installed.

Supplied radiuses may be used vertically to give a natural and original look to the layout. Two of the radiuses measures two rows high. Use module A (6 7/8 in) to match two 90 mm

225 mm MODULES

rows (see illustration A) and module F (10 7/16 in) to cover two 135 mm rows (see illustration B).

Combination of 90 mm and 135 mm modules.

Carefully distribute different sizes of the modules to give a well balanced, natural look to the layout (see illustration C).

To integrate vertical elements into the arrangement, split 17 1/8 in (435 mm) long modules (90 or 135 mm high) in halves. A split half covers the total height of a 90 mm module plus a 135 mm module.

ILLUSTRATION A 90 mm module with jumpers (vertical elements)

ILLUSTRATION B 135 mm module with jumpers (vertical elements)

ILLUSTRATION C 40 % 90 mm module and 60 % 135 mm module in square feet

ILLUSTRATION D 40 % 90 mm module and 60 % 135 mm module in square feet with jumper

(see illustration D)

STEP 3 Back filling Every two rows, fill the space behind modules only with 3/4 in (20 mm) clean stone.

Repeat steps 2 and 3 up to the desired height.

Notes: The dimensions of the Imperial system are approximate.

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CONSTRUCTION OF A CELTIK® WALL WITH THE 225 mm MODULE

It’s easy to give your Celtik wall a more natural look by combining three different module sizes that break up the horizontal lines as much as possible.

UNITS The Celtik wall is made up of blocks, namely modules. The Celtik module is available in

225 mm

three thicknesses: 90 mm (3 9/16 in), 135 mm (5 5/16 in) and 225 mm (8 7/8 in).

(8 7/8 in)

the 90 mm modules are available in four lengths: 175 mm (6 7/8 in), 265 mm (10 7/16 in), 345 mm (13 9/16 in) and 435 mm (17 1/8 in)

225 mm (8 7/8 in)

135 mm (5 5/16 in) modules 175 mm (6 7/8 in), 265 mm (10 7/16 in), 345 mm (13 9/16 in) and 435 mm (17 1/8 in) 263 mm

225 mm (8 7/8 in) modules

(10 3/8 in)

The 225 mm modules are available in three lengths: 263 mm (10 3/8 in),

343 mm

343 mm (13 1/2 in) and 606 mm (23 7/8 in)

(13 1/2 in) 606 mm (23 7/8 in)

DIFFERENT COMBINATIONS One basic formula The entire Celtik wall system is based on a simple formula. By choosing different modules, you can obtain various combinations.

90 / 135

135 / 90

610 mm

610 mm

606 mm

(24 in)

(23 7/8 in)

Each combination is 610 mm (24 in) long and 225 mm (8 7/8 in) tall.

Throughout this technical guide, we will refer to these combinations with the following names: 90/135 combination, 135/90 combination and 225 combination (see illustration). It is important to have a good

(24 in)

D

225 mm (8 7/8 in)

E

A

E

225

H

H

D

A

I

J

understanding of the combination principle before going on to the next step.

D The Celtik wall may look complicated, but it is based on a very simple system. When the system’s instructions are properly followed, the result will be a unique and natural-looking wall.

A

F A

G D

D

A

E

A G

F

C

F

C

H

B H

E C

G F

C

B

B

C

G

K

G C

E

I

D

G

H

J

F

A

B

F

B

E D

D G

B

A

H

H

E

F

G

F

B

C

E

H C

B

Notes: The dimensions of the Imperial system are approximate.

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A SIMPLE AND LOGICAL BUILDING SYSTEM The whole Celtik wall system is based on a grid 225 mm (8 7/8 in) high and 610 mm

Before you start to install your Celtik wall, you must calculate its entire length and

(24 in) long.

height. It is important to calculate the height of the Celtik wall in multiples of 225 mm (8 7/8 in). As for the length, multiples of 610 mm (24 in) are suggested to save you from having to cut the blocks.

225 mm (8 7/8 in)

610 mm (24 in)

VISUALIZING THE CELTIK MODULE COMBINATIONS On the basic grid, it is easy to see the combinations of the 225 mm (8 7/8 in) high and 610 mm (24 in) long modules.

When you see all of the installation options, you will get exceptional results.

Notes: The dimensions of the Imperial system are approximate.

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STEP 1 – SIMPLE BUILDING PROCEDURE FOR THE CELTIK WALL (225 mm MODULE).

Calculate the length of the wall in multiples of 610 mm (24 in) and the height of the wall in multiples of 225 mm (8 7/8 in).

Foundation layer: Start the installation by arranging one layer with modules of the same thickness (90 mm or 135 mm) on the compacted foundation.Installing the first layer: Place the combinations of modules in the following manner: a) Place a 225 combination followed by a 90/135 combination and a 135/90 combination. b) Alternate the 90/135 and 135/90 combinations to break up the horizontal lines as much as possible.

225 mm (8 7/8 in)

610 mm (24 in)

610 mm (24 in)

610 mm (24 in)

610 mm (24 in)

610 mm (24 in)

STEP 2 – INSTALLING THE SECOND LAYER: a) Start the second layer with a single I or J module in order to break up the alignment of the vertical joints. b) Set aside the other part of this combination module for completing the other end of the wall. c) Place the balance of the second layer according to the regular instructions.

610 mm (24 in)

STEP 3 – INSTALLING THE THIRD LAYER: You can vary the vertical lines even more by separating the 225 mm I and J modules within the same layer of blocks (see illustration).

610 mm (24 in) 225 mm (8 7/8 in)

610 mm (24 v)

610 mm (24 in)

610 mm (24 in)

610 mm (24 in)

610 mm (24 in)

Notes: The dimensions of the Imperial system are approximate.

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STEP 4 – MAXIMUM HEIGHT FOR THE CELTIK WALL a) The maximum height of the Celtik wall with the 225 mm module is 900 mm (± 36 in), excluding the cap. b) When you build a wall to the maximum permitted height, it is important to fill the 225 mm (8 7/8 in) module with stones in order to retain their structural value.

675 mm (26 9/16 in)

450 mm (17 11/16 in)

225 mm (8 7/8 in)

225 mm (8 7/8 in)

STEP 5 – ADDING A CAP – OPTION A STANDARD MODULE AS CAPPING MODULE

90 mm (3 9/16 in)

Walls can also be capped using Celtik standard modules, in one of two styles: • Flush • Overhanging In either case, the modules must be properly secured with adhesive to ensure wall stability. Save straight modules (D or H) for capping the straight portions of the wall.

435 mm (17 1/8 in)

Use bevelled modules for the curved portions; less cutting will be required.

265 mm (10 7/16 in)

Note: Several small modules will give a shorter bend radius,

345 mm (13 9/16 in)

225 mm (8 7/8 in)

while larger modules will give a larger radius.

135 mm (5 5/16 in)

advantage: A Celtik retaining wall with standard modules as capping modules is economical, easy to install and versatile, offering a number of possibilities.

175 mm (6 7/8 in)

to create curves in a Celtik wall, the minimum

Before

265 mm (10 7/16 in)

345 mm (13 9/16 in)

435 mm (17 1/8 in)

radius is 0.9 m (3 ft).

Convex curve: Strike the extremities of the module at the back.

Concave curve:

after

Modules will have to be cut.

FLUSH CAPPING

OVERHANGING CAPPING

STEP 5 – ADDING A CAP – OPTION B ADDING A CAP TO A CELTIK WALL WITH CELTIK CAPPING MODULES (STRAIGHT AND BEVELLED) Use Celtik capping modules to complete your wall. Refer to pages 83 to 85 to order the selected Celtik capping modules. It is important to cement the Celtik caps with a concrete adhesive.

Notes: The dimensions of the Imperial system are approximate.

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BUILDING PILLARS

OPTION 1 CELTIK COLUMNS (600 X 600 mm / 23 5/8 X 23 5/8 in) WITH THE NEW CELTIK PILLAR MODULE. Discover the new Celtik Pillar kit. It is now possible to build an easier and faster column, without any cutting or splitting on site.

1) First course installation Using left pillar modules, install the first course as shown.

2) Second course installation Using right pillar modules, install the second course avoiding aligning the joints as shown.

3) Installation of other course To build the column, repeat the first and second course instructions.

Each course must be glued onto the last one using Permapro concrete adhesive.

4) The finish is ensured using the Esplanade pillar capping 27 x 27

1 CELTIK COLUMN KIT

1ST course and all odd course (plan view)

2nd course and all even course (plan view)

MODULE 135 mm x 200 mm x 400 mm (5 5/16 in x 7 7/8 in x 15 ¾ in)

PACKAGING Celtik pillar module Weight per unit

24.30 kg

Quantity per cube

32 pcs

53.76 lbs 32 pcs

Weight per cube

823 kg

1814 lbs

*16 left units + 16 right units

1 cube allows to build a 945 mm (37 1/4 in) high column above grade, excluding the capping (provide for a buried part of 135 mm) The modules are manufactured with two adjustment lines on the top surface to ensure height is consistent form one module to the next. The modules are not reversible; they must be placed with the adjustment lines facing up.

The modules are placed in pairs on a pallet, for a total of 16 left-side modules and 16 right-side modules.

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BUILDING PILLARS

OPTION 2 CELTIK PILLAR 734 mm X 734 mm (29” X 29”) WITH ALL CELTIK MODULES. To build a pillar minimizing joint alignment and better stability, be sure to follow the laying order for each step and row, as illustrated. Measure the site for the pillar(s). Each pillar

All Celtik Modules

mesures of 734 mm x 734 mm (29 in x 29 in). Always secure each row with adhesive to ensure stability.

For the corners, cut C and D module as illustrated: C

• Trim the C module in the middle C

• Trim the D module along one of the two grooves (left or right)

A

B

D

D

D

1) Installing the first row

A

B

D

Lay the first four modules as illustrated (A, B, C and D), followed by the next four.

B

A

B

A C

2) Installing the second, third and fourth rows

C

For each row, proceed as illustrated. Starting from the fifth row, repeat instruction no. 1 and no. 2, followed by the next ones until the desired height is reached (see illustration).

3) Capping

Step 1 (rows 1 and 5)

Step 2 (rows 2 and 6)

Use Celtik straight capping modules.

D Note: It is recommended that only 90 mm or 135 mm modules be used.

D

B

Pillar with 90 mm Modules shown here.

B

A

C

C

A C

C A

B

A B

D D

Step 3 (rows 3 and 7)

Step 4 (rows 4 and 8)

CAPPING A PILLAR Cap the pillar using Celtik straight capping modules or the Esplanade Pillar Capping Module 31” x 31”

734 mm (29 in)

734 mm (29 in)

WARNING If a lit pillar is desired, make sure all electrical wiring is completed before the modules are laid.

If flowers are to be planted above the pillar, install a geotextile membrane inside the pillar before filling with garden soil.

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CELTIK® STRAIGHT CAPPING MODULE DESCRIPTION

LAYING IDEA

The Celtik straight capping module can be used in most cases. If the wall design is curved, we recommend using the Celtik bevelled capping module (see page 85).

UNIT

90 mm x 305 mm x 400 mm 3 9/16” x 12” x 15 3/4”

See other details on page 78

PACKAGING

HOW TO ORDER

Celtik straight capping modules are purchased individually. Each module

CELTIK® STRAIGHT CAPPING MODULE Weight per unit

26.70 kg

59.00 lbs

Units per length

2.50 units/ lin. m

0.76 units/lin. ft

Quantity per cube

72 units

72 units

Length per layer

3.60 lin. m

11.80 lin. ft

Length per cube

28.80 lin. m

94.50 lin. ft

Weight per cube

1.934 kg

4.264 lbs

is 400 mm (15 3/4 in) in length.

A)

Calculate the length in linear feet that you require for capping your Celtik wall.

B)

Divide the number of linear feet by 1.333 (the result will give you the number of modules you need to cap your wall).

C)

Order the required number of modules.

CAPPING A CORNER Prepare a Celtik straight capping module as follows.

1 Cut using a cold chisel or a guillotine, 100 mm (4 in) from one of the ends of the capping module.

2 Flip the module over and cut off the retaining lip.

3 Hit the newly cut face with a sledge hammer to achieve the same finish as for the other sides.

4 Install this corner cap first before proceeding with the installation of the other capping modules.

305 mm (12 in)

305 mm (12 in)

5 Always spread a layer of concrete adhesive along the top row of Celtik wall before laying the capping modules.

46 – CELTIK® STRAIGHT CAPPING MODULE

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CELTIK® BEVELLED CAPPING MODULE DESCRIPTION

LAYING IDEAS

Celtik bevelled capping modules are designed to offer greater flexibility for straight walls, S-curves and regular curves, while keeping cutting to a minimum. Our system includes three modules of various dimensions (A-B-C). Each module is reversible and treated on both sides, which means more possibilities in terms of bent radius. Always lay the curved portions of the wall first and keep the remaining modules for straight wall portions. We recommend properly securing the modules with adhesive to ensure wall stability.

STEPPED WALL CAPPING WITH 90° CUT

A straight wall visible on both sides.

The Celtik bevelled capping module can be used to construct a wall visible on both sides such as bench, small balustrade, etc. Stack the Celtik bevelled capping modules and spread concrete adhesive between each row.

UNIT A

B

90 mm x 316 mm x 225 / 165 mm

90 mm x 316 mm x 300 / 240 mm

3 9/16” x 12 7/16” x 8 7/8” / 6 1/2”

3 9/16” x 12 7/16” x 11 3/4” / 9 1/2”

CURVED STEPS Curved steps using 90 mm module and bevelled capping module See other details on page 78

C 90 mm x 316 mm x 375 / 315 mm 3 9/16” x 12 7/16” x 14 3/4” / 12 1/2”

HOW TO ORDER

Celtik bevelled capping modules are purchased per linear foot, per set of

PACKAGING

three modules (A, B, C).

Calculate the number of linear feet you require for capping your Celtik

A)

CELTIK® BEVELLED CAPPING MODULE Weight per unit

variable

variable

Length per layer (average)

2.43 lin. m

7.97 lin. ft

Length per cube (average)

19.44 lin. m

64.56 lin. ft

wall (length in feet).

B)

Units per layer

Divide the number of linear feet by 2.65 (the result will give you the

number of modules you need to cap your wall).

3 sets of 3 units

1 set

0.81 lin. m

2.65 lin. ft

Weight per cube

1.314 kg

2.897 lbs

C)

Order the required number of modules.

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CELTIK CAPPING MODULE IS TREATED ON BOTH SIDES. Benefit Celtik bevelled capping modules are treated on both sides. This finish enables excavation or laying of sod inside the wall, beneath the top of the wall. The finish is equally attractive on each side.

DIFFERENT COMBINATIONS Different combinations of capping elements can be used to create uniform bends of varying lengths, making them ideal for creating semi-circular walls.

STRAIGHT LINE

SINUOUS CURVE

REGULAR CURVE

1.600 mm (63 in)

1.410 mm (55 1/2 in)

1.220 mm (48 in)

1.905 mm (75 in)

1.715 mm (67 1/2 in)

1.525 mm (60 in)

1.030 mm (40 1/2 in)

840 mm (33 1/8 in)

1.335 mm (52 1/2 in)

1.145 mm (45 1/8 in)

CREATING CORNERS

CREATING STEPPED WALLS

Use 375 mm (14 3/4 in) Celtik bevelled capping modules to finish 90° corners.

Use 375 mm (14 3/4 in) Celtik bevelled capping modules to finish 90° stepped walls.

Use a concrete saw to cut the modules at 45° angles. Always start with the corner

Split the 90° module along one of the two grooves. Tap the newly cut face with a sledge

modules when capping a wall.

hammer to achieve the same finish as on the other sides. Always start from one end when capping a stepped wall.

In either case, always spread a layer of concrete adhesive along the top row of Celtik modules before laying the capping modules.

315 mm (12 1/2 in)

316 mm (12 7/16 in)

A

315 mm (12 1/2 in)

A B

345 mm (13 9/16 in)

B

315 mm (12 1/2 in)

345 mm (13 9/16 in) Notes: The dimensions of the Imperial system are approximate.

48 – CELTIK® BEVELLED CAPPING MODULE

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CUTTING Cutting a module using a cold chisel Strike along an imaginary line running

1) Strike the module along the cut line.

all the way around the module.

2) Strike along an imaginary line running all the way around the module.

3) Finish cutting by firmly striking one of the visible faces of the module.

4) Tap the newly cut face with a sledge hammer to achieve the same finish as the other sides.

Use a guillotine if several cuts are required.

Firmly strike one of the visible faces of the module.

CREATING STRAIGHT STEPS OR CURVED LANDINGS Steps or landings can be laid using Celtik standard wall modules and bevelled capping modules. Semi-circular landings can also be created using the Celtik beveled capping modules.

316 mm (12 7/16 in) Capping module Notes: 180 mm (7 in)

The dimensions of the Imperial system are approximate.

90 mm (3 9/16 in) module

90 mm (3 9/16 in) module

Pavers

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CELTIK® 15 INCH MODULAR STEP SYSTEM LAYING IDEAS

UNITS STEP 90 mm x 385 mm x 400 mm 3 9/16” x 15” x 15 3/4”

RISER 90 mm x 225 mm x 400 mm 3 9/16” x 8 7/8” x 15 3/4”

STRAIGHT STEPS

PACKAGING

STEP Weight per unit

34.65 kg

81.50 lbs

RISER Weight per unit

19.75 kg

38.50 lbs

Quantity per cube

20 sets

20 sets

Quantity per cube

1.069 kg

2.357 lbs

Note : Each set includes 1 step and 1 riser.

4 anchor pins are included per set: 2 X C1 and 2 X C3.

50 – CELTIK® 15 INCH MODULAR STEP SYSTEM

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CREATING STEPS

1. Installing the first row.

Lay a 10 cm x 20 cm x 40 cm (4 in x 8 in x 16 in) solid block or universal curb so that it will be flush with the interlocking paving stone. The solid block will support the concrete riser.

Insert the anchor pin C1 in this position

2. Installing the second row Lay a Celtik riser 225 mm (8 7/8 in) on top of the 10 cm x 20 cm x 40 cm block. Make sure that the anchor pin C1 is inserted in the right position (see illustration). Fill in the space behind the riser with 20-0 mm (0-3/4 in) crushed stone and compact.

BACK OF BLOCK

3. Fastening the step Lay a 385 mm (15 in) Celtik step module on top of the Celtik riser. Make sure to insert the square anchor pin C3 (see sketch and cross section).

4. Installing additional rows Repeat steps 1, 2 and 3 until desired height is reached.

Note: We recommend the use of Permacon Permapro concrete adhesive to secure the Celtik concrete riser and the Celtik step module.

Note: Celtik steps and risers give a step height of 180 mm (7 in). If the height of the wall and the step must be the same, you must ensure that the height of the wall containing the C3 ANCHOR PIN

steps is in multiples of 180 mm (7 in).

A 385 mm (15 in) Celtik step module B 225 mm (8 7/8 in) Celtik riser C Starter unit 90 mm x 200 mm x 400 mm (3 9/16 in x 7 7/8 in x 15 3/4 in) D 60 mm (2 3/8 in) paver or 80 mm (3 1/8 in) paver E Laying bed 25 mm (1 in) (concrete sand) F 0-20 mm (0-3/4 in) compacted foundation 300 mm (12 in) minimum depth G Existing soil H Geotextile I Anchor pin C3 J Anchor pin C1

385 mm (15 in)

D E

A

180 mm (7 in)

B D

C

E

I H J G

F

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GRANDE® WALL UNITS (SOLD SEPARATELY) 375 UNIT

750 UNIT

200 mm x 375 mm x 1000 mm

200 mm x 750 mm x 1000 mm

7 7/8” x 14 3/4” x 39 3/8”

7 7/8” x 29 1/2” x 39 3/8”

1125 UNIT

CORNER UNIT

200 mm x 1125 mm x 1000 mm

200 mm x 500 mm x 1000 mm

7 7/8” x 44 1/4” x 39 3/8”

7 7/8” x 19 11/16” x 39 3/8”

COPING UNIT

WEDGE UNIT

200 mm x 438 mm x 1000 mm

200 mm x 313 mm x 380/ 250 mm

7 7/8” x 17 1/4” x 39 3/8”

7 7/8” x 12 5/16” x 15/ 9 13/16”

WEDGE COPING UNIT 100 mm x 313 mm x 380/ 250 mm 3 7/8” x 12 5/16” x 15/ 9 13/16”

TYPICAL CROSS-SECTION

A

A

A

B

B

B E C

H MAX 2,8 m (9 3/16 ft)

17º

E 9º

H MAX 2,8 m (9 3/16 ft)

C

E

H MAX 2,8 m (9 3/16 ft)

C F

F G

D

G

H

H

VERTICAL BATTER

F

D

9º BATTER

G

D H

17º BATTER

GRANDE WALL A Coping unit B 375 unit C 750 unit D 1125 unit E Free-draining sand and gravel material F Perforated drain 100 mm (4 in) Ø connected to services G Embedment, minimum 200mm (8 in) H 0-20 mm (0-3/4 po) compacted foundation The Grande system is designed to be installed with three possible pitches: 0°, 9° and 17°.

Ask our service department for more information about the design for a particular project by completing the form on page 34.

52 – GRANDE® WALL

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MONACO WALL UNIT 100 mm X 200 mm X 300 mm 4” x 8” x 12”

OLD FORGE® WALL UNITS BEVELLED 100 mm x 225 mm x 305 mm 4” x 8 7/8” x 12”

STRAIGHT 100 mm x 225 mm x 457 mm 4” x 8 7/8” x 18”

TYPICAL CROSS SECTION A Old Forge wall module B Geotextile C Natural soil D 20 mm (3/4 in) clean stone E Perforated drain 100 mm (4 in) Ø connected to services F 0-20 mm (0-3/4 po) compacted foundation G Buried depth 150 mm (6 in)

A

B Variable height 300 mm (12 in) C

G

D E

150 mm (6 in) 300 mm (12 in) min.

MONACO WALL / OLD FORGE® WALL – 53

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KEYSTONE* SYSTEM DESCRIPTION •

For designing walls with a geogrid reinforcement, consult our engineering department

*

This system allows for the construction of the wall to be up to 10 metres high. Consult with our Engineers in order to obtain the design details of your wall, by filling out the form on page 34.

UNITS – KEYSTONE* SYSTEM ROUNDED FACE

UNITS – KEYSTONE* SYSTEM STRAIGHT FACE

MINI-MODULE

COMPACT MODULE

CORNER MODULE

COMPACT MODULE

102 mm x 267 mm x 457 mm

204 mm x 305 mm x 457 mm

204 mm x 230 mm x 457 mm

204 mm x 305 mm x 457 mm

4” x 10 1/2” x 18”C

8” x 12” x 18”

8” x 9” x 18”

8” x 12” x 18”

BEVELLED CAPPING MODULE

STRAIGHT CAPPING MODULE

BEVELLED CAPPING MODULE

STRAIGHT CAPPING MODULE

102 mm x 267 mm x 457 mm

102 mm x 267 mm x 457 mm

102 mm x 267 mm x 457 mm

102 mm x 267 mm x 457 mm

4” x 10 1/2” x 18”

4” x 10 1/2” x 18”

4” x 10 1/2” x 18”

4” x 10 1/2” x 18”

All units are sold separately.

ANCHOR PIN SYSTEM

Back Pin holes 9° batter Keystone Straight face compact module underneath

Keystone Straight face compact module Isometric view

Front Pin holes near vertical wall

Insert connecting Pin into Pin holes

Geogrid installation

A

TYPICAL CROSS SECTION A 102 mm (4 in) capping module B Keystone system module 200 mm C Typical geogrid (see Permacon technical services)

B

C

D Compacted reinforced zone, Class A sand

300 mm (12 in)

E Excavation slope E

F Existing soil

h

G Geotextile

0° or 9°

H 20 mm (3/4 in) clean stone D

I Perforated drain 100 mm (4 in) Ø connected to services J Compacted fondation 0-20 mm (0-3/4 in) K Minimum buried largest: 200 mm (8 in) or h/10

F

G H

K

h/10

I J

300 mm (12 in) min.

54 – KEYSTONE* SYSTEM

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PISA* SYSTEM UNITS – REGULAR PISA* SYSTEM (SOLD SEPARATELY) REGULAR PISA SYSTEM 75 mm x 200 mm x 760 mm 3” x 8” x 30”

REGULAR PISA SYSTEM 75 mm x 380 mm x 610 mm 3” x 15” x 24”

REGULAR PISA SYSTEM 75 mm x 300 mm x 760 mm 3” x 12” x 30”

PISA SYSTEM – CORNER 75 mm x 200 mm x 660 mm 3” x 8” x 26” 1 slab = 2 corners + 1 regular

FINISH 250 MM (10 IN) 75 mm x 250 mm x 610 mm 3” x 10” x 24”

FINISH – CORNER 250 mm (10 in) 75 mm x 250 mm x 500 mm 3” x 10” x 20” 1 slab = 2 corners + 1 regular

FINISH 375 mm (15 IN) 75 mm x 380 mm x 610 mm 3” x 15” x 24”

PISA* SYSTEM – 55

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TYPICAL CROSS SECTION – OPTION A A Capping module B Regular 200 mm (8 in) module C Regular 400 mm (16 in) module D 20 mm (3/4 in) clean stone E Existing soil

A

F Geotextile G Perforated drain 100 mm (4 in) Ø connected to services H 0-20 mm (0-3/4 in) compacted foundation

B

I 150 mm (6 in) minimum buried depth

D E

Amout of Pisa block required:

F

200 mm (8 IN)

400 mm (16 IN)

FINISHING BLOCK

450 mm (18 in)

5

-

1

600 mm (24 in)

7

-

1

G

750 mm (30 in)

9

-

1

H

900 mm (36 in)

9

2

1

1050 mm (42 in)

9

4

1

1200 mm (48 in)

9

6

1

1350 mm (54 in)

9

8

1

1500 mm (60 in)

9

10

1

1650 mm (66 in)

9

12

1

TOTAL HEIGHT OF WALL

C

300 mm (12 in)

I

300 mm (12 in) min.

TYPICAL CROSS SECTION – OPTION B A Capping module B Regular 200 mm (8 in) module C Regular 300 mm (12 in) module D Regular 380 mm (15 in) module E 20 mm (3/4 in) clean stone A

F Existing soil G Geotextile H Perforated drain 100 mm (4 in) Ø connected to services I 0-20 mm (0-3/4 in) compacted foundation

B

J 150 mm (6 in) minimum buried depth

E F

Amout of Pisa block required: TOTAL HEIGHT OF WALL

200 mm (8 IN)

300 mm (12 IN)

380 mm (15 IN)

FINISHING BLOCK

450 mm (18 in)

5

-

-

1

600 mm (24 in)

5

2

-

1

750 mm (30 in)

5

4

-

1

900 mm (36 in)

5

6

-

1

1050 mm (42 in)

5

8

-

1

1200 mm (48 in)

5

8

2

1

1350 mm (54 in)

5

8

4

1

1500 mm (60 in)

5

9

5

1

1650 mm (66 in)

6

9

6

1

G

C

300 mm (12 in)

D J

H I

300 mm (12 in) min.

56 – PISA* SYSTEM

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UNIVERSAL* SLOPE BLOCK

SPLIT-FACE UNIVERSAL* SLOPE BLOCK

UNIT

UNIT UNIVERSAL SLOPE BLOCK

SPLIT-FACE UNIVERSAL SLOPE BLOCK

135 mm x 280 mm x 215 mm

134 mm x 305 mm x 215 mm

5 5/16” x 11” x 8 1/2”

5 5/16” x 12” x 8 1/2”

TYPICAL CROSS SECTION A A Universal slope block wall module and Split-Face Universel slope block wall module B Geotextile C Existing soil D 20 mm (3/4 in) clean stone E Perforated drain 100 mm (4 in) Ø connected to services F 0-20 mm (0-3/4 in) compacted foundation

B

G 150 mm (6 in) minimum buried depth

300 mm (12 in)

Variable height

C D

G

E F

300 mm (12 in) min.

UNIVERSAL* SLOPE BLOCK / SPLIT-FACE UNIVERSAL* SLOPE BLOCK – 57

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LAYING PATTERNS TABLE – WALLS LAYING PATTERN

PRODUCT

Linear Standard A

Linear Random B

Modular E

*Specific

LAFITT TANDEM

X

X

ESPLANADE TANDEM

X

X

CELTIK 90

X

X

CELTIK 135

X

X

CELTIK 225

X

X

CELTIK MIX

X

X

X

X

X

X

GRANDE

X

MONACO

X

OLD FORGE

X

KEYSTONE

X

PISA

X

UNIVERSAL SLOPE BLOCK

X

SPLIT-FACE UNIVERSAL SLOPE BLOCK

X

MELVILLE TANDEM See details of laying patterns on page 76 *Note: See the details at the section of the specific product

58 – LAYING PATTERNS – WALLS

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CURBS AND ACCESSORIES INDEX POOL COPING

CURBS

GENERAL DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

CELTIK CURB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

AQUASTYL PLUS PAVERS . . . . . . . . . . . . . . . . . . . . . . . . . . 61

CELTIK MEGA CURB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

ESPLANADE BULLNOSE CAPPING MODULE . . . . . . . . . . . . 61

MELVILLE CURB NEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

LAGUNA 60 POOL COPING . . . . . . . . . . . . . . . . . . . . . . . . 61

ANGLIA CURB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

LAGUNA 80 POOL COPING . . . . . . . . . . . . . . . . . . . . . . . . 61

UNIVERSAL CURB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

MARINA 60 AND 80 COPING . . . . . . . . . . . . . . . . . . . . . . . 62

The curb installation guide is included in the paver installation guide (Page 3)

WALL AND PILLAR COPING PACKAGING ESPLANADE PILLAR CAPPING MODULE . . . . . . . . . . . . . . 63 HEMMINGFORD 70 CAPPING MODULE . . . . . . . . . . . . . . . . 63

For product packaging information, please refer to our Landscape product price list.

ESPLANADE CHISELED CAPPING MODULE . . . . . . . . . . . . . 63

STEPS STEPS INSTALLATION - DETAILS . . . . . . . . . . . . . . . . . . . . 64 ESPLANADE STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 HEMMINGFORD 90 STEP . . . . . . . . . . . . . . . . . . . . . . . . . . 66 HEMMINGFORD STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 VERSAILLES ROCART STEP . . . . . . . . . . . . . . . . . . . . . . . . 66

59

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TYPICAL INSTALLATION – POOL COPING

A

H I

Slope 1%

K

80 mm (3 1/8 in)

DETAIL 1

200-250 mm (8 in - 10 in)

B

C

D E F

G

J

35 mm (1 1/2 in) Pool liner

A Pool coping and pavers

Pool panels

Permapro adhesive or mortar under first row B Sand C Pool panels D Reinforcement bars E Perforated drain 100 mm (4 in) F Concrete footing 200 mm X 200 mm (8 in X 8 in) G Metal rod 10 mm (3/8 in)

DETAIL 1

H Concrete deck 1 m (± 39 in) wide x 100 mm (4 in) thick I Wire mesh 150 mm (6 in) X 150 mm (6 in) X 9 ml (G) J Concrete Sonotube 150 mm (6 in) Ø K Bedding course 25 mm (1 in)

60 – POOL COPING - GENERIC DETAIL

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AQUASTYL® PLUS PAVERS UNIT

80 mm x 225 mm x 292 mm

LAYING IDEA

3 1/8” x 8 7/8” x 11 1/2”

EDGING

LAGUNA™ 60 POOL COPING

LAGUNA™ 80 POOL COPING

UNIT

UNIT

60 mm x 360 mm x 600 mm

80 mm x 360 mm x 600 mm

2 3/8” x 14 3/16” x 23 5/8”

3 1/8” x 14 3/16” x 23 5/8”

Note: We do not recommend using the Laguna pool coping as a step module.

ESPLANADE® BULLNOSE CAPPING MODULE NEW UNIT

60 mm x 305 mm x 609 mm 2 3/8” x 12” x 24”

AQUASTYL® PLUS PAVERS / LAGUNA™ 60 AND 80 POOL COPING / ESPLANADE® BULLNOSE CAPPING MODULE – 61

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MARINA® 60 COPING

MARINA® 80 COPING

UNIT

UNIT

60 mm x 150 mm x 300 mm

80 mm x 200 mm x 300 mm

2 3/8” x 5 15/16” x 11 13/16”

3 1/8” x 7 7/8” x 11 13/16”

LAYING IDEAS

LAYING IDEAS

STAIRWAY OPTION 1

STAIRWAY

C

25 mm (1 in)

C

25 mm (1 in)

60 mm (2 3/8 in)

80 mm (3 1/8 in)

A 180 mm (7 in)

B

A 300 mm (12 in)

A 180 mm (7 in)

B

B

B

E

B D

E

B

B

A 300 mm (12 in)

E

B 60 mm (2 3/8 in)

B

60 mm (2 3/8 in)

B

B

E

D

B

D Granular base 0–20 mm compacted

A Marina coping 60 mm x 300 mm x 150 mm

E Grey block 100 mm x 200 mm x 400 mm

(2 3/8 in x 11 13/16 in x 5 15/16 in)

(4 in x 8 in x 16 in)

B Celtik 90 wall (4 formats)

Note: All elements must be glued together

(3 9/16 in x 8 7/8 in x variable)

with the Permacon Permapro adhesive

C Paver 60 mm

(3 1/8 in x 7 7/8 in x 11 13/16 in) B Celtik 90 wall (4 formats)

or Celtik wall – 90 mm module

90 mm x 225 mm x variable

A Marina coping 80 mm x 200 mm x 300 mm

90 mm x 225 mm x variable (3 9/16 in x 8 7/8 in x variable) C Paver 80 mm

D Granular base 0–20 mm compacted E Grey block 100 mm x 200 mm x 400 mm (4 in x 8 in x 16 in) or Celtik wall – 90 mm module Note: All elements must be glued together with the Permacon Permapro adhesive

STAIRWAY OPTION 2

150 mm (6 in)

300 mm (12 in)

A 25 mm (1 in) A 180 mm (7 in)

C

C

B B

C

B D

C

B

A Marina coping 60 mm x 300 mm x 150 mm (2 3/8” x 11 13/16” x 5 15/16”) B Celtik wall – (4 sizes) 90 mm x 225 mm x variable

Note: A and B elements must be glued together with the Permacon Permapro adhesive C 60 mm pavers D Granular base 0–20 mm compacted

(3 9/16” x 8 7/8” x variable)

62 – MARINA® 60 AND 80 COPINGS

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ESPLANADE ® PILLAR CAPPING MODULE UNITS A

B

60 mm x 635 mm x 635 mm

60 mm x 686 mm x 686 mm

2 3/8” x 25” x 25”

2 3/8” x 27” x 27”

C

D

75 mm x 737 mm x 737 mm

75 mm x 787 mm x 787 mm

3” x 29” x 29”

3” x 31” x 31”

HEMMINGFORD 70 CAPPING MODULE UNIT

70 mm x 315 mm x 605 mm 2 3/4” x 12 3/8” x 23 13/16”

ESPLANADE® CHISELED CAPPING MODULE UNIT

60 mm x 381 mm x 1067 mm 2 3/8” x 15” x 42”

ESPLANADE® PILLAR CAPPING MODULE / HEMMINGFORD 70 CAPPING MODULE / ESPLANADE® CHISELED CAPPING MODULE – 63

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STEPS STEPS INSTALLATION - DETAILS TYPICAL CROSS SECTION – INSTALLATION FOR HEMMINGFORD, VERSAILLES ROCART STEPS OR ESPLANADE STEPS

F

A Concrete pavers

D

Min. 25 mm (1 in)

B C

B Laying bed 25 mm (1 in) Variable

C 0-20 mm (0-3/4 in) compacted foundation 250 mm (10 in) sandy soil 400 mm (16 in) clay soil D Hemmingford, Versailles RocArt or Esplanade step E Perforated drain 100 mm (4 in) Ø connected to services

A

F 12 mm (1/2 in) maximum laying bed must be compacted G Geotextile

E

G

64 – TYPICAL CROSS SECTION / STEPS

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ESPLANADE ® STEP UNIT

178 mm x 406 mm x 1219 mm 7” x 16” x 48”

STEP INSTALLATION - DETAILS

TYPICAL CROSS SECTION – BUILDING STAIRS WITH ESPLANADE STEP 7” (180 mm) F

A Concrete pavers D

B Laying bed 25 mm (1 in)

B C

C 0-20 mm (0-3/4 in) compacted foundation D Esplanade step E Perforated drain 100 mm (4 in) Ø connected to services variable

F 12 mm (1/2 in) maximum laying bed must be compacted G Geotextile

A

E

G

TYPICAL CROSS SECTION – BUILDING STAIRS WITH ESPLANADE STEP 6” (150 mm) F

A Concrete pavers

D

B Laying bed 25 mm (1 in) C 0-20 mm (0-3/4 in) compacted foundation

B C

386 mm (15”)

D Esplanade step E Perforated drain 100 mm (4 in) Ø connected to services F 12 mm (1/2 in) maximum laying bed must be compacted G Geotextile

A

E

G

ESPLANADE® STEP – 65

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HEMMINGFORD 90 STEP UNIT

90 mm x 370 mm x 605 mm 3 9/16” x 14 9/16” x 23 13/16”

370 mm (14 9/16 in)

TYPICAL CROSS SECTION – INSTALLATION FOR HEMMINGFORD 90 STEPS

D E

A Hemmingford 90 step module 90 mm x 370 mm x 605 mm (3 9/16 in x 14 9/16 in x 23 13/16 in) B Celtik wall module with anchor pin system

180 mm (7 1/8 in)

A

90 mm x 225 mm x variable (3 9/16 in x 8 7/8 in x variable) C Starter unit 90 mm x 200 mm x 400 mm (3 9/16 in x 7 7/8 in x 15 3/4 in)

B D

C

E

D Concrete pavers E Laying bed 25 mm (1 in) F 0-20 mm (0-3/4 in) compacted foundation G Existing sol

H

H Geotextile I Perforated drain 100 mm (4 in) Ø

G

connected to services I F

HEMMINGFORD STEP UNIT

152 mm x 406 mm x 1219 mm 6” x 16” x 48”

VERSAILLES® ROCART® STEP UNIT

147 mm x 400 mm x 915 mm 5 3/4” x 15 3/4” x 36”

66 – HEMMINGFORD 90 STEP / HEMMINGFORD STEP / VERSAILLES® ROCART® STEP

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CELTIK® CURB

CELTIK® MEGA CURB

UNITS

UNITS

110 mm x 90 mm x 200 mm

110 mm x 90 mm x 250 mm

200 mm x 115 mm x 300 mm

4 5/16” x 3 9/16” x 7 7/8”

4 5/16” x 3 9/16” x 9 7/8”

7 7/8” x 4 1/2” x 11 13/16”

110 mm x 90 mm x 275 mm 4 5/16” x 3 9/16” x 10 7/8”

C3-ANCHORS

TYPICAL CROSS SECTION

Note: in order to facilitate orders by half layer

A Pavers

(13 lin. ft) each row must include 2 boxes of

B Laying bed 25 mm (1 in) (concrete sand)

anchors. Each box contains 16 C3-anchors

C 0–20 mm (0–3/4 in) compacted foundation

& 16 nails.

D Celtik Mega curb

A

D

B

LAYING IDEAS

200 mm (8 in) minimum

C Minimum 300 mm (12 in) Excess width

For a straight line curb, use alternating angled curb modules.

For a concave or convex curve, lay curb modules in the same direction.

For a 90° corner, simply align curb modules at this angle

CELTIK® CURB / CELTIK® MEGA CURB – 67

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MELVILLE® CURB

NEW

UNITS

125 mm x 115 mm x 600 mm 4 7/8” x 4 1/2” x 23 5/8”

ANGLIA® CURB UNITS

203 mm x 133 mm x 267 mm

203 mm x 133 mm x 457 mm

8” x 5 1/4” x 10 1/2”

8” x 5 1/4” x 18”

203 mm x 133 mm x 591 mm 8” x 5 1/4” x 23 1/4”

For a straight line curb, use alternating angled curb modules.

For a concave or convex curve, lay curb modules in the same direction.

For a 90° corner, simply align curb modules at this angle

UNIVERSAL* CURB UNITS (SOLD SEPARATELY) UNIVERSAL CURB 0.625 M

UNIVERSAL CURB 90°

RADIUS

CORNER

200 mm x 80 mm x 1000 mm

200 mm x 80 mm x 300 mm

8” x 3 1/8” x 39”

8” x 3 1/8” x 12”

Note: 4 units = 1 circle 1,22 m (4 ft) in diameter

UNIVERSAL CURB WITH INTERLOCKING SYSTEM 200 mm x 80 mm x 1000 mm 8” x 3 1/8” x 39”

68 – MELVILLE CURB / ANGLIA® CURB/ UNIVERSAL* CURB

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PERMAPRO PRODUCTS POLYMERIC SANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 POLYMERIC STONE DUST AND CLEAN STONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 ADHESIVE, EDGES AND NAILS . . . . . . . . . . . . . . . . . . . . . 74 PERMAPRO EFFLORESCENCE CLEANER . . . . . . . . . . . . . . . 75 PERMAPRO OIL AND GREASE CLEANER . . . . . . . . . . . . . . . 75 PERMAPRO RUST CLEANER . . . . . . . . . . . . . . . . . . . . . . . . 75 PERMAPRO SHAMPOO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

69

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PERMAPRO POLYMERIC SANDS INSTALLATION

01

02

03

04

TOOLS REQUIRED – POLYMERIC SANDS •

Water hose with “fine drizzle” fountain

05

06

07

•

Brush with rigid hairs

•

Brush with flexible hairs

•

1 vibrating plate

•

Leaf blower

•

Pulverizer

METHOD FOR APPLYING PERMAPRO POLYMERIC SAND ON A NEW PAVER SURFACE

Permapro SP, XP and RP polymeric sands

Next, spray the entire paved surface with a fine mist of water. Spray then rinse simultaneously to

Permapro polymeric sand is applied immediately after pavers have been installed. Pavers must

remove all of the excess sand from the pavers (ref.: Photo No. 5).

be installed according to manufacturer’s recommendations. They must be laid on a 15- to 25 mm thick installation bed of concrete sand. The installation bed must be placed on a layer of adequately compacted and levelled granular material. Furthermore, the pavers must be held in around the edges with an appropriate curb (ref.: Photo No. 1).

The pavers must be dry before the polymeric sand is applied. Spread sand over the pavers, then work it into the joints with a stiff-bristled broom to fill them completely. Then pass a vibrating

Repeat the preceding step, but stop spraying when you notice a minimum of water retention in the paver joints (ref.: Photo No. 6).

Using a leaf blower, remove any remaining surface water from the pores and crevasses of the pavers. This operation is required to eliminate any sand remaining on the surface of the pavers once the preceding steps have been completed (ref.: Photo No. 7).

plate over the pavers in several directions to make sure the sand completely fills the joints.

Important: The water used in spraying the paved surface activates the adhesion process in

Repeat this step (spreading then compacting the sand) at least two more times (ref.: Photo No.

addition to packing the grains of sand down into the joints. Too much water will lessen the

2).

compaction capacity and decrease the product’s final density.

Using a soft-bristled broom, remove any excess sand remaining on the surface of the pavers.

We strongly recommend that you carefully read the complete application methods printed on

Make sure that the final level of the sand is at least 3 mm (1/8 in) lower than the surface of the

the bags of polymeric sand.

pavers. With a leaf blower, remove all of the sand remaining on the paved surface (ref.: Photo No. 3).

Using a nozzle attached to a hose, direct a fine spray of water on a portion of the paved surface for 10 to 15 seconds. Wait for 3 to 4 minutes (but no more than that). Repeat this step section by section over the entire paved surface (ref.: Photo No. 4).

70 – GENERIC INSTALLATION GUIDE / PERMAPRO POLYMERIC SANDS

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METHOD FOR APPLYING PERMAPRO POLYMERIC SAND ON AN EXISTING PAVER SURFACE

METHOD FOR APPLYING PERMAPRO SP, XP AND RP POLYMERIC SAND FOR PAVERS OR SLABS ON A GRANULAR SURFACE

Use the same application procedure as for a new paver surface. Before applying the new Permapro polymeric sand, make sure that any old sand remaining between the pavers has been completely removed. A powerful sprayer can be used to remove all of the fill material from the joints. Be careful not to disturb the installation bed material under the pavers.

METHOD FOR APPLYING PERMAPRO RP POLYMERIC SAND FOR PAVERS OR SLABS ON A CONCRETE SURFACE

PAVÉS / PAVERS

Sable RP / RP Sand

PAVÉS / PAVERS

PAVÉS / PAVERS

Sable RP / RP Sand

PAVÉS / PAVERS

PAVÉS / PAVERS

Sable RP / RP Sand

PAVÉS / PAVERS

PAVÉS / PAVERS

Sable RP / RP Sand

PAVÉS / PAVERS

Sable de lit de pose Maximum 2,5 cm (1 po) / Bedding Sand Maximum 2.5 cm (1

Sable de lit de pose 2,5 cm (1 po) / Bedding Sand 2.5 cm (1 in.)

Mortier ou adhésif / Mortar or Adhesive

Sable de lit de pose 2,5 cm (1 po) / Bedding Sand 2.5 cm (1 in.)

Pierre concassée Minimum 12,5 cm (5 po) / Crushed Stone Minimum 12.5 cm (5 in.)

Pierre concassée Minimum 5,1 cm (2 po) / Crushed Stone Minimum 5.1 cm (2 in.)

Dalle de béton Minimum 10,2 cm (4 po) / Concrete Slab Minimum 10.2 cm (4 in.)

Dalle de béton Minimum 10,2 cm (4 po) / Concrete Slab Minimum 10.2 cm (4 in.)

Dalle de béton Minimum 10,2 cm (4 po) / Concrete Slab Minimum 10.2 cm (4 in.)

Dans l’illustration 3, on colle les pavés à la dalle de béton à l’aide de mortier ou d’un adhésif permanent.

For diagram 3, the pavers adhere to the concrete slab using either a thin set mortar or a permanent bond adhesive.

Système granulaire drainant / Drainage Bed System

Système sur dalle de béton / Non-Drainage Bed System

PERMAPRO POLYMERIC SANDS DESCRIPTION

The Permapro polymeric sands are joint fillers for concrete pavers and slabs made of calibrated sand and polymeric binder materials. Once the sand has been applied, it is sprayed lightly with water. It then becomes very hard and literally locks the concrete pavers together, whether the surface is horizontal or not. The principal use of the Permapro polymeric sands is to make the paver or slab joints much more resistant than traditional sand joints. Permapro offers polymeric sands, either grey, beige or ivory in 30-kg bags.

All Permapro polymeric sands have the following advantages: •

Help prevent weeds and damage due to insects and erosion

•

Can be used for pavers with or without false joints

•

Do not stain concrete pavers or slabs

•

Can be stored outside on a pallet (original packaging intact)

•

Effective for joints up to 25 mm (1 in) wide

•

Sold in plastic bags to withstand rain and humidity

Note: The use of Permapro polymeric sands is not recommended for clay pavers such as the Greenwich paver.

GENERIC INSTALLATION GUIDE / PERMAPRO POLYMERIC SANDS – 71

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APPLICATIONS

There are three different types of Permapro polymeric sands: SP, XP and RP.

The following table will help you choose the appropriate sand based on the

Generally speaking, Permapro polymeric sands can be used on areas such

demands of your project.

as pool decks, driveways, patios, lanes and sidewalks and for locations with gentle slopes (see the generic installation guide: Installation on a granular foundation).

TYPE OF PROJECT

Slight slope

TYPE OF SAND SP

RP

XP

X

X

X

X

X

X

Steep slope

X

1 in maximum joint

When you want to cover an existing concrete surface (such as a sidewalk or

1.5 in maximum joint

X

Humid areas

patio) with concrete pavers or slabs, RP sand must be used (see the generic

Pavers with false joints

installation guide: Applying RP sand to a concrete slab).

Installation on concrete foundation* Installation on granular foundation

X

X

X

X

X

X X

X

Light commercial application

For light commercial applications, cases where the surface to be paved has a

X X

* Calculate a 2 % minimum slope and a 25 mm (1 in) min. laying bed.

steep slope, or cases in which the joints between pavers are between 25 and 38 mm (1 to 1.5 in), XP polymeric sand should be considered.

QUANTITY CHART FOR JOINTS FILLING

SURFACE PER 30 KG (66.6 LBS) POLYMERIC SAND BAG

PRODUCT

SP, RP and XP Melville pavers

70 ft2 (6.63 m2)

Mondrian 80 pavers

70 ft2 (6.63 m2)

Amalfi pavers

70 ft2 (6.63 m2)

Bergerac Plus pavers

50 ft2 (4.64 m2)

Domino 60 pavers

57 ft2 (5.30 m2)

Canvas pavers

34 ft2 (3.17 m2)

Lexa pavers

70 ft2 (6.63 m2)

Mega-Arbel pavers

25 ft2 (2.32 m2)

Mega-Trafalgar pavers

40 ft2 (3.71 m2)

Paleo Plus pavers

85 ft2 (7.89 m2)

Paleo Modular pavers

85 ft2 (7.89 m2)

Standard pavers

105 ft2 (9.75 m2)

Trafalgar 60 pavers

50 ft2 (4.64 m2)

Vendome pavers

28 ft2 (2.60 m2)

Melville Slabs

150 ft2 (13.90 m2)

Rosebel Slabs

150 ft2 (13.20 m2)

Infiniti Slabs Mix

175 ft2 (16.20 m2)

Mondrian 50 Slabs

150 ft2 (13.90 m2)

Mondrian 60 Slabs Quadral Slabs

88 ft2 (8.18 m2) 120 ft2 (10.20 m2)

Lexa Slabs Mix

175 ft2 (16.20 m2)

Esplanade Slabs Mix

225 ft2 (20.90 m2)

Rosebel Slabs

25 ft2 (2.32 m2)

WARRANTY : Permapro Polymeric sand and Polymeric stone dust must be installed in accordance to our method of application. The manufacturer’s liability is limited only to the replacement of the Permapro polymeric sand and Polymeric stone dust.

Proof of purchase will be required for any claim.

72 – GENERIC INSTALLATION GUIDE / PERMAPRO POLYMERIC SANDS

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PERMAPRO POLYMERIC STONE DUST AND CLEAN STONE PERMAPRO POLYMERIC STONE DUST

PERMAPRO CLEAN STONE

Polymeric stone dust is a unique

Permapro clean stone is mainly used for the

mixture of polymer binders and calibrated

joint of permeable pavers such as Subterra.

stone. It is ideal for a variety of natural stone

It can also be useful as the laying bed,

applications such as pool decks, patios and

beneath permeable pavers.

PERMAPRO

pathways. Permapro polymeric stone dust can be used for natural stone joints between 0.125 mm (1/2”) to 0.10 mm (4”).

•

Works at above 15 °C (59 °F)

•

Compatible with all types of natural stones

•

Flexible unlike cement joints

Easy to install – sweep stone dust in joints (no trowelling)

•

Natural stone finish on joint surface (unlike white cement joint)

•

Not recommended for concrete pavers or slabs

Conforms to the ASTM specifications

•

Ideal choice for permeable pavers

•

Precise mixture of clean stone aggregates ensuring an adequate drainage

• (1)

•

•

Increased work stability

Consult the specific installation guide for the Subterra paver

QUANTITY CHART FOR JOINTS FILLING

SURFACE PER 30 KG (66.6 LBS) BAG PRODUCT

PERMAPRO SEALANTS

STONE DUST

CLEAN STONE

Hemmingford Slabs

25 ft2 (2.32 m2)

—

Mega-Hemmingford #3 et #5 Slabs

25 ft2 (2.32 m2)

—

—

28 ft2 (2.60 m2)

Subterra pavers

PERMAPRO SEALANTS WITH WET, SATIN OR NATURAL FINISH

Permapro sealants have been specially formulated to provide pavers three different looks: wet (wet and shiny look), satin (wet and dull look) and natural (maintains the original look of the pavers). Furthermore, they provide additional protection to pavers likely to be stained by grease, oil or even dead leaves.

Permapro wet- and satin-finish sealants are acrylic polymerbased products that cover the concrete of the pavers to form a protective coat. The natural-finish sealant is a fluorochemical polymer-based product and penetrates the concrete pores without leaving a film on the pavers. All of the sealants are available in two sizes: 3.78-litre or 18.9-litre containers.

Benefits •

Reduce penetration of dirt, oil and grease

•

Withstand ultraviolet rays and therefore last longer

•

Give the pavers a different look and accentuate their colours (glossy and

NOTE: Pavers must be clean before using a sealant. Prior clean-up with Permapro cleaning products may be required. We recommend that you use a sealant within a year of installing new pavers.

Important: Follow all instructions indicated on the containers.

satin finish) POLYMERIC STONE DUST / SEALANTS – 73

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PERMAPRO ADHESIVE, EDGES AND NAILS PERMAPRO POLYURETHANE XP CONCRETE ADHESIVE

Permapro polyurethane XP concrete adhesive is especially formulated for concrete and stone applications such as retaining walls, steps and pool copings.

•

Extra resistant to torsion and tension

•

Extra bond strength

•

Extra fast cure time

•

Can be used on dry or damp surfaces

•

Must be used when the temperature is above the freezing point (0°C – 32°F)

•

Box of 12 tubes

•

10 oz (296 ml) format

•

28 oz (828 ml) format

PERMAPRO PAVING EDGE 1 3/4 in.

Permapro paving edge is an excellent choice to brace and support concrete pavers and slabs. Permapro paving edge is designed to adapt to straight or curved installations. It is especially easy to use and quick to install, thus saving time and money.

Système de connection « tourner et barrer »

•

Extra versatile system. Choice of rigid or flexible paving edges

•

Flexible edge has been designed to avoid cutting in curved paver installations

•

“Twist-lock” feature provides a rigid connection allowing continuous support

•

Bracing on the vertical wall provides additional support

•

Made with thicker gauge plastic for additional overall strength

•

8 linear foot edge

•

Box of 24 modules

PERMAPRO PAVING EDGE 1 in.

Permapro 1 inch plastic curb is the ideal choice to reinforce and support thinner pavers and slabs. For example: Mondrian 80 slabs. They create straight lines or curves without cutting.

•

Semi-rigid curbs make it possible to carry out easily

•

Flexible curbs designed to avoid cuts

•

Curbs of 8 linear feet

•

24 modules per box (1 cube = 3072 linear feet)

•

Quality at a great price

PERMAPRO 10 in NAILS

Specially designed for installation with Permapro paving edges •

Nails - High resistance to corrosion

•

25 % more nails per box (190 instead of 150)

•

Box of ± 190 nails

•

48 boxes/pallet

74 – PERMAPRO ADHESIVE, EDGES AND NAILS

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PERMAPRO EFFLORESCENCE CLEANERS, OIL AND GREASE, RUST AND PERMAPRO SHAMPOO PERMAPRO EFFLORESCENCE CLEANER

This Permapro cleaner eliminates the spots caused by efflorescence caught in pavers and slabs pores.

It gives the pavers and slabs a clean and vibrating appearance. This product is recommended to ensure a thorough cleaning before applying any sealant.

•

Dislodges the efflorescence and encrusted dirt

•

Does not contain hydrochloric acid

•

Available in a 4 litre container for the odd job or a 20 litre container for big surfaces

PERMAPRO OIL AND GREASE CLEANER

This Permapro cleaner is effective to remove oil and grease on the surface of concrete pavers.

•

Dissolves, dislodges and removes oil and grease

•

Easy to use

•

Available in 1 litre format

PERMAPRO RUST CLEANER

This Permapro cleaner is effective to remove rust on the surface of concrete pavers.

•

Removes the spots caused by steel, water build up, fertilizer, etc.

•

Easy to use

•

Available in 1 litre format

PERMAPRO SHAMPOO

Permapro shampoo eliminates the dirt encrusted on most landscaping project materials, such as concrete pavers, slabs, and walls. It gives products a clean, vibrant appearance. This cleaning product is ideal for use before applying any sealant, as it will allow the sealant to penetrate more deeply into the pores of the concrete.

•

Dislodges dirt encrusted on the surface of products

•

Restores pavers, slabs, and walls to their natural colour

•

Does not contain hydrochloric acid

•

Washes off with water

•

Available in two sizes: 3.78 L (1 US gal.) or 18.9 L (5 US gal.)

PERMAPRO EFFLORESCENCE CLEANERS, OIL AND GREASE, RUST AND PERMAPRO SHAMPOO – 75

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LAYING PATTERNS GENERAL

The following laying patterns are standard and can fit many different types of pavers, slabs or walls.

A1 - LINEAR STANDARD

A2 - LINEAR PARQUET

B - LINEAR RANDOM

C1 - LINEAR STACK BOND

C2 - LINEAR STACK BOND 45°

D1 - HERRINGBONE

D2 - HERRINGBONE 45°

NOTES: • These patterns are examples only. It should not be followed as an exact laying pattern. Permacon assures no liability for products surplus or shortages from the installation of the above patterns.

76 – LAYING PATTERNS

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LAYING PATTERNS GENERAL

E1 - MODULAR (WITH 3 FORMATS)

E2 - MODULAR (WITH 4 FORMATS)

A B

B

C

C B

A

NOTES : With modular Patterns, there are three or four sizes of pavers; dimensions are in proportional multiples, which enables a variety of laying patterns. The utilization of the “D” pavers or large square pavers gives a more random result. Before ordering, make sure you have selected the correct proportion of large square pavers according to the effect you wish to achieve.

Packaging in two separate cubes (A, B, C and D) provides great flexibility in terms of laying

MODULAR PAVERS ARE DESIGNED IN PROPORTIONAL MULTIPLES Note: Modular bond patterns will, on occasion, result in small holes. These can easily be filled using halves of “A” pavers once the main pattern has been laid.

patterns and makes it easy to use large square pavers for curbs, pool coping, inserts or accents.

To speed up the installation, we recommend you do not follow a preset bond pattern. Avoid long joint lines.

F1 - RANDOM (WITHOUT JOINTS)

F2 - RANDOM (WITH 2 IN JOINTS)

NOTES: • These patterns are examples only. It should not be followed as an exact laying pattern. Permacon assures no liability for products surplus or shortages from the installation of the above patterns.

LAYING PATTERNS – 77

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LAYING IDEAS GENERAL

A - EDGING

B - PATHWAY

C - BANDING

D - INSERTION

E - STEPPING STONE

78 – LAYING IDEAS

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Seamless textures and hatching patterns library AVAILABILITY CHART

Download all the seamless textures and hatching patterns available

Download Permacon hatching patterns for the following types of software:

from our website: www.permacon.ca, tab "support" of

AutoCAD, Dynascape

the "professional" section.

Download Permacon seamless textures for the following types of software: AutoCAD, Dynascape, Sketchup, Photoshop

PAVERS Amalfi Pavers Domino 60 Pavers Bergerac Plus Pavers Canvas Pavers Greenwich Pavers Heritage Pavers Mega-Arbel Pavers Mega-Trafalgar Pavers Mondrian 80 Pavers Paleo Modular Pavers Paleo Plus Pavers Subterra Pavers Trafalgar Pavers Vendome Pavers Lexa Pavers Melville 80 Pavers

Seamless textures

Hatching patterns

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

Seamless textures

Hatching patterns

Lattice Stone

N/A

Mondrian 50 & 60 Slabs

• • • • • • • • •

• • • • • • • • • •

Seamless textures

Hatching patterns

• • • • • •

N/A

SLABS

Lexa Slabs Melville 50 Slabs Rosebel Slabs Portage stepping stone Quadral Slabs Versailles RocArt Slabs Esplanade Slabs Infiniti Slabs

WALLS Celtik wall Lafitt Tandem wall Monaco wall Pisa system Esplanade Tandem wall Melville Tandem wall

N/A N/A N/A N/A N/A

SEAMLESS TEXTURES AND HATCHING PATTERNS LIBRARY – 79

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80 – SEAMLESS TEXTURES AND HATCHING PATTERNS LIBRARY

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1-888-PERMACON PERMACON.CA

PERMACON BOLTON

PERMACON MONTREAL

3 BETOMAT COURT BOLTON, ONTARIO L7E 2V9

8140, BOMBARDIER STREET ANJOU, QUEBEC H1J 1A4

TELEPHONE: FAX:

TELEPHONE: FAX:

905-857-6773 905-857-4774

514-351-2120 514-351-7454

PERMACON MILTON

PERMACON QUEBEC

8375 5th SIDE ROAD MILTON, ONTARIO L9T 2X7

8845, PIERRE-BERTRAND BLVD QUEBEC, QUEBEC G2K 1W2

TELEPHONE: FAX:

TELEPHONE: FAX:

905-875-4215 905-875-1350

418-622-3333 418-622-9603

PERMACON OTTAWA SOUTH

PERMACON SHERBROOKE

6860 BANK STREET METCALFE, ONTARIO K0A 2P0

1080, PANNETON STREET SHERBROOKE, QUEBEC J1K 2B4

TELEPHONE:

TELEPHONE: FAX:

FAX:

613-821-0898 1-800-361-2707 613-821-4593

819-564-1414 819-564-1340

PERMACON OTTAWA WEST

PERMACON TROIS-RIVIÈRES

6775 HAZELDEAN ROAD STITTSVILLE, ONTARIO K2S 1B9

1100, DE LA COMMUNE BLVD TROIS-RIVIÈRES, QUEBEC G9A 2W6

TELEPHONE:

TELEPHONE: FAX:

FAX:

613-821-0898 1-800-361-2707 613-821-4593

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819-378-2721 819-378-6125

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