Case SV208, SV210, SV212, SV216 Vibratory Roller Operator’s Manual PDF Download

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QUICK REFERENCE – SECTION GUIDE The sections making up this manual are shown below.

CONTENTS 1 - To the owner/Safety 2 - Controls/Instruments 3 - Operating instructions 4 - Lubrication/Maintenance 5 - Electrical system 6 - Storage 7 - Specifications 8 - Index

TABLE OF CONTENTS

TABLE OF CONTENTS SECTION 1 TO THE OWNER/SAFETY ............................................................................... 1-1 1.1. General information.........................................................................................................................1-2 1.1.1. Intended use of the machine ...........................................................................................................1-3 1.1.2. Right, left, front and rear of the machine .........................................................................................1-6 1.1.3. Machine component identification ...................................................................................................1-7 1.2. Safety section..................................................................................................................................1-8 1.2.1. Precautionary statements – personal safety signal words ..............................................................1-8 1.2.2. Machine safety and information signal words .................................................................................1-8 1.2.3. General safety rules ........................................................................................................................1-9 1.2.4. General operating safety ...............................................................................................................1-10 1.2.5 Safety measures during machine operation ................................................................................. 1-11 1.2.5.1. Commencing compaction work .................................................................................................. 1-11 1.2.5.2. Work safety ensured by the supervisor ....................................................................................... 1-11 1.2.5.3. Work safety ensured by the owner ..............................................................................................1-12 1.2.5.4. ROPS ..........................................................................................................................................1-12 1.2.6. Operator qualification requirements ..............................................................................................1-13 1.2.7. Operator responsibilities ...............................................................................................................1-14 1.2.8. Prohibited operations ....................................................................................................................1-15 1.3. Safety signs and labels on the machine........................................................................................1-17 1.3.1. Safety signs...................................................................................................................................1-18 1.4. General maintenance safety .........................................................................................................1-23 1.4.1. Fire and explosion prevention .......................................................................................................1-24 1.4.2. Hazardous chemicals ....................................................................................................................1-24 1.4.3. Battery safety ................................................................................................................................1-25 1.4.4 Air conditioning system ................................................................................................................1-25 1.4.5. Transportation safety ....................................................................................................................1-25 1.4.6. Proper entry and exit .....................................................................................................................1-26 1.4.7. Operator presence system ............................................................................................................1-26 1.4.8. Operator protective structure ........................................................................................................1-27 1.4.9. Utility safety ...................................................................................................................................1-27 1.5. Ecological and hygiene principles .................................................................................................1-28 1.5.1 Hygiene principles .........................................................................................................................1-28 1.5.2 Ecological principles......................................................................................................................1-28 1.6. Hand signals .................................................................................................................................1-29

SECTION 2 CONTROLS/INSTRUMENTS ........................................................................... 2-1 2.1. Instrument board and control panels...............................................................................................2-2 2.1.1. Instrument board instruments SV208/SV210 ................................................................................2-10 2.1.2. Instrument board instruments SV212/SV216 ................................................................................2-15 2.2. Multifunctional display control .......................................................................................................2-20 2.2.1. Navigation basics ..........................................................................................................................2-20 2.2.2. Engine fault signaling ....................................................................................................................2-28 2.2.3. Engine shutdown alarm.................................................................................................................2-30 2.3. Error messages .............................................................................................................................2-32

SECTION 3 OPERATING INSTRUCTIONS ......................................................................... 3-1 3.1.

3.2.

Starting the engine ..........................................................................................................................3-2 Machine travel and reversing ..........................................................................................................3-5

SV208 - SV216

1

TABLE OF CONTENTS 3.3. Emergency stop of the machine......................................................................................................3-9 3.4. Stopping the machine and the engine ..........................................................................................3-10 3.5. Machine parking ............................................................................................................................ 3-11 3.6. Raising and lowering the cab and hood ........................................................................................3-12 3.7. Blade .............................................................................................................................................3-15 3.8. Filling tires with water ....................................................................................................................3-18 3.8.1. Filling tires with water for SV208 and SV210 ................................................................................3-18 3.8.2. Filling tires with water for SV212 and SV216 ................................................................................3-18 3.9. Roller transportation ......................................................................................................................3-20 3.10. Machine loading ............................................................................................................................3-21 3.10.1. Machine loading diagram (SV208) ...............................................................................................3-21 3.10.2. Machine loading diagram (SV210) ................................................................................................3-21 3.10.3. Machine loading diagram (SV212) ...............................................................................................3-22 3.10.4. Machine loading diagram (SV216) ................................................................................................3-22 3.11. Machine towing .............................................................................................................................3-23 3.12. Machine operation during its running-in period .............................................................................3-26 3.13. Operating the machine at low temperatures .................................................................................3-27 3.14. Operating the machine at high temperatures and high humidity levels ........................................3-28 3.15. Operating the machine at high altitudes........................................................................................3-29 3.16. Operating the machine in an extremely dusty environment ..........................................................3-29 3.17. Operating with vibration on compacted and hard materials ..........................................................3-29

SECTION 4 LUBRICATION/MAINTENANCE ...................................................................... 4-1 4.1. Fluid/lubricant specifications ...........................................................................................................4-2 4.1.1. Engine oil ........................................................................................................................................4-2 4.1.2. Fuel .................................................................................................................................................4-3 4.1.3. Coolant ............................................................................................................................................4-4 4.1.4. Hydraulic oil ....................................................................................................................................4-4 4.1.5. Transmission fluid ...........................................................................................................................4-5 4.1.6. Lube grease ...................................................................................................................................4-5 4.1.7. Washer fluid ...................................................................................................................................4-5 4.1.8. Vibrator cooling mixture (only for SV212 and SV216).....................................................................4-5 4.2. Fluids and lubricants .......................................................................................................................4-6 4.2.1. Fluids and lubricants (SV 208) ........................................................................................................4-6 4.2.2. Fluids and lubricants (SV 210) ........................................................................................................4-7 4.2.3. Fluids and lubricants (SV 212) ........................................................................................................4-8 4.2.4. Fluids and lubricants (SV 216) ........................................................................................................4-9 4.3. Lubrication and maintenance chart ...............................................................................................4-10 4.4. Lubrication plan .............................................................................................................................4-12 4.5. Lubrication and maintenance operations ......................................................................................4-13 4.5.1. Check SV208 and SV210 only ......................................................................................................4-13 4.5.2. Check SV212 and SV216 only ......................................................................................................4-13

After 20 hours of operation (daily) ........................................................................................4-14 4.5.3. Check engine oil level ...................................................................................................................4-14 4.5.4. Check engine coolant level ...........................................................................................................4-15 4.5.5. Check hydraulic tank oil level ........................................................................................................4-15 4.5.6. Check crankcase ventilation .........................................................................................................4-16 4.5.7. Check fan and engine belt condition .............................................................................................4-16 4.5.8. Check the air filter vacuum valve ..................................................................................................4-17 4.5.9. Inspect alarm and control devices ................................................................................................4-18

2

SV208 - SV216

TABLE OF CONTENTS After 100 hours of operation (weekly) ...................................................................................4-19 4.5.10. Check tire pressure .......................................................................................................................4-19

After 250 hours of operation (3 months)...............................................................................4-20 4.5.11. Change engine oil (for SV208 and SV210 only) ...........................................................................4-20 4.5.12. Check engine intake pipes ............................................................................................................4-23 4.5.13. Inspect the battery.........................................................................................................................4-25 4.5.14. Machine lubrication .......................................................................................................................4-27 4.5.15. Check vibrator oil level ..................................................................................................................4-30 4.5.16. Check travel transmission fluid levels ...........................................................................................4-31 4.5.17. Inspect the pad foot segments ......................................................................................................4-32 4.5.18. Check fan and engine belt condition (for SV212 and SV216 only) ...............................................4-33 4.5.19. Check radiator/coolers (for SV212 and SV216 only) ....................................................................4-34 4.5.20. Check the air filter sensor (for SV212 and SV216) .......................................................................4-35

After 500 hours of operation (6 months)...............................................................................4-36 4.5.21. Replace the fuel filter ...................................................................................................................4-36 4.5.22. Check engine coolant level ...........................................................................................................4-38 4.5.23. Checking that wheel bolts are tightened .......................................................................................4-38 4.5.24. Change engine oil (for SV212 and SV216 only) ...........................................................................4-39

After 1000 hours of operation (1 year) ..................................................................................4-42 4.5.25. Inspect the engine belt (for SV208 and SV210) ............................................................................4-42 4.5.26. Inspect the engine belt (for SV212 and SV216) ............................................................................4-43 4.5.27. Change travel transmission fluid ...................................................................................................4-45 4.5.28. Check the damping system ...........................................................................................................4-46

After 2000 hours of operation (2 years) ................................................................................4-48 4.5.29. Check and adjust valve clearance ................................................................................................4-48 4.5.30. Check vibrator oil level ..................................................................................................................4-48 4.5.31. Change hydraulic oil and replace the filter ....................................................................................4-49 4.5.32. Raise and lower the cab and hood; clean the suction strainer .....................................................4-53 4.5.33. Change coolant .............................................................................................................................4-54

Maintenance as required ........................................................................................................4-56 4.5.34. Replace air filter elements.............................................................................................................4-56 4.5.35. Clean fuel filter water separator ....................................................................................................4-58 4.5.36. Clean the radiator..........................................................................................................................4-59 4.5.37. Clean the cab ventilation filter .......................................................................................................4-60 4.5.38. Bleed the fuel system ...................................................................................................................4-61 4.5.39. Clean the machine ........................................................................................................................4-62 4.5.40. Adjust the scrapers .......................................................................................................................4-63 4.5.41. Check vibrator cooling mixture (for SV212 and SV216 only) ........................................................4-64 4.5.42. Check bolted connections .............................................................................................................4-65

SECTION 5 ELECTRICAL SYSTEM ................................................................................... 5-1 5.1.

5.2

Fuses .............................................................................................................................................5-2 Jump starting from an external power source ................................................................................5-3

SV208 - SV216

3

TABLE OF CONTENTS SECTION 6 STORAGE ......................................................................................................... 6-1 6.1.

6.2.

6.3.

Short-term preservation and storage for 1-2 months ......................................................................6-2 Machine preservation and storage for longer than 2 months ..........................................................6-2 De-conservation and inspection of brand new machines ...............................................................6-2

SECTION 7 SPECIFICATIONS............................................................................................. 7-1 7.1. Technical data SV208..........................................................................................................................7-2 7.1.1 Engine .............................................................................................................................................7-2 7.1.2. Travel drive – driving properties ......................................................................................................7-2 7.1.3. Drive ................................................................................................................................................7-3 7.1.4. Vibrations ........................................................................................................................................7-3 7.1.5. Brakes .............................................................................................................................................7-3 7.1.6. Axle .................................................................................................................................................7-3 7.1.7. Capacities .......................................................................................................................................7-3 7.1.8. Electrical installation........................................................................................................................7-3 7.1.9. Weight .............................................................................................................................................7-4 7.2. Technical data SV210 .....................................................................................................................7-5 7.2.1. Engine .............................................................................................................................................7-5 7.2.2. Travel drive – driving properties ......................................................................................................7-5 7.2.3. Drive ................................................................................................................................................7-6 7.2.4. Vibrations ........................................................................................................................................7-6 7.2.5. Brakes .............................................................................................................................................7-6 7.2.6. Axle .................................................................................................................................................7-6 7.2.7. Capacities .......................................................................................................................................7-6 7.2.8. Electrical installation........................................................................................................................7-6 7.2.9. Weight .............................................................................................................................................7-7 7.3. Technical data SV212 .....................................................................................................................7-8 7.3.1. Engine .............................................................................................................................................7-8 7.3.2. Travel drive – driving properties ......................................................................................................7-8 7.3.3. Drive ................................................................................................................................................7-8 7.3.4. Vibrations ........................................................................................................................................7-9 7.3.5. Brakes .............................................................................................................................................7-9 7.3.6. Axle .................................................................................................................................................7-9 7.3.7. Capacities .......................................................................................................................................7-9 7.3.8. Electrical installation........................................................................................................................7-9 7.3.9. Weight ...........................................................................................................................................7-10 7.4. Technical data SV216 ................................................................................................................... 7-11 7.4.1. Engine ........................................................................................................................................... 7-11 7.4.2. Travel drive – driving properties .................................................................................................... 7-11 7.4.3. Drive ..............................................................................................................................................7-12 7.4.4. Vibrations ......................................................................................................................................7-12 7.4.5. Brakes ...........................................................................................................................................7-12 7.4.6. Axle ...............................................................................................................................................7-12 7.4.7. Capacities .....................................................................................................................................7-12 7.4.8. Electrical installation......................................................................................................................7-12 7.4.9. Weight ...........................................................................................................................................7-13 7.5. Dimensional diagram for SV208 (with cab, ROPS frame and blade)............................................7-14 7.6. Dimensional diagram for SV210 (with cab, ROPS frame and blade)............................................7-16 7.7. Dimensional diagram for SV 212 (with cab, ROPS frame and blade)...........................................7-18 7.8. Dimensional diagram for SV 216 (with cab, ROPS frame and blade)...........................................7-20

SECTION 8 INDEX................................................................................................................ 8-1 4

SV208 - SV216

OPERATOR'S MANUAL

SECTION 1 TO THE OWNER/SAFETY

SV 208/SV 210

ASC001

SV 212/SV 216

277016

SV208 - SV216

1-1

SECTION 1 - TO THE OWNER/SAFETY 1.1. General information Always check the following when a new machine arrives:

Please fill in the following data: (Refer to the production labels on the machine and engine)

•

Check the machine against delivery documentation.

Machine type

•

Check whether any parts are missing or were damaged during transport. Inform the shipper of any discrepancies.

................................................................................................................

This manual contains important information concerning safety during the operation, adjustment and maintenance of your machine. The manual must be kept in good condition and in the compartment provided for that purpose on this machine (rear of the seat backrest).

Contact your dealer to obtain additional manuals or to obtain other information concerning this machine.

Your dealer can supply genuine parts and has specially trained technicians who know the best methods for the repair and maintenance of your machine.

All data given in this manual is subject to production variations. Dimensions and weight are approximate only. The illustrations do not necessarily show machines in standard condition or imply that these features are available in all countries. For exact information about any particular machine, please contact an authorized dealer.

PIN ................................................................................................................

Production year ................................................................................................................

Engine type ................................................................................................................

Serial number of the engine ................................................................................................................

Always have the data mentioned above available when you contact the dealer.

Operator qualification requirements All persons who will be operating this machine must possess a valid local vehicle operating permit and/or other applicable local age work permits.

NOTICE Use only approved accessories and attachments designed for your machine.

Consult your dealer regarding changes, additions or modifications that may be required for your machine.

Do not make any unauthorized modifications to your machine.

1-2

SV208 - SV216