Dumek - General Catalogue

Processing solutions

LET’S FILL OUR WORLD WITH BEAUTY

We produce machines and lines for the processing and packaging of cosmetic products.

We are committed to responding promptly to every type of request - from laboratories and small businesses to extensive companies - in order to fulfill our common purpose: filling the world with beauty.

Dumek, part of Marchesini Group Beauty, produces a wide range of machines for processing liquid and creamy products, especially emulsions (creams and milks), serums, oils and balms, gels and lotions.

chemistry professor who was working in Milan

tech performance and the ability to handle high-volume workloads, Dumek expanded its turbo-emulsifier range to 12 models, ranging from small machines with a 5-litre capacity for laboratory use, to 2000-litre versions for industrial production.

From 1986-1989, Dumek consolidated its presence in the mixer sector and embarked on a major industrial plan. New ideas and the acquisition of electronic technologies enabled the company to obtain its first patent for an application designed for the automated control of machine work cycles and the storage and reproduction of formulae or recipes, a field in which Dumek has always been a trailblazer.

Today Dumek is highly specialised in the cosmetic and pharmaceutical processing machinery sector, with over 3,000 operational items.

In 2017, Dumek became part of the Marchesini Group Beauty, in a move that extended the Group’s range of machinery in view of its plans for expansion into the cosmetic sector.

TURBOEMUSIFIERS & MIXERS

Vacuum/overpressure

TURBO-MEK | OPENABLE & TILTABLE

Featured Model TURBO-MEK 2000

Vacuum turboemulsifiers suitable for processing liquid and creamy products.

VESSEL

• Openable lid.

• Tilting vessel (Optional from 1500 useful capacity).

• Parts in direct contact with product in AISI 316 stainless steel (optional).

TEMPERATURE MANAGEMENT

• Vessel with inner jacket filled with water/ thermic fluids for heating and cooling.

• Max. operating pressure in the inner jacket for heating/cooling 0,49 bar.

• Insulation of the vessel by means of jacket.

VACUUM

• Vacuum circuit with visual passage and liquid ring pump.

EQUIPMENT OF THE VESSEL

• Funnel on the lid for auxiliary substances loading.

• Sight-port equipped with glass-wiper and light-port with momentary light on the lid.

• TriClamp connections on the lid.

• Ball-type valves on the lid.

MIXER

• Slow coaxial mixing system (counter-rotating).

• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers.

• Variable speed of the Mixer through inverter.

TURBINE

• Homogenizing turbine - rotor/stator type - at the bottom of the vessel.

• Variable speed of the turbine through inverter.

VESSEL UNLOADING

• Piston valve for the product unloading, placed at the bottom of the vessel.

SUPPORTING STRUCTURE

• AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet.

RANGE 25-3000 litres

OPERATOR PANEL

• TOUCH 12” operator panel with Siemens PLC.

• Digital visualization of the process parameters.

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA).

TURBOEMULSIFIERS

Vacuum/overpressure

TURBO-MEK | OPENABLE

Featured Model TURBO-MEK 1000

Vacuum turboemulsifiers suitable for processing liquid and creamy products.

VESSEL

• Openable lid.

• Static vessel.

• Parts in direct contact with product in AISI 316 stainless steel (optional).

TEMPERATURE MANAGEMENT

• Vessel with inner jacket filled with water/ thermic fluids for heating and cooling.

• Max. operating pressure in the inner jacket for heating/cooling 0,49 bar.

• Insulation of the vessel by means of jacket.

VACUUM

• Vacuum circuit with visual passage and liquid ring pump.

EQUIPMENT OF THE VESSEL

• Funnel on the lid for auxiliary substances loading.

• Sight-port equipped with glass-wiper and light-port with momentary light on the lid.

• TriClamp connections on the lid.

• Ball-type valves on the lid.

MIXER

• Slow coaxial mixing system (counter-rotating).

• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers.

• Variable speed of the Mixer through inverter.

TURBINE

• Homogenizing turbine - rotor/stator type - at the bottom of the vessel.

• Variable speed of the turbine through inverte.

VESSEL UNLOADING

• Piston valve for the product unloading, placed at the bottom of the vessel.

SUPPORTING STRUCTURE

• AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet.

RANGE 300-10000 litres with intermediate capacities

OPERATOR PANEL

• TOUCH 12” operator panel with Siemens PLC.

• Digital visualization of the process parameters.

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA).

TURBOEMULSIFIERS

Vacuum/overpressure

TURBO-FIX | FIXED LID & VESSEL

Featured Model TURBO-FIX 1000

Vacuum turboemulsifiers suitable for processing liquid and creamy products.

VESSEL

• Fixed vessel with fixed lid.

• Parts in direct contact with product in AISI 316 stainless steel (optional).

TEMPERATURE MANAGEMENT

• Vessel with inner jacket filled with water/ thermic fluids for heating and cooling.

• Max. operating pressure in the inner jacket for heating/cooling 0,49 bar.

• Insulation of the vessel by means of jacket.

VACUUM

• Vacuum circuit with visual passage and liquid ring pump.

EQUIPMENT OF THE VESSEL

• Funnel on the lid for auxiliary substances loading.

• Sight-port equipped with glass-wiper and light-port with momentary light on the lid.

• TriClamp connections on the lid.

• Ball-type valves on the lid.

MIXER

• Slow coaxial mixing system (counter-rotating).

• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers.

• Variable speed of the mixer through inverter.

TURBINE

• Homogenizing turbine - rotor/stator type - at the bottom of the vessel.

• Variable speed of the turbine through inverter.

VESSEL UNLOADING

• Piston valve for the product unloading, placed at the bottom of the vessel.

SUPPORTING STRUCTURE

• AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet.

RANGE

25-20000 litres with intermediate capacities

OPERATOR PANEL

• TOUCH 12” operator panel with Siemens PLC.

• Digital visualization of the process parameters.

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA).

Atmospheric pressure

MIXER

& MELTER

Featured Model MELTER 50

Melter and Mixer equipped with additional homogenizer conceived originally as machines for the preparation and heating of water or oil phases, when equipped with an adequate mixing system are turned into real preparation unit for products that do not require vacuum processing.

VESSEL

• Stainless steel vessel.

• Parts in direct contact with product in AISI 316 stainless steel (optional).

• Vessel with inner jacket filled with water/thermic fluids (or single wall).

• Outer insulating jacket.

• Lid in two parts with one openable side.

TEMPERATURE MANAGEMENT

• Thermoregulation of the product.

MIXER

• Vessel can be equipped with: slow stirrer anchor shaped and/or fast mixer helix+Cowles or turbine on the bottom.

VESSEL UNLOADING

• Inclined bottom with a side-discharging valve.

STRUCTURE

• Control panel fixed to the vessel.

• Supporting frame on wheels or on feet.

RANGE 10-5000 litres

Turnkey solutions

Turnkey solutions

We control every aspect of the design and production of our products, helping our customers to choose the solution best suited to their needs.

We can provide you a complete laboratory for the production of cosmetic products, optimizing space, consumption and production costs.

WE MEET YOUR NEEDS

We design and produce turnkey solutions to meet all customer needs.

We realize platforms, completely made of stainless steel, that can support vacuum turboemulsifiers, mixers and melters through a single control panel that can control all the units.

The structures, built in compliance with the anti-seismic regulations, can be equipped with access ladder to the platform and receiving bays for loading the raw materials into the platform.

Cleaning systems

Cleaning systems

SEMI-AUTOMATIC CIP

Featured Model SEMI-AUTOMATIC CIP SYSTEM

Standalone or Integrated systems to manage the machine washing in a semi-automatic mode by setting the duration of the washing phases.

• N° 2 automatic water loading valves.

• N° 1 Automatic valve connected to the manual valve positionned on the bottom of the vessel (optional).

Cleaning systems FULLY AUTOMATIC CIP

Featured Model FULLY AUTOMATIC CIP

Standalone fully automatic CIP fixed system to manage the washing in a fully automatic mode.

• Main skid featuring.

• N° 2 dosing pumps for detergents.

• N° 2 water storage vessels.

• Steam exchanger for the water heating.

• System self-cleaning.

Lab machines

Lab vacuum turboemulsifiers

TURBO-MEK LAB SERIES

Featured Model TURBO-MEK 10

Vacuum turboemulsifiers suitable for processing liquid and creamy products for laboratories, pilot plants and very small-scale productions.

VESSEL

• Lifting lid.

• Tilting vessel.

• Vessel insulating jacket.

TEMPERATURE MANAGEMENT

• Vessel equipped with jacket for heating by electric resistances and cooling.

• Integrated melter (option).

VACUUM

• Vacuum circuit.

MIXER

• Slow mixer with counter-rotating movement having a speed regulated by inverter.

TURBINE

• Turbine positioned on the vessel bottom having a speed regulated by inverter.

SUPPORTING STRUCTURE

• Base entirely realized in AISI 304 stainless steel.

OPERATOR PANEL

• 12” Touchscreen.

• D-connect for connection and remote service with dedicated App (option).

RANGE 3-5-10-15 litres

Flex-melter FLEX-MELTER SERIES

Featured Model FLEX-MELTER

Extremely flexible and customisable machine which, thanks to the motor on the bottom of the container, can fit a variety of quickly interchangeable anchors and mixing blades, making it versatile in processing raw ingredients.

VESSEL

• Electric vessel heating system.

• Vessel insulating jacket.

TEMPERATURE MANAGEMENT

• Product temperature thermo-regulation.

MIXER

• Quick & Easy interchangeable slow mixer anchor shaped.

STRUCTURE

• Base on braking casters or palletised.

• Main motor installed on the bottom for improved access.

RANGE 100-300 litres with intermediate capacities

Lab machines

Filling machines

e-FILLY SERIES

MAIN FEATURES

• Filling range: 2 - 250 ml.

• Electric running with touch panel.

• The suction and batch speeds are independent and separately adjustable.

• The machine operates with an intermittent or continuous cycle.

• Wi-fi remote control via Tablet and Smartphone with a dedicated APP D-connect® (option).

Filling machines FILLY SERIES

MAIN FEATURES

• Wide dosage range, up to 1100 ml.

• Pneumatic running.

• The suction and batch speeds are independent and separately adjustable.

• Machine operates with an intermittent or continuous cycle.

• Top bench or on wheels.

Metal tube crimper CH10

MAIN FEATURES

• Semi-automatic metal tubes closer to crimp metal tubes up to a diameter of 40 mm.

Screw capper AV30

MAIN FEATURES

• Semi-automatic screw capper suitable for closing any kind of cap cylindrical or conical in shape, rough or smooth, chromate or golden, on any kind of bottle and jar.

Customer care A TEAM AT YOUR DISPOSAL

Dumek is always beside its customers, ensuring them full support with a fast and efficient after-sales assistance. In conjunction with Marchesini Group, our after-sales service offer the best solutions, overcoming distances and communicating remotely.

We guarantee live assistance solutions and technologies that allow our operators to operate directly on the customer’s machines, taking advantage of a secure connection and working directly on the vital parameters of the machine.

PROCESSING SOLUTIONS

Dumek mixes tradition and innovation to provide the best solutions for processing cosmetic products.

The technical specifications given in this catalogue are subject to change without prior notice or liability. Size range may vary in accordance with the di erent applications. Dumek constantly updates its products to meet market needs.

Dumek S.r.l. Via Garganelli, 24 • 40065 Pianoro Bo ITALY

T + 39 051 601 4616 info@dumek.it dumek.it

MARCHESINI GROUP BEAUTY

LET’S FILL OUR WORLD WITH BEAUTY