Dumek - General Catalogue

DUMEK

Processing solutions

Index 01 | TURBOEMULSIFIERS & MIXERS Vacuum/overpressure | TURBO-MEK | OPENABLE & TILTABLE.............................. 7 Vacuum/overpressure | TURBO-MEK | OPENABLE................................................... 8 Vacuum/overpressure | TURBO-FIX | FIXED LID & VESSEL..................................... 9 Atmospheric pressure | MIXER & MELTER.............................................................. 10 Flex-melter | FLEX-MELTER SERIES........................................................................ 10 02 | TURNKEY SOLUTIONS Turnkey solutions...................................................................................................... 13 03 | CLEANING SYSTEMS Cleaning systems | SEMI-AUTOMATIC CIP, FULLY AUTOMATIC CIP....................... 15 04 | LAB MACHINES Lab vacuum turboemulsifiers | TURBO-MEK LAB SERIES..................................... 17 Filling machines | e-FILLY SERIES, FILLY SERIES................................................... 18 Metal tube crimper | CH10........................................................................................ 18 Screw capper | AV30................................................................................................. 18

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The history of Dumek started back in 1979 when engineer Luigi Pizzirani met a gifted chemistry professor who was working in Milan who invited him to work on designing a turboemulsifier for use in a university research laboratory.

Pizzirani constructed the first two prototypes which were delivered for testing. This heralded the launch of Dumek, which promptly received its first orders: more than 30 machines in the first year alone.

Dumek, part of Marchesini Group Beauty, produces a wide range of machines for processing liquid and creamy products, especially emulsions (creams and milks), serums, oils and balms, gels and lotions.

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In 1985, in response to continuous market demands for machines with increasingly hightech performance and the ability to handle high-volume workloads, Dumek expanded its turbo-emulsifier range to 12 models, ranging from small machines with a 5-litre capacity for laboratory use, to 2000-litre versions for industrial production.

From 1986-1989, Dumek consolidated its presence in the mixer sector and embarked on a major industrial plan. New ideas and the acquisition of electronic technologies enabled the company to obtain its first patent for an application designed for the automated control of machine work cycles and the storage and reproduction of formulae or recipes, a field in which Dumek has always been a trailblazer.

Today Dumek is highly specialised in the cosmetic and pharmaceutical processing machinery sector, with over 3,000 operational items.

In 2017, Dumek became part of the Marchesini Group Beauty, in a move that extended the Group’s range of machinery in view of its plans for expansion into the cosmetic sector.

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Turboemulsifiers & mixers

TURBOEMULSIFIERS & MIXERS

Vacuum/overpressure TURBO-MEK | OPENABLE & TILTABLE Featured Model TURBO-MEK 2000

Vacuum turboemulsifiers suitable for processing liquid and creamy products.

VESSEL • Openable lid.

• Tilting vessel (Optional from 1500 useful capacity).

• Parts in direct contact with product in AISI 316 stainless steel (optional).

TEMPERATURE MANAGEMENT • Vessel with inner jacket filled with water/ thermic fluids for heating and cooling.

• Max. operating pressure in the inner jacket for heating/cooling 0,49 bar.

• Insulation of the vessel by means of jacket.

VACUUM • Vacuum circuit with visual passage and liquid ring pump.

EQUIPMENT OF THE VESSEL • Funnel on the lid for auxiliary substances loading.

• Sight-port equipped with glass-wiper and light-port with momentary light on the lid.

• TriClamp connections on the lid.

• Ball-type valves on the lid.

MIXER • Slow coaxial mixing system (counter-rotating).

• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers.

• Variable speed of the Mixer through inverter.

TURBINE • Homogenizing turbine - rotor/stator type - at the bottom of the vessel.

• Variable speed of the turbine through inverter.

VESSEL UNLOADING • Piston valve for the product unloading, placed at the bottom of the vessel.

SUPPORTING STRUCTURE • AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet.

OPERATOR PANEL • TOUCH 12” operator panel with Siemens PLC. • Digital visualization of the process parameters.

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA).

RANGE 25-3000 litres

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TURBOEMULSIFIERS & MIXERS

Vacuum/overpressure TURBO-MEK | OPENABLE Featured Model TURBO-MEK 1000

Vacuum turboemulsifiers suitable for processing liquid and creamy products.

VESSEL • Openable lid.

• Static vessel.

• Parts in direct contact with product in AISI 316 stainless steel (optional).

TEMPERATURE MANAGEMENT • Vessel with inner jacket filled with water/ thermic fluids for heating and cooling.

• Max. operating pressure in the inner jacket for heating/cooling 0,49 bar.

• Insulation of the vessel by means of jacket.

VACUUM • Vacuum circuit with visual passage and liquid ring pump.

EQUIPMENT OF THE VESSEL • Funnel on the lid for auxiliary substances loading.

• Sight-port equipped with glass-wiper and light-port with momentary light on the lid.

• TriClamp connections on the lid.

• Ball-type valves on the lid.

MIXER • Slow coaxial mixing system (counter-rotating).

• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers.

• Variable speed of the Mixer through inverter.

TURBINE • Homogenizing turbine - rotor/stator type - at the bottom of the vessel.

• Variable speed of the turbine through inverte.

VESSEL UNLOADING • Piston valve for the product unloading, placed at the bottom of the vessel.

SUPPORTING STRUCTURE • AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet.

RANGE 300-5000 litres with intermediate capacities

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OPERATOR PANEL • TOUCH 12” operator panel with Siemens PLC. • Digital visualization of the process parameters.

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA).

TURBOEMULSIFIERS & MIXERS

Vacuum/overpressure TURBO-FIX | FIXED LID & VESSEL Featured Model TURBO-FIX 1000

Vacuum turboemulsifiers suitable for processing liquid and creamy products.

VESSEL • Fixed vessel with fixed lid.

• Parts in direct contact with product in AISI 316 stainless steel (optional).

TEMPERATURE MANAGEMENT • Vessel with inner jacket filled with water/ thermic fluids for heating and cooling.

• Max. operating pressure in the inner jacket for heating/cooling 0,49 bar.

• Insulation of the vessel by means of jacket.

VACUUM • Vacuum circuit with visual passage and liquid ring pump.

EQUIPMENT OF THE VESSEL • Funnel on the lid for auxiliary substances loading.

• Sight-port equipped with glass-wiper and light-port with momentary light on the lid.

• TriClamp connections on the lid.

• Ball-type valves on the lid.

MIXER • Slow coaxial mixing system (counter-rotating).

• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers.

• Variable speed of the mixer through inverter.

TURBINE • Homogenizing turbine - rotor/stator type - at the bottom of the vessel.

• Variable speed of the turbine through inverter.

VESSEL UNLOADING • Piston valve for the product unloading, placed at the bottom of the vessel.

SUPPORTING STRUCTURE • AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet.

OPERATOR PANEL • TOUCH 12” operator panel with Siemens PLC. • Digital visualization of the process parameters.

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA).

RANGE 25-10000 litres with intermediate capacities

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TURBOEMULSIFIERS & MIXERS

Atmospheric pressure MIXER & MELTER Featured Model MELTER 50

Melter and Mixer equipped with additional homogenizer conceived originally as machines for the preparation and heating of water or oil phases, when equipped with an adequate mixing system are turned into real preparation unit for products that do not require vacuum processing.

VESSEL • Stainless steel vessel.

• Parts in direct contact with product in AISI 316 stainless steel (optional).

• Vessel with inner jacket filled with water/thermic fluids (or single wall).

• Outer insulating jacket.

• Lid in two parts with one openable side.

TEMPERATURE MANAGEMENT • Thermoregulation of the product.

MIXER • Vessel can be equipped with: slow stirrer anchor shaped and/or fast mixer helix+Cowles or turbine on the bottom.

VESSEL UNLOADING • Inclined bottom with a side-discharging valve.

STRUCTURE • Control panel fixed to the vessel.

• Supporting frame on wheels or on feet.

RANGE 10-5000 litres

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TURBOEMULSIFIERS & MIXERS

Flex-melter FLEX-MELTER SERIES Featured Model FLEX-MELTER

Extremely flexible and customisable machine which, thanks to the motor on the bottom of the container, can fit a variety of quickly interchangeable anchors and mixing blades, making it versatile in processing raw ingredients.

VESSEL • Electric vessel heating system.

• Vessel insulating jacket.

TEMPERATURE MANAGEMENT • Product temperature thermo-regulation.

MIXER • Quick & Easy interchangeable slow mixer anchor shaped.

STRUCTURE • Base on braking casters or palletised.

• Main motor installed on the bottom for improved access.

RANGE 100-300 litres with intermediate capacities

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Turnkey solutions 12

TURNKEY SOLUTIONS

Turnkey solutions We control every aspect of the design and production of our products, helping our customers to choose the solution best suited to their needs.

We can provide you a complete laboratory for the production of cosmetic products, optimizing space, consumption and production costs.

WE MEET YOUR NEEDS We realize platforms with access ladders and pallets loading/unloading bays, completely made of stainless steel AISI 304, that can support vacuum turboemulsifiers, mixers and melters through a single control panel that can control all the units.

We can supply steam generators, chiller units and piping for connecting the utilities to the machineries and provide a complete turnkey solution to our customers.

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Cleaning systems 14

CLEANING SYSTEMS

Cleaning systems SEMI-AUTOMATIC CIP Featured Model SEMI-AUTOMATIC CIP SYSTEM

Standalone or integrated system to manage the machine washing in a semi-automatic mode by setting an easy CIP program.

• High pressure recirculation pump.

• Automatic valves for water recirculation or discharge.

• Flexible pipe to connect mixer discharge with pump inlet.

• 300 lt. stainless steel tank with detergents manual addition (optional).

• Conductivity sensor (optional).

Cleaning systems FULLY AUTOMATIC CIP Featured Model FULLY AUTOMATIC CIP

Standalone fully automatic CIP fixed system to manage the washing in a fully automatic mode.

• Main skid to be located in technical room.

• Up to n°3 dosing pumps for detergents.

• Up to n°2 water storage vessels with self-cleaning.

• Steam or hot water exchanger for water heating.

• Sanitization, sterilization and drying modules (optional).

• Possibility to execute riboflavin test on Dumek equipment (optional).

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Lab machines 16

LAB MACHINES

Lab vacuum turboemulsifiers TURBO-MEK LAB SERIES Featured Model TURBO-MEK 10

Vacuum turboemulsifiers suitable for processing liquid and creamy products for laboratories, pilot plants and very small-scale productions.

VESSEL • Lifting lid.

• Tilting vessel.

• Vessel insulating jacket.

TEMPERATURE MANAGEMENT • Vessel equipped with jacket for heating by electric resistances and cooling.

• Integrated melter (option).

VACUUM • Vacuum circuit.

MIXER • Slow mixer with counter-rotating movement having a speed regulated by inverter.

TURBINE • Turbine positioned on the vessel bottom having a speed regulated by inverter.

SUPPORTING STRUCTURE • Base entirely realized in AISI 304 stainless steel.

OPERATOR PANEL • 12” Touchscreen.

RANGE 3-5-10-15 litres

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LAB MACHINES

Lab machines

Filling machines e-FILLY SERIES MAIN FEATURES • Filling range: 2 - 250 ml.

• Electric running with touch panel.

• The suction and batch speeds are independent and separately adjustable.

• The machine operates with an intermittent or continuous cycle.

Filling machines FILLY SERIES MAIN FEATURES • Wide dosage range, up to 1100 ml.

• Pneumatic running.

• The suction and batch speeds are independent and separately adjustable.

• Machine operates with an intermittent or continuous cycle.

• Top bench or on wheels.

Metal tube crimper CH10 MAIN FEATURES • Semi-automatic metal tubes closer to crimp metal tubes up to a diameter of 40 mm.

Screw capper AV30 MAIN FEATURES • Semi-automatic screw capper suitable for closing any kind of cap cylindrical or conical in shape, rough or smooth, chromate or golden, on any kind of bottle and jar.

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PROCESSING SOLUTIONS Dumek mixes tradition and innovation to provide the best solutions for processing cosmetic products.

The technical specifications given in this catalogue are subject to change without prior notice or liability. Size range may vary in accordance with the different applications. Dumek constantly updates its products to meet market needs.

Edition March 2026 v. 4.0

Dumek Via Garganelli, 24 • 40065 Pianoro Bo ITALY T + 39 051 047 9111 info.beauty@marchesini.com dumek.it

MARCHESINI GROUP BEAUTY