Page 1

LUBE SPECIFICATION CHART Fluid Specification - Fill Quantity - Maintenance Interval Please Refer to the last page for notes on part number super-sessions Fluid Capacities shown are recommended initial fill. Refer to Owner's Manual or Service Manual for Procedures related to Fluid Changing and Level validation.

* Service Note: Under extreme use, change the front gearcase fluid every 25 hours. "Extreme Use" is defined as constant ADC operation on hilly or mountainous terrain, or if ADC is the primary mode of AWD operation.

Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description AGL Plus 2878068 qt 2878069 gl

Demand Drive Plus 2877922 qt

2876160 qt

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

As Required

500 hrs/ Annual

Pre-Ride

n/a

As Required

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2012 ATV Models 2012

2012

2012

2012

Scrambler 500 4x4

Trail Boss 330

Trail Blazer 330

Phoenix 200

n/a

n/a

n/a

n/a

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

100 hrs/ 6 months

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

100 hrs/ 6 months

Replace Annually

1.2 Qts (1.1 L)

18.6 oz (550 ml)

50 Hours or 12 Replace Annually Months 2012

11/7/2011

Sportsman 90 Outlaw 90 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.900L)

11.8 oz (350 ml)

n/a

8.97 oz (265 2.25 Qts/2.1 L ml) Replace Annually

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a General Lube every 50 hrs

n/a

n/a

n/a

Pre-Ride

n/a

n/a

General Lube every 50 hrs 4 oz (120 ml) Rear

n/a

n/a

Replace Annually n/a

n/a

n/a

As Required

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

2858800

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

0452462

General Lube every 50 hrs n/a

With Oil Change

2875523

With Oil Change n/a

n/a

As Required

n/a

n/a

1


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

2012

2012

2012

2012

11/7/2011

Shock Fluid

Chain Lube

Outlaw 50 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.900L)

Sportsman 400 HO

Sportsman 800 EFI

Sportsman 500 HO

Sportsman 550 Touring 550 550 X2

Big Boss 6x6

n/a

n/a

n/a

n/a

n/a

AGL Plus 2878068 qt 2878069 gl

11.8 oz (350 ml)

2.0 Qts (1.9 L)

33.8 oz (1 L)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

33.8 oz (1 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

37 oz (1.1 L)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

General Lube every 50 hrs n/a

n/a

n/a

n/a

8.96 oz (265 ml)

n/a

n/a

8.96 oz (265 ml)

8.96 oz (265 ml)

9.3 oz 7.1 oz (210 (275ml) ml) 1.7 oz (50ml) [6.1 oz (180 before ml) X2 only] bleeding of ADC Replace Annually

n/a

n/a

3.6 Qts/3.4 L

n/a

n/a

2.7 Qts/2.5 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2. Qts/1.9 L

3.6 Qts/3.4 L

2858800

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540086

Replace every 2 yrs

With Oil Change

n/a

n/a

n/a

n/a

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

9.3 oz 5 oz (150 ml) (275ml) Rear 1.7 oz (50ml) 17.2 oz (510 ml) 13.5 oz before (400ml) bleeding of Middle ADC

2872189 12oz

Pre-Ride

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2.7 Qts / (2.6 L)

As Required

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2872348 16oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

Pre-Ride

General Lube every 50 hrs

10 hrs Breakin Replace Annually 40 hrs or annual 2012

U-Joint Grease

Description

10 hrs Breakin Replace Annually 40 hrs or annual 2012

All Season Grease

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540086

2202166

2


Model Year

2012

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Engine Oil Requirement

Angle Drive Fluid

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

100 hrs/ 6 months

Replace Annually

Replace Annually

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

Sportsman XP 850HO Touring 850HO

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4

37 oz (1.1 l)

Replace Annually

7.1 oz (210 ml)

Replace Annually

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs 9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2.7 Qts/2.6 L

n/a

n/a

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

2872189 12oz

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2877473

2012 Utility Models 2012

2012

Ranger 500 EFI

Ranger Crew 500

n/a

n/a

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

n/a

9 oz (265 ml)

9 oz (265 ml) Replace Annually

5.36 Qts/ 5 L

2012

n/a

Ranger Crew 800

n/a

100 hrs/ 6 months

11/7/2011

Replace Annually

n/a

9 oz (265 ml) 3.25 Qts/3.1 L

Replace Annually n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

2874124 with Walker Shock

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

9 oz (265 ml) 6.4 Qts/ 6.0 L Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Ranger 800 / XP HD 2012

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

3.7 Qts/3.5 L

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540086

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540086

Replace every 2 yrs

With Oil Change

2202166

2202166

3


Model Year

2012

2012

2012

2012

2012

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Front Drive Antifreeze Fluid 60/40 Pre-mix

AGL Plus 2878068 qt 2878069 gl

n/a

2.0 qts (1.9 L)

43.6 oz (1290ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.0 Qts (1.9 L) 2878473 Summer Oil 2878474 Winter Oil

32 oz (946ml)

22 oz (532 ml)

6.75 oz (200 ml)

100 hrs/ 6 months

Replace Annually

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Ranger 800 6X6

Ranger Diesel / [Crew]

Ranger 400

Ranger EV

Ranger RZR 800 Ranger RZR-S 800

n/a

n/a

n/a

2.0 Qts (1.9 L) 33.8 oz (1000ml) 100 hrs/ 6 months

Replace Annually

n/a

n/a

14 oz (414 ml) Transfercase n/a

Ranger RZR-4 800

2.0 qts (1.9 L) 24 oz (710 ml) Transmission Replace Annually 14 oz (414 ml) Transfercase

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

24 oz (710 ml) Transmission

11/7/2011

Angle Drive Fluid

Description

100 hrs/ 6 months

2012

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Replace Annually

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2540086

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace every 2 yrs

With Oil Change

6.2 Qts / 5.9 L [6.64 Qts/6.28L (Crew)]

Refer to Service Manual

3070131

Replace every 2 yrs

With Oil Change

18 oz (532 ml) Rear 9 oz (265 ml) 3.25 Qts/3.1 L 6.75 oz (200 ml) Mid case

8.98 oz (265 ml)

3.7 Qts/3.5 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually 20.3 oz (600 ml) Rear

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

n/a

6.1 oz (180 ml)

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

Replace Annually

26 oz (769 ml) Rear

6.75 oz (200 ml)

Replace Annually

Replace Annually

26 oz (769 ml) Rear

6.75 oz (200 ml)

Replace Annually

Replace Annually

4.8 Qts/4.5 L

2202166

2878471 Summer Kit 2878472 Winter Kit

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

n/a

n/a

Refer to Service Manual

2540806

2202166

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540086

Replace every 2 yrs

With Oil Change

Replace every 2 yrs

2874124 with Walker Shock

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5.5 Qts/5.2 L

Lube Replace every General Lube Replace every 2 every 50 2 yrs every 50 hrs years hrs

2858800

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

2202166

4


Model Year

2012

2012

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Engine Oil Requirement

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

3.5 qts ( 3.31 L)

44 oz (1300ml)

n/a

6.75 oz (200 ml)

4.9 Qts/ 4.6 L

100 hrs/ 6 months

Replace Annually

2 Qts (1.9 L)

44 oz (1300ml)

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

Ranger RZR XP 900

Ranger RZR 570

2012 Ranger RZR 170

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

100 hrs/ 6 months

Replace Annually

Syn. Youth Oil 2876248 37oz (1.1 L)

23.7 oz (700 ml)

50 Hours or 12 Replace Annually Months

6.75 oz (200 ml) Replace Annually

4 oz (120 ml) Rear

n/a

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540086

Replace every 2 yrs

With Oil Change

n/a

n/a

Lube Replace every General Lube Replace every 2 every 50 2 yrs every 50 hrs years hrs

Replace Annually n/a

2871322 3oz 2871423 14oz

4.25 Qts / 4 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

n/a

n/a

As Required

As Required

500 hrs/ Annual

Pre-Ride

n/a

As Required

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2877473

2202166

2875523

General Lube every 50 hrs

Replace Annually

2011 ATV Models 2011

2011

2011

2011

11/7/2011

Scrambler 500 HO 4x4

Trail Boss 330

Trail Blazer 330

Phoenix 200

n/a

n/a

n/a

n/a

2.0 Qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

100 hrs/ 6 months

Replace Annually

1.26 qts (1.82L) 11.3 oz (435 ml) 100 hrs/ 6 months

Replace Annually

1.2 Qts (1.1 L)

18.6 oz (550 ml)

n/a

8.97 oz (265 2.25 Qts/2.1 L ml) Replace Annually

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a General Lube every 50 hrs

n/a

n/a

n/a

Pre-Ride

n/a

n/a

General Lube every 50 hrs 4 oz (120 ml) Rear

n/a

n/a

2858800

n/a

n/a

As Required

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

0452462

2875523

5


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Front Drive Antifreeze Fluid 60/40 Pre-mix

AGL Plus 2878068 qt 2878069 gl

Outlaw 525 IRS

n/a

1.7 Qts (1.6 L)

n/a

2876160 qt

Demand Drive Plus 2877922 qt

Sportsman 90 Outlaw 90 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.900L)

2871534 qt 2871323 gl

Replace Annually n/a

n/a

Sportsman 50 Outlaw 50 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.900L)

2011

2011

11/7/2011

Sportsman 400 HO

Sportsman 800 EFI

Sportsman 500 HO

n/a

n/a

n/a

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 11.8 oz (350 ml)

n/a

11.8 oz (350 ml)

2.0 Qts (1.9 L)

3.8 oz (1 L)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

3.8 oz (1 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

3.8 oz (1 L)

2870995 qt

n/a

n/a

n/a

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

n/a

n/a

n/a

n/a

n/a

n/a

8.5 oz (251 2.7 Qts / (2.6 L) ml)

n/a

n/a

8.5 oz (251 ml)

Pre-Ride

n/a

n/a

3.6 Qts/3.4 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

n/a

As Required

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

8.97 oz (265 ml)

2.7 Qts/2.5 L

2858800

n/a

Pre-Ride

General Lube every 50 hrs n/a

2872189 12oz

As Required

General Lube every 50 hrs n/a

2872348 16oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2.25 Qts/2.1 L

10 hrs Breakin Replace Annually 40 hrs or annual 2011

Shock Fluid

General Lube every 50 hrs

10 hrs Breakin Replace Annually 40 hrs or annual 2011

U-Joint Grease

Oil Filter Number

10 hrs/ 100 mi (160 km) 2011

All Season Grease

Description

50 Hours or 12 Replace Annually Months 2011

Angle Drive Fluid

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

6


Model Year

2011

2011

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

3.8 oz (1 L)

100 hrs/ 6 months

Replace Annually

Sportsman 500 HO Touring / 500 EFI

6x6 800 EFI

n/a

n/a

2.0 qts (1.9 L)

Sportsman XP 850 XP 850EPS Touring 850

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

2011

Sportsman 550 550EPS Touring 550

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

11/7/2011

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description

100 hrs/ 6 months

2011

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

2876160 qt

Demand Drive Plus 2877922 qt

8.97 oz (265 ml)

37 oz (1.1 l)

Replace Annually

32 oz (.964 l)

Replace Annually

2870995 qt

2872348 16oz

2.7 Qts/2.5 L

Replace Annually

7.1 oz (210 ml)

Replace Annually

n/a

n/a

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs 9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2.7 Qts/2.6 L

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs

9.3 oz (275ml) 7.1 oz (210 ml) 1.7 oz (50ml) [6.1 oz (180 before ml) X2 only] bleeding of ADC Replace Annually

3.6 Qts/3.4 L

2. Qts/1.9 L

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs

2858800

2872189 12oz

Replace every 2 yrs

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

9.3 oz 5 oz (150 ml) (275ml) Rear 1.7 oz (50ml) 17.2 oz (510 ml) 13.5 oz before (400ml) bleeding of Middle ADC Replace Annually

2871515 3oz 2871551 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

2202166

2877473

2877473

7


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

2011

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

Sportsman X2 850

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

6.1 oz (180 ml)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

Sportsman X2 550

2011

Front Drive Antifreeze Fluid 60/40 Pre-mix

32 oz (.964 l)

Replace Annually

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

Replace Annually

37 oz (1.1 l)

2871322 3oz 2871423 14oz

6.1 oz (180 ml)

Replace Annually

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2877473

2877473

2011 Utility Models 2011

2011

2011

11/7/2011

Ranger 500 EFI

Ranger 500 EFI Crew

Ranger XP 800 EPS Ranger HD 800

n/a

n/a

n/a

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

n/a

9 oz (265 ml)

9 oz (265 ml) Replace Annually

n/a

5.36 Qts/ 5 L

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

9 oz (265 ml) 3.25 Qts/3.1 L

Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

3.7 Qts/3.5 L

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

8


Model Year

2011

2011

2011

2011

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

n/a

2.0 qts (1.9 L)

33.8 oz (1000ml)

n/a

Ranger 800 Crew

Ranger 800 6X6

Ranger EV / LSV

Ranger RZR Ranger RZR-S

n/a

n/a

Ranger RZR-4

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

43 oz (1272ml)

18 oz (532 ml) Rear 9 oz (265 ml) 3.25 Qts/3.1 L 6.75 oz (200 ml) Mid case

100 hrs/ 6 months

Replace Annually

n/a

n/a

2.0 qts (1.9 L)

Replace Annually 14 oz (414 ml) Transfercase

2.0 qts (1.9 L)

Ranger RZR XP

n/a

Oil Change Kit Number

Brake Fluid DOT 4

20.3 oz (600 9 oz (265 ml) ml) Rear

2872189 12oz

n/a

n/a

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

n/a

n/a

Refer to Service Manual

2540006

2202166

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

Replace Annually

26 oz (769 ml) Rear

6.75 oz (200 ml)

Replace Annually

Replace Annually

26 oz (769 ml) Rear

6.75 oz (200 ml)

4.8 Qts/4.5 L

5.5 Qts/5.2 L

n/a

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

3.5 qts ( 3.31 L)

44 oz (1300ml)

n/a

6.75 oz (200 ml)

4.9 Qts/ 4.6 L

As Required

Lube Replace every General Lube Replace every 2 every 50 2 yrs every 50 hrs years hrs

2858800

2202166

2202166

Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

2872348 16oz

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

100 hrs/ 6 months

Replace Annually

2871515 3oz 2871551 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2.0 qts (1.9 L)

Replace Annually

2871322 3oz 2871423 14oz

9 oz (265 ml) 6.4 Qts/ 6.0 L Replace Annually

24 oz (710 ml) Transmission

n/a

2871534 qt 2871323 gl

Replace Annually

14 oz (414 ml) Transfercase n/a

Demand Drive Plus 2877922 qt

100 hrs/ 6 months

100 hrs/ 6 months

11/7/2011

Front Drive Antifreeze Fluid 60/40 Pre-mix

Oil Filter Number

24 oz (710 ml) Transmission

2011

Angle Drive Fluid

Description

100 hrs/ 6 months

2011

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

n/a

2202166

2877473

9


Model Year

2011

2011

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

n/a

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

Ranger Diesel

Ranger 400

2011 Ranger RZR 170

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

Demand Drive Plus 2877922 qt

AGL Plus 2878068 qt 2878069 gl

2876160 qt

2.0 Qts (1.9 L) 2878473 Summer Oil 2878474 Winter Oil

32 oz (946ml)

22 oz (532 ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

Syn. Youth Oil 2876248 37oz (1.1 L)

23.7 oz (700 ml)

50 Hours or 12 Replace Annually Months

Replace Annually n/a

2870995 qt

n/a

2872348 16oz

2872189 12oz

n/a

Refer to Service Manual

3070131

Replace every 2 yrs

With Oil Change

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

8.98 oz (265 ml)

4 oz (120 ml) Rear

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

6.75 oz (200 6.2 Qts / 5.9 L ml)

Replace Annually n/a

2871322 3oz 2871423 14oz

3.7 Qts/3.5 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

n/a

n/a

As Required

As Required

500 hrs/ Annual

Pre-Ride

n/a

As Required

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2878471 Summer Kit 2878472 Winter Kit

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

n/a

n/a

2875523

General Lube every 50 hrs

Replace Annually

2010 ATV Models 2010

2010

2010

2010

11/7/2011

Scrambler 500 HO 4x4

Trail Boss 330

Trail Blazer 330

Phoenix 200

n/a

n/a

n/a

n/a

2.0 Qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

100 hrs/ 6 months

Replace Annually

1.26 qts (1.82L) 11.3 oz (435 ml) 100 hrs/ 6 months

Replace Annually

1.2 Qts (1.1 L)

18.6 oz (550 ml)

n/a

8.97 oz (265 2.25 Qts/2.1 L ml) Replace Annually

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a General Lube every 50 hrs

n/a

n/a

n/a

Pre-Ride

n/a

n/a

General Lube every 50 hrs 4 oz (120 ml) Rear

n/a

n/a

2858800

n/a

n/a

As Required

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

0452462

2875523

10


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Front Drive Antifreeze Fluid 60/40 Pre-mix

AGL Plus 2878068 qt 2878069 gl

Outlaw 525 IRS

n/a

1.7 Qts (1.6 L)

n/a

2876160 qt

Demand Drive Plus 2877922 qt

Outlaw 525 S

n/a

1.7 Qts (1.6 L)

Outlaw 450 MXR

n/a

1.7 Qts (1.6 L)

n/a

n/a

Sportsman 90 Outlaw 90 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.900L)

Sportsman 50 Outlaw 50 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.900L)

2010

11/7/2011

Sportsman 300

Sportsman 400 HO

n/a

n/a

2871515 3oz 2871551 14oz

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4

n/a

n/a

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

n/a

n/a

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

11.8 oz (350 ml)

n/a

11.8 oz (350 ml)

1.7 Qts (1.6 L)

20.3 oz (592ml)

100 hrs/ 6 months

Replace Annually

2.0 Qts (1.9 L)

20.3 oz (592ml)

2870995 qt

n/a

n/a

n/a

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

n/a

n/a

n/a

n/a

n/a

5 oz (148 ml)

n/a

n/a

n/a

As Required

5 oz (148 ml)

2.2 Qts / 2 L

2858800

n/a

n/a

Pre-Ride

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

General Lube every 50 hrs n/a

n/a

Pre-Ride

General Lube every 50 hrs n/a

2872189 12oz

As Required

General Lube every 50 hrs n/a

2872348 16oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

10 hrs Breakin Replace Annually 40 hrs or annual 2010

2871322 3oz 2871423 14oz

2.25 Qts/2.1 L

10 hrs Breakin Replace Annually 40 hrs or annual 2010

Shock Fluid

General Lube every 50 hrs

10 hrs/ 100 mi (160 km) 2010

2871534 qt 2871323 gl

Replace Annually

10 hrs/ 100 mi (160 km) 2010

U-Joint Grease

Oil Filter Number

10 hrs/ 100 mi (160 km) 2010

All Season Grease

Description

50 Hours or 12 Replace Annually Months 2010

Angle Drive Fluid

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

11


Model Year

2010

2010

2010

2010

Engine Oil Requirement

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

17.2 oz (510 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

n/a

8.97 oz (265 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

100 hrs/ 6 months

Replace Annually

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Sportsman 800 EFI

Sportsman 500 HO

Sportsman 500 HO Touring

6x6 800 EFI

n/a

n/a

n/a

n/a

2.0 qts (1.9 L)

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description

100 hrs/ 6 months

11/7/2011

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

2876160 qt

Demand Drive Plus 2877922 qt

5 oz (150 ml) 8.97 oz (265 ml)

2870995 qt

2872348 16oz

3.6 Qts/3.4 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.7 Qts/2.5 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2.7 Qts/2.5 L

Replace Annually

3.6 Qts/3.4 L

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs

2858800

2872189 12oz

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

n/a

n/a

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs

9.3 oz 5 oz (150 ml) (275ml) Rear 1.7 oz (50ml) 17.2 oz (510 ml) 13.5 oz before (400ml) bleeding of Middle ADC Replace Annually

2871515 3oz 2871551 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

n/a

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

With Oil Change

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

12


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

2010

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months Sportsman Touring 550 EPS 2010

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months Sportsman X2 550 EFI 2010

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months Sportsman X2 800 EFI n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

11/7/2011

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description

Sportsman Touring 850 EPS

2010

AGL (ATV Gearcase Lube) Transmission

AGL Plus 2878068 qt 2878069 gl

32 oz (.964 l)

Replace Annually

32 oz (.964 l)

Replace Annually

32 oz (.964 l)

Replace Annually

32 oz (.964 l)

Replace Annually

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

7.1 oz (210 ml)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

Replace Annually

7.1 oz (210 ml)

Replace Annually

6.1 oz (180 ml)

Replace Annually

n/a

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years 9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years 9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

n/a

n/a

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years 9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs

2858800

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2877473

2877473

2877473

2202166

13


Model Year

2010

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Sportsman XP 850 Sportsman XP 850 EPS

n/a

2.0 qts (1.9 L)

Sportsman 550 Sportsman 550 EPS

n/a

2.0 qts (1.9 L)

100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description

100 hrs/ 6 months

2010

AGL (ATV Gearcase Lube) Transmission

AGL Plus 2878068 qt 2878069 gl

32 oz (.964 l)

Replace Annually

32 oz (.964 l)

Replace Annually

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

7.1 oz (210 ml)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

Replace Annually

7.1 oz (210 ml)

Replace Annually

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years 9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

2 Qts/1.9 L

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2877473

2877473

2010 Utility Models 2010

2010

2010

11/7/2011

Ranger 500 EFI

Ranger XP 800 EPS Ranger HD 800 Ranger Crew

Ranger 800 6X6

n/a

n/a

n/a

2.0 qts (1.9 L)

33.8 oz (1000ml)

n/a

9 oz (265 ml) 3.25 Qts/3.1 L

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

33.8 oz (1000ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

2.0 qts (1.9 L)

43 oz (1272ml)

18 oz (532 ml) Rear 9 oz (265 ml) 3.25 Qts/3.1 L 6.75 oz (200 ml) Mid case

100 hrs/ 6 months

Replace Annually

Replace Annually

n/a

Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

9 oz (265 ml) 3.25 Qts/3.1 L

Replace Annually

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2202166

14


Model Year

2010

2010

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

n/a

n/a

n/a

Ranger EV

Ranger RZR Ranger RZR-S

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

n/a

Ranger 400

2.0 qts (1.9 L) 24 oz (710 ml) Transmission

n/a

Ranger RZR 170

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

14 oz (414 ml) Transfercase

n/a 2010

Angle Drive Fluid

Description

100 hrs/ 6 months 2010

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Replace Annually

2.0 Qts (1.9 L) 33.8 oz (1000ml) 100 hrs/ 6 months

Replace Annually

Syn. Youth Oil 2876248 37oz (1.1 L)

23.7 oz (700 ml)

50 Hours or 12 Replace Annually Months

Demand Drive Plus 2877922 qt

2876160 qt

20.3 oz (600 9 oz (265 ml) ml) Rear

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

n/a

Replace Annually

26 oz (769 ml) Rear

6.75 oz (200 ml)

Replace Annually

Replace Annually

4.8 Qts/4.5 L

4 oz (120 ml) Rear

n/a

2872189 12oz

n/a

n/a

Refer to Service Manual

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

Replace Annually

n/a

n/a

n/a

Refer to Service Manual

2540006

2202166

Replace every 2 yrs

With Oil Change

Replace every 2 yrs

n/a

8.98 oz (265 2.25 Qts / 2.13 L ml) Replace Annually

2872348 16oz

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

n/a

2870995 qt

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

n/a

As Required

As Required

500 hrs/ Annual

Pre-Ride

n/a

As Required

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

n/a

n/a

2875523

General Lube every 50 hrs

2009 ATV Models 2009

2009

2009

11/7/2011

Scrambler 500 4x4

Trail Boss 330

Trail Blazer 330

n/a

n/a

n/a

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

2.0 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

n/a

n/a

100 hrs/ 6 months

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a General Lube every 50 hrs

n/a

n/a

n/a

2858800

Pre-Ride

n/a

n/a

As Required

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

15


Model Year

2009

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

1.2 Qts (1.1 L)

18.6 oz (550 ml)

Front Drive Antifreeze Fluid 60/40 Pre-mix

Phoenix 200

n/a

Outlaw 525 IRS

n/a

1.7 Qts (1.6 L)

n/a

2876160 qt

Demand Drive Plus 2877922 qt

4 oz (120 ml) Rear

n/a

Outlaw 525 S

n/a

1.7 Qts (1.6 L)

Outlaw 450 MXR

n/a

1.7 Qts (1.6 L)

Sportsman 90 Outlaw 90 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.890L)

2871534 qt 2871323 gl

n/a

n/a

Sportsman 50 Outlaw 50 (4 Stroke)

n/a

Syn. Youth Oil 2876248 30oz (.890L)

11/7/2011

Sportsman 300

n/a

2.0 Qts (1.9 L)

2871515 3oz 2871551 14oz

n/a

Oil Change Kit Number

Brake Fluid DOT 4

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

n/a

n/a

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

11.8 oz (350 ml)

11.8 oz (350 ml)

15.2 oz (450ml)

2870995 qt

n/a

n/a

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

0452462

n/a

n/a

n/a

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

n/a

n/a

n/a

n/a

n/a

2858800

2875523

n/a

n/a

n/a

n/a

n/a

Pre-Ride

n/a

n/a

General Lube every 50 hrs n/a

2872189 12oz

As Required

General Lube every 50 hrs n/a

2872348 16oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2.25 Qts/2.1 L

10 hrs Breakin Replace Annually 40 hrs or annual 2009

Chain Lube

General Lube every 50 hrs

10 hrs Breakin Replace Annually 40 hrs or annual 2009

2871322 3oz 2871423 14oz

n/a

Replace Annually

10 hrs/ 100 mi (160 km) 2009

Shock Fluid

General Lube every 50 hrs

10 hrs/ 100 mi (160 km) 2009

U-Joint Grease

Oil Filter Number

10 hrs/ 100 mi (160 km) 2009

All Season Grease

Description

50 Hours or 12 Replace Annually Months 2009

Angle Drive Fluid

As Required

Pre-Ride

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

16


Model Year

2009

2009

2009

2009

2009

11/7/2011

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Engine Oil Requirement

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

2.0 Qts (1.9 L)

15.2 oz (450ml)

8 oz (237ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

Sportsman 400 HD

Sportsman 800 EFI

Sportsman 500 EFI

Sportsman 500 HO

Sportsman Big Boss 6x6 800 EFI

n/a

n/a

n/a

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

2.0 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

General Lube every 50 hrs

n/a

Replace every 2 yrs n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

9.3 oz (275ml) 5 oz (150 ml) 1.7 oz (50ml) Rear before bleeding of ADC Replace Annually

n/a

3.2 Qts/3 L

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs 9.3 oz (275ml) LT Fluid 1.7 oz (50ml) 2.25 Qts/2.1 L before bleeding of ADC Fluid

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

5 oz (150 ml) Demand Drive

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs n/a

5 oz (150 ml) 2.25 Qts/2.1 L

n/a

n/a

3.3 Qts/3 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

17


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

2009

U-Joint Grease

Shock Fluid

Chain Lube

n/a

2009

n/a

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

n/a

2.0 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

2.25 qts (2.13 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

2.25 qts (2.13 L)

32 oz (.95 L)

9.3 oz (275ml) LT Fluid 1.7 oz (50ml) before bleeding of ADC Fluid

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

2.0 qts (2.1 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

100 hrs/ 6 months

Replace Annually

n/a

Sportsman X2 500 EFI 2009

n/a

n/a

Sportsman X2 800 EFI n/a

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Sportsman Touring 500 EFI

11/7/2011

All Season Grease

Description

Sportsman Touring 800 EFI

2009

Front Drive Antifreeze Fluid 60/40 Pre-mix

n/a

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

3084963

Replace every 2 yrs

With Oil Change

Lube General Lube every 50 every 50 hrs hrs

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

Annually* ADC Fluid every 2 Years

2858800

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2202166

2876738

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

18


Model Year

2009

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Sportsman XP 850 EFI

Oil Filter Number

Sportsman XP 550 EFI

AGL Plus 2878068 qt 2878069 gl

32 oz (.964 l) n/a

2.0 qts (1.9 L)

Replace Annually

32 oz (.964 l) n/a

2.25 qts (2.13 L)

100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4

Description

100 hrs/ 6 months

2009

AGL (ATV Gearcase Lube) Transmission

Replace Annually

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

7.1 oz (210 ml) Rear

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

3.2 Qts/3 L

Replace Annually

7.1 oz (210 ml) Rear

Replace Annually

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2520799

Replace every 2 yrs

With Oil Change

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years 9.3 oz (275ml) 1.7 oz (50ml) 2.25 Qts/2.1 L before bleeding of ADC

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2877473

2877473

2009 Utility Models 2009

2009

2009

11/7/2011

Ranger 4x4 EFI 500 Series

Ranger 2x4 EFI 500 Series

Ranger XP 700 EFI 700 Series

n/a

n/a

n/a

2.25 qts (2.13 L)

43.6 oz (1,313 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.25 qts (2.13 L)

46.6 oz (1,413 ml)

18 oz (532 ml) Rear

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

2.0 qts (1.9 L)

43.6 oz (1,313 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.3 Qts/2.1 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.3 Qts/2.1 L

Replace every 2 yrs n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 3.3 Qts/3 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

19


Model Year

2009

2009

2009

Engine Oil Requirement

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

n/a

2.0 qts (1.9 L)

43.6 oz (1,313 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.0 qts (1.9 L)

43.6 oz (1,313 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

18 oz (532 ml) Rear

6.75 oz (200 ml)

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Ranger 6X6 700 EFI 700 Series

Ranger Crew 700 EFI 700 Series

Ranger RZR 800 EFI 800 Series

n/a

Oil Filter Number

14 oz (414 ml) Transfercase n/a

2.0 qts (1.9 L) 24 oz (710 ml) Transmission

Ranger RZR 170

Oil Change Kit Number

Brake Fluid DOT 4

Description

n/a 2009

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Demand Drive Plus 2877922 qt

2876160 qt

6.75 oz (200 ml) Mid Case 5 oz (150 ml) 18 oz (532 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

Syn. Youth Oil 2876248 37oz (1.1 L)

18.6 oz (550 ml)

4 oz (120 ml) Rear

n/a

50 Hours or 12 Replace Annually Months

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

3.3 Qts/3 L

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

n/a

0452462

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 3.3 Qts/3 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

4 Qts/3.8 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

n/a

n/a

General Lube every 50 hrs

Replace Annually

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2202166

2202166

2202166

2875523

With Oil Change

2008 ATV Models n/a 2008

11/7/2011

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L)

11.3 oz (435 ml)

n/a

n/a

100 hrs/ 6 months

Replace Annually

Scrambler 500 4x4

n/a 2008

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

2.0 qts (1.9 L)

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

As Required

As Required

500 hrs/ Annual

Pre-Ride

n/a

As Required

Trail Boss 330 General Lube every 50 hrs

2858800

Pre-Ride

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

20


Model Year

2008

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

1.9 qts (1.8 L)

11.3 oz (435 ml)

n/a

n/a

n/a

Front Drive Antifreeze Fluid 60/40 Pre-mix

100 hrs/ 6 months

Replace Annually

1.2 Qts (1.1 L)

18.6 oz (550 ml)

Phoenix 200

50 Hours or 12 Replace Annually Months 1.7 Qts (1.6 L)

n/a

4 oz (120 ml) Rear

n/a

n/a

n/a

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

n/a

As Required

1.7 Qts (1.6 L)

1.7 Qts (1.6 L)

n/a

n/a

n/a

n/a

(4

2.25 Qts/2.1 L

2.25 Qts/2.1 L

n/a

n/a

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

11.8 oz (350 ml)

n/a

n/a

n/a

10 hrs Breakin Replace Annually 40 hrs or annual n/a

Outlaw 50 Stroke)

Syn. Youth Oil 2876248 30oz (.890L)

Syn. Youth Oil 2876248 30oz (.890L)

Oil Change Kit Number

Brake Fluid DOT 4

11.8 oz (350 ml)

n/a

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

0452462

n/a

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

n/a

n/a

n/a

General Lube every 50 hrs n/a

2872189 12oz

n/a

n/a

10 hrs Breakin Replace Annually 40 hrs or annual

2858800

2875523

n/a

n/a

n/a

Pre-Ride

n/a General Lube every 50 hrs

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Outlaw 400 MXR

Sportsman 90 Outlaw 90 (4 Stroke)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

10 hrs/ 100 mi (160 km)

11/7/2011

Chain Lube

General Lube every 50 hrs

Outlaw 525 S

n/a

2008

2871322 3oz 2871423 14oz

n/a

Replace Annually

10 hrs/ 100 mi (160 km)

2008

Shock Fluid

General Lube every 50 hrs

Outlaw 525 IRS

n/a

2008

U-Joint Grease

Oil Filter Number

10 hrs/ 100 mi (160 km)

2008

All Season Grease

Trail Blazer 330

n/a 2008

Angle Drive Fluid

Description

n/a 2008

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

n/a

As Required

Pre-Ride

21


Model Year

2008

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

2.0 Qts (1.9 L)

15.2 oz (450ml)

n/a

n/a

n/a

100 hrs/ 6 months

Replace Annually

2.0 Qts (1.9 L)

15.2 oz (450ml)

8 oz (237ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Sportsman 300

Sportsman 400

n/a 2008

11/7/2011

U-Joint Grease

Shock Fluid

Chain Lube

2.0 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2871322 3oz 2871423 14oz

Oil Change Kit Number

Brake Fluid DOT 4

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

n/a

Refer to Service Manual Replace every 2 yrs

9.3 oz (275ml) 5 oz (150 ml) 1.7 oz (50ml) Rear before bleeding of ADC Replace Annually

n/a

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

3.2 Qts/3 L

n/a

n/a

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years 9.3 oz (275ml) 1.7 oz (50ml) 2.25 Qts/2.1 L before bleeding of ADC

n/a

n/a

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs every 2 Years hrs n/a

5 oz (150 ml) 2.25 Qts/2.1 L

Sportsman 500 HO

n/a 2008

All Season Grease

General Lube every 50 hrs

Sportsman 500 EFI

n/a 2008

Front Drive Antifreeze Fluid 60/40 Pre-mix

Oil Filter Number

Sportsman 800 EFI

n/a 2008

Angle Drive Fluid

Description

n/a 2008

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

9 oz (266 ml)

Sportsman 6x6 Replace Annually

n/a

2.25 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

As Required

Pre-Ride

2202166

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

With Oil Change

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 Replace every 2 yrs

n/a

With Oil Change

Refer to Service Manual

Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

22


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

800 Touring

n/a

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

n/a

2.0 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

2.25 qts (2.13 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

2.25 qts (2.13 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

2.0 qts (2.1 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

100 hrs/ 6 months

Replace Annually

2008

500 EFI Touring

n/a

n/a

2008

500 EFI X2

n/a

n/a

2008

800 EFI X2

n/a

Oil Change Kit Number

Brake Fluid DOT 4

2008

n/a

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Lube General Lube every 50 every 50 hrs hrs

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

Annually* ADC Fluid every 2 Years

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2008 Utility Models

11/7/2011

2858800

23


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Ranger 2x4 500 Series

Ranger 4x4 EFI 500 Series

n/a 2008

2008

2008

2008

AGL Plus 2878068 qt 2878069 gl

Replace Annually

2.25 qts (2.13 L) 15.2 oz (450 ml)

Ranger 6X6 700 EFI 700 Series

Ranger Crew 700 EFI 700 Series

n/a

n/a

n/a

Ranger RZR 800 EFI 800 Series

18 oz (532 ml) Rear

n/a

2.3 Qts/2.1 L

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

18 oz (532 ml) Rear

5 oz (150 ml)

Replace Annually

Replace Annually

Replace Annually

Replace Annually

Replace Annually

2.0 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

6.75 oz (200 ml) Middle 5 oz (150 ml) 10 oz (300 ml) Rear

Replace Annually

Replace Annually

2.0 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.0 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

Replace Annually

2872348 16oz

n/a

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

2.3 Qts/2.1 L

2.3 Qts (3 L)

3.3 Qts/3 L

3.3 Qts/3 L

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 3.3 Qts/3 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

18 oz (532 ml) Rear

6.75 oz (200 ml)

Replace Annually

Replace Annually

4 Qts/3.8 L

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

2872189 12oz

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

24 oz (710 ml) Transmission

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

100 hrs/ 6 months

2.0 qts (1.9 L)

2871515 3oz 2871551 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

100 hrs/ 6 months

Replace Annually

2871322 3oz 2871423 14oz

Replace every General Lube 2 yrs every 50 hrs

Replace Annually

15.2 oz (450 ml)

100 hrs/ 6 months

11/7/2011

2871534 qt 2871323 gl

2.0 qts (1.9 L)

100 hrs/ 6 months

n/a

Demand Drive Plus 2877922 qt

Replace Annually

Ranger 6x6 700 EFI

Ranger XP 700 EFI 700 Series

2876160 qt

100 hrs/ 6 months

14 oz (414 ml) Transfercase 2008

Front Drive Antifreeze Fluid 60/40 Pre-mix

Oil Filter Number

2.25 qts (2.13 L) 15.2 oz (450 ml) 100 hrs/ 6 months

n/a 2008

Angle Drive Fluid

Description

n/a 2008

AGL (ATV Gearcase Lube) Transmission

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2202166

2202166

2202166

2202166

24


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description AGL Plus 2878068 qt 2878069 gl

Demand Drive Plus 2877922 qt

2876160 qt

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

As Required

As Required

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

n/a

0452462

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2007 ATV Models n/a 2007

Phoenix 200

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.2 Qts (1.1 L)

18.6 oz (550 ml)

4 oz (120 ml) Rear

n/a

50 Hours or 12 Replace Annually Months n/a

2007

32 oz (.95 L)

Scrambler 500 4x4

n/a 2007

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

2.0 qts (1.9 L)

1.3 Qts (1.25 L)

n/a

n/a

2007

Outlaw

n/a

2007

2007

Predator 500

Sportsman 90 Outlaw 90 (4 Stroke)

11/7/2011

Predator 50 Stroke)

n/a

n/a

2 Qts (1.9 L)

n/a

(4

Syn. Youth Oil 2876248 30oz (.890L)

2.25 Qts/2.1 L

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

n/a

n/a

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

10 hrs/ 100 mi (160 km) 11.8 oz (350 ml)

n/a

n/a

n/a

10 hrs Breakin Replace Annually 40 hrs or annual n/a

2007

n/a

Syn. Youth Oil 2876248 30oz (.890L)

11.8 oz (350 ml)

n/a

As Required

As Required

Refer to Service Manual

2520754 & 2520755

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

3088036

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

3088036

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

n/a

n/a

n/a

General Lube every 50 hrs n/a

n/a

n/a

10 hrs Breakin Replace Annually 40 hrs or annual

2858800

n/a

2202511

2202511

Pre-Ride

n/a General Lube every 50 hrs

2875523

With Oil Change

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

10 hrs/ 100 mi (160 km) n/a

n/a General Lube every 50 hrs

10 hrs/ 100 mi (160 km) 2 Qts (1.9 L)

n/a

Replace Annually

Outlaw 525

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

n/a

As Required

Pre-Ride

25


Model Year

2007

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

1.9 qts (1.8 L)

11.3 oz (400 ml)

n/a

n/a

n/a

100 hrs/ 6 months

Replace Annually

Sawtooth

11/7/2011

Shock Fluid

2871322 3oz 2871423 14oz

Chain Lube

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

n/a

As Required

General Lube every 50 hrs

1.75 Qts (1.66 4 oz (120 ml) 18.6 oz (550 ml) L) Rear

n/a

n/a

Replace Annually

2.0 Qts (1.9 L)

15.2 oz (450ml)

100 hrs/ 6 months

Replace Annually

2.0 Qts (1.9 L)

15.2 oz (450ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

2.0 qts (2.1 L)

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

n/a

n/a

n/a

n/a

n/a

100 hrs/ 6 months

Replace Annually

Annually* ADC Fluid every 2 Years

32 oz (.95 L)

9.3 oz (275ml) 1.7 oz (50ml) before bleeding of ADC

n/a

n/a

n/a

8 oz (237ml)

n/a

n/a

With Oil Change

n/a

Refer to Service Manual

0452462

Replace every 2 yrs

With Oil Change

n/a

X2 500 EFI

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

n/a

2858800

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

2875523

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

2872189 12oz

Replace every 2 yrs

General Lube every 50 hrs

X2 800 EFI

2.25 qts (2.13 L)

Oil Change Kit Number

Brake Fluid DOT 4

Pre-Ride

General Lube every 50 hrs

Hawkeye 4x4

n/a 2007

U-Joint Grease

Hawkeye 2x4

n/a 2007

All Season Grease

Oil Filter Number

50 Hours or 12 Replace Annually Months

n/a 2007

Front Drive Antifreeze Fluid 60/40 Pre-mix

Trail Boss 330

n/a 2007

Angle Drive Fluid

Description

n/a 2007

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

26


Model Year

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

Sportsman 700 EFI

n/a 2007

11/7/2011

Demand Drive Plus 2877922 qt

9.3 oz (275ml) 5 oz (150 ml) 1.7 oz (50ml) before Rear bleeding of ADC

2.0 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2.0 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

n/a

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2871534 qt 2871323 gl

Annually* ADC Fluid every 2 Years

Replace Annually

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

Lube General Lube every 50 every 50 hrs hrs

3.2 Qts/3 L

n/a

n/a

3.2 Qts/3 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

9 oz (266 ml) 2.25 Qts/2.1 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

n/a

2871322 3oz 2871423 14oz

Lube Annually* Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years

5 oz (150 ml) 9 oz (266 ml) Rear

Sportsman 500 EFI

n/a 2007

2876160 qt

Sportsman 450

n/a 2007

Front Drive Antifreeze Fluid 60/40 Pre-mix

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Sportsman 800 EFI

n/a 2007

Angle Drive Fluid

Description

n/a 2007

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

9.3 oz (275ml) 1.7 oz (50ml) 2.25 Qts/2.1 L before bleeding of ADC

9 oz (266 ml)

Sportsman 6x6 Replace Annually

2.25 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

n/a

n/a

As Required

Pre-Ride

2202166

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

n/a

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Annually* Lube Replace every General Lube ADC Fluid every 50 2 yrs every 50 hrs hrs every 2 Years n/a

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

27


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description AGL Plus 2878068 qt 2878069 gl

Demand Drive Plus 2877922 qt

2876160 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

n/a

n/a

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2007 Utility Models n/a 2007

Ranger 2x4 500

100 hrs/ 6 months n/a

2007

Ranger 4x4 500 EFI

Replace Annually

Ranger XP 700 EFI

18 oz (532 ml) Rear

n/a

2.3 Qts/2.1 L

Replace Annually 18 oz (532 ml) Rear

5 oz (150 ml)

Replace Annually

Replace Annually

6.75 oz (200 ml) Middle 5 oz (150 ml) 10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.0 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

Replace Annually

Replace Annually

Replace Annually

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

15.2 oz (450 ml)

100 hrs/ 6 months

2.3 Qts/2.1 L

2.3 Qts (3 L)

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 3.3 Qts/3 L

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Replace every General Lube 2 yrs every 50 hrs

2.0 qts (1.9 L)

Ranger 6x6 700 EFI

n/a 2007

Replace Annually

2.25 qts (2.13 L) 15.2 oz (450 ml) 100 hrs/ 6 months

n/a 2007

2.25 qts (2.13 L) 15.2 oz (450 ml)

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2202166

2006 ATV Models n/a 2006

Outlaw

11/7/2011

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

n/a

n/a

n/a

2 Qts (1.9 L) 10 hrs/ 100 mi (160 km)

n/a 2006

2.0 qts (1.9 L)

Scrambler 500 4x4

n/a 2006

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

2 Qts (1.9 L)

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.25 Qts/2.1 L Replace every General Lube 2 yrs every 50 hrs

n/a

n/a

n/a

2.25 Qts/2.1 L

Predator 500

2858800

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

As Required

As Required

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

n/a

Refer to Service Manual

3088036

Replace every 2 yrs

With Oil Change

Refer to Service Manual

3088036

500 hrs/ Annual As Required

As Required

2202511

2202511

28


Model Year

2006

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Predator 500 Predator TLD

Front Drive Antifreeze Fluid 60/40 Pre-mix

2006

Predator 50

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

n/a

2871534 qt 2871323 gl

10 oz (300 ml)

n/a

n/a

n/a

Phoenix 200

VES GOLD

10 oz (300 ml)

n/a

n/a

4 oz (120 ml) Rear

50 Hours or 12 Replace Annually Months

Replace Annually

11 oz (325 ml)

n/a

n/a

Sawtooth

n/a

11/7/2011

2872189 12oz

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

2530009

n/a

n/a

n/a

n/a

n/a

n/a

11.3 oz (400 ml)

n/a

100 hrs/ 6 months

Replace Annually

n/a

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

n/a

n/a

General Lube every 50 hrs

50 Hours or 12 Replace Annually Months

Replace Annually

2.0 Qts (1.9 L) 15.2 oz (450ml)

n/a

n/a

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Pre-Ride

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs n/a

n/a

n/a

n/a

General Lube every 50 hrs n/a

n/a

Hawkeye 2x4

2858800

0452462

2875523

With Oil Change n/a

n/a

2530009 Replace Annually

General Lube every 50 hrs

1.9 qts (1.8 L)

4 oz (120 ml) 1.75 Qts (1.66 18.6 oz (550 ml) L) Rear

n/a

Pre-Ride

General Lube every 50 hrs n/a

As Required

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

Replace Annually

Pre-Ride n/a

n/a

Magnum 330 4x4

n/a

Oil Change Kit Number

Brake Fluid DOT 4

2872348 16oz

Trail Boss 330

n/a

2006

Chain Lube

2870995 qt

General Lube every 50 hrs

Trail Blazer 250

n/a

2871515 3oz 2871551 14oz

n/a

n/a

Replace Annually

2006

Shock Fluid

General Lube every 50 hrs

1.2 Qts (1.1 L) 18.6 oz (550 ml)

n/a

2871322 3oz 2871423 14oz

n/a

Replace Annually n/a

2006

U-Joint Grease

Replace every General Lube 2 yrs every 50 hrs

Replace Annually VES GOLD

2006

All Season Grease

Oil Filter Number

10 hrs/ 100 mi (160 km) VES GOLD

Sportsman 90 Predator 90

2006

Angle Drive Fluid

Description

2006

2006

AGL (ATV Gearcase Lube) Transmission

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

0452462

Replace every 2 yrs

With Oil Change

2875523

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

29


Model Year

2006

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

MV7

Sportsman 800 EFI

n/a 2006

Sportsman 700 EFI

n/a 2006

Sportsman 700 Twin

n/a 2006

11/7/2011

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

U-Joint Grease

Shock Fluid

Chain Lube

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2.0 Qts (1.9 L) 15.2 oz (450ml)

General Lube every 50 hrs n/a

n/a

n/a

100 hrs/ 6 months

Replace Annually

Oil Change Kit Number

Brake Fluid DOT 4

2872189 12oz

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15.2 oz (400 ml)

Replace every 2 yrs n/a

n/a

Lube General Lube every 50 every 50 hrs hrs n/a

5 oz (150 ml)

n/a

Sportsman X2

n/a 2006

All Season Grease

Oil Filter Number

Hawkeye 4x4

n/a 2006

Front Drive Antifreeze Fluid 60/40 Pre-mix

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

Hawkeye 2x4

n/a 2006

Angle Drive Fluid

Description

n/a 2006

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

5 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

Replace Annually

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Rear

3.2 Qts/3 L

n/a

n/a

3.2 Qts/3 L

n/a

n/a

3.2 Qts/3 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

n/a

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Sportsman 500 H.O.

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

3.2 Qts/3 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

3.2 Qts/3 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

n/a

With Oil Change

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2202166

2202166

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

30


Model Year

2006

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

n/a

2.25 qts (2.13 L)

32 oz (.95 L)

n/a

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.13 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

5 oz (150 ml) 2.25 Qts/2.1 L

Sportsman 450

n/a

5 oz (150 ml) 2.25 Qts/2.1 L

2872348 16oz

n/a

n/a

5 oz (150 ml)

n/a

Sportsman 6x6

2.25 Qts (1.9 L)

n/a

n/a

As Required

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2872189 12oz

Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Sportsman 500 EFI

n/a 2006

Angle Drive Fluid

Description

n/a 2006

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

Refer to Service Manual

3088311

Replace every 2 yrs

With Oil Change

2006 Utility Models n/a 2006

Ranger TM 2x4 Robin V-Twin 653

n/a 2006

11/7/2011

Replace Annually

Replace Annually

2.0 qts (2.1 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2.0 qts (2.1 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2.0 qts (2.1 L)

15.2 oz (450 ml)

n/a

n/a

n/a

General Lube every 50 hrs n/a

n/a

n/a

n/a

n/a

5 oz (150 ml) 2.25 Qts/2.1 L

Ranger 500 6x6

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

6.75 oz (200 ml) Middle 5 oz (150 ml) 10 oz (300 ml) Rear

2.25 Qts (1.9 L)

2858800

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

General Lube every 50 hrs

Ranger 500 4x4

n/a 2006

100 hrs/ 6 months

n/a

Ranger 500 2x4

n/a 2006

1.64 qts (1.55 L) 15.2 oz (450 ml)

18.2 oz (538 ml) Rear

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

31


Model Year

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

Ranger XP 4x4 700 Engine

n/a 2006

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description

n/a 2006

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

100 hrs/ 6 months

Replace Annually

Ranger 6x6 700 EFI Engine

Replace Annually

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

n/a

Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

6.75 oz (200 ml) Middle 5 oz (150 ml) 2.25 Qts/2.1 L 10 oz (300 ml) Rear Replace Annually

2872348 16oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) 2.25 Qts/2.1 L Replace Annually

2870995 qt

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2872189 12oz

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2202166

2202166

2005 ATV Models n/a 2005

2005

Predator 500

Predator 50 Sportsman 90 Predator 90

VES GOLD

Replace Annually

Replace Annually

Replace Annually

2.25 Qts (2.1 L)

n/a

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.25 Qts/2.1 L Replace every General Lube 2 yrs every 50 hrs

10 oz (300 ml)

n/a

n/a

n/a

Phoenix 200

1.2 Qts (1.1 L) 18.6 oz (550 ml)

4 oz (120 ml) Rear

100 Miles or Monthly

Replace Annually

Replace Annually

n/a

11 oz (325 ml)

n/a

n/a

n/a

As Required

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

3088036

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

n/a

2530009

n/a

n/a

n/a

n/a

n/a

Trail Blazer 250

n/a

2858800

0452462

2875523

With Oil Change n/a

General Lube every 50 hrs

2202511

Replace Annually

Pre-Ride

General Lube every 50 hrs

Replace Annually

11/7/2011

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

As Required

General Lube every 50 hrs

Replace Annually

VES GOLD 2005

100 hrs/ 6 months

10 hrs/ 100 mi (160 km)

n/a 2005

32 oz (.95 L)

Scrambler 500 4x4

n/a 2005

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

2 qts (1.9 L)

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

32


Model Year

2005

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

1.9 qts (1.8 L)

11.3 oz (400 ml)

n/a

n/a

n/a

100 hrs/ 6 months

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

10 oz (295 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

18 oz (532 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

15 oz (400 ml)

Sportsman 800 EFI

Sportsman 700 EFI

n/a 2005

11/7/2011

n/a

2871322 3oz 2871423 14oz

n/a

Chain Lube

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

n/a

As Required

Pre-Ride

n/a

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

n/a

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15.2 oz (400 ml)

n/a

n/a

3.2 Qts/3 L

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 3.2 Qts/3 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

3.2 Qts/3 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Rear

3.2 Qts/3 L

Replace every 2 yrs

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

Replace every 2 yrs

Lube General Lube every 50 every 50 hrs hrs

5 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

n/a

Lube General Lube every 50 every 50 hrs hrs

5 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

n/a

n/a

2872189 12oz

Replace every 2 yrs

General Lube every 50 hrs

ATP 500 4x4

n/a 2005

Shock Fluid

General Lube every 50 hrs

ATP 330 4x4

n/a 2005

U-Joint Grease

Oil Filter Number

Magnum 330 4x4

n/a 2005

All Season Grease

Magnum 330 2x4

n/a 2005

Front Drive Antifreeze Fluid 60/40 Pre-mix

Trail Boss

n/a 2005

Angle Drive Fluid

Description

n/a 2005

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

2202166

2202166

2202166

Sportsman 700

2858800

33


Model Year

2005

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

15 oz (400 ml)

Sportsman 700

Sportsman 600 EFI

n/a 2005

Sportsman 600

n/a 2005

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15.2 oz (400 ml)

5 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

n/a

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2871515 3oz 2871551 14oz

3.2 Qts/3 L

n/a

Replace Annually

3.2 Qts/3 L

n/a

Replace Annually

n/a

5 oz (150 ml) 2.25 Qts/2.1 L

5 oz (150 ml) Replace Annually

n/a

n/a

n/a

2.25 Qts (1.9 L)

2872189 12oz

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

As Required

2202166

2202166

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Sportsman 500 6x6

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

n/a

2872348 16oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) 2.25 Qts/2.1 L

n/a

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) 5 oz (150 ml) Rear

100 hrs/ 6 months

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Sportsman 500

n/a 2005

Front Drive Antifreeze Fluid 60/40 Pre-mix

Sportsman 400

n/a 2005

Angle Drive Fluid

Description

n/a 2005

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

With Oil Change

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

Refer to Service Manual

3088311

Replace every 2 yrs

With Oil Change

2005 Utility Models n/a 2005

Ranger TM 2x4 Robin V-Twin 653

n/a 2005

11/7/2011

1.64 qts (1.55 L) 15.2 oz (450 ml)

18.2 oz (538 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

n/a

n/a

n/a

n/a

General Lube every 50 hrs n/a

n/a

Ranger 500 2x4

2858800

n/a

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

34


Model Year

2005

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

18 oz (532 ml) Rear

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Demand Drive Plus 2877922 qt

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

General Lube every 50 hrs

2872189 12oz

Ranger 500 6x6

Ranger XP 4x4 700 Engine

Replace Annually

Replace Annually

2.25 Qts (2.1 L)

n/a

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

6.75 oz (200 ml) Middle 5 oz (150 ml) 10 oz (300 ml) Rear

100 hrs/ 6 months

Replace every 2 yrs

5 oz (150 ml) 2.25 Qts/2.1 L

Ranger 500 4x4

n/a 2005

Front Drive Antifreeze Fluid 60/40 Pre-mix

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

Ranger 500 2x4

n/a 2005

Angle Drive Fluid

Description

n/a 2005

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

2.25 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 2.25 Qts/2.1 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

With Oil Change

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

2202166

2004 ATV Models n/a 2004

Predator 500

2004

VES GOLD

11/7/2011

4 oz (120 ml) 5 oz (150 ml) Front

2 qts (1.9 L)

32 oz (946 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

n/a

7 oz (210 ml)

n/a

n/a

2.25 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

11 oz (325 ml)

n/a

As Required

As Required

Refer to Service Manual

3088036

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

General Lube every 50 hrs

Replace Annually VES GOLD

2004

Replace every General Lube 2 yrs every 50 hrs

Scrambler 500 4x4

Predator 50 Sportsman 90 Predator 90

2.25 Qts/2.1 L

10 hrs/ 100 mi (160 km) n/a

2004

n/a

n/a

n/a

n/a

n/a

n/a

2202511

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473

Trail Blazer 250

2858800

35


Model Year

2004

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

11/7/2011

11.3 oz (400 ml)

n/a

n/a

100 hrs/ 6 months

Replace Annually

2870995 qt

n/a

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

n/a

n/a

General Lube every 50 hrs n/a

Sportsman 400 Late Build and Hunter Edition

n/a

Sportsman 400 Early Build

Oil Change Kit Number

Brake Fluid DOT 4

2872348 16oz

2872189 12oz

Pre-Ride

Replace every 2 yrs

As Required

n/a

Pre-Ride

n/a

n/a

n/a

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs n/a

n/a

Lube General Lube every 50 every 50 hrs hrs 3.2 Qts/3 L

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

n/a

With Oil Change

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs n/a

Replace Annually

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) Demand 2.25 Qts/2.1 L Drive

Replace every 2 yrs

Replace every 2 yrs n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs

General Lube every 50 hrs

ATP 500 4x4

n/a 2004

1.9 qts (1.8 L)

ATP 330 4x4

n/a

2004

2871515 3oz 2871551 14oz

General Lube every 50 hrs

Magnum 330 4x4

n/a

2004

2871322 3oz 2871423 14oz

Magnum 330 2x4

n/a

2004

Chain Lube

Trail Boss 330

n/a

2004

Shock Fluid

Oil Filter Number

Trail Blazer 250

n/a

2004

U-Joint Grease

Description

Replace Annually

2004

All Season Grease

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

36


Model Year

2004

Engine Oil Requirement

2004

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

na

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

Early Build

Sportsman 500 Early Build

Sportsman 500 Late Build and Hunter Edition

n/a

n/a 2004

2004

2004

Sportsman 600 Late Build and Hunter Edition

n/a

Sportsman 600 Early Build

Sportsman 700 Late Build and Hunter Edition

n/a

n/a 2004

11/7/2011

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Sportsman 700 Early Build

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

2871515 3oz 2871551 14oz

4 oz (120 ml) 5 oz (150 ml) 2.25 Qts/2.1 L Front

5 oz (150 ml) 2.25 Qts/2.1 L

5 oz (150 ml)

4 oz (150 ml) 5 oz (150 ml) Rear Replace Annually

n/a

n/a

n/a

3.2 Qts/3 L

n/a

As Required

3.2 Qts/3 L

n/a

Replace Annually

2 qts (1.9 L)

15.2 oz (450 ml)

10 oz (300 ml) Rear

5 oz (150 ml)

3.2 Qts/3 L

n/a

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

5 oz (150 ml)

3.2 Qts/3 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

n/a

With Oil Change

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

100 hrs/ 6 months

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

4 oz (150 ml) 5 oz (150 ml) Rear

Replace Annually

2.25 Qts (1.9 L)

2872189 12oz

Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

2872348 16oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

Replace Annually

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

100 hrs/ 6 months

100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Sportsman 500 6x6

n/a 2004

Angle Drive Fluid

Description

n/a 2004

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

2202166

2202166

2202166

2202166

37


Model Year

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Description AGL Plus 2878068 qt 2878069 gl

Demand Drive Plus 2877922 qt

2876160 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

n/a

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2004 Utility Models 2004

2004

2004

Ranger 2x4 Model 11 425 engine

Ranger 4x4 Model 11 500 engine

Ranger 6x6 Model 11 500 engine

n/a

n/a

n/a

2 qts (1.9 L)

27 oz (800 ml)

10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

100 hrs/ 6 months

n/a

2.25 Qts/2.1 L Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

5 oz (150 ml) 2.25 Qts/2.1 L

6.75 oz (200 ml) Middle 13.50 oz (400 ml) 5 oz (150 ml) 2.25 Qts/2.1 L 10 oz (300 ml) Rear Replace Annually

Replace Annually

Replace every 2 yrs n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

n/a

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2003 ATV Models n/a 2003

Predator 500

Sportsman 700

n/a 2003

Sportsman 600

n/a 2003

11/7/2011

n/a

n/a

n/a

2.25 Qts/2.1 L

10 hrs/ 100 mi (160 km) n/a

2003

2.25 Qts (2.1 L)

Replace every General Lube 2 yrs every 50 hrs 5 oz (150 ml) 5 oz (150 ml) Rear

2 qts (1.9 L)

13.50 oz (400 ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

n/a

5 oz (150 ml)

Replace Annually

3.2 Qts/3 L

As Required

As Required

Refer to Service Manual

3088036

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

With Oil Change

n/a

n/a

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

Replace every 2 yrs

With Oil Change

Replace every General Lube 2 yrs every 50 hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Rear

3.2 Qts/3 L

n/a

n/a

Replace every General Lube 2 yrs every 50 hrs 2.25 Qts (1.9 L)

Sportsman 500 6x6

2858800

n/a

As Required

2202511

2202166

2202166

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

38


Model Year

2003

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L)

11.3 oz (400 ml)

n/a

n/a

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (946 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

1.9 qts (1.8 L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

5 oz (150 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8L)

13.50 oz (400 ml)

16 oz (480 ml) Rear

5 oz (150 ml)

11/7/2011

Shock Fluid

Chain Lube

2871515 3oz 2871551 14oz

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually 4 oz (120 ml) 5 oz (150 ml) Front Replace Annually

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

Oil Change Kit Number

Brake Fluid DOT 4

2.25 Qts (1.9 L)

n/a

2872348 16oz

2872189 12oz

Pre-Ride

Replace every 2 yrs

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

4 oz (120 ml) 5 oz (150 ml) Front

2.25 Qts (1.9 L)

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

As Required

General Lube every 50 hrs 4 oz (120 ml) 5 oz (150 ml) Front

Pre-Ride

2.25 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

As Required

Pre-Ride

n/a

n/a

General Lube every 50 hrs n/a

Magnum 330 4X4

n/a

Lube General Lube every 50 every 50 hrs hrs n/a

Magnum 330 HDS

2858800

Replace every 2 yrs

n/a

With Oil Change

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Replace every 2 yrs n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Magnum 330 2x4

n/a 2003

Demand Drive Plus 2877922 qt

Scrambler 500 4x4

n/a 2003

U-Joint Grease

Trail Boss 330

n/a 2003

2876160 qt

Sportsman 400

n/a 2003

All Season Grease

Oil Filter Number

Sportsman 500

n/a 2003

Front Drive Antifreeze Fluid 60/40 Pre-mix

Sportsman 500 6x6

n/a 2003

Angle Drive Fluid

Description

n/a 2003

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

39


Model Year

2003

Engine Oil Requirement

2003

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

Front Drive Antifreeze Fluid 60/40 Pre-mix

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

n/a

11 oz (325 ml)

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Trail Blazer 400

Predator 90 Sportsman 90 Scrambler 50

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

n/a

7 oz (210 ml)

Replace Annually

n/a

n/a

11 oz (325 ml)

2871515 3oz 2871551 14oz

2870995 qt

2.25 Qts (2.1 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

n/a

General Lube every 50 hrs n/a

n/a

2872348 16oz

Lube General Lube every 50 every 50 hrs hrs

4 oz (120 ml) 5 oz (150 ml) Front Replace Annually

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

Replace Annually n/a

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Magnum 330 HDS

VES GOLD 2003

Angle Drive Fluid

Description

VES GOLD 2003

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

n/a

Trail Blazer 250

n/a

n/a

General Lube every 50 hrs

Replace Annually

2872189 12oz

Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

2003 Utility Models n/a 2003

10 oz (300 ml) Rear

2.25 Qts/2.1 L

100 hrs/ 6 months

Replace Annually

Replace Annually

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

5 oz (150 ml) 2.25 Qts/2.1 L

Ranger 4x4

n/a 2003

27 oz (800 ml)

Ranger 2x4

n/a 2003

2 qts (1.9 L)

2.25 Qts/2.1 L 13.50 oz (400 ml)

Ranger 6x6 Replace every 2 Replace Annually yrs

Replace Annually

Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

6.75 oz (200 ml) Middle 5 oz (150 ml) 2.25 Qts/2.1 L 10 oz (300 ml) Rear Replace Annually

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

With Oil Change

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2002 ATV Models

11/7/2011

2858800

40


Model Year

2002

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

1.9 qts (1.8L)

13.5 oz (400 ml)

10 oz (300 ml) Rear

n/a

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

1.9 qts (1.8L)

Magnum 325 4X4 100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

100 hrs/ 6 months

Replace Annually

5.5 qts (5.2 L)

n/a

Expedition 425

n/a

4.5 qts (4.25 L)

n/a

Expedition 325

n/a Sportsman 700

n/a 2002

11/7/2011

Replace Annually

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

n/a

Shock Fluid

Chain Lube

Replace Annually

2872348 16oz

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

n/a

n/a

n/a

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Front, 10 oz Hubs (300 ml) Rear

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Front Hubs

2 qts (1.9 L)

13.50 oz (400 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

n/a

5 oz (150 ml) Hubs

3.2 Qts/3 L

n/a

n/a

Replace every General Lube 2 yrs every 50 hrs 2.25 Qts (1.9 L)

Sportsman 500 6x6

2858800

n/a

As Required

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2872189 12oz

Replace every 2 yrs

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Front, 10 oz 2.25 Qts/2.1 L Hubs (300 ml) Rear

Replace Annually

2870995 qt

n/a

13.5 oz (400 ml) Front, 10 5 oz (150 ml) 2.25 Qts/2.1 L oz (300 ml) Hubs Rear

Replace Annually

100 hrs/ 6 months

2002

U-Joint Grease

Lube General Lube every 50 every 50 hrs hrs

5 oz (150 ml) 13.50 oz (400 ml) Front, 10 oz 5 oz (150 ml) (300 ml) Rear

100 hrs/ 6 months

2002

All Season Grease

Oil Filter Number

Magnum 500 4X4

n/a 2002

Front Drive Antifreeze Fluid 60/40 Pre-mix

Magnum 325 2x4

n/a 2002

Angle Drive Fluid

Description

n/a 2002

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

Refer to Service Manual

3084963

Replace every 2 yrs

With Oil Change

Refer to Service Manual

3084963

Replace every 2 yrs

With Oil Change

Refer to Service Manual

2540006

2872166

Replace every 2 yrs

With Oil Change

2202166

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

41


Model Year

2002

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

1.9 qts (1.8 L) 2.4 qts (1.9 L)

11.3 oz (335 ml)

10 oz (300 ml) Rear

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (946 ml)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (946 ml)

n/a

n/a

100 hrs/ 6 months

Replace Annually

n/a

27 oz (800 ml)

11/7/2011

Shock Fluid

Chain Lube

2871515 3oz 2871551 14oz

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually 4 oz (120 ml) 5 oz (150 ml) Front Hubs Replace Annually

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

Scrambler 400L 4x4

Counter Balancer Fluid Replace Annually 100 cc required n/a

Oil Change Kit Number

Brake Fluid DOT 4

2.25 Qts (1.9 L)

n/a

2872348 16oz

2872189 12oz

Pre-Ride

Replace every 2 yrs

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

4 oz (120 ml) 5 oz (150 ml) Front Hubs

2.25 Qts (1.9 L)

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

As Required

General Lube every 50 hrs

4 oz (120 ml) 5 oz (150 ml) Rear Hubs

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.25 Qts (1.9 L)

n/a

As Required

Pre-Ride

n/a

As Required

27 oz (800 ml)

Replace every General Lube 2 yrs every 50 hrs 4 oz (120 ml) 5 oz (150 ml) Hubs Rear Replace Annually

Replace Annually

n/a

n/a

2 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2 Qts (1.9 L)

n/a

With Oil Change

With Oil Change 2876738 3084963 or subbing to 2520799 2877473 With Oil Change

Pre-Ride

2.25 Qts (1.9 L)

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Scrambler 500 2x4

VES GOLD 2002

Demand Drive Plus 2877922 qt

Scrambler 500 4x4

VES GOLD 2002

U-Joint Grease

Trail Boss 325 2x4

n/a 2002

2876160 qt

Sportsman 400

n/a 2002

All Season Grease

Oil Filter Number

Sportsman 500 H.O.

n/a 2002

Front Drive Antifreeze Fluid 60/40 Pre-mix

Sportsman 500 6x6

n/a 2002

Angle Drive Fluid

Description

n/a 2002

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

As Required

Refer to Service Manual

2530009

n/a

n/a

Scrambler 400L 2x4

2858800

42


Model Year

2002

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Scrambler 400L 2x4

XPlorer 400L 4x4

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

n/a

n/a

AGL Plus 2878068 qt 2878069 gl

27 oz (800 ml)

32 oz (.95 L)

Xplorer 250 4x4

n/a

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Counter Balancer Fluid Replace Annually 100 cc required

VES GOLD 2002

Front Drive Antifreeze Fluid 60/40 Pre-mix

Demand Drive Plus 2877922 qt

2876160 qt

Counter Balancer Fluid Replace Annually 100 cc required

VES GOLD 2002

Angle Drive Fluid

Description

VES GOLD 2002

AGL (ATV Gearcase Lube) Transmission

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

Replace every General Lube 2 yrs every 50 hrs 4 oz (120 ml) 5 oz (150 ml) Rear Hubs Replace Annually

4 oz (120 ml) 5 oz (150 ml) Rear Hubs Replace Annually

Replace Annually

11 oz (325 ml)

n/a

n/a

2872348 16oz

2872189 12oz

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

2.25 Qts (2.1 L)

2870995 qt

n/a

n/a Lube General Lube every 50 every 50 hrs hrs

n/a

Trail Blazer

n/a

n/a

General Lube every 50 hrs

Replace Annually

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

n/a

n/a

2002 Utility Models 2002

2002

Ranger 2X4 Model 10 425 engine

Ranger 4X4 Model 10 500 engine

n/a

n/a

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

n/a

2.25 Qts/2.1 L

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 5 oz (150 ml) 2.25 Qts/2.1 L Hubs

Replace every 2 yrs n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2001 ATV Models n/a 2001

11/7/2011

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

n/a

5 oz (150 ml) Hubs

Sportsman 500 6x6 Replace Annually

2.25 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

2858800

n/a

As Required

Pre-Ride

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

43


Model Year

2001

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

n/a

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

Magnum 500

n/a

11/7/2011

Demand Drive Plus 2877922 qt

4 oz (120 ml) 5 oz (150 ml) Front Hubs Replace Annually

U-Joint Grease

Shock Fluid

Chain Lube

4 oz (120 ml) 5 oz (150 ml) Front Hubs Replace Annually

Replace Annually

5 oz (150 ml) 5 oz (150 ml) 13.5 oz (400 ml) Front, 10 oz Hubs (300 ml) Rear Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

13.5 oz (400 ml)

10 oz (300 ml) Rear

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (946 ml)

100 hrs/ 6 months

Replace Annually

n/a

11 oz (325 ml)

2.25 Qts (1.9 L)

Oil Change Kit Number

Brake Fluid DOT 4

2872348 16oz

n/a

n/a

2.25 Qts (1.9 L)

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

4 oz (120 ml) 5 oz (150 ml) Front Hubs

2 Qts (1.9 L)

2876738 3084963 or subbing to 2520799 2877473

2876738 3084963 or subbing to 2520799 2877473 With Oil Change

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

With Oil Change

With Oil Change n/a

2.25 Qts (1.9 L)

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

2.25 Qts (1.9 L)

2872189 12oz

Lube General Lube every 50 every 50 hrs hrs

4 oz (120 ml) 5 oz (150 ml) Front Hubs Replace Annually

2870995 qt

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

100 hrs/ 6 months

2871515 3oz 2871551 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) 13.5 oz (400 ml) Front, 10 oz Hubs (300 ml) Rear Replace Annually

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Scrambler 500

VES GOLD 2001

2876160 qt

Magnum 325 2x4

n/a 2001

2 qts (1.9 L)

Magnum 325 4x4

n/a 2001

All Season Grease

Oil Filter Number

Sportsman 400

100 hrs/ 6 months

2001

Front Drive Antifreeze Fluid 60/40 Pre-mix

Sportsman 500

n/a 2001

Angle Drive Fluid

Description

n/a 2001

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

As Required

As Required

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

n/a

Scrambler 400L 4x4

2858800

44


Model Year

2001

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

Scrambler 400L 4x4

XPlorer 400L 4x4

Xplorer 250 4x4

n/a 2001

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

1.9 qt (1.8 L)

11 oz (320 ml)

100 hrs/ 6 months

Replace Annually

n/a

11 oz (325 ml)

n/a

Replace Annually

n/a

n/a

Shock Fluid

Chain Lube

5.5 qts (5.2 L)

n/a

Expedition 425 100 hrs/ 6 months

n/a

4.5 qts (4.25 L)

Expedition 325 100 hrs/ 6 months

Oil Change Kit Number

Brake Fluid DOT 4

n/a

2870995 qt

2872348 16oz

2872189 12oz

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

n/a

General Lube every 50 hrs n/a

n/a

n/a

Trail Blazer

n/a

2001

U-Joint Grease

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 4 oz (120 ml) 5 oz (150 ml) 2.25 Qts (2.1 n/a 27 oz (800 ml) Front Hubs L) Lube Counter Replace every General Lube Replace Replace Balancer Fluid Replace Annually every 50 2 yrs every 50 hrs Annually Annually hrs 100 cc required 4 oz (120 ml) 5 oz (150 ml) n/a 27 oz (9800 ml) n/a Front Hubs Lube Replace Replace General Lube Replace Annually every 50 Annually Annually every 50 hrs hrs Replace Annually

5 oz (150 ml) 5 oz (150 ml) Front, 10 oz 2.25 Qts/2.1 L Hubs (300 ml) Rear Replace Annually

n/a

n/a

n/a

General Lube every 50 hrs

Replace Annually

2001

All Season Grease

As Required

Trail Boss 325

VES GOLD 2001

Front Drive Antifreeze Fluid 60/40 Pre-mix

Oil Filter Number

Counter Balancer Fluid Replace Annually 100 cc required

VES GOLD 2001

Angle Drive Fluid

Description

VES GOLD 2001

AGL (ATV Gearcase Lube) Transmission

n/a

n/a

Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

Refer to Service Manual

3084963

Replace every 2 yrs

With Oil Change

Refer to Service Manual

3084963

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

Replace every 2 yrs

With Oil Change

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Front, 10 oz Hubs (300 ml) Rear Replace Annually

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

n/a

n/a

2001 Utility Models

11/7/2011

2858800

45


Model Year

2001

2001

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Engine Oil Requirement

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

n/a

2.25 Qts/2.1 L

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

13.50 oz (400 ml)

10 oz (300 ml) Rear

100 hrs/ 6 months

Replace Annually

Replace Annually

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

Ranger 2X4 Model 10 425 engine

Ranger 4X4 Model 10 500 engine

n/a

Oil Change Kit Number

Brake Fluid DOT 4

2871322 3oz 2871423 14oz

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 5 oz (150 ml) 2.25 Qts/2.1 L Hubs

2876738 Refer to Service 3084963 or subbing to 2520799 Manual 2877473 Replace every 2 yrs

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2872189 12oz

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2000 ATV Models n/a 2000

100 hrs/ 6 months

Replace Annually

2.25 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

Magnum 500 100 hrs/ 6 months

n/a 2000

2 qts (1.9 L)

Magnum 325 4x4 100 hrs/ 6 months

11/7/2011

Replace Annually

2.25 Qts (1.9 L)

4 oz (120 ml) 5 oz (150 ml) Front Hubs Replace Annually

n/a

Replace Annually

Replace Annually

n/a

2.25 Qts (1.9 L)

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

2858800

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) 13.5 oz (400 ml) Front, 10 oz Hubs (300 ml) Rear Replace Annually

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) 13.5 oz (400 ml) Front, 10 oz Hubs (300 ml) Rear Replace Annually

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Sportsman 335

n/a 2000

32 oz (.95 L)

Sportsman 500

n/a 2000

2 qts (1.9 L)

4 oz (120 ml) 5 oz (150 ml) Front Hubs

n/a

With Oil Change 2876738 3084963 or subbing to 2520799 2877473 With Oil Change

46


Model Year

2000

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

n/a

2 qts (1.9 L)

13.5 oz (400 ml)

10 oz (300 ml) Rear

n/a

n/a

100 hrs/ 6 months

Replace Annually

Replace Annually

2 qts (1.9 L)

32 oz (946 ml)

100 hrs/ 6 months

Replace Annually

n/a

32 oz (946 ml)

Scrambler 400L 4x4

Counter Balancer Fluid Replace Annually 100 cc required

Scrambler 400L 2x4

XPlorer 400L 4x4

n/a

16 oz (500 ml)

n/a

32 oz (947 ml)

Xplorer 250 4x4

1.9 qt (1.8 L) 2000

11 oz (325 ml)

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

2000

n/a

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

2000

Shock Fluid

Chain Lube

4 oz (120 ml) 5 oz (150 ml) Front Hubs

n/a

Replace Annually

2871515 3oz 2871551 14oz

n/a

Oil Change Kit Number

Brake Fluid DOT 4

2870995 qt

2872348 16oz

2872189 12oz

n/a

n/a

n/a

Replace Annually

Replace Annually

4 oz (120 ml) Front

n/a

2.25 Qts (1.9 L)

n/a

2 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.25 Qts (2.1 n/a L)

Replace Annually

Replace every General Lube 2 yrs every 50 hrs

4 oz (120 ml) 5 oz (150 ml) Hubs front

4 oz (120 ml) 5 oz (150 ml) Hubs Front Replace Annually

Replace Annually

11 oz (320 ml)

n/a

n/a

n/a

11 oz (325 ml)

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

General Lube every 50 hrs n/a

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 With Oil Change

Lube General Lube every 50 every 50 hrs hrs n/a

As Required

Replace every 2 yrs

n/a

n/a

2876738 3084963 or subbing to 2520799 2877473

Pre-Ride

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Replace Annually

2.25 Qts (2.1 L)

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

With Oil Change

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

4 oz (120 ml) 5 oz (150 ml) Front Hubs

Replace Annually

2871322 3oz 2871423 14oz

As Required

Trail Boss 325

VES GOLD

11/7/2011

U-Joint Grease

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

2000

All Season Grease

Oil Filter Number

Scrambler 500

VES GOLD 2000

Front Drive Antifreeze Fluid 60/40 Pre-mix

Magnum 325 2x4

VES GOLD 2000

Angle Drive Fluid

Description

n/a 2000

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

n/a

n/a

n/a

n/a

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

n/a

Trail Blazer

2858800

47


Model Year

2000

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

Shock Fluid

Chain Lube

5.5 qts (5.2 L)

AGL Plus 2878068 qt 2878069 gl

n/a

Expedition 425 100 hrs/ 6 months

n/a

4.5 qts (4.25 L)

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

2876160 qt

Demand Drive Plus 2877922 qt

Expedition 325 100 hrs/ 6 months

2871515 3oz 2871551 14oz

2870995 qt

General Lube every 50 hrs 5 oz (150 ml) 5 oz (150 ml) Front, 10 oz 2.25 Qts/2.1 L Hubs (300 ml) Rear Replace Annually

n/a

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

Trail Blazer

n/a

2000

U-Joint Grease

Description

Replace Annually

2000

All Season Grease

2872189 12oz

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

Refer to Service Manual

3084963

Replace every 2 yrs

With Oil Change

Refer to Service Manual

3084963

Replace every 2 yrs

With Oil Change

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

5 oz (150 ml) 5 oz (150 ml) Front, 10 oz Hubs (300 ml) Rear Replace Annually

n/a

2872348 16oz

n/a

n/a

n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

n/a

2000 Utility Model n/a 2000

2 qts (1.9 L)

20 oz (505 ml)

100 hrs/ 6 months

Replace Annually

n/a

5 oz (150 ml) Hubs

Ranger 500 6x6

2.25 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

As Required

Pre-Ride

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

1999 ATV Models n/a 1999

11/7/2011

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

2.25 qts (2.1 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

n/a

5 oz (150 ml) Hubs

Sportsman 500

n/a 1999

2 qts (1.9 L)

2.25 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually 3.25 oz (105 5 oz (150 ml) ml) Front Hubs

n/a

Sportsman 335 Replace Annually

n/a

2858800

Replace every 2 yrs n/a

Lube General Lube every 50 every 50 hrs hrs

Replace Annually

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

48


Model Year

1999

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

n/a

2 qts (1.9 L)

Magnum 500

Scrambler 400L

Sport 400L

XPlorer 400L

2876160 qt

Replace Annually

Replace Annually

2 qts (1.9 L)

16 oz (473 ml)

Replace Annually

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

n/a

16 oz (500 ml)

n/a

5 oz (150 ml) Hubs

4 oz (120 ml) 5 oz (150 ml) Front Hubs

n/a

11 oz (325 ml)

n/a

n/a

16 oz (500 ml)

n/a

20 oz (505 ml)

n/a

20 oz (505 ml)

2871534 qt 2871323 gl

n/a

11 oz (325 ml)

2871515 3oz 2871551 14oz

2.25 Qts (1.9 L)

Chain Lube

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2.25 Qts (2.1 n/a L)

n/a

Replace every General Lube 2 yrs every 50 hrs 3.25 oz (105 5 oz (150 ml) ml) Front Hubs Replace Annually

n/a

5 oz (150 ml) Hubs

2.25 Qts (2.1 L)

n/a

n/a

n/a

Oil Change Kit Number

Brake Fluid DOT 4

n/a

n/a

n/a

n/a

2858800

n/a

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

n/a

General Lube every 50 hrs

Trail Blazer

As Required

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

n/a

n/a

2872189 12oz

Replace every 2 yrs

Lube General Lube every 50 every 50 hrs hrs

Replace Annually n/a

2872348 16oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

n/a

2870995 qt

n/a

2 Qts (1.9 L)

Xpress 300

VES GOLD

2871322 3oz 2871423 14oz

2.25 Qts (1.9 L)

Replace Annually

11/7/2011

Shock Fluid

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Xplorer 300

VES GOLD

1999

U-Joint Grease

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

100 hrs/ 6 months

Replace Annually

1999

Demand Drive Plus 2877922 qt

5 oz (150 ml) 5 oz (150 ml) 13.5 oz (400 ml) Front, 10 oz Hubs (300 ml) Rear

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

1999

AGL Plus 2878068 qt 2878069 gl

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

1999

All Season Grease

Oil Filter Number

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

1999

Front Drive Antifreeze Fluid 60/40 Pre-mix

Scrambler 500

VES GOLD 1999

Angle Drive Fluid

Description

n/a 1999

AGL (ATV Gearcase Lube) Transmission

n/a

n/a

n/a

n/a

n/a

n/a

49


Model Year

1999

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Filter Number

Description

Trail Blazer Trail Boss 250

Oil Change Kit Number

Brake Fluid DOT 4

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871322 3oz 2871423 14oz

2871534 qt 2871323 gl

2871515 3oz 2871551 14oz

2870995 qt

General Lube every 50 hrs

Replace Annually

2872348 16oz

2872189 12oz

Pre-Ride

Replace every 2 yrs

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

Replace Annually

1999 Utility Model n/a 1999

2 qts (1.9 L)

20 oz (505 ml)

100 hrs/ 6 months

Replace Annually

n/a

5 oz (150 ml) Hubs

Ranger 500 6x6

2.25 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

As Required

Pre-Ride

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

ATV Models Older Than 1999 n/a 1997

1996 and 1997

11/7/2011

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

Replace Annually

Replace Annually

2 qts (1.9 L)

20 oz (500 ml)

n/a

5 oz (150 ml) Hubs

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

20 oz (500 ml)

100 hrs/ 6 months

Replace Annually

n/a

20 oz (500 ml)

Replace Annually

n/a

3.25 oz (105 5 oz (150 ml) ml) Front Hubs

n/a

2.25 Qts (1.9 L)

2.25 Qts (1.9 L)

5 oz (150 ml) Hubs

2.25 Qts (1.9 L)

n/a

n/a

n/a

5 oz (150 ml) Hubs

2 Qts (1.9 L)

As Required

Pre-Ride

n/a

n/a

As Required

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Magnum 6x6

n/a

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2.25 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Big Boss 500 6x6

VES GOLD 1996 to 1997

32 oz (.95 L)

Sportsman 500

n/a 1998

3 qts (1.9 L)

XPlorer 500

n/a 1996 to 1998

3.25 oz (105 5 oz (150 ml) ml) Front Hubs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

n/a

400L 6x6

2858800

50


Model Year

1997

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

400L 6x6

1997 and 1998

Sportman 4x4 400L

n/a

11/7/2011

2 qts (1.9 L)

20 oz (500 ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

20 oz (500 ml)

100 hrs/ 6 months

Replace Annually

n/a

20 oz (500 ml)

Demand Drive Plus 2877922 qt

U-Joint Grease

Shock Fluid

n/a

5 oz (150 ml) Hubs

2871515 3oz 2871551 14oz

2870995 qt

2.25 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2871534 qt 2871323 gl

2871322 3oz 2871423 14oz

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

2.25 Qts (1.9 L)

n/a

Chain Lube

Scrambler 400L

2 qts (1.9 L)

32 oz (.95 L)

100 hrs/ 6 months

Replace Annually

n/a

16 oz (500 ml)

n/a

5 oz (150 ml) Hubs

n/a

n/a

n/a

5 oz (150 ml) Hubs

2872189 12oz

Pre-Ride

Replace every 2 yrs

As Required

As Required

Sport 400L

16 oz (500 ml)

5 oz (150 ml) Hubs Replace Annually

n/a

n/a

Counter Balancer Fluid Replace Annually 100 cc required n/a

20 oz (500 ml)

n/a

2.25 Qts (1.9 L)

n/a

2 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2 Qts (1.9 L)

n/a

Replace every General Lube 2 yrs every 50 hrs n/a

n/a

2 Qts (1.9 L)

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

Replace Annually

Pre-Ride

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually n/a

2 Qts (1.9 L) Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Counter Balancer Fluid Replace Annually 100 cc required n/a

Oil Change Kit Number

Brake Fluid DOT 4

2872348 16oz

Pre-Ride

Replace every General Lube 2 yrs every 50 hrs

Scrambler 500

VES GOLD 1996 to

2876160 qt

Counter Balancer Fluid Replace Annually 100 cc required

VES GOLD 1996 to 1998

All Season Grease

Magnum 2x4

VES GOLD 1996 to 1998

AGL Plus 2878068 qt 2878069 gl

Magnum 4x4

VES GOLD 1996 to 1997

Front Drive Antifreeze Fluid 60/40 Pre-mix

Oil Filter Number

Counter Balancer Fluid Replace Annually 100 cc required

n/a 1996 to 1998

Angle Drive Fluid

Description

n/a 1996 to 1998

AGL (ATV Gearcase Lube) Transmission

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

Refer to Service Manual

2530009

n/a

n/a

n/a

XPress 400L

2858800

51


Model Year

1996 to 1998

Injection Oil Requirement

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

XPress 400L

XPlorer 400L

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

n/a

16.9 oz (500 ml)

n/a

20 oz (505 ml)

2871534 qt 2871323 gl

n/a

5 oz (150 ml) Hubs

Scrambler

n/a

5 oz (150 ml) Hubs

20 oz (505 ml)

Oil Change Kit Number

Brake Fluid DOT 4

2872348 16oz

2872189 12oz

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

2870995 qt

n/a

n/a

n/a Lube General Lube every 50 every 50 hrs hrs

n/a

n/a

n/a

n/a

General Lube every 50 hrs

n/a

20 oz (505ml)

n/a

n/a

2 Qts (1.9 L)

2 qts (1.9 L)

20 oz (505ml)

100 hrs/ 6 months

Replace Annually

2 qts (1.9 L)

20 oz (505ml)

100 hrs/ 6 months

Replace Annually

n/a

16.9 oz (500 ml)

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

n/a

2 Qts (1.9 L)

n/a

Magnum 2x4

n/a

11/7/2011

2871515 3oz 2871551 14oz

n/a

Replace Annually

Counter Balancer Fluid Replace Annually 100 cc required n/a

1994 and

Chain Lube

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

n/a

n/a

Xpress 300

VES GOLD

1995

Shock Fluid

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs

Replace Annually

Xplorer 300

n/a

2871322 3oz 2871423 14oz

2 Qts (1.9 L)

Replace Annually

1995

U-Joint Grease

Replace every General Lube 2 yrs every 50 hrs

Counter Balancer Fluid Replace Annually 100 cc required

VES GOLD

1995

All Season Grease

Oil Filter Number

Replace Annually

1996 to 1998

Front Drive Antifreeze Fluid 60/40 Pre-mix

Counter Balancer Fluid Replace Annually 100 cc required

VES GOLD 1996 to 1998

Angle Drive Fluid

Description

VES GOLD 1996 to 1998

AGL (ATV Gearcase Lube) Transmission

Replace every General Lube 2 yrs every 50 hrs n/a

5 oz (150 ml) Hubs

Magnum 4x4

VES GOLD

Replace Annually n/a

n/a

Pre-Ride

2 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs n/a

Trail Blazer

2858800

n/a

n/a

As Required

n/a

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473 Replace every 2 yrs

With Oil Change

2876738 Refer to Service 3084963 or subbing to Manual 2520799 2877473

Pre-Ride

Replace every 2 yrs

With Oil Change

As Required

Refer to Service Manual

2530009

n/a

52


Model Year

and 1995

1994 and 1995

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL (ATV Gearcase Lube) Transmission

Angle Drive Fluid

Front Drive Antifreeze Fluid 60/40 Pre-mix

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

Sport 400L

4x4 300 Big Boss 300 6x6

1994 and 1995

4x4 400L Xplorer 4x4 Sportsman 4x4 Big Boss 6x6 400L

16.9 oz (500 ml)

n/a

n/a

2 Qts (1.9 L)

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

1994 and 1995

n/a

n/a

20 oz (505ml)

n/a

20 oz (505ml)

n/a

n/a

n/a

20 oz (505ml)

2x4 400L

n/a

20 oz (505ml)

5 oz (150 ml) Hubs

n/a

n/a

20 oz (505ml)

Counter Balancer Fluid Replace Annually 100 cc required

2872189 12oz

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

As Required

Refer to Service Manual

2530009

500 hrs/ Annual

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Replace Annually

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

n/a Lube General Lube every 50 every 50 hrs hrs

5 oz (150 ml) Hubs

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

n/a

n/a

Replace Annually

Counter Balancer Fluid Replace Annually 100 cc required VES GOLD

350L Sportsman Trail Boss 2x4 Trail 1990 to Boss 4x4 350L 4x4 350L 1993 2x4 350L 6x6

n/a

2872348 16oz

2870995 qt

General Lube every 50 hrs

Replace Annually

VES GOLD

2871515 3oz 2871551 14oz

Replace every General Lube 2 yrs every 50 hrs

Replace Annually

VES GOLD

2871322 3oz 2871423 14oz

General Lube every 50 hrs

Replace Annually

VES GOLD

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Trail Blazer Trail Boss 250

2x4 300

11/7/2011

Engine Oil Requirement

Description

1994 and 1995

1994 and 1995

Injection Oil Requirement

2 Qts (1.9 L)

n/a

Lube Replace every General Lube every 50 2 yrs every 50 hrs hrs 2 Qts (1.9 L)

n/a

n/a

Replace every General Lube 2 yrs every 50 hrs

n/a

n/a

2 Qts (1.9 L)

Replace every General Lube 2 yrs every 50 hrs

2858800

n/a

n/a

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

n/a

n/a

n/a

n/a

n/a

53


Model Year

1985 to 1993

Engine Oil Requirement

VES/GOLD Plus 2877882 qt 2877883 gl

PS-4 PLUS 2876244 qt 2876245 gl Extreme Duty 2878920 qt 2878919 gl

AGL Plus 2878068 qt 2878069 gl

2876160 qt

Demand Drive Plus 2877922 qt

2871534 qt 2871323 gl

VES GOLD

n/a

16.9 oz (500 ml)

n/a

5 oz (150 ml)

2 Qts (1.9 L) when applicable

Description

Trail Boss Cyclone Trail Boss 2x4 Trail Boss 4x4 Big Boss 4x6 Big Boss 6x6 Scrambler Trail Blazer

AGL (ATV Gearcase Lube) Transmission

Injection Oil Requirement

Angle Drive Fluid

Replace Annually

The following Oil Change Kit Part Number Super-Sessions have occurred: OLD NEW 2873554 is replaced by 2876738 Note: Note:

is replaced by is replaced by

All Season Grease

U-Joint Grease

Shock Fluid

Chain Lube

Oil Change Kit Number

Brake Fluid DOT 4 Oil Filter Number

Replace Annually

2876738 2878923

Front Drive Antifreeze Fluid 60/40 Pre-mix

2877473 2878924

The following Oil Filter Part Number Super-Sessions have occurred: OLD N EW 3084963 is replaced by 2520799

2871515 3oz 2871551 14oz

2870995 qt

2872348 16oz

2872189 12oz

If equipped

n/a

As Required

Refer to Service Manual

2530009

Pre-Ride

Replace every 2 yrs

Replace Annually

2871322 3oz 2871423 14oz

Lube Replace every General Lube every 50 every 50 hrs 2 yrs hrs

Note:

This kit no longer contains gaskets or 3 quarts of oil. The kit was reduced from 3 quarts to 2 quarts to better match the field operation where the consumer is not draining the sump or bleeding the Oil Pump. 2 Quarts of oil will fill all but the 500 Explorers with larger reservoirs.

Note: Note:

Due to the consolidation of Oil Filter applications (3084963 is replaced by 2520799) Due to the consolidation of Oil Filter applications (3084963 is replaced by 2520799)

Note:

2520799 maybe used every where 3084963 was used (do not use 3084963 in place of 2520799)

PS-4 Plus kits listed. Refer to the last page for Extreme Duty Part Numbers

n/a

Oil Change Kit Options: The following Oil Change Kits are available in both PS-4 Plus and PS Extreme Duty Engine Oil PS-4 Plus Extreme Duty 2877473 2878924 2202166 2879004 The following Engine Oil Part Number Super-Sessions have occurred: OLD NEW 2874414 is replaced by 2876244 2874415 is replaced by 2876245 2874416 is replaced by 2876247 2874417 is replaced by 2876246 2874865 2874867

is replaced by is replaced by

2876244 2876246

The following Oil Change Kits will have their included fluid updated to PS-4 Plus to match the changes listed above. 2202511 11/7/2011

2875522

2875523

2875870 2858800

54


The following Drive Train Oil Part Number Super-Sessions have occurred: Demand Drive Fluid 2871654 LT Demand Drive Fluid 2876251 replaced by ADC Fluid 2876144 AGL Sprtsman XP Transmission Fluid

11/7/2011

is replaced by

Demand Drive Plus Fluid 2877922 (qt) 2877923 (TP)

AGL Plus 2878068 (qt) 2878069 (gal)

2858800

55


Katalog provozních náplní Polaris 2012  

Katalog provozních náplní Polaris 2012

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