McCoy Soudal Perfect Solution Guide: Volume 3

www.mccoysoudal.com

Perfect Solutions Guide

Perfect Finishing A must for architects, consultants, engineers, developers and contractors

VOLUME: 003

Experts in sealants, adhesives & PU foams

Table of content • Build the future............................................................................................................................................................................................................................................ |3 • Production sites all over the world.................................................................................................................................................................................................. |4 • Quality and innovation........................................................................................................................................................................................................................... |5 • Perfect finishing........................................................................................................................................................................................................................................... |6 • Polyurethane foams.................................................................................................................................................................................................................................. |8 • Window solutions....................................................................................................................................................................................................................................... |12 • Sanitary solutions....................................................................................................................................................................................................................................... |14 • Gaps & cracks solutions.......................................................................................................................................................................................................................... |16 • Flooring solutions....................................................................................................................................................................................................................................... |17 • Bonding solutions...................................................................................................................................................................................................................................... |18 • Façade solutions.......................................................................................................................................................................................................................................... |20 • Industrial solutions.................................................................................................................................................................................................................................... |22 • Fire range......................................................................................................................................................................................................................................................... |24 • McAademy...................................................................................................................................................................................................................................................... |26 • Product overview..................................................................................................................................................................................................................................... |27

Soudal R&D Centre, Belgium

2 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Build the future Made for India, Made in India

McCoy Soudal Plant and R&D Centre (Bawal), Haryana

Dear Friends, Greetings from McCoy Soudal.

Sealants have come a long way from traditionally being used in automotive, glass in buses to now doors & windows, cleanrooms/coldrooms, sanitary, paint, solar, HVAC, facades, transportation (bus & coach/trains) industry and many more..

Amit Malhotra In fact sealants are now available across all glass, MD - McCoy Soudal automotive, hardware, sanitary, industrial mill and general hardware stores. As we have solutions and products for all these different segments and applications people should keep one thing in mind: “THINK SEALANT THINK MCCOY SOUDAL�.

McCoy Soudal is a 50:50 joint venture company between the McCoy Group of India and Soudal Group of Belgium. Soudal is one of the largest manufacturers of Sealants, Adhesives and Polyurethane (PU) Foams in the world, with 12 manufacturing plants and operations spread in more than 37 countries and product availability in more than 120 countries.

McCoy Soudal has today 5 regional offices across the country and is making its presence felt throughout the industry in India & SAARC Countries. The company has invested approximately INR 50 Cr. and has built one of Asia's finest and largest sealants and adhesives manufacturing plants in Bawal, Haryana. We will manufacture a wide variety of products like silicone sealants, PU sealants, MS polymers, acrylics sealants and adhesives for a diverse range of interior and exterior applications.

The company's technical service center, McAademy, takes special efforts to promote awareness among the Indian construction professionals, about the use of the right product for right application and to get away from the conventional building methods. Training and application programs and seminars are organized throughout the country.

QUALITY: More than 45 years experience in producing top quality consistent & versatile sealants, adhesives & foams.

SUPPLY: Pan India warehouse network which enables us to serve you any quantity at any time.

FINANCE: Financial strong company with more than 4000 Cr. turnover worldwide.

TECHNICAL SERVICE: Industry's best techno commercial team to serve you 24x7. First company to provide technical service in retail dealer network.

MANUFACTURING: State-of-the-art production and R&D center in India with best equipment to always serve our customers needs.

RANGE: Wide range of sealants (Silicones, Acrylics, Polyurethanes, MS polymers), Adhesives & PU Foams.

This guide is an eye opener for many since it explains and demonstrates a variety of sealant applications so that our valuable customers can make quicker decisions and the right choices. Let's make a difference in the industry. Please feel free to get in touch with us at marketing@mccoysoudal.com

Amit Malhotra Managing Director - McCoy Soudal

Manufacturing plant at Bawal

McCoy Soudal: Experts in sealants, adhesives & PU foams |3

Production sites all over the world Belgium - since 1966 In 1966, Vic Swerts, the owner of Soudal, has been one of the pioneers to start the commercial production of silicone sealants. The first year 3.000 cartridges were produced which grew over the years to more than 500.000 cartridges a day. Production has expanded over the years to other sealants like acrylics, polyurethanes and MS polymers and all kinds of adhesives. From 1982 PU Soudal PU foam production: Turnhout, Belgium

foams were added to the product line.

• Largest PU foam manufacturer in the world (90 million cans in 2013) • Third largest manufacturer of sealants (150 million cartridges in 2013) Poland - since 2009 In 2008, the finishing touches to the construction of a brand new 8,000 m² production facility inside a 40,000 m² plus ground in the Polish town of Pionki. As of February 2009 some 100 new staff started the production of PU foams and sealants in new, high-tech production lines that are entirely geared to the fast-growing Polish & Eastern European markets.

Soudal PU foam production: Pionki, Poland

China - since 2010 In 2010 Soudal signed an agreement to take over Shija, the second largest supplier of PU foams in the Chinese market. Shija was one of the major manufacturers in China with over 10 million cans of PU foam produced annually. With strong growth, China is rapidly developing into one of largest economies worldwide. Through this acquisition Soudal has gained access to Soudal PU foam production: Shanghai, China

this market, with a significant presence in the construction sector.

12 production sites across the globe Pionki (Poland) Weert (Netherlands)

Istanbul (Turkey)

Washington (USA) Turnhout (Belgium) Shanghai (China)

Singapore Santiago (Chile) Leverkusen (Germany)

Soudal in the World

4 | McCoy Soudal: Experts in sealants, adhesives & PU foams

New Delhi (India)

Slovenia

Quality and innovation

Continuous investment in Research & Development Soudal and McCoy Soudal constantly invest in R&D activities in order to be able to offer the latest innovations and improve and underline the quality of existing products.

ISO certification In 1992 Soudal received ISO 9002 approval. The ISO certificate is a first impression of solid quality awareness.

This however does not stop some important business partners from conducting their own audits. Soudal and McCoy Soudal are always prepared to cooperate in such ac tivities, confident that its transparency will only enhance the quality relationships with its partners.

McCoy Soudal has since it’s start in 2010 ISO 9001:2008 certification in India.

TÜV SÜD Quality Label In 2008 Soudal underlined the quality of its PU Foams even further by letting TÜV S Ü D - a wor ldwide renowned -

company in the field of testing and certification according to the very strict European Norm EN417 – conduct an entire range of tests.

Soudal R&D Center

State-of-the-art laboratories

In 2011 Soudal opened a new R&D building offering room to more than 30 R&D engineers working day in day out on researching and developing better and new formulas.

The new 5-story high project with a floor area of over 3000 m² represents an investment of € 10 million.

R&D team

In 2013 McCoy Soudal has opened the first sealant R&D center in India (Bawal) which will be further expanded in the years to come to continuously further improve our products to the extreme Indian climate condition.

Quality

Policy

McCoy Soudal: Experts in sealants, adhesives & PU foams | 5

Perfect finishing Perfect finishing? How can sealants & foams contribute?

Perfect finishing

Could you imagine a house without sealants & PU foams? Today, it is difficult because sealants are now used in every part of our daily life: cars, bus & coach, railway, doors & windows, bathroom & kitchen, building facades, industries, etc. Every household will be using sealants for DIY (do-it-yourself ) repair and maintenance applications very soon. Sealants are and will be indispensable products for a wide range of applications, for two main reasons: problem solving and aesthetical & perfect finishing.

People are striving for better living conditions, better aesthetical finishing to create a 'Home sweet Home' environment. A perfect aesthetically finished house creates better living conditions and contributes to better living in harmony. Actually many households are confronted with the following problems in their homes, to name just a couple of them: Problems in kitchen & bathroom

The noise of horning

Humidity, moisture & damp in buildings creates often fungus and mould. There are health risks associated with moulds and other fungi such as respiratory problems, eye irritation, allergy, infections and asthma. Elderly and infants are even more susceptible. Sealants and foams are used to seal all leakages in roofs, walls, badly installed windows and doors or any plumbing leaks especially around wet area rooms like kitchens & bathrooms which could be one of the solutions of the above described problem.

The noise of horning, airplanes and traffic is increasing day by day. High noise levels impact our sleep, create stress, increase workplace accident rates, stimulate aggression and other anti-social behaviors. Effective soundproofing requires detailing and workmanship. All holes, gaps, unsealed doorways, interconnecting duct work, unsealed electrical and plumbing penetrations and wall cracks degrade acoustical performance. Using sealants and PU foams can prevent sound leaks and contribute to peaceful living conditions.

Home improvement measurements for perfect finishing Interior gaps and cracks in walls should be filled with paintable sealants (acrylic, polyurethane or MS polymer) to create a perfect aesthetical finish. Silicone sealants are not paintable and therefore not suitable for this problem.

Cracks in wall

Cracks filled by paintable sealant

Cracks filled by paintable sealant

Using sanitary anti-fungal sealants instead of the widely used white cement in sanitary applications has a number of advantages: 100% waterproof, no cracks, no discoloring, flexible and anti-fungal and mould resistant properties and most important giving an aesthetical value to your bathroom or kitchen.

Unaesthetical finish with white cement

Cracks in white cement

6 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Perfect finishing

Perfect finishing Pest control measurements Sealants and PU foams can be used to seal all gaps and holes to prevent the entry of pests than can damage your house and its contents. Nobody likes the company of ants, termites, rats, mice or other vermin in kitchens or other places in our homes. Foam and sealants stop the passage of most of these small insects and animals provide a barrier between your family and pests.

Pest control measurement

Energy saving measurements 30% of the total energy consumption is coming from buildings. A properly sealed and insulated home can reduce your electricity bills up to 30%. Proper sealing of doors and windows or all incoming pipes for HVAC (heating, ventilation & air-conditioning) will help to save on your energy bill.

Energy saving measurements

Kitchen sealing Kitchen silicone is easy to apply and can provide you the perfect finish for your worktop and sink areas. It can prevent food and debris from getting into gaps between the worktops and walls and is an essential way to increase hygiene in kitchen areas. It will also adhere to non-porous surfaces such as ceramic tiles, worktops and plumbing fixtures and provide a watertight seal and is specially formulated to inhibit the growth of mould, mildew and bacteria.

GAP FILLER: Paintable acrylic sealant

BATHROOM & KITCHEN: Anti-fungal silicone sealant

BATHROOM & KITCHEN: GAP FILLER:

Anti-fungal silicone sealant

Paintable acrylic sealant

SOUDASEAL 250XF: Bond working table to modular kitchen

Emmanuel De Smedt Vice President - McCoy Soudal

These are a couple of examples of 'Home Improvement Solutions' which enhance the aesthetical value of your homes or resolve problems of pests, leakages and high energy bills. High attention for detail and finishing are the key to enjoy aesthetics every day especially with the ever increasing lifestyle expectations. Finishing at 80-90% level is not acceptable. The aim is to strive for 100% perfect finishing and here lies a huge opportunity but in the meantime difficulty for the tremendous ongoing and upcoming projects in India. At McCoy Soudal we are constantly improving our products to meet today's ever increasing and stricter requirements of building materials: excellent adhesion, extreme aging resistance to outdoor influences like ultraviolet (UV), weather, heat/cold and long-term functionality.

McCoy Soudal: Experts in sealants, adhesives & PU foams | 7

Polyurethane foams

A perfect solution for every task !

Professionals in the construction industry should know the benefits PU Foams:

• Self-expanding • Easy to use

• Fire retardant • Durable Application systems?

Curing of PU Foams?

• One component foams cure through a reaction of the prepolymer with moisture. After full cure, they ensure a strong bond and offer excellent insulation values. In order to optimize the curing and good cell structure of the foam it is best to moisten the substrates with water spray beforehand.

Genius gun

• Thermal insulation • Acoustic insulation

Applications

• Hand held foam can be extruded without a gun – for smaller jobs this is a very fast and easy solution.

Triple expansion.

PU foams are very versatile products and can be used for an entire range of applications:

• Gun grade foam is much easier to extrude precisely into a joint and to obtain a per fect finishing – especially interesting for larger projects where a lot of PU foam has to be used. Low expansion.

• Sealing and filling of gaps, holes, cavities and wall breakthroughs

• Genius Gun is latest innovation in the way of applying PU foam. This new system is a ready-to-use solution created to maximize convenience while applying PUfoam.

(Soon to be launched in India)

• Installation of door and window frames

• Insulating against heat loss • Sound-proofing • Insulation of water pipes, HVAC ducting (heating, ventilation and air-conditioning), bathtubs, tubes.

• Installation and sealing of airconditioning units • Bonding of corrugated iron sheets and roof tiles • Sealing around the window against draught • Fills joints between walls and wall panels • Seals and fills connection joints • Installation of electrical wiring

Gun foam - Click & Fix

8 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Hand held foam

A wide range of applications

Window insulation & installation

Filling holes around pipes

Door frame installation

HVAC application

Filling cavities

Fire retardant sealing between walls

Fire retardant door sealing

Gap filling RCC & brick

McCoy Soudal: Experts in sealants, adhesives & PU foams | 9

Door solutions

Door frame installation with PU Foam Gun foam is easier to extrude and can be applied into joints with more precision and speed.

Developer’s choice: DLF, Jaypee Group, Emaar MGF, Prestige, Sobha, L&T, Brigade & many more ...

Internal door frame: • For a standard door frame of 210x90x210 cm only PU foam can be used to bond, seal, and fix the door frame.

External door frame: • For exterior/main door/balcony door frames we recommend to use minimum 4-6 anchors equidistant in combination with PU foam.

• Fire escape doors if exposed to open areas should also be PU foam application

SoudaFoam PRO:

SoudaFoam 1K:

High Performance Gun-Grade PU Foam

High Performance Straw Grade PU Foam

• Gun type foam • Precise dosing

• Straw foam

• Low expansion • Less waste

• Triple expansion

• Filling & fixing

• Filling

• Excellent adhesion

supported by anchors.

Gun foam

vs.

Straw foam

on uPVC To know more application details please read Door Application Manual

10 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Door frame installation with PU foam Step 1: Preparation of the surface

Opening without frame.

Surface needs to be clean, dust-free, free of oil & grease.

Slightly humidify the surface & the door frame before applying the foam.

Keep a gap of 10 mm to 20 mm between wall and door frame on the three sides of the frame.

Aligned door frame.

Step 2: Align the door frame

Align your door frame and block it with wooden blocks between frame & wall.

Step 3: How to apply PU foam?

Shake the PU foam can minimum 20 times before application to obtain the best PU foam quality.

Hold the PU foam can upside down & extrude the foam by pressing the bar/application gun.

Small gaps (less than 5-7 mm) can be filled by using plastic extension which comes with every application gun.

Step 4: How to finish the PU foam application?

Spray some additional water on applied PU foam on both sides of the door frame.

After use, clean the valve & tube immediately with Gun & Foam Cleaner.

Cut the spoiled foam at the time of plastering.

Do not touch the frame during curing of the PU foam otherwise you will break the cell structure and the adhesion will be lost.

After curing PU foam can be plastered or covered with architrave/moulding.

Perfect installed door frame with PU foam.

McCoy Soudal: Experts in sealants, adhesives & PU foams | 11

Window solutions

Window package Complete solution for all types of windows (uPVC, aluminium, wood).

Customer's first preference: Fenesta, Aluplast, Deceuninck, Encraft, Veka, Rehau, KÖmmerling, NCL Wintech & many more ...

Fast & easy to use

Durable

Excellent thermal insulation

Excellent acoustic insulation

Mechanical properties

Very good filling capacities

Silirub PS

Acryrub Pro

Soudafoam Pro

• Neutral cure sealant

• Paintable sealant

• Extra adhesion strength

• UV & weather resistance

• Interior perimeter sealing

• Low air transmittance

• Exterior & interior application

• Very easy to apply

• Thermal insulation

• Air & water tight

• Aesthetical finish

• Sound insulation

• Excellent adhesion (uPVC, wood, aluminium, metal, concrete) Available colours Silirub PS:

ish

Pe r f

ec

t

Fin

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Perfect Finish

Fin

ish

Grey Brown Brown (RAL 7047) (RAL 8017) (RAL 8007)

t

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Pe r f

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Ivory

Fin

Black

Pe r f

Clear

ish

Pe r f

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White

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Perfectly installed & insulated window

uPVC Windows & Doors Manufacturers Association, known as, UWDMA is a non- profit body, formed to create value proposition benefiting all from use of uPVC windows across India. McCoy Soudal is member since 2013.

To know more application’s details please read Window Manual 12 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Window frame application Step 1: Align and fix window frame with anchors

Keep a gap of minimum 5mm between wall and window frame on the four sides of the frame.

Before applying PU Foam or sealant, first fix the window frame with anchors.

Clean the surface and make sure that it is totally free of dust, moisture and grease before applying the sealant.

Step 2: How to apply PU foam?

Slightly moisten the joints with water spray before applying PU foam.

Hold the PU foam can upside down & extrude the foam by pressing the bar/application gun.

Cut the spoiled foam at the time of plastering.

Before applying the silicone or acrylic sealant, make sure there is enough depth for the sealant (minimum 5mm), if required push the foam deeper into the joint.

Step 3: How to apply sealant?

Cut the nozzle at an angle 45â ° to the desired bead size. Load the cartridge into the sealant gun.

Fix masking tape on both sides of the joint leaving exact gap for filling. This will make the joint look neat, clean and uniform.

Fill joint with sealant. Use right product for right application. Gap filler for interior and Silirub PS for exterior application.

Step 4: How to finish the sealant application?

Fini sh Av ing To perf ailable f ol ect ď€ o nish r ing

Applied sealant before finishing.

Immediately after filling the joint, the sealant should be tooled (with soapy water solution) either with finger or with a pallet knife or finishing tool.

Remove the masking tape before the sealant starts to skin over.

McCoy Soudal: Experts in sealants, adhesives & PU foams | 13

Sanitary solutions

Bathroom & kitchen sealant Adds value to costly sanitary ware.

In all bathrooms & kitchens a lot of water is used which can infiltrate in all kinds of gaps & joints. Moister means chance of fungus and mould.

Sealants & foams ensure to seal and fill all gaps and joints to ensure 100% hygiene bathrooms & kitchens.

Neat & clean, fungus free kitchen

Damp proof

Anti-fungal

Waterproof

No cracking like white cement

Shower cubicle sealing

Super leakage control

Remains elastic forever

ish

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Fin

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Fin

Sealing of stove

Pe r f

Perfect Finish

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Fin

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Fin

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Sealing of granite joints

14 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Sanitary solutions

Bathroom & kitchen sealant Get perfectly finished kitchen.

Worldwide most used sealant by plumbers, contractors, builders and developers.

Silirub B&K: Silirub B&K is a neutral cure silicone for all porous & non-porous substrates like stones, ceramics, concrete, plastics & glass. Silirub B&K is specifically designed for sanitary fittings, including bath, shower, sinks Perfect finishing around toilet

and urinals.

Benefits of sanitary silicone: • Non-corrosive

• Resistance to cleaning agents

• Nice aesthetical finish

• Anti-fungal, mildew/mould resistant

• Waterproof sealant

• Suitable for all wet area applications

Perfect finishing around sink

Sanitary silicone vs. White cement Sanitary silicone

White cement

• Used all over the world

• Conventional

• Remain flexible

• Cracks after application

• Anti-fungal and mould resistant

• No finishing

• Waterproof

• No waterproof/leakage

• Looks elegant and long lasting

• Spoils aesthetics of beautiful sanitary wares and tiles

Cracks in white cement

No aesthetical finish

Neat & clean, fungus free bathroom

McCoy Soudal: Experts in sealants, adhesives & PU foams | 15

Gaps & cracks solutions

Paintable acrylic sealant Gaps and cracks filling sealant.

Go for perfect finishing.

To be used before any painting job.

SAVE TIME, MONEY & LABOUR

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Fin

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• No mass -water clean up

• Modular kitchen sealing

• Paintable

• Cupboard sealing

• Low VOC

Interior door sealing

Wall to wall sealing

16 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Paintable

ec

windows

Pe r f

• Non toxic & non flammable

ish

• Perimeter sealing around doors and

Fin

• Easy tooling & finishing

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• Filling all gaps & cracks

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Properties:

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Perfect Finish

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Application areas:

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Flooring solutions

Industrial flooring and expansion joints PU & MS Polymer sealants.

Low & high modulus sealants for vertical or horizontal construction, expansion and floor joints.

Soudaflex Construction FC: Fa s t c u r i n g p e r m a n e n t l y f l e x i b l e polyurethane sealant for sealing joints of industrial floors, expansion joints, structural connections of metal, concrete, polyester and wood.

Soudaseal 240FC: Permanently flexible hybrid adhesivesealant for structural connections of metal, concrete, polyester, glass and wood. Resistant to UV radiation.

Expansion joints

Primer 100: A primer for porous substrates, applied before using PU sealants.

Primer 150: A primer for porous substrates, applied before using hybrid sealants.

Backer Rod :

Floor joints

A flexible PE rope with a diameter of 6-20 mm for filling expansion joints in order to obtain the correct shape of sealing materials.

How to apply: • Cut expansion joints.

• Tape the edges.

• Put backer rod & apply primer.

• Apply the sealant.

• Remove tape before skin formation.

SOUDAFLEX CONSTRUC TION FC 600ml

McCoy Soudal: Experts in sealants, adhesives & PU foams | 17

Bonding solutions

All types of substrates It does what is says, and more ...

One product seals all, bonds all.

All surfaces, all materials for all applications.

Fix ALL High Tack:

320 kg

Fix ALL Crystal:

2

/10 cm

Crystal

Fix ALL HT is a high quality adhesive

Fix ALL Crystal is a crystal clear, neutral,

& sealant with high strength and

elastic sealant & adhesive based on

initial tack based on MS-Polymer®.

MSPolymers®.

• Initial bond after 1 second of pressing

• 100% transparent bonding and sealing

• Fast curing, quick build-up of end strength, high shear strength • Easy to apply, tool & finish

• Outstanding bond strength, mostly without primer, nearly all surfaces, even moist.

• Paintable with all water based paints

• Very easy to tool and finish

• Good colour, weather & UV resistance

• Good extrudability

• Good adhesion on wet substrates

• Permanently elastic after full cure

Applications:

Applications:

• Sealing and bonding in the building and construction industry

• All interior and exterior bonding & sealing applications

• Elastic bonding of panels, profiles and other pieces on most common substrates (wood, MDF, chipboard, ...)

• Transparent and elastic bonding in construction & building applications • Interior bonding of glass and other transparent materials (cannot be used as a glazing sealant)

• Elastic bonding in vibrating constructions

Exterior bonding of all materials

Mirror bonding

Interior bonding of all materials

18 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Crystal clear sealing

Bonding solutions

Super Bond All types of substrates.

Nail free construction adhesive for mirrors, ACP, wood, stones, metals and decorative materials.

Super Bond: Super Bond is a solvented instant grab, high strength construction adhesive based on synthetic rubbers.

Ceramic bonding

• Repositionable up to 20 minutes after application • High bond strength & good intial grab • Replaces nails & screws • Doesn’t attack polystyrene • Adhesion on uneven surfaces Skirting board bonding

Applications: • ACP and other panels

• Mirrors

• All decorative materials

• Architraves

• Skirting board Tile bonding

How to apply: 1

2

3 Wood bonding

4

5

6

Mirror bonding

McCoy Soudal: Experts in sealants, adhesives & PU foams | 19

Façade solutions

Non-staining solutions Silicone oil is integrated within the polymer, which means it cannot migrate into natural stones.

Especially designed for the use of on natural & engineered stones.

Non-bleeding, Non-streaking on glass and façade panels (like ACP).

Staining problem on natural stone

Silirub MA:

Non-staining-granite sealing

Non-staining-natural stone in bathroom

Available colours:

Non-staining neutral silicone sealant for glass, ACP & stone.

Application: Sealing of joints of marble, granite and other porous natural stones.

Cladding joints of facades for ACP, glass to glass and other metal to metal joints in glazing jobs. Specially

Transparant

White

Black

Marble grey

designed as Non-Streaking, NonBleeding, Non-Staining Sealant.

Staining problem on natural stone

Benefits: • Non-staining on natural stones like marble and granite

Anthracite

Jasmin

Travertine

Natural stone beige

• Excellent UV & weather resistant • High movement accommodation • Fungus resistant • Matt finish • Contains powerful and long acting fungicides (conformity to DIN EN ISO 846 standard) • Conforms to major international sealant standard - DIN/ISO 11600 F 25 LM

Stone grey

• Withstands detergents and degreasing

20 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Façade solutions

Complete façade solutions Weatherseal silicone sealant.

Developed for weather sealing of joints in the façade industry, ACP and glass.

Facade glazing

Spider glazing

Silirub WSL+: Developed for weather sealing of joints in the façade industry, ACP & glass.

Application: Silirub WSL+ is a high-quality neutral cure, highly elastic one-component joint sealant based on silicones. It has

Facade glazing application

been developed for weather sealing of expansion joints in the façade industry.

Benefits: • Special aluminium adhesion promotors • Excellent UV & weather resistant Silirub WSL+ sausage application

• High movement accommodation • Compatible with secondary sealant in insulating glass units (IG’s) Available colours:

White

Grey

Black

Finishing sealant

McCoy Soudal: Experts in sealants, adhesives & PU foams | 21

Industrial solutions

Complete industrial solutions Soudafoam 1K: • Soudafoam 1K is a self-expanding, PU foam for filling all cavities & opening around pipes, holes and opening. Excellent thermal and acoustical properties.

Silirub IS:

Cleanroom application

• High performance neutral cure silicone with Di-electical properties & FDA approved (food grade). Silirub IS is the most suitable industrial grade silicone sealant for cleanroom/cold storage/solar applications.

Silirub HT-N: • Silirub HT-N is a neutral cure, engineering black silicone sealant which withstands very high temperatures (280⁰C).

Fix ALL High Tack: • High performance adhesive & sealant which bonds to almost all substrates. UV resistant, paintable, high strength and can be applied on wet surfaces.

Gasketseal: • Gasketseal is a high quality, red silicone sealant which forms a flexible rubber seal after curing & withstands very high temperatures (285⁰C).

22 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Gasketseal

Roof sealing

Industrial applications

Application areas  Cleanroom/coldroom

 Industrial doors

 Refrigeration

 Electrical box

 Insulator

 Roofing

 Fire doors

 Lights

 Signage

 Gasket

 PEB

 Solar

 HVAC-AC & ducting

 Porta cabin

 Telecom shelter

 Induction cooker

 Railway coaches

 Windmill

Windmill

Telecom shelter

Railway coach

Insulator

Industries

Solar

McCoy Soudal: Experts in sealants, adhesives & PU foams | 23

Fire range

Reliable fire retarding solutions Safely evacuate the building Compartmentalisation is an essential component of passive fire protection for buildings. The basic idea is that fire and smoke are contained in one 'compartment' and that the propagation is slowed down. This enables the safe evacuation of people from the building and allows the fire brigade to fight the fire more efficiently. It also limits damage in financial terms.

A fire retardant 'compar tment' consists of fire retarding walls and ceilings. The joints between walls, ceiling, support beams, have to be sealed in such a way that the fire does not propagate freely through them.

The fire resistance of these joint systems must be tested according to national or European standards in independent laboratories. These results are summarized in the test and classification reports.

Fire inside building

“Fire resistance” rating “Reaction to fire” rating The “fire resistance” rating typically means the duration in minutes for which a passive fire protection system c a n w i t h s t a n d a s t a n d a rd f i re resistance test.

“Reaction to fire” rating of a material indicates its contribution to the propagation of flames in a fire and covers flammability. A well known reaction to fire rating is the German DIN4102 Part 1, where the rating are A1, a2, b1, b2, b3.

Fire retardant sealing of opening in wall

24 | McCoy Soudal: Experts in sealants, adhesives & PU foams

In the origin and the start of a fire, “reaction to fire” characteristics of products are important, while in a fully developed “fire resistance” parameters of complete assemblies apply. Fire building regulations make a clear distinction between these two conditions. Therefore a product with a “reaction to fire” rating (e.g.B1) does not give any guarantee on stopping a fire, while a 60 min.. “fire resistance” rated product indicates that it will withstand a fire for a least 60min. in a certain system while keeping its function.

Fire range products

Reliable fire retarding solutions FIRECEMENT HT Hard setting sealant for the sealing of ovens, furnaces etc. Resists temperatures of up to 150⁰C. Excellent adhesion to a wide range of building materials. Suitable for interior applications.

SILIRUB HT-N Black neutral cure silicone with high temperature resistance for the sealing and joining of a wide range of materials, which are exposed to high temperatures. Withstands temperatures of up to 280⁰C.

Fire range

SOUDASEAL FR • Fire retardant hybrid sealant • Paintable with most coatings • Very good elastic properties in expansion joints • Does not require any fire retardant backing rod • Isocyanate-solvent & silicone free

SOUDAFOAM FR • Fire retardant one-component PU foam • Light red contoured for easy recognition • Excellent heat & sound insulation properties • Easy application in door frames & connection joints • Excellent adhesion to a wide range of building materials

FIRE SILICONE B1 FR

GASKETSEAL

• Fire retardant silicone • Very good elastic properties in expansion joints • Does not require any fire retardant backing rod • Excellent adhesion to a wide range of building materials • The fire range also includes the following heat-resistant products: (HT)

Red acetic cure high temperature silicone for the sealing of gaskets, hot water installations, motors, etc.

Withstands temperatures of up to 285⁰C.

FIRECRYL FR • Water based fire retardant acrylic sealant and crack filler • Intumescent in a fire situation • Does not require any fire retardant backing rod • Suitable for interior joints with low/medium movement

SOUDASEAL FR 600ml

McCoy Soudal: Experts in sealants, adhesives & PU foams | 25

McAademy

McAademy Technical institute formed by McCoy Soudal

McAademy McCoy Soudal Academy for Application Training

McAademy is a technical institute formed

by McCoy Soudal: The expert in sealants, adhesives & foams in India. McCoy Soudal produces and markets the widest ranges of sealants (silicones, acr ylics, polyurethanes, MS polymers), adhesives & PU foams with over 35 subsidiaries globally.

McCoy Soudal is member of Indian Green

Building Council and will take as a Corporate Social Responsibility (CSR) initiative to educate the end-users that using high quality sealants, adhesives and PU foams will contribute for greener buildings and a safer world. Better insulated houses will safe a lot of energy.

Objective:

• McAademy will provide certification to over 100,000 such installers over the next coming years.

Goal: • Right product, Right Application training.

Product demonstration

• Bring a high level awareness of sealants, adhesives and foams to the installers and end-users.

• Through McAademy, McCoy Soudal will enable a large work-force to achieve the highest level in quality, aesthetics & durability of sealants, adhesives and foam applications in building construction.

Class of window application

Jadoo G Ki Paathshala

Confederation of Construction Products and Services

Mr. Amit Malhotra, Managing Director of McCoy Group and McCoy Soudal became again for the second time in 2013 the president of CCPS (Confederation of Construction Products and Services).

Jadoo G Ki Paathshala

• Technical training to internal sales team, dealers, distributors, fabricators, end-customers.

• Applications & hands-on training by our specialized international McAademy trainers.

• Our training sessions reach all level of installers, fabricators in main industrial areas such as Doors & Windows, General Construction, Façade & Glazing, Sanitary, Interior Designing, HVAC and Automotive.

Class for glass: McCoy Soudal was one of the initiators of the first KAANCH KI PATHSHALA which was organized at Zak Glasstech 2012 at Pragati Maidan, Delhi. We have shown different sealing applications for glass, windows, shower cubicals, spider glazing, mirrors etc.

26 | McCoy Soudal: Experts in sealants, adhesives & PU foams

McCoy Soudal became a member of CCMA (The Construction Chemicals Manufacturers Associations).

Product overview ACRYRUB PRO

GENERAL PURPOSE PLUS

Description: Paintable acrylic sealant for all gaps between modular kitchens & walls, door frames & walls, window perimeter sealing.

Description: General Purpose Plus is a high quality elastic one-component acetoxy silicone sealant.

Available color: White

Available color: White, Black, Transparent

Packaging size: 450g

Packaging size: 280ml

SILIRUB AP

SILIRUB PS

Description: Silirub AP is a high performance silicone sealant with outstanding sealing properties to porous & non – porous substrates.

Description: Silirub PS is a high performance neutral cure silicone. Telecom shelters, uPVC & aluminum door & window frames, ACP, glass, brick, concrete, wood. Building and construction joints. Sealing between PVC and glass.

Available color: White, Black, Transparent

Available color: White, Black, Transparent, Ivory, Grey (RAL 7047), Brown (RAL 8007 & 8017)

Packaging size: 280ml

Packaging size: 280ml

SILIRUB IS

SILIRUB B&K

Description: Silirub IS is a high performance neutral cure silicone sealant with outstanding adhesive/sealing properties for most of the industrial critical applications. Tested on di-electrical properties and is FDA (food grade) approved by Ianesco (France).

Description: Silirub B&K is a hygiene protection bath & kitchen neutral cure silicone sealant. Antifungal, mildew/mould resistant sealant, suitable for use in all porous & non-porous substrates like tiles, ceramics & glass.

Available color: Brilliant White, Black, Transparent

Available color: White, Black, Transparent

Packaging size: 280ml

Packaging size: 300ml

McCoy Soudal: Experts in sealants, adhesives & PU foams | 27

600ml

SILIRUB WSL+

Product overview SILIRUB WSL+

SILIRUB MA

Description: Silirub WSL+ is a high-quality neutral cure, highly elastic one-component joint sealant based on silicones. It has been developed for weather sealing of expansion joints in the façade industry.

Description: Silirub MA is a high-quality neutral, elastic, one component joint silicone sealant.

Bonding and gluing of marble and other porous natural stones on many different substrates. Cladding of facades of marble, granite and other natural stones.

Available color: White, Black, Grey

600ml

SOUDAFLEX CONSTRUCTION FC

Packaging size: 300ml, 600ml

Available color: White, Beige, Black, Grey, Marble, Transparent & many more...

Packaging size: 310ml

SILIRUB AQ

GASKETSEAL

Description: Silirub AQ is a high-quality, elastical onecomponent joint sealant/adhesive based on silicones for the construction of aquaria and terraria.

Description: Gasketseal is a high quality single component silicone sealant which forms a flexible rubber seal after curing and withstands very high temperatures upto 285⁰C.

Available color: Black, Transparent

Available color: Red

Packaging size: 310ml

Packaging size: 310ml

SOUDAFLEX CONSTRUCTION FC

FIX ALL HIGH TACK

Description: Soudaflex construction FC is a onecomponent polyurethane sealant with high modulus for a wide range of sealing & bonding applications like connections and expansion joints.

Description:  Green strength  Initial bond after 1 second of pressing  Easy to apply  Suitable for uneven surfaces  All materials and circumstances  Can be applied on wet surfaces

Available color: White, Black, Grey

Available color: White

Packaging size: 600ml

Packaging size: 290ml

28 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Product overview Description:  Perfect for 100% transparent bonding and sealing  All materials, surfaces and circumstances  High elasticity  Suitable for uneven surfaces.  Can be painted

Description: Soudaseal 250XF is high quality, neutral, one component adhesive/sealant with a high initial tack based on MS-Polymer® technology.

600ml

SOUDASEAL 250XF

SOUDASEAL 250XF

FIX ALL CRYSTAL

Available color: Crystal

Available color: White

Packaging size: 290ml

Packaging size: 600ml

SOUDASEAL 215LM

SOUDASEAL 240FC

Description: Soudaseal 215LM is a high quality, neutral, elastic single component joint sealant based on MS Polymer.

Description: Soudaseal 240FC is high quality single component joint sealant with high adhesive strength. It is based on MSPolymer®, chemically neutral and fully elastic.

Available color: White

Available color: White

Packaging size: 290ml

Packaging size: 290ml

SUPER BOND

SOUDAFOAM 1K

Description: Super Bond is very suitable for bonding of mirrors, sk ir ting boards, cornices, concrete, brick, aluminum, metals, wood, tiles, ceramics, varnished or painted surfaces and many plastics etc.

Description: Single component self expandable polyurethane foam. High acoustic and thermal insulation properties.

Available color: Beige

Available color: Yellow

Packaging size: 390g

Packaging size: 750ml

McCoy Soudal: Experts in sealants, adhesives & PU foams | 29

Product overview SOUDAFOAM PRO

GUN & FOAM CLEANER

Description: Soudafoam PRO is a one component, self expanding, ready to use polyurethane foam. It is filled with plastic adaptor head for use with a foam applicator Gun. High acoustic and thermal insulation properties.

Description: Gun & Foam Cleaner is a ready to use cleaning aerosol can for use on Soudafoam PRO and other McCoy Soudal foams.

Available color: Yellow

Available color: Tranparent

Packaging size: 750ml

Packaging size: 500ml

FIRECRYL FR

FIRE SILICONE B1 FR

Description:  Water based fire retardant acrylic sealant and crack filler  Intumescent in a fire situation  Does not require any fire retardant backing rod  S u i t a b l e fo r i nte r i o r j o i nt s w i t h low/medium movement

Description:  Fire retardant silicone  Ve r y g o o d e l a s t i c p ro p e r t i e s i n expansion joints  Does not require any fire retardant backing rod  Excellent adhesion to a wide range of building material

Available color: White Packaging size: 310ml

Available color: White, Grey Packaging size: 310ml

SOUDAFOAM GUN FR

PRIMER 150

Description:  Fire retardant silicone  Light red colored for easy recognition  Excellent heat and sound insulation properties  Easy application in door frames and connection joints  Excellent adhesion to a wide range of building materials

Description: Primer 150 is a universal primer for porous surfaces to be used with silicone sealants and sealants based on MS Polymers.

Available color: Red Packaging size: 750ml

30 | McCoy Soudal: Experts in sealants, adhesives & PU foams

Available color: Transparent Packaging size: 500ml

Product overview PRIMER 100

JM 108 DT (RABBIT)

Description: Primer 100 is a universal primer based on polyurethane for porous surfaces.

Description:  9” Cradle Type  Smooth Rod  Reinforce rib on edge of body

Available color: Transparent Packaging size: 500ml

JM 148 A-B (BULL DOG)

COMPACT FOAM GUN

Description:  9” Cradle Type  Smooth Rod  Fleat treated push rod for heavy duty material

Description: Compact Foam Gun is used for foam applications. It come in plastic body with flow adjustment screw.

MS 168 C (CAMEL)

TYNE & TRENT (AIRFLOW II)

Description: • 600ml capacity, smooth rod • Built in seal punch on handle • Aluminium plus plastic barrel

Description: • Pneumatic applicator for cartridges & sausages • Dispenses 310ml, 400ml & 600ml packs • Available in 2 standard barrel lengths • Tethered piston and plunger action • Quick exhaust valve minimizes 'flow on’ • Easily adjustable pressure regulator

McCoy Soudal: Experts in sealants, adhesives & PU foams | 31

Wide range of products Experts in sealants, adhesives & foams

Watch online at McCoy Soudal Channel

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www.mccoysoudal.com

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McCoy Soudal Sealants Adhesives & Foams Pvt. Ltd. McCoy Corporate Tower, C-55, Okhla Industrial Area, Phase-I, New Delhi - 110020 Tel.: +91 11 40623344 (100 Lines), Fax: +91 11 40623355, E-mail: info@mccoysoudal.com Bengaluru | Chennai | Delhi | Guwahati | Hyderabad | Kolkata | Mumbai | Pune

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Helpline: +91 9958003951 Product available in more than 120 countries