VIBROTECH
Feeding and orienting systems
Vibrotech, now part of Marchesini Group Beauty, produces a wide range of feeding and orientation systems for the cosmetic market.
and internally design technologies that can be customized according to different needs leads Vibrotech to enter into various partnerships, including the one with the Marchesini Group which will prove to be strategic.
In 2017 the Group finalized the partial acquisition of Vibrotech, launching a common growth strategy in terms of industry 4.0.
With almost 50 employees including designers, electronics and specialized technicians, the Tuscany company, in addition to producing traditional vibrating and mechanical feeding systems, is now able to supply the customer with innovative and robotic feeding and orientation systems, designed in-house and customizable according to different needs.
PRODUCT RANGE
Vibrotech feeding systems can handle a wide range of cosmetic solutions such as: bottles, brushes, caps, dispensers, droppers, eyeshadows, ferrules, jars, pumps, scrapers, stems, vials, glass products from tray.
Vibrating feeding systems
Circular vibrating feeding system SNAIL
Featured Model SNAIL
Snail is a vibratory feeding system which, thanks to circular containers and linear guides, is adaptable to multiple products such as ferrules, caps, stems, dispensers, pumps, vials, and brushes.
• Ability to configure machine layout according to needs: size, materials and external finish.
• Meet high production requirements while also ensuring rapid changeover.
• Careful handling of scratch-sensitive products.
• It is possible to supply circular vibrator or the complete self-managing feeding unit (fixed stand, cabin, linear accumulation, hopper, electrical system).
OUTPUT
Up to 300 pcm Tracks: 1 or multiple
Position: variable
PRODUCT RANGE
Product diameter: 5mm - 100mm
Product height: 5mm -150mm
Combined vibrating and mechanical feeding system CAROUSEL
Carousel is a combined feeding system that is vibrating and mechanical type. It is suitable for handling brushes.
• It is suitable for products with unfavorable barycenters, which cannot be oriented by conventional vibrating feeding systems.
• The vibrating bowl has the function of hopper and pre-orientation. The mechanical part is responsible for completing the sorting.
• High production rates.
• Careful handling of scratch-sensitive products.
• The feeding unit is self-managing and supplied complete on an independent base.
• An hopper can be integrated to increase system autonomy.
OUTPUT
Up to 200 pcm
Tracks: 1
Position: vertical axis with brush face down
PRODUCT RANGE
Product diameter: 10mm - 30mm
Product height: 50mm - 130mm
SPECIAL COATING
to prevent scratches on products and to handle products with rubber details
PRODUCT SELECTION
Mechanical feeding systems
Mechanical feeding system ALVEOLAR SYSTEM
The alveolar system is a type of mechanical feeder adaptable to handle various forms of product such as dispensers, pumps, caps and jars.
• It consists of interchangeable sectors in the form of alveoli with a variety of shapes depending on the product to be selected.
• Fast and adjustment-free rapid changeover.
• Selections by a small number of air blows.
• The feeding unit is self-contained and supplied complete on an independent base.
• Possibility of integrating counting system.
OUTPUT
Up to 300 pcm
Tracks: 1
Position: vertical axis
PRODUCT RANGE
Product diameter: 15mm - 100mm
Product height: 15mm - 200mm
Mechanical bottles unscrambler
TRESOR SERIES
Featured Model TRESOR 1000
Tresor mechanical feeding system is designed primarily for feeding bottles of all sizes. It consists of circular unscrambler and linear belt conveyor.
• Its versatility and ease of changeover enable it to handle a wide range of bottle sizes.
• High production rates.
• It is suitable for products with unfavorable barycenters.
• Estimated size changeover in 15 minutes.
• Possibility of integration: inkjet printing station, cleaning station.
OUTPUT
Up to 600 pcm
Tracks: 1
Position: vertical axis
PRODUCT RANGE
Product diameter: 15mm - 200mm
Product height: 35mm - 400mm
Mechanical unscrambler
TRESOR 1000
OUTPUT
• Bottles capacity 10ml: up to 120 pcm
• Bottles capacity 200ml: up to 60 pcm
TRESOR 1200
OUTPUT
• Bottles capacity 10ml: up to 220 pcm
• Bottles capacity 500ml: up to 70 pcm
TRESOR 1600
OUTPUT
• Bottles capacity 10ml: up to 280 pcm
• Bottles capacity 1000ml: up to 120 pcm
TRESOR 2000
OUTPUT
• Bottles capacity 10ml: up to 600 pcm
• Bottles capacity 1000ml: up to 220 pcm
MECHANICAL
Mechanical unscrambler with godet TRESOR G SERIES
Featured Model TRESOR G1200
Tresor G mechanical feeding system is designed primarily for feeding bottles of all sizes.
• Bottles handled in godet are: not suitable for accumulation, that need to maintain a radial phasing.
• Composed of circular unscrambler and linear belt conveyor.
OUTPUT
Up to 200 pcm
Tracks: 1
Position: vertical axis
PRODUCT RANGE
Product diameter: 15mm - 200mm
Product height: 35mm - 400mm
• Its versatility and ease of changeover allow a wide range of different bottle sizes to be handled.
• High production rates.
• It is suitable for products with unfavorable barycenters.
• Estimated size changeover in 20 minutes.
• Possibility of integration: inkjet printing station, cleaning station (carried out on an external station).
Mechanical unscrambler with godet
TRESOR G1200
OUTPUT
• Bottles capacity 10ml: up to 120 pcm
• Bottles capacity 200ml: up to 60 pcm
TRESOR G1600
OUTPUT
• Bottles capacity 10ml: up to 150 pcm
• Bottles capacity 1000ml: up to 80 pcm
TRESOR G2000
OUTPUT
• Bottles capacity 10ml: up to 200 pcm
• Bottles capacity 1000ml: up to 100 pcm
The Tresor G bottles unscrambler is also capable of operating the direct insertion of products into pucks/godets.
Godets are standard holders that allow individual products to be positioned with fixed spacing and stability, even at high feeding rate. Product handling with godets is suitable for certain delicate, unstable, fragile cosmetic products with special shapes and unfavourable centres of gravity.
Mechanical step-feeding system ATLAS
Featured Model ATLAS
ATLAS is a compact mechanical feeding system that orients products from bulk by using plates or steps. The system is particularly suitable for orienting plastic bottles, tubes.
• Inside the step feeder, products are loaded in bulk into a hopper. The bulk products are automatically positioned above the steps, which, moving in sequence, advance the products towards the outfeed belt. Each step captures and lifts a limited number of products at a time, preventing accumulation or jamming.
OUTPUT
Up to 60 ppm
Tracks: 1
Position: horizontal
PRODUCT RANGE
Product diameter: 10 – 25 mm
• Unlike vibratory feeders, the ATLAS stepfeeder generates less noise and improves the working environment.
• The system can be easily integrated with existing machines and is compatible with different formats of the same product.
• Due to the gentle bottom-up handling of the products, the risk of damage to fragile or delicate components is reduced.
• It is available in two variants: 700 and 1200. The number indicates the size of the elevator plates.
• It is possible to have only one orientation of the bottle, introducing the optional rotation group.
Output position
Mechanical step-feeding system ATLAS G
ATLAS G is a compact mechanical feeding system that orients products from bulk by using plates or steps. The system orients the products horizontally up to a mechanical singulation system, which causes the products to drop vertically into the godets. The system is particularly suitable for orienting cylindrical plastic bottles, tubes.
• Inside the step feeder, products are loaded in bulk into a hopper. The bulk products are automatically positioned above the steps, which, moving in sequence, advance the products towards the outfeed belt.
Each step captures and lifts a limited number of products at a time, preventing accumulation or jamming.
OUTPUT
Up to 60 ppm
Tracks: 1 or multiple
Position: vertical
PRODUCT RANGE
Product diameter: 10 – 25 mm
• Unlike vibratory feeders, the ATLAS stepfeeder generates less noise and improves the working environment.
• The system can be easily integrated with existing machines and is compatible with different formats of the same product.
• Due to the gentle bottom-up handling of the products, the risk of damage to fragile or delicate components is reduced.
• The system is equipped with a motorized godet loading station featuring a rotating disc, designed to receive and accurately place cylindrical bottles into the godet on the final discharge conveyor.
• It is available in two variants: 700 and 1200. The number indicates the size of the elevator plates.
Featured Model ATLAS G
Output position
Robotic feeding systems
Robotic feeding system VEGA - FROM TRAY
Vega is a robotic feeding system for handling tray products such as dispensers, caps, bottles or other products in both plastic and glass.
• The operator manually loads full trays and the trays are unloaded and collected outside the system.
• Dedicated software processes the images captured by the camera and sends the robot the coordinates of the products that can be picked from the tray.
OUTPUT
Up to 40-60 ppm
Tracks: 1
Position: variable depending on the product
PRODUCT RANGE
Product diameter: 20mm - 120mm
Product height: 20mm - 120mm
• Radial orientation of products.
• Bottles can be deposited on a conveyor belt or in godets.
• Caps can be deposited directly into the filled bottle.
• The station is designed to accommodate 2 Scara robots.
Featured Model VEGA - FROM TRAY
Robotic feeding system TPR 50
Featured Model TPR 50
Vibroflex TPR is a flexible feeding system for handling tray products equipped with a robot, vision system, vibrating hopper, and vibrating plate that can process multiple products such as bottles, brushes and caps, and stems of all kinds.
• The hopper doses the products on the plate and is designed not to overload the vibrating platform, which operates the product handling.
• The vision system processes the images captured by the camera and send the coordinates of the pickable products to the robot.
• The robot pick up the products and deposit them oriented toward the destination. The station is prepared to accommodate different types of robots (anthropomorphic, SCARA, Delta) and from different producers.
• It is suitable for products with unfavorable barycenters.
• Handling of delicate products sensitive to scratches, possibility of distinction by internal details, and possibility of discarding nonconforming products.
• The system features ultrarapid format changeover managed by software.
• Possibility of inserting caps or brushes directly on already filled bottles.
• Possibility of using multiple stations to increase production rates.
OUTPUT
Up to 30 pcm deposit in pre-filled bottle
Up to 40 pcm deposit on accumulation guide
Up to 50 pcm double pick-up with deposit on accumulation guide
PRODUCT RANGE
Product diameter: 10mm - 100mm
Product height: 10mm - 150mm
Robotic feeding system PEGASO
Featured Model PEGASO
Pegaso is a robotic feeding system for handling bulk products. It can process different types of products such as bottles, jars, tubes, caps, brushes, flexible and delicate packaging products in different materials, excluding glass objects.
• The system consists of a rotating sorting disc, a belt (or vibrating) hopper that doses the products onto the rotating disc, a vision system that detects the products to be picked, and a Scara-type robot that picks up the products and deposits them at the outlet.
• High efficiency: all products loaded on the sorting disc are brought to the output without recycling with secondary systems.
• Gentle product handling: the system avoids repeated stresses on the products and thus their damage. It is therefore particularly suitable for delicate cosmetic packaging.
• Functional design and compact footprint.
• Format changeover time with zero mechanical parts for similar products.
• Robot gripper format changeover only for different products.
• Optional extras that can be integrated: deposit of products in godet and automatic emptying of products onto the disc.
OUTPUT
Up to 40 pcm
Tracks: 1
Position: variable depending on product
PRODUCT RANGE
Product diameter: 20mm - 120mm
Product height: 20mm - 200mm
Robotic feeding system
PRISM 60
Prism 60 is a robotic feeding system for handling bulk products. It can process different product types such as bottles, jars, tubes, caps, brushes, flexible and delicate packaging products in different materials, excluding glass objects.
system that detects the products to be picked, and a Delta-type robot that picks up the products and deposits them at the outlet.
• High efficiency: all products loaded on the sorting disc are brought to the exit without recycling with secondary systems.
OUTPUT
Up to 60 pcm
Tracks: 1
Position: variable depending on product
PRODUCT RANGE
Product diameter: 20mm - 120mm
Product height: 20mm - 250mm
suitable for delicate cosmetic packaging.
• Functional design and compact footprint.
• Format changeover time zero without mechanical parts for similar products.
• Robot gripper format changeover only for different product.
• Optional extras that can be integrated: deposit of products in godet and automatic emptying of products onto the disc.
Robotic feeding system PRISM 120
Prism 120 is a robotic feeding system for handling bulk products. It can process different types of products such as bottles, jars, tubes, caps, brushes, flexible and delicate packaging products in different materials, excluding glassware.
• The system consists of a rotating sorting disc, a belt (or vibrating) hopper that doses the products onto the rotating disc, a vision system that detects the products to be picked, and two Delta-type robots that pick up the products and deposit them at the output.
• High efficiency: all products loaded on the sorting disc are brought to the exit without being recycled by secondary systems.
OUTPUT
Up to 120 pcm
Tracks: 1
Position: variable depending on product
PRODUCT RANGE
Product diameter: 20mm - 120mm
Product height: 20mm - 250mm
• Gentle product handling: the system avoids repetitive strain on the products and thus damage to them. It is therefore particularly suitable for delicate cosmetic packaging.
• Functional design and compact footprint.
• Format changeover time zero without mechanical parts for similar products.
• Robot gripper format changeover only for different products.
• Optional extras that can be integrated: deposit of products in godet and automatic emptying of products onto the disc.
FEEDING SYSTEMS FOR COSMETICS
Our project engineers are at customer’s disposal to carry out special projects too meet customer satisfactions.
The technical specifications given in this catalogue are subject to change without prior notice or liability. Size range may vary in accordance with the different applications. Vibrotech constantly updates its products to meet market needs.
T +39 0587 734 310 sales@vibrotech.it vibrotech.it
Vibrotech S.r.l. Via Achille Pacini, 107 • 56031 Bientina Pi ITALY