Case IH 7120, 8120, 9120 Combine Manual 84526978 PDF Download

AXIAL-FLOW® 7120 AXIAL-FLOW® 8120 AXIAL-FLOW® 9120 Combine

SERVICE MANUAL

Part number 84526978

English March 2013 Replaces part number 84163559

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] 10.1

Engine

and

crankcase

[10.202]

Air

............................................................. cleaners

and

lines

.............................................................. 10.2 [10.210] Lift pump and lines .................................................................

10.3

[10.310]Aftercooler..........................................................................10.4 [10.400] Engine cooling system .............................................................

10.5 [10.414] Fan and drive ......................................................................

10.6 [10.418]Rotaryscreen......................................................................10.7 Main gearbox and drive............................................................... 14 [10.450] Engine air compressor .............................................................

[14.100] Main gearbox and drive ............................................................ 14.1 10.8

Transmission..............................................................................21

[21.100] Mechanical transmission lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.114] Mechanical transmission ........................................................... 21.2 [21.130] Mechanical transmission external controls......................................... 21.3 [21.145] Gearbox

internal

components......................................................

21.4

[21.182]Differential..........................................................................21.5

Front axle system ....................................................................... 25 [25.100] Powered front axle .................................................................

25.1 [25.108]Finaldrivehub,steeringknuckles,andshafts.....................................

2 5 . 2 axle system........................................................................ 27 Rear [25.310]Finaldrives.........................................................................25.3 [27.100] Powered rear axle..................................................................

27.1 [27.124]Finaldrivehub,steeringknuckles,andshafts.....................................

27.2

[27.550]

Non-powered

a x l e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84526978 . . . . . . . . .12/03/2013 ........... 27.3

rear

Hydrostatic drive......................................................................... 29 [29.100] Transmission and steering hydrostatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1 [29.202]Hydrostatictransmission...........................................................29.2 [29.218]Pumpandmotorcomponents......................................................29.3

[29.300]

Rear

hydrostatic transmission...................................................... 29.4

Power Take-Off (PTO)................................................................. 31 [31.146]FrontPowerTake-Off(PTO).......................................................31.1

Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2

Hydraulic systems....................................................................... 35 [35.000]Hydraulicsystems..................................................................35.1

[35.102]

Pump

control valves................................................................ 35.2 [35.106] Variable displacement pump ....................................................... 35.3 [35.220] Auxiliary hydraulic pump and lines.................................................

35.4

[35.300]Reservoir,cooler,andfilters........................................................35.5 and

main

relief

valves

[35.350]

......................................................

Safety 35.6

[35.359]Maincontrolvalve..................................................................35.7 [35.410]Headerorattachmentheightsystem..............................................35.8 [35.415]Headerorattachmenttiltingsystem...............................................35.9 [35.440]Graintankunloadsystem........................................................35.10 control

system

[35.518]

..............................................................

Reel 35.11

[35.536]Cropprocessorsystem..........................................................35.12

Steering..................................................................................... 41 [41.101]Steeringcontrol....................................................................41.1 control

components......................................................

[41.200]

Hydraulic 41.2

[41.216]Cylinders...........................................................................41.3

Wheels...................................................................................... 44 84526978 12/03/2013

[44.511]Frontwheels........................................................................44.1 [44.520]Rearwheels........................................................................44.2

Tracks and track suspension........................................................ 48 [48.100]Tracks..............................................................................48.1 [48.130]Trackframeanddrivingwheels....................................................48.2 [48.134]Tracktensionunits.................................................................48.3 [48.138]Trackrollers........................................................................48.4

Cab climate control ..................................................................... 50 [50.100]Heating.............................................................................50.1 [50.104]Ventilation..........................................................................50.2 [50.200]Airconditioning.....................................................................50.3

Electrical systems....................................................................... 55 [55.000]Electricalsystem...................................................................55.1 [55.010]Fuelinjectionsystem...............................................................55.2 [55.011]Fueltanksystem...................................................................55.3

[55.012]

Engine

cooling system ............................................................. 55.4 [55.013] Engine oil system ..................................................................

55.5

[55.014]Engineintakeandexhaustsystem.................................................55.6 [55.015] Engine control system.............................................................. 55.7 [55.019] Hydrostatic drive control system

...................................................

sensors....................................................

55.8

[55.021]

Transmission

pressure

55.9

[55.024]

Transmission

control

system..................................................... 55.10 [55.030] Service brake electrical system ..................................................

55.11

system..................................................

[55.031] 55.12

Parking [55.036]

brake

electrical

Hydraulic

system

control......................................................... 55.13 [55.050] Heating, Ventilation, and AirConditioning (HVAC) control system............... 55.14 [55.051] Cab Heating, Ventilation, and Air-Conditioning

(HVAC)

controls.................

[55.100]Harnessesandconnectors.......................................................55.16 starting system........................................................... 55.17 84526978 12/03/2013

55.15 [55.201]

Engine

[55.202]Coldstartaid.....................................................................

55.1

[55.301]Alternator.........................................................................

8

[55.302]Battery............................................................................

55.1

[55.404]Externallighting..................................................................

9

[55.405]Externallightingswitchesandrelays............................................

[55.408] 55.2

Warning indicators, alarms, and instruments .................................... [55.421] Feeding 0 control

system

.......................................................... 55.2

[55.423]Cleaningcontrolsystem..........................................................

1

[55.426]Harvestmaterialflowcontrolsystem.............................................

55.2

[55.511]Lightharnesses..................................................................

2

[55.512]Cabcontrols......................................................................

55.2

[55.518]Wiperandwashersystem........................................................

3

[55.520]Cabharvestingcontrols.......................................................... [55.610] Ground 55.2 speed

control

............................................................ 4

[55.624]Residuehandlingcontrol.........................................................

55.2

[55.628]Threshingelectricalcontrol......................................................

5

[55.633]Balerfeedingcontrol.............................................................

55.2

[55.640]Electronicmodules...............................................................

6

[55.661]Cabheadercontrols..............................................................

55.2

[55.662]Headerheightcontrol............................................................

7

[55.670]Headerlevelingcontrol...........................................................

55.2

[55.780]Shakershoelevelingsystemcontrol.............................................

Precision

farming

system

[55.785] 8

........................................................ 55.2

[55.830]Rotaryscreendriveandcleaning................................................

9

[55.834]Sieveelectriccontrol.............................................................

55.3

[55.836]Rotaryseparatorcontrol.........................................................

0

[55.911]GlobalPositioningSystem(GPS)................................................

55.3

[55.DTC]FAULTCODES..................................................................

1 55.3

Attachments/Headers.................................................................. 58 84526978 12/03/2013

2

55.3

[58.130] Attachment/Header frame.......................................................... 58.1

Product feeding.......................................................................... 60 [60.105] Floating roll, feed chain, and drive .................................................

60.1

[60.110]Feederhousing.....................................................................60.2

[60.112]Stonetrappingsystem.............................................................60.3 [60.150] Feeder drive system ............................................................... 60.4 [60.120] Header drive system ............................................................... 60.5

Threshing .................................................................................. 66 [66.000]Threshing..........................................................................66.1 [66.110]Concavecontrolsystem............................................................66.2 [66.260]Threshingmechanismdrivesystem...............................................66.3 [66.331]Rotor...............................................................................66.4 [66.360]Drum/Rotorhousing................................................................66.5

Separation.................................................................................72 [72.220]Dischargebeater...................................................................72.1 [72.420]Rotaryseparator...................................................................72.2

Residue handling........................................................................ 73 [73.210] Straw chopper drive system........................................................

73.1 [73.215] Straw chopper electro-magnetic clutch support. . . . . . . . . . . . .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

73.2

[73.230]Strawchopper......................................................................73.3 [73.335]Chaffspreader.....................................................................73.4 Cleaning....................................................................................

74 [74.000]Cleaning............................................................................74.1

[74.100]Self-

levelingframe.................................................................74.2 [74.101] Cleaning drive systems ............................................................

74.3

[74.110]Grainpan...........................................................................74.4 [74.114]Uppershakershoe.................................................................74.5 [74.118]Lowershakershoe.................................................................74.6 84526978 12/03/2013

[74.130]Fanhousing........................................................................74.7

[74.136]

Fan

system...................................................................

drive 74.8

[74.140]Tailingsreturnsystem..............................................................74.9

Crop storage / Unloading............................................................. 80 [80.101]Cleangrainelevator................................................................80.1 [80.150]Graintank..........................................................................80.2 [80.175]Graintankunloaddrivesystem....................................................80.3

[80.180]

Grain

tank unload .................................................................. 80.4

Platform, cab, bodywork, and decals............................................. 90 [90.105]Machineshieldsandguards.......................................................90.1

[90.118]

Protections and footboards......................................................... 90.2 [90.124] Pneumaticallyadjusted

operator

seat..............................................

[90.150]Cab.................................................................................90.4 [90.151]Cabinterior.........................................................................90.5

84526978 12/03/2013

90.3

84526978 12/03/2013

INTRODUCTION

84526978 12/03/2013

1

Contents INTRODUCTION Safety rules and signal word definitions ........................................................3 AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120

SafetyrulesEcologyandtheEnvironment.....................................................4 Safety rules - Personal safety ..................................................................5 AXIAL-FLOW 7120 [Y8G205001 - Y9G207461], AXIAL-FLOW 7120 [Y9G207601 - YAG210155], AXIAL-FLOW 7120 [YAG210201 - YBG213400], AXIAL-FLOW 7120 [YBG213601 - YCG214716], AXIAL-FLOW 8120 [Y8G205001 - Y9G207461], AXIAL-FLOW 8120 [Y9G207601 - YAG210155], AXIAL-FLOW 8120 [YAG210201 - YBG213400], AXIAL-FLOW 8120 [YBG213601 - YCG214716], AXIAL-FLOW 9120

Safetyrules.....................................................................................6 Safetyrules.....................................................................................7 Safetyrules.....................................................................................8 AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120

Basic instructions - Important notice regarding equipment servicing ......................... 14 Basic instructions - Shop and Assembly ......................................................

15 AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120

Torque-Minimumtighteningtorquesfornormalassembly...................................17 AXIAL-FLOW 7120, AXIAL-FLOW 7120 NA, AXIAL-FLOW 8120, AXIAL-FLOW 8120 NA, AXIAL-FLOW 9120, AXIAL-FLOW AXIAL-FLOW Series 912020 NA

Torque-Standardtorquedataforhydraulics.................................................22 MaintenanceChart............................................................................24

AXIAL-FLOW 7120 [Y8G205001 - Y9G207461], AXIAL-FLOW 7120 [Y9G207601 - YAG210155], AXIAL-FLOW 7120 [YAG210201 - YBG213400], AXIAL-FLOW 7120 [YBG213601 - YCG214716], AXIAL-FLOW 8120 [Y8G205001 - Y9G207461], AXIAL-FLOW 8120 [Y9G207601 - YAG210155], AXIAL-FLOW 8120 [YAG210201 - YBG213400], AXIAL-FLOW 8120 [YBG213601 - YCG214716], AXIAL-FLOW 9120

Basic instructions - Chain Wear Tables - Roller Chains ...................................... 26

AXIAL-FLOW 7120 [Y8G205001 - Y9G207461], AXIAL-FLOW 7120 [Y9G207601 - YAG210155], AXIAL-FLOW 7120 [YAG210201 - YBG213400], AXIAL-FLOW 7120 [YBG213601 - YCG214716], AXIAL-FLOW 8120 [Y8G205001 - Y9G207461], AXIAL-FLOW 8120 [Y9G207601 - YAG210155], AXIAL-FLOW 8120 [YAG210201 - YBG213400], AXIAL-FLOW 8120 [YBG213601 - YCG214716], AXIAL-FLOW 9120

Generalspecification.........................................................................28 Capacities.....................................................................................40 General Biodiesel Fuels ....................................................... 41

specification

AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120, AXIAL-FLOW 20 Series LA

Productidentification..........................................................................42

AXIAL-FLOW 7120, AXIAL-FLOW 8120 [Y8G205001 - Y9G207461], AXIAL-FLOW 8120 [Y9G207601 - YAG210155], AXIAL-FLOW8120[YAG210201-YBG213400],AXIAL-FLOW8120[YBG213601-YCG214716],AXIAL-FLOW9120

Productidentification..........................................................................43

84526978 12/03/2013

2

-

INTRODUCTION

Safety rules and signal word definitions AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words Danger, Warning, and Caution followed by special instructions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED. M1169A

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

The color associated with Warning is ORANGE. M1170A

CAUTION

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with Caution is YELLOW. M1171A

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

84526978 12/03/2013

3

INTRODUCTION

Safety rules Ecology and the Environment Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances which are required by advanced technology, common sense should govern the use and disposal of products of a chemical and petrochemical nature.

NOTICE: The following are recommendations which may be of assistance: • Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.

• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of these substances.

• Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.

HELPFUL HINTS • Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.

Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources.

• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil but should be collected and disposed of properly.

• Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmosphere. Your CASE IH AGRICULTURE dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

• Repair any leaks or defects in the engine cooling or hydraulic system immediately.

• Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.

• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of oils, coolant, etc.

84526978 12/03/2013

4

INTRODUCTION

Safety rules - Personal safety AXIAL-FLOW 7120 [Y8G205001 - Y9G207461], AXIAL-FLOW 7120 [Y9G207601 - YAG210155], AXIAL-FLOW 7120 [YAG210201 - YBG213400], AXIAL-FLOW 7120 [YBG213601 - YCG214716], AXIAL-FLOW 8120 [Y8G205001 - Y9G207461], AXIAL-FLOW 8120 [Y9G207601 - YAG210155], AXIAL-FLOW8120[YAG210201-YBG213400],AXIAL-FLOW8120[YBG213601-YCG214716],AXIAL-FLOW9120

Carefully study these precautions, and those included in the external attachment operators manual, and insist that they be followed by those working with and for you.

1 .

Thoroughly read and understand this manual and the attachment Operator’s Manual before operating this or any other equipment.

Be sure all people and pets are clear of the machine before starting. Sound the horn, if equipped, three

.

times before starting engine.

Only the operator should be on the machine when in operation. Never allow anyone to climb on to the

4.

3

machine

5. .

while it is in motion. If the machine is equipped with an Instructors Seat, this must only be used for training purposes. Passengers must not be allowed to use the Instructors Seat.

2

Keep all shields in place. Never work around the machine or any of the attachments while wearing loose • Disengageallclutchingleversorswitches. clothing that• might on moving parts.

Lowercatch the attachment, if equipped, to the ground or raise the attachment completely and engage the cylinder safety locks.

Completing these actions will prevent the attachment from lowering unexpectedly.

Observe the following precautions whenever lubricating the machine or making adjustments.

• Engage the parking brake.

• Shutofftheengineandremovethekey.

• Waitforallmachinemovementtostopbeforeleavingtheoperatorsplatform.

6. Alwayskeepthemachineingearwhiletravellingdownhill.

7. Themachineshouldalwaysbeequippedwithsufficientfrontorrearaxleweightforsafeoperation.

8. Undersomefieldconditions,moreweightmayberequiredatthefrontorrearaxleforadequatestability.Thisis especially important when operating in hilly conditions or/when using heavy attachments.

9. Alwayslowertheattachment,shutofftheengine,settheparkingbrake,engagethetransmissiongears,remove the key and wait for all machine movement to stop before leaving the operators platform.

10. If the attachment or machine should become obstructed or plugged; set the parking brake, shut off the engine and remove the key, engage the transmission gears, wait for all machine or attachment motion to come to a stop, before leaving the operators platform to removing the obstruction or plug.

11. Neverdisconnectormakeanyadjustmentstothehydraulicsystemunlessthemachineand/ortheattachmentis lowered to the ground or the safety lock(s) is in the engaged position.

12. Useoftheflashinglightsishighlyrecommendedwhenoperatingonapublicroad.

13. When transporting on a road or highway, use accessory lights and devices for adequate warning to the operators of other vehicles. In this regard, check local government regulations. Various safety lights and devices are available from your CASE IH AGRICULTURE dealer.

14. Practicesafety365daysayear.

15. Keep all your equipment in safe operating condition.

16. Keep all guards and safety devices in place.

17. Alwayssettheparkingbrake,shutofftheengineandremovethekey,engagethetransmissiongears,waitforall machine or attachment motion to come to a stop, before leaving the operators platform to service the machine and attachment.

18. Remember: A careful operator is the best insurance against an accident.

19. Extremecareshouldbetakeninkeepinghandsandclothingawayfrommovingparts.

84526978 12/03/2013

5

INTRODUCTION

Safety rules All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given; and using, whenever possible, the special tools.

Anyone who carries out the above operations without complying with the procedures shall be responsible for the subsequent damages.

The manufacturer and all the organizations of it's distribution chain, including - without limitation - national, regional, or local dealers, components notreject any responsibility for damages due to the anomalous behavior of parts and/or approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured or marketed byorthe manufacturer. In any case, no warranty is given or attributed on the product manufactured

marketed by the manufacturer in case of damages due to an anomalous behavior of parts and/or components not approved by the manufacturer.

The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous commercial improvement. Some information could not be updated due to modifications of a technical or type, as well as to suit the laws and regulations of different countries.

In case of questions, refer to your Sales and Service Networks.

84526978 12/03/2013

6

INTRODUCTION

Safety rules

BT09A213

1

84526978 12/03/2013

7

INTRODUCTION

Safety rules AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120

Important notice to operators Your machine may be equipped with special guarding or other devices in compliance with local legislation. Some of the guarding or safety devices require active use by the operator.

Check local legislation on the usage of this machine.

Accident prevention Farm accidents can be prevented with your help.

No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment.

To read accident reports from all over the country is to be convinced that a large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it.

It is said that "The best kind of safety device is a careful operator who with care and mature consideration can save more lives and limbs than any accident prevention program which is not adhered to".

Further in this chapter you will find a list of the most important safety precautions.

Take time to read and follow the instructions and furthermore, be careful!

Some pictures in this manual may show the safety guarding open or removed to better illustrate a particular feature or adjustment.

Ensure to close or replace all guards before operating the machine.

General and operating safety Most farm machinery accidents can be avoided by the observance of a few simple safety precautions.

1. Themachinemustonlybeusedbyaskilledoperatorfamiliarwithallthecontrolsandharvestingtechniqueson cultivated land with slopes up to maximum 26 % ( 15 °) uphill and downhill.

2. Donotpermitanyoneotherthantheoperatortorideonthemachine.

3. Beforestartingtheengine,ensureeveryoneisclearofthemachine.

4. Warnbystandersbysoundingthehornseveraltimes.

5. Keepchildrenawayfromandoffthemachineatalltimes.

6. No-oneshouldbestandingontheladderswhenthemachineismoving.

7. Whendrivingonpublicroads,observetrafficregulations,adaptyourspeedtoroadandtrafficconditionsand ensure that all lights and other safety mechanisms on the machine (if they are required) are fitted and work properly. The grain tank must be empty when driving on the road. Ensure that the unloading tube is locked in its closed position.

8. Ensurethatbothbrakepedalsarelockedtogetherwhentravellingonpublicroads.

9. Ensurethehazardwarningsignsprovidedareinstalledatthefrontandtherearofthemachineandusethe rotating amber traffic warning beacon(s) (if equipped) when driving on public roads to indicate the vehicle is of abnormal size and is slow-moving.

10. Do not brake abruptly to avoid tipping of the machine.

11. Donotexceed20km/h(12.5mph)whendrivingdownhill. Ifnecessary,changeintoalowergearbeforestarting the descent.

12. Never travel at high speed in crowded areas.

13. Avoid making turns at high speed.

84526978 12/03/2013

8

INTRODUCTION

14. When driving on public roads, either with the grain header loaded on a trailer and attached to the rear of the machine, or with the grain header still attached to the machine (provided local legislation allows), always be aware and conscious of its size.

15. Beforeoperatingthemachineensurethatallsafetyguardsareinstalled.

16. Check the wheel nuts torque as described in MAINTENANCE. 17. Do not enter the grain tank while the machine engine is running. With engine stopped, use a wooden clearing club should the grain tank unloading auger become bridged. Take utmost care not to be pulled into the grain tank in case un-bridging is required.

18. Do not attempt to clean, lubricate or carry out any adjustments on the machine while it is in motion or while the engine is running.

19. Neverleavetheoperator'splatformwithoutfirstdisengagingthemachinedrivemechanism,loweringtheheader, stopping the engine, applying the park brake and removing the ignition key.

20. Donotworkunderthemachineheaderunlessitissecurelyblockedand/ortheheadersafetylatchisengaged.

21. Donotworkaroundthemachineinlooseclothingthatmightcatchinanyofthemovingparts.

22. Keep hands away from moving parts of the machine.

23. Keepthefireextinguisherwithineasyreachoftheoperator. Ensuretoreplaceitbyasimilartypeofextinguisher or have it checked or refilled after every usage and/or date of expiry.

24. Do not step on the grain tank extensions, covers, or the cab roof.

25. Machine dust can cause "farmer's lung" disease. It may also contain harmful spraying residues. Keep the cab door and window closed during operation. Wear a dust mask when cleaning the accumulated dust and debris on the machine.

Hydraulic system safety • Hydraulicoilleakingunderpressurecanpenetratetheskinandcauseinfectionorotherinjury. Topreventpersonal injury: • Relieveallpressurebeforedisconnectingfluidlines.

• Beforeapplyingpressure,makesureallconnectionsaretightandcomponentsareingoodcondition.

• Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.

• Ifinjuredbyleakingfluid,seekmedicalattentionimmediately.

• Thehydraulichosesandfittingsonyourmachinemeetengineeringspecificationsfortheparticularfunction. When replacing damaged, blown or worn hoses or fittings, use only manufacture authorized service parts.

• Careinhydraulichoseinstallationisamust: • Makesurepressureisrelievedbeforestartinginstallationprocedure.

• DO NOT kink or twist a hose, failure may occur.

• Properly route the hose.

• Haveacertifiedhydraulictechnicianinstallthehose.

• Remove air from the hydraulic system after installing any hydraulic component.

• Periodically check hydraulic system for leaks or damage. check for: • Leaks at hose fitting or in hose.

• Damaged hoses and/or fittings.

• Kinked, crushed, flattened, hard blistered, heat cracked, charred, twisted, soft or loose covered hoses.

• Corroded or damaged fittings.

• Leaking ports.

• Excessivedirtanddebrisaroundhosesand/orfittings.

• Damagedormissinghoseretainingclamps,guards,shields,etc.

84526978 12/03/2013

9

INTRODUCTION

• DO NOT stand on or use a hose as a step. DO NOT pull or apply external forces to the hose. The hose may fail and cause injury.

• Keep all persons away from the working area. Mechanisms controlled by fluid power can become hazardous if a hose fails. Lifted mechanisms can fall to the ground, machine steering may fail, etc.

• Stayclearofapressurizedhoseassemblythathasblownapart. Hosefittingscanbethrownoffathighspeedand a loose hose can whip around with great force.

• Hydraulic fluid can reach high temperatures. Allow fluid to cool before servicing the system.

• Escapingfluidunderpressuremayformamistorfinespraywhichcanflashorexplodeuponcontactwithanignition source.

• Vibration can reduce hose service life. Make sure all retaining clamps and/or devices are secured.

• Environmental conditions can cause hose and fittings to deteriorate. Inspect hydraulic hoses periodically. Replace worn or damaged hoses and fittings.

Safety requirements for fluid power systems and components - Hydraulics (European standard PR EN 982) Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose assembly.

Do not weld hydraulic piping.

When flexible hoses or piping are damaged, replace them immediately.

It is forbidden to modify a hydraulic accumulator by machining, welding or any other means.

Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulator must be reduced to zero.

Pressure check on hydraulic accumulators shall be carried out by method recommended by the accumulator manufacturer.

Care must be taken not to exceed the maximum allowable pressure of the accumulator. After any check of adjustment

Danger of death by electrocution!

there must be no leakage of gas.

Pay special attention to the overhead power lines. Make sure the machine has sufficient clearance to pass in all directions (also with raised or opened machine components). Also think of the radio aerial(s) or any other factoryfitted accessory or parts which may have been added afterwards.

Should a contact between the machine and an electric power line occur, then the following precautions must be taken: Stop the machine movement immediately, stop the engine and apply the hand-brake or parking brake.

Check if you can safely leave the cab or your actual position without direct contact with electric wires. If not, stay in your position and call for help. If you can leave your position without touching the lines, jump off the last step or support position to ensure that there is no contact between any part of your body and the ground at any time. Do not touch the machine afterwards until power to the lines has been shut off. When people approach the machine, warn them not to touch the machine but to ask the electric power supply company to shut off the power to the lines.

Engine safety 1

Keep the engine area clean of dust, chaff and straw to prevent the possibility of fires.

.

Never idle the engine in an enclosed area as harmful exhaust gases may build up.

2

Wear a suitable hearing protective device, such as ear muffs or ear plugs, if you are exposed to noise which you feel is uncomfortable.

.

3 .

The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove the cap while the engine is hot.

4 .

84526978 12/03/2013

10

INTRODUCTION

5. Switchofftheengineandwaituntilithascooled.Eventhenuseextremecarewhenremovingthecap.Cover the cap with a rag and turn it slowly to the first stop to allow the pressure to escape before removing the cap completely. Stand clear of the radiator opening as hot coolant may splash out.

6. Neveraddcoldwatertoahotradiator.Failuretofollowtheseinstructionsmayresultinseriouspersonalinjury from hot coolant or steam blowout and/or damage to the cooling system or engine.

7. Antifreezecontainsmonoethyleneglycolandotherchemicalswhicharetoxiciftakeninternallyandcanbeabsorbed in toxic amounts through repeated or prolonged skin contact. Follow these precautions when working with antifreeze: 8. Donottakeantifreezeinternally.Ifantifreezeisswallowedaccidentally,obtainmedicalattentionimmediately.

9. Keepantifreezeinsealedcontainersoutofreachofchildren,livestockorpets.

10. Periodicallychecktheenginecoolantandheaterhosesforsignsofwear,deterioration,weaksectionsandleaks to avoid hazardous situations and possible injury caused by hot coolant.

11. Thefueloilintheinjectionsystemisunderhighpressureandcanpenetratetheskin. Unqualifiedpersonsshould not remove or attempt to adjust a fuel injection pump, injector, nozzle or any other part of the fuel injection system. Failure to follow these instructions may result in serious injury. If fuel is injected through the skin, medical assistance should be obtained.

12. Be very careful to avoid contact with hot engine oil. If the engine oil is extremely hot, allow the oil to cool to a moderately warm temperature for safe removal.

13. Do not handle a hot oil filter with bare hands.

14. Continuous and prolonged contact with used engine oil may cause skin cancer. Protect your skin by wearing heavy plastic gloves. If oil gets onto the skin, wash promptly with soap and water.

Diesel fuel safety 1. Undernocircumstancesshouldgasoline,alcoholorblendedfuelsbeaddedtodieselfuel.Thesecombinations can create an increased fire or explosive hazard. In a closed container, such as a fuel tank, such blends are more explosive than pure gasoline. Do not use these blends.

2. Neverremovethefueltankcaporrefuelwiththeenginerunningorhot.Refuelthemachineonlywhentheengine has been turned off. Do not smoke or use a naked flame when refuelling or when standing near fuel tanks.

3. Maintaincontrolofthefuelfillerpipenozzlewhenfillingthetank.

4. Donotfillthefueltanktocapacity.Allowroomforexpansion.

5. Wipeupspilledfuelimmediately.

6. Alwaystightenthefueltankcapsecurely.

7. Iftheoriginalfueltankcapislost,replaceitwithanCASEIHAGRICULTUREcap.Anon-approved,proprietary cap may not be safe.

8. Keepequipmentcleanandproperlymaintained.

9. Donotdriveequipmentnearopenfires.

10. Never use fuel for cleaning purposes.

Battery safety WARNING Explosion hazard!

Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.

Keep the battery away from sparks, open flames, and other ignition sources.

Failure to comply could result in death or serious injury.

W0369A

84526978 12/03/2013

11

INTRODUCTION

WARNING Battery acid causes burns. Batteries contain sulfuric acid.

Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling.

Failure to comply could result in death or serious injury.

W0120A

The essential precautions listed below must be observed: • Do not use an open flame to check the electrolyte level. Keep sparks, flames and lighted tobacco away.

• Do not produce sparks with cable clamps when charging the battery or starting the engine with a slave battery.

• Weareyeprotectionwhenworkingnearbatteries.

• Weareyeprotectionandglovesifremovingthebatterycoverplugs.

• Provideventilationwhenchargingorusinginanenclosedspace.

• Ensure the vent plugs are correctly installed and tight.

If the electrolyte comes into contact with the skin, eyes or is taken internally, treat as follows: • Skin: Flush with cold water.

• Eyes: Flush with cold water for 10 minutes and get prompt medical attention.

• Internal: Call a doctor immediately.

Fire and explosion prevention • Due to the flammable nature of the crop materials encountered, fire risks are high. This risk can be minimized by frequent removal of accumulated crop material from the machine and checking for overheated machine components. If oil leaks appear, re-torque bolts or replace gaskets as necessary.

• Removealltrashordebrisfromthemachineeachday. Especiallychecktheengineareaandexhaustsystem.

• Sparks or flame can cause the hydrogen gas in a battery to explode. To prevent an explosion do the following: • When disconnecting the battery cables, disconnect the negative (▬) cable first; when connecting the battery cables, connect the negative (▬) cable last.

• Whenconnectingjumpercablestostarttheengine,usetheprocedureshowninthismanual(seeAuxiliaryBattery connections in this manual).

• Donotshortcircuitthebatterypostswithmetalitems.

• Do not weld, grind or smoke near a battery.

• Sparks from the electrical system or engine exhaust can cause an explosion and fire. Before you operate this machine in an area with flammable dust or vapors, use good ventilation to remove the flammable dust or vapors.

• Usenonflammablecleaningsolventtocleanparts.

• A fire can cause death or injury. Always have fire extinguisher near or on the machine. Make sure the fire extinguishers are serviced according to the manufacturers instructions.

• If a fire extinguisher has been used, always recharge or replace the fire extinguisher before operating the machine.

• Keepthecoolingsystemcleanandmaintainthecorrectcoolantlevel.

• Make sure that you DO NOT store oily rags or other flammable materials on the machine.

• Engine fuel can cause an explosion or fire. Do not fill the fuel tank with the engine running; if you are near an open fire; or if you are welding, smoking, etc.

• Ifthemachinehasanoil,fuelorhydraulicleak,alwaysrepairtheleakandcleantheareabeforeoperating.

• Check the electrical system for loose connections or frayed insulation. Repair or replace the loose or damaged parts.

• Beforeweldingorusingatorchonthemachine,cleantheareatoberepaired.

84526978 12/03/2013

12

INTRODUCTION

Wheels and tires The life and performance of the tires depends largely upon maintaining the correct pressure. Keep the tires inflated to the pressures given in SPECIFICATIONS. Check the wheel nuts torque daily during the first week of operation and thereafter on a weekly basis.

The wheel nut torque is given in SPECIFICATIONS. Whenever preparing to jack-up the machine, park on a level, firm surface and securely block the drive tire opposite the side to be lifted, both in front and rear.

84526978 12/03/2013

13

INTRODUCTION

Basic instructions - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.

The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries.

In case of questions, refer to your CASE IH AGRICULTURE Sales and Service Networks.

84526978 12/03/2013

14

INTRODUCTION

Basic instructions - Shop and Assembly AXIAL-FLOW 7120, AXIAL-FLOW 8120, AXIAL-FLOW 9120

SHIMMING For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated on each shim.

ROTATING SHAFT SEALS For correct rotating shaft seal installation, proceed as follows: • beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.

• thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.

• position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will deviate the fluid towards the inner side of the seal.

• coat the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing lip and the dust lip on double lip seals with grease.

• insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet.

• whilst inserting the seal, check that it is perpendicular to the seat; once settled, make sure that it makes contact with the thrust element, if required.

• topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.

O-RING SEALS Lubricate the O-RING seals before inserting them in the seats, this will prevent them from overturning and twisting, which would jeopardise sealing efficiency.

SEALING COMPOUNDS Apply one of the following sealing compounds on the mating surfaces when specified: SILMATE® RTV1473, or LOCTITE® RTV 598 or LOCTITE® INSTANT GASKET 587 BLUE. Before applying the sealing compound, prepare the surfaces as directed on product container or as follows: • removeanyincrustationsusingametalbrush.

• thoroughlyde-greasethesurfacesusingalocallyapprovedcleaningagentsuchassafetysolventorbrakeparts cleaner.

SPARE PARTS Only use "CNH Original Parts" or " CASE IH AGRICULTURE Parts".

Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only "CNH Original Parts" or " CASE IH AGRICULTURE Parts" can offer this guarantee.

When ordering spare parts, always provide the following information: • machinemodel(commercialname)andserialnumber • partnumberoftheorderedpart,whichcanbefoundinthe"Microfiches"orthe"ServicePartsCatalogue",usedfor order processing

84526978 12/03/2013

15

INTRODUCTION

PROTECTING THE ELECTRONIC/ ELECTRICAL SYSTEMS DURING CHARGING OR WELD- ING To avoid damage to the electronic/electrical systems, always observe the following: 1. Nevermakeorbreakanyofthechargingcircuitconnections,includingthebatteryconnections,whentheengine is running.

2. Nevershortanyofthechargingcomponentstoground.

3. Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthecombineoronanyheaderattached to the combine.

• positiontheweldergroundclampasclosetotheweldingareaaspossible • ifweldingincloseproximitytoacomputermodule,thenthemoduleshouldberemovedfromthecombine • never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding is in progress 4. Always disconnect the negative cable from the battery when charging the battery in the combine with a battery charger.

NOTICE: If welding must be performed on the unit, either the combine or the header (if it is attached), the battery ground cable must be disconnected from the combine battery. The electronic monitoring system and charging system will be damaged if this is not done.

Remove the battery ground cable. Reconnect the cable when welding is completed.

WARNING

Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.

Antidote - EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetables oil. Call physician immediately. EYES: flush with water for 15 minutes and get prompt medical attention.

84-110

TOOLS The tools that CASE IH AGRICULTURE suggests and illustrate in this manual have been: • specificallyresearchedanddesignedforusewithCASEIHAGRICULTUREmachines • essentialforreliablerepairoperations • accuratelybuiltandrigorouslytestedsoastoofferefficientandlong-lastingoperation By using these tools, repair personnel will benefit from: • operatinginoptimaltechnicalconditions • obtaining the best results • saving time and effort • working in safe conditions NOTE: The terms "front", "rear", "right-hand" and "left-hand" (when referred to different parts) are determined from the rear, facing in the direction of travel of the machine during operation.

84526978 12/03/2013

16

INTRODUCTION

Torque - Minimum tightening torques for normal assembly AXIAL-FLOW 20 Series

METRIC NON-FLANGED HARDWARE NOM. SIZE

CLASS8.8BOLTand CLASS10.9BOLTand CLASS8NUT CLASS10NUT UNPLATED PLATED WZnCrUNPLATEDPLATED/W/ZnCr M4 M5 M6 M8 M1 0

LOCKNUT CL.8 W/CL8.8 BOLT

LOCKNUT CL.10 W/CL10.9 BOLT

2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb in) in) in) ) ( ) (in 2N·m18lbin2.9N·m26lbin) 4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb in) in) in) ) ( ) (in 4N·m36lbin5.8N·m51lbin) 7.5N·m(66lb 10N·m(89lb 11N·m(96lb 15N·m(128lb 6.8N·m(60lb 10N·m(89lb in) in) in) in) in) in) 18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb in) in) in) in) in) in) 37N·m(27lbft)49N·m(36lb ( ( ( ft)52N·m(38lbft)70N·m51lb33N·m25lb48N·m35lbft)ft)ft) 64N·m(47lbft)85N·m(63lb ( ( (

ft)91N·m(67lbft)121N·m90lb58N·m43lb83N·m61lbft)ft)ft) 158 N·m (116 lb 210 N·m (155 225 N·m (166 lb 301 N·m (222 143 N·m (106 lb 205 N·m (151 lb ft) lbft) ft) lbft) ft) ft) 2 319 N·m (235 lb 425 N·m (313 440 N·m (325 lb 587 N·m (433 290 N·m (214 lb 400 N·m (295 lb ft) lbft) ft) lbft) ft) ft) M1 551N·m(410lb 735N·m(500 762N·m(560lb 1016N·m(750 501N·m(370lb 693N·m(510lb ft) lbft) ft) lbft) ft) ft) 6 NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet.

M2 M1

0 M2 4

84526978 12/03/2013

17

INTRODUCTION

METRIC FLANGED HARDWARE NOM. CLASS8.8BOLTand SIZE CLASS8NUT

UNPLATED M4 M5 M6 M8 M1 0 M1 2 M1 6

PLATED W/ZnCr

CLASS 10.9 BOLT and CLASS 10 NUT PLATED W/ZnCr

UNPLATED

LOCKNUT CL.8 W/CL8.8 BOLT

LOCKNUT CL.10 W/CL10.9 BOLT

2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb in) in) in) in) in) in) 4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb in) in) in) in) in) in) 8.3N·m(73lb 11N·m(96lb 12N·m(105lb 16N·m(141lb 7.5N·m(66lb 11N·m(96lb in) in) in) in) in) in) 20 N·m (179 lb 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb in) in) in) in) in) in) 40N·m(30lbft)54N·m(40lb ( ft) 57N·m(42lbft)77N·m56lbft) 37N·m(27lbft)53N·m(39lbft) 70N·m(52lbft) 93N·m(69lb 100N·m(74lb 134N·m(98lb ft) ft) ft) 63N·m(47lbft)91N·m(67lbft) 174 N·m (128 lb 231 N·m (171 248 N·m (183 lb 331 N·m (244 158 N·m (116 lb 226 N·m (167 lb ft) lbft) ft) lbft) ft) ft) 350 N·m (259 lb 467 N·m (345 484 N·m (357 lb 645 N·m (476 318 N·m (235 lb 440 N·m (325 lb ft) lbft) ft) lbft) ft) ft) 607N·m(447lb 809N·m(597 838N·m(618lb 1118N·m(824 552N·m(407lb ft) lbft) ft) lbft) ft)

IDENTIFICATION M2

Metric Hex head and carriage bolts, classes 5.6 and up 0

M2 4

20083680

1

1. Manufacturer'sIdentification 2. Property Class

Metric Hex nuts and locknuts, classes 05 and up

20083681

2

84526978 12/03/2013

18

INTRODUCTION

1. Manufacturer'sIdentification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 10 properties, and marks 120 ° apart indicate Class 8.

60° apart indicate Class

INCH NON-FLANGED HARDWARE NOMINAL SAEGRADE5BOLT SAEGRADE8BOLT SIZE andNUT andNUT UNPLATED PLATED UN- PLATED or W/ZnCr PLATED ATEDGOLDorPLATEDW/ZnCrPL SILVER SILVERGOLD 1/4 5/1 6 3/8 7/1 6 1/2 9/1 6 5/8

LOCKNUT GrB W/ Gr5 BOLT

LOCKNUT GrC W/ Gr8 BOLT

8N·m(71lb 11N·m(97lb 12N·m(106 16N·m(142 in) in) lbin) lbin) 8.5N·m(75lbin)12.2N·m(109lbin) 17N·m(150 23N·m(204 24N·m(212 32N·m(283 17.5N·m(155lb 25N·m(220lb lbin) lbin) lbin) lbin) in) in) 30N·m(22lb 40N·m(30 43N·m(31lb 57N·m(42lb ft) lbft) ft) ft) 31N·m(23lbft)44N·m(33lbft) 48N·m(36lb 65N·m(48 68N·m(50lb 91N·m(67lb ft) lbft) ft) ft) 50N·m(37lbft)71N·m(53lbft) 74N·m(54lb 98N·m(73 104N·m(77 139N·m(103 ft) lbft) lbft) lbft) 76N·m(56lbft)108N·m(80lbft) 107 N·m (79 142 N·m (105 150 N·m (111 201 N·m (148 lbft) lbft) lbft) lbft) 111N·m(82lbft)156N·m(115lbft) 147 N·m (108 196 N·m (145 208 N·m (153 277 N·m (204 153 N·m (113 lb 215 N·m (159 lb lbft) lbft) lbft) lbft) ft) ft) 261 N·m (193 348 N·m (257 369 N·m (272 491 N·m (362 271 N·m (200 lb 383 N·m (282 lb lbft) lbft) lbft) lbft) ft) ft) 420 N·m (310 561 N·m (413 594 N·m (438 791 N·m (584 437 N·m (323 lb 617 N·m (455 lb lbft) lbft) lbft) lbft) ft) ft) 630 N·m (465 841N·m(620 890 N·m (656 1187 N·m 654 N·m (483 lb 924 N·m (681 lb lbft) lbft) lbft) (875lbft) ft) ft)

3/4 NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through7/8 1 in hardware torque specifications are shown in pound-feet.

1

84526978 12/03/2013

19

INTRODUCTION

INCH FLANGED HARDWARE NOM-

INAL SAEGRADE5BOLTand SAEGRADE8BOLTand LOCKNUT SIZE NUT NUT GrFW/Gr5BOLT UNPLATED PLATED UNPLATED PLATED orPLATED W/ZnCr orPLATED W/ZnCr SILVER GOLD SILVER GOLD 1/4 5/1 6

) ) 9N·m(80lbin12N·m(106lb13N·m(115lb17N·m(150lb ( in) in) in) 8N·m(71lbin12N·m106lbin) 19N·m(168lb 25N·m(221lb 26N·m(230lb 35N·m(310lb 17N·m(150lb 24N·m(212lb in) in) in) in) in) in) 33N·m(25lbft) 44N·m(33lb 47N·m(35lb 63N·m(46lb ft) ft) ft) 30N·m(22lbft)43N·m(32lbft)

3/8

53N·m(39lbft) 71N·m(52lb 75N·m(55lb 100N·m(74lb

7/1

81 N·m (60 lb ft) 108 N·m (80 lb 115 N·m (85 lb 153 N·m (113

6 1/2 9/1 6 5/8 3/4

ft) ft) ft) 48N·m(35lbft)68N·m(50lbft) ft) ft) lbft) 74N·m(55lbft)104N·m(77lbft) 117N·m(86lb 156N·m(115 165N·m(122 221N·m(163 ft) lbft) lbft) lbft) 106N·m(78lbft)157N·m(116lbft) 162N·m(119lb 216N·m(159 228N·m(168 304N·m(225 147N·m(108lb 207N·m(153lb ft) lbft) lbft) lbft) ft) ft) 287N·m(212lb 383N·m(282 405N·m(299 541N·m(399 261N·m(193lb 369N·m(272lb ft) lbft) lbft) lbft) ft) ft) 462N·m(341lb 617N·m(455 653N·m(482 871N·m(642 421N·m(311lb 594N·m(438lb ft) lbft) lbft) lbft) ft) ft) 693N·m(512lb 925N·m(682 979N·m(722 1305N·m(963 631N·m(465lb 890N·m(656lb ft) lbft) lbft) lbft) ft) ft)

IDENTIFICATION 7/8

Inch Bolts and free-spinning nuts 1

3

20083682

Grade Marking Examples SAE Grade Identification 1 2 3

LOCKNUT GrG W/ Gr8 BOLT

Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks

4 5 6

Grade 2 Nut - No Marks Grade 5 Nut - Marks 120 ° Apart Grade 8 Nut - Marks 60 ° Apart

84526978 12/03/2013

20

INTRODUCTION

Inch Lock Nuts, All Metal (Three optional methods)

20090268

4

Grade Identification Grade A Grade B Grade C

Grade CornerMarkingMethod(1) No Notches One Circumferential Notch Two Circumferential Notches

Flats Marking Method (2) No Mark Letter B Letter C

84526978 12/03/2013

21

Clock Marking Method (3) No Marks Three Marks Six Marks

INTRODUCTION

Torque - Standard torque data for hydraulics AXIAL-FLOW 7120, AXIAL-FLOW 7120 NA, AXIAL-FLOW 8120, AXIAL-FLOW 8120 NA, AXIAL-FLOW 9120, AXIAL-FLOW 9120 NA

INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).

2. Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face of the boss (5).

NOTE: Do not over tighten and distort backup washer.

the metal 23085659

1

3. Position the fitting by turning out (counterclockwise) up to a maximum of one turn. Holding the pad of the fitting with a wrench, tighten the locknut and washer against the face of the boss (6).

STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS TUBENUTSFOR37°FLAREDFITTINGS O-RINGBOSSPLUGS ADJUSTABLE FITTING LOCKNUTS, SWIVEL

JIC- 37° SEATS SIZETUBINGOD TORQUE TORQUE THREAD SIZE

4 6.4mm(1/4in) 7/16-20 12-16N·m(9-12lbft) 8-14N·m(6-10lbft) 5 7.9mm(5/16in) 1/2-20 16-20N·m(12-15lbft) 14-20N·m(10-15lbft) 6 9.5mm(3/8in) 9/16-18 29-33N·m(21-24lbft) 20-27N·m(15-20lbft) 8 12.7mm(1/2in) 3/4-16 47-54N·m(35-40lbft) 34-41N·m(25-30lbft) 10 15.9mm(5/8in) 7/8-14 72-79N·m(53-58lbft) 47-54N·m(35-40lbft) 12 19.1mm(3/4in) 1-1/16-12 104-111N·m(77-82lbft) 81-95N·m(60-70lbft) 14 22.2mm(7/8in) 1-3/16-12 122-136N·m(90-100lbft) 95-109N·m(70-80lbft) 16 25.4mm(1in) 1-5/16-12 149-163N·m(110-120lbft) 108-122N·m(80-90lbft) 20 31.8mm(1-1/4in) 1-5/8-12 190-204N·m(140-150lbft) 129-158N·m(95-115lbft) 24 38.1mm(1-1/2in) 1-7/8-12 217-237N·m(160-175lbft) 163-190N·m(120-140lbft) 32 50.8mm(2in) 2-1/2-12 305-325N·m(225-240lbft) 339-407N·m(250-300lbft) These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.

Before installing and torquing 37 ° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite cleaner and apply hydraulic sealant LOCTITE® 569 to the 37 ° flare and the threads.

Install fitting and torque to specified torque, loosen fitting and retorque to specifications.

84526978 12/03/2013

22

For the full PDF version of this manual, Please click on the above download PDF button.