Page 1

HOSES ver. 0001


ver. 0001

www.manuli-hydraulics.com


HOSES INTRODUCTION

High pressure hydraulics is a means to transmit, control and distribute energy and power using a pressurised liquid, most often oil and water-based fluids, as a medium.

H0-1

Manuli’s UNIVERSAL hose range meets the ISO, EN, SAE, and JIS International Norms, while the EXTREME hose range is designed to meet special performance requirements in OEM severe applications. This second hose family also includes a group of hoses dedicated to Special Applications - products developed as a result of over 80 years of experience in the field.

HOSES

The hydraulic hose range is dedicated to hydraulic systems and equipment in many different sectors, such as construction machines, mining, industrial processes, agriculture, road construction equipment, drilling, forestry machines, material handling and lifting, road transportation, marine and offshore, and many others.

The hose families follow traditional norms or the modern isobaric approach, which features a friendly methodology for users thanks to constant pressure levels for any size.

ver. 0001


HOSES INDEX

HOSES

RANGE

TRADITIONAL

H0-2 UNIVERSAL

HOSE

HOSE STRUCTURE

NORM

KEY PERFORMANCE

TRACTOR/1SN

Wire braided

EN 853, ISO 1436-1SN, SAE J517-100R1AT

Standard hydraulic applications

TRACTOR/2SN

Wire braided

EN 853, ISO 1436-2SN, SAE J517-100R-2AT

Standard hydraulic applications

SECTION

ITEM 1 2

H1

TRACTOR/1SC

Wire braided

EN 857, ISO 11237-1SC

Standard hydraulic applications

TRACTOR/2SC

Wire braided

EN 857, ISO 11237-2SC, SAE J517-100R16

Standard hydraulic applications

HARVESTER/17

Wire braided

SAE J517-100R17, ISO 11237-R17

Light and compact structure

H2

1

GOLDENISO/14

Wire braided

ISO 18752 Type A

Compact, high flexibility

H3

1

LYTE-FLEX

Wire braided

Manuli Design (compact wire braided)

High flexibility

H4

1

COVER

Wire braided

SAE J517-100 R5

General purpose hose

H5

1

SPIRTEX/K

Textile / Helix wire

SAE J517-100 R4

High quality suction hose

H6

1

MULTITEX

Textile

SAE J517-100 R6, EN 854, ISO 4079 R6/1TE

Universal low pressure solution

H7

1

ASTRO/2

Textile

EN 854, ISO 4079-2TE

Medium pressure solution

3 4

1

TRADITIONAL

EXTREME

H8 Textile

EN 854, ISO 4079-3TE

Medium pressure solution

HYDROPLAST

Textile

EN 855, ISO 3949-R7, SAE J517-R100R7

Thermoplastic solution

H9

1

HYDROTWIN

Textile

EN 855, ISO 3949-R7, SAE J517-R100R7

Twinned thermoplastic solution

H10

1

ROCKMASTER/1SN

Wire braided

EN 853, ISO 1436-1SN, SAE J517-100R1AT

Abrasion, weather & heat resistance

1

ROCKMASTER/2SN

Wire braided

EN 853, ISO 1436-2SN, SAE J517-100R2AT

Abrasion, weather & heat resistance

2

ROCKMASTER/2ST

Wire braided

EN 853, ISO 1436-2ST

Abrasion, weather & heat resistance

3

ROCKMASTER/2 PLUS

Wire braided

EN 853, ISO 1436-2SN, SAE J517-100R2AT, perf. BCS174, ISO 6805-4

Abrasion, weather & heat resistance

4

ROCKMASTER/1SC

Wire braided

EN 857, ISO 11237-1SC

Abrasion, weather & heat resistance

5

ROCKMASTER/2SC

Wire braided

EN 857, ISO 11237-2SC, SAE J517-100R16

Abrasion, weather & heat resistance

ROCKMASTER/4SP

Wire spiralled

EN 856, ISO 3862-4SP

Abrasion, weather & heat resistance

7

ROCKMASTER/4SH

Wire spiralled

EN 856, ISO 3862-4SH

Abrasion, weather & heat resistance

8

ROCKMASTER/12

Wire spiralled

EN 856, ISO 3862-R12, SAE J517-100R12

Abrasion, weather & heat resistance

9

ROCKMASTER/13

Wire spiralled

EN 856, ISO 3862-R13, SAE J517-100R13

Abrasion, weather & heat resistance

10

ROCKMASTER/15

Wire spiralled

ISO 3862-R15, SAE J517-100R15

Abrasion, weather & heat resistance

11

EQUATOR/1 (BLUE)

Wire braided

EN 853, ISO 1436-1SN, SAE J517-100R1AT

Extreme temperature

EN 853, ISO 1436-1SN, SAE J517-100R1AT

Extreme temperature

EQUATOR/1 (BLACK)

ver. 0001

2

ASTRO/3

Wire braided

www.manuli-hydraulics.com

H11

6

1 H12 2


HOSES INDEX

TRADITIONAL ISOBARIC

HOSE STRUCTURE

NORM

KEY PERFORMANCE

EQUATOR/2 (BLUE)

Wire braided

EN 853, ISO 1436-2SN, SAE J517-100R2AT

Extreme temperature

SECTION

ITEM 3

H12

EQUATOR/2 (BLACK)

Wire braided

EN 853, ISO 1436-2SN, SAE J517-100R2AT

Extreme temperature

PILOT

Wire braided

Manuli Design

Superior lightness and flexibility

H13

1

NOZONE/2K

Wire braided

EN 857, ISO 11237-2SC

Outstanding ozone resistance

H14

1

ETERNITY/2

Wire braided

EN 857, ISO 11237-2SC, SAE J517-100R16

High service-life and reliability

H15

1

DIAMONDSPIR

Wire spiralled

ISO 3862-R15, SAE J517-100R15

Very high pressure rating

H16

1

SHIELDMASTER/2 PLUS MINE

Wire braided

EN 853, ISO 1436-2SN, SAE J517-100R2AT, perf. BCS174, ISO 6805-4

Outstanding abrasion resistance, MSHA approved

H17

1

PUSHFIT

Textile

Manuli Design

Push-on hose

H18

1

XTRAFLOW/2WB

Wire braided

Ext. EN 857-2SC, ISO 11237-2SC

Hiigh flow rates, low pressure drops

XTRAFLOW/4WS

Wire spiralled

Manuli Design

High flow rates, outstanding abrasion resistance

XTRAFLOW/HT

Wire braided

Manuli Design

High temperature, suction and return lines

3

GOLDENISO/21 ANTIWEAR

Wire braided

ISO 18752-A, ISO 11237-R17, SAE J517-100R17

Extreme abrasion resistance

1

GOLDENISO/28 ANTIWEAR

Wire braided

ISO 18752-A, ISO 11237-R19, SAE J517-100R19

Extreme abrasion resistance

2

GOLDENISO/21 XTRAFLEX

Wire spiralled

ISO 18752-C/D, JIS K6349

Extreme flexibility

3

GOLDENISO/28 XTRAFLEX

Wire spiralled

ISO 18752-C/D, JIS K6349

Extreme flexibility

4

GOLDENISO/35 XTRAFLEX

Wire spiralled

ISO 18752-C/D, JIS K6349

Extreme flexibility

GOLDENISO/42 XTRAFLEX

Wire spiralled

ISO 18752-C/C Plus

Extreme flexibility

6

GOLDENISO/35 LONGLIFE

Wire braided

ISO 18752-B

High fatigue resistance

7

GOLDENISO/38 LONGLIFE

Wire spiralled

ISO 18752-C/D

High fatigue resistance

8

GOLDENISO/45 LONGLIFE

Wire spiralled

ISO 18752-D ext., ISO 11237-R15, SAE J517-100R15

High fatigue resistance

9

SHIELDMASTER/2000

Wire braided

Manuli Design

Outstanding abrasion resistance

1

SHIELDMASTER/4000

Wire braided and spiralled

Manuli Design

Outstanding abrasion resistance

2

SHIELDMASTER/5000

Wire braided and spiralled

Manuli Design

Outstanding abrasion resistance

3

SHIELDMASTER/6000

Wire braided and spiralled

Manuli Design

Outstanding abrasion resistance

SHIELDMASTER/5000 MINE

Wire braided and spiralled

perf. BCS174, ISO 6805

Outstanding abrasion resistance, MSHA approved

5

SHIELDMASTER/6000 MINE

Wire spiralled

ISO 3862-R15, SAE J517-100R15, perf. BCS174, ISO 6805-6

Outstanding abrasion resistance, MSHA approved

6

SHIELDMASTER/17 WS

Wire spiralled

EN 856 R12, ISO 3862 R12, SAE J517-100R12

Outstanding abrasion resistance

7

4

H0-3

EXTREME

HOSE

HOSES

RANGE

1 H19

H20

H21

2

5

4

ver. 0001


HOSES INDEX

ISOBARIC APPLICATION ORIENTED

H0-4

EXTREME

HOSES

RANGE

ver. 0001

HOSE

HOSE STRUCTURE

NORM

KEY PERFORMANCE

SECTION

ITEM

DIAMONDSPIR/14

Wire spiralled

ISO 18752-C ext.

High flow rates, outstanding abrasion resistance

H22

1

DIAMONDSPIR/21

Wire spiralled

ISO 18752-C ext.

Very high hydraulic power transmission

2

DIAMONDSPIR/35

Wire spiralled

ISO 18752-C ext.

Very high hydraulic power transmission

3

FORESTMASTER/35

Wire spiralled

Manuli Design, ref. ISO 18752-C

Forestry machines, extreme abrasion resistance

1 H23

FORESTMASTER/42

Wire spiralled

Manuli Design, ref. ISO 18752-C

Forestry machines, extreme abrasion resistance

MASTERTEX

Textile

Exceeds SAE 100 R6, ISO 4079 R6/1TE

Low pressure, high temperature

TWINPOWER 4000

Wire braided

DN 10: ISO 11237-R19, SAE J517-R19 DN 12: ISO 11237-2SC, EN 8572SC, SAE J517-R16

Compact, twinned hose structure, easy installations for OEMs

TWINPOWER 5000

Wire braided

Exceeds ISO 11237 2SC, EN 857 2SC, SAE J517 type 100R16

Compact, twinned hose structure

TWINPOWER/PLUS

Wire braided

EN 857, ISO 11237-2SC, SAE J517-100R16

Compact, twinned hose structure

T°REX

Wire braided

Manuli Design

Extreme temperature

H26

1

LUBEMASTER

Wire braided

Manuli Design

Lubrication line

H27

1

JACKMASTER

Wire braided

IJ-100, Manuli Design (ref. ISO/ CD 16301)

Extreme static pressure

H28

1

FIREND

Wire braided

EN 853, ISO 1436-1SN, SAE J517-100R1AT

Fire suppression systems

H29

1

CPH/2SC

Wire braided

-

Cable protection hose

H30

1

GOLDENMINE

Wire spiralled

MT/T 98

Very high hydraulic power transmission in coal mines (China)

H31

1

GOLDENGUARD/3000

Wire spiralled

API 16D Fire Test (pr. 10.1.2), ISO 18752

Emergency hydraulics

H24

1

1 H25

2 3

1 H32

GOLDENGUARD/5000

Wire spiralled

API 16D Fire Test (pr. 10.1.2), ISO 18752, ISO 3862, SAE J517-100R13

Emergency hydraulics

GOLDENARMOUR

Wire spiralled

API 16D Fire Test (pr. 10.1.2), ISO 18752, ISO 3862, SAE J517 type 100R13

Emergency hydraulics

www.manuli-hydraulics.com

2

2

H33

1


HOSES BY WORKING PRESSURE

HOSE SIZE

WORKING PRESSURE (bar) 5

6

8

10

12

16

19

22

25

28

31

35

38

46

51

60

63

76

89

102

dash -03 -04 -05 -06 -08 -10 -12 -16 -16 -20 -20 -24 -24 -32 -32 -38 -40 -48 -56 -64 250 225 215 180 160 130 105

88

63

50

40

50

TRACTOR/2SN

415 400 350 330 275 250 215

165

125

90

80

90

TRACTOR/1SC

225 215 180 160 130 105

88

63

50

40

50

35

TRACTOR/2SC

400 350 330 275 250 215

165

125

100

90

70

45

HARVESTER/17

210 210 210 210

10

7

4

4

40

33

GOLDENISO/14

140 140 140

LYTE-FLEX

350 297 280 245 210 210

COVER

210 210 157 140 122 105

SPIRTEX/K MULTITEX ASTRO/2 ASTRO/3

35

140 56

43

35

21

21

17

30

30

30

30

30

30

30

75

68

63

58

50

45

40

35

145 130 110

93

80

70

55

45

HYDROPLAST

210 192 187 175 140

HYDROTWIN

210 192 187 175 140

14

24

ROCKMASTER/1SN

225 215 180 160 130 105

90

65

50

40

50

ROCKMASTER/2SN

400 350 350 350 250 215

175

140

100

90

90

ROCKMASTER/2ST

415 400 350 350 350 250 215

175

140

100

90

ROCKMASTER/2 PLUS

450

400 362 340 310

240

175

146

130

ROCKMASTER/1SC

260 250 225 190 150 150

110

75

50

50

ROCKMASTER/2SC

420 400 350 330 275 250 245

210

140

100

90

ROCKMASTER/4SP

485

450 420 380 380

320

210

185

175

450 420

385

350

300

250

280 280 280 280

280

210

175

175 350

ROCKMASTER/4SH ROCKMASTER/12 ROCKMASTER/13

690

690 620

350

350

350

350

420

420

420

420

225 215 180 160 130 105

88

65

50

40

400 350 330 275 250 215

175

150

100

90

ROCKMASTER/15 EQUATOR/1 EQUATOR/2 PILOT

H0-5

TRACTOR/1SN

3

2

70

70

45

35

150 150 120 100 100

NOZONE/2K

400 350 330 275 250 215

ETERNITY/2

450 400 365 350 300 300

225

560

560

525

475

420

240

175

146

130

DIAMONDSPIR SHIELDMASTER/2 PLUS MINE

400 400 362

PUSHFIT

35

35

35

310 25

25

21

14

XTRAFLOW/2WB

105

80

35

XTRAFLOW/4WS

140 105

80

35

35

XTRAFLOW/HT GOLDENISO/21 ANTIWEAR

210 210 210 210 210 210 210

GOLDENISO/28 ANTIWEAR

280 280 280 280 280 280

GOLDENISO/21 XTRAFLEX

210

210

210

280 280 280 280

280

280

280

280

GOLDENISO/35 XTRAFLEX

350 350 350 350

350

350

350

350

420 420 420 420

420

420

420

GOLDENISO/42 XTRAFLEX 350

35

35

210

GOLDENISO/28 XTRAFLEX

GOLDENISO/35 LONGLIFE

HOSES

DN

350

ver. 0001


HOSES BY WORKING PRESSURE

HOSE SIZE

HOSES

DN

WORKING PRESSURE (bar) 5

6

8

10

12

16

19

22

25

28

31

35

38

46

51

60

63

GOLDENISO/38 LONGLIFE

H0-6

380

380

380

460 460

460

450

276 276 276 276 276 276

276

GOLDENISO/45 LONGLIFE

460

SHIELDMASTER/2000

140

SHIELDMASTER/4000

380

380

276

276

276

420

420

140 140

SHIELDMASTER/5000

345 345 345 345 345 345

345

SHIELDMASTER/6000

420

420 420 420 420

420

420

SHIELDMASTER/5000 MINE

345 345 345 345 345 345

345

345

SHIELDMASTER/6000 MINE

420

420

SHIELDMASTER/17 WS

420 175

DIAMONDSPIR/14

140

DIAMONDSPIR/21

210 210

DIAMONDSPIR/35

350 350

FORESTMASTER/35 FORESTMASTER/42 MASTERTEX

30

30

30

TWINPOWER 4000

280 280

TWINPOWER 5000

350 350 350

TWINPOWER/PLUS

350

350

420 420

420

420

30

310

T°REX

43

LUBEMASTER

210

210

JACKMASTER

725

725

FIREND

225

180 160

105

88

GOLDENGUARD/3000

207

207

GOLDENGUARD/5000

345 345 345 345

345

345

345

345

GOLDENARMOUR

345 345 345 345

345

345

345

345

GOLDENMINE

ver. 0001

76

89

102

dash -03 -04 -05 -06 -08 -10 -12 -16 -16 -20 -20 -24 -24 -32 -32 -38 -40 -48 -56 -64

350

www.manuli-hydraulics.com


HOSES BY APPROVALS

ABS BV

DNV-GL

KRS

LLOYD'S POLISH Elevators RINA MED NK MSHA FRAS MA CU-TR REGISTER "B" EN81-2

*

*

TRACTOR/2SN

*

*

TRACTOR/1SC

*

*

*

TRACTOR/2SC

*

*

*

HARVESTER/17

*

*

GOLDENISO/14

*

LYTE-FLEX

*

*

*

COVER

*

SPIRTEX/K

*

MULTITEX

*

ASTRO/2

*

*

ASTRO/3

*

*

HYDROPLAST

*

HYDROTWIN

*

ROCKMASTER/1SN

*

*

*

*

*

ROCKMASTER/2SN

*

*

*

*

*

ROCKMASTER/2ST

*

ROCKMASTER/2 PLUS

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

* *

ROCKMASTER/1SC ROCKMASTER/2SC

*

*

*

*

*

*

*

*

*

*

*

*

* *

* *

*

*

ROCKMASTER/4SP

*

*

*

*

*

*

*

*

*

*

*

*

ROCKMASTER/4SH

*

*

*

*

*

*

*

*

*

*

*

*

ROCKMASTER/12

*

*

*

*

*

*

*

*

*

ROCKMASTER/13

*

*

*

*

ROCKMASTER/15

*

*

*

*

EQUATOR/1

*

*

*

*

*

*

*

*

*

EQUATOR/1 (BLUE)

*

EQUATOR/2

*

EQUATOR/2 (BLUE)

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

PILOT

*

*

NOZONE/2K

*

*

ETERNITY/2

*

DIAMONDSPIR

*

SHIELDMASTER/2 PLUS MINE

H0-7

TRACTOR/1SN

HOSES

HYDRAULICS, MARINE EQUIPMENT TYPE APPROVALS

GOVERNMENT, SAFETY AND SPECIAL TYPE APPROVALS

MINING SAFETY TYPE APPROVALS

*

*

*

*

*

*

*

* *

* *

PUSHFIT

*

XTRAFLOW/2WB

*

XTRAFLOW/4WS

*

XTRAFLOW/HT

*

* *

* *

GOLDENISO/21 ANTIWEAR

*

*

*

GOLDENISO/28 ANTIWEAR

*

*

*

GOLDENISO/21 XTRAFLEX

*

*

*

ver. 0001


HOSES BY APPROVALS

HOSES

HYDRAULICS, MARINE EQUIPMENT TYPE APPROVALS

ABS BV

DNV-GL

KRS

H0-8

*

GOLDENISO/42 XTRAFLEX

*

*

*

*

* *

*

*

*

GOLDENISO/35 LONGLIFE

*

GOLDENISO/38 LONGLIFE

*

*

*

*

GOLDENISO/45 LONGLIFE

*

*

*

SHIELDMASTER/2000

*

SHIELDMASTER/4000

*

SHIELDMASTER/5000

*

SHIELDMASTER/6000

*

SHIELDMASTER/5000 MINE

*

*

*

SHIELDMASTER/6000 MINE

*

*

*

SHIELDMASTER/17 WS

*

*

DIAMONDSPIR/14

*

*

DIAMONDSPIR/21

*

* *

*

DIAMONDSPIR/35

*

FORESTMASTER/35

*

*

FORESTMASTER/42

*

*

MASTERTEX

*

*

TWINPOWER 4000

*

TWINPOWER 5000

*

*

TWINPOWER/PLUS

*

*

T°REX

*

LUBEMASTER

* *

JACKMASTER FIREND

*

*

CPH/2SC

*

*

GOLDENMINE

ver. 0001

GOVERNMENT, SAFETY AND SPECIAL TYPE APPROVALS

LLOYD'S POLISH Elevators RINA MED NK MSHA FRAS MA CU-TR REGISTER "B" EN81-2

GOLDENISO/28 XTRAFLEX GOLDENISO/35 XTRAFLEX

MINING SAFETY TYPE APPROVALS

*

*

*

GOLDENGUARD/3000

*

*

*

GOLDENGUARD/5000

*

*

*

GOLDENARMOUR

*

*

*

www.manuli-hydraulics.com


UNIVERSAL

TRACTOR

TECHNICAL DATA SHEETS

TRACTOR/1SN INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• EN/DIN • EN/DIN and new andSAE newrated SAE working rated working pressures pressures • Flame retardant • Flame retardant property property of the cover of the compoud, cover compoud, MSHA approved MSHA approved • Smooth• cover Smooth FRAS cover approved FRAS approved (DN 5÷12) (DN 5÷12) • Halogen-Free • Halogen-Free hose linehose line

H 1-1

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lines,lines, return lineslines • Hydraulics: low-medium pressure return • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01006005* H02004A06* H02004008* H02004010* H02004012* H01006016* H01006019* H01006025* H01006032* H01006040* H01006051* H01006060*

5 6 8 10 12 16 19 25 31 38 51 60

-3 -4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 38

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 9,5 11,2 12,8 15,1 18,1 21,3 25,3 33,1 40,6 47,0 60,4 68,8

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

0,37 0,44 0,50 0,59 0,71 0,84 1,00 1,30 1,60 1,85 2,38 2,71

11,5 13,2 14,8 17,1 20,1 23,3 27,3 35,1 43,3 49,7 63,1 71,5

0,45 0,52 0,58 0,67 0,79 0,92 1,07 1,38 1,70 1,96 2,48 2,81

250 225 215 180 160 130 105 88 63 50 40 50

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

3620 1000 14500 89 3260 900 13050 100 3110 850 12320 114 2610 720 10440 127 2320 640 9280 178 1880 520 7540 200 1520 420 6090 240 1270 350 5070 300 910 250 3620 419 720 200 2900 500 580 160 2320 630 720 200 2900 650

3,50 3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,50 19,69 24,80 25,59

TUBE Oil resistant synthetic rubber

197 220 270 340 400 490 610 920 1260 1470 2075 2210

0,13 0,15 0,18 0,23 0,27 0,33 0,41 0,62 0,85 0,99 1,39 1,49

FITTINGS

Std1

Std2

MF+M03400-03 MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16 MF+M03400-20 MF+M03400-24 MF+M03400-32 MF+M03400-38

OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

APPLICABLE SPECS EN 853 1SN; SAE 100 R1AT; ISO 1436 1SN/R1AT

REINFORCEMENT One high tensile steel braid COVER Environment resistant synthetic rubber

TYPE APPROVALS MSHA, ABS; BV; DNV-GL; FRAS; NK; CU-TR; KRS; LR;

Remarks: DN 5, 16, 19, 25, 31, 38, 51, 60 references not to be used anymore on new projects: phase out planned.

Release

2

Date: 15/02/2016

ver. 0001


UNIVERSAL

TRACTOR

TECHNICAL DATA SHEETS

TRACTOR/2SN INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• EN/DIN • EN/DIN and new andSAE newrated SAE working rated working pressures pressures • Wide range • Wide of range type approvals of type approvals availableavailable • Flame retardant • Flame retardant property property of the cover of the compoud, cover compoud, MSHA approved MSHA approved • Halogen-Free • Halogen-Free hose linehose line

H 1-2

APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines • Hydraulics: medium-high pressure • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01027005* H01027006* H01027008* H01027010* H01027012* H01027016* H01027019* H01027025* H01027032* H01027040* H01027051* H01027060*

5 6 8 10 12 16 19 25 31 38 51 60

-3 -4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 38

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

11,3 12,7 14,3 16,7 19,8 23,0 27,0 34,8 44,3 50,7 63,5 68,8

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

0,44 0,50 0,56 0,66 0,78 0,91 1,06 1,37 1,74 2,00 2,50 2,71

13,3 14,7 16,3 18,7 21,8 25,0 29,0 36,8 47,0 53,4 66,2 71,5

0,52 0,58 0,64 0,74 0,86 0,98 1,14 1,45 1,85 2,10 2,61 2,81

415 400 350 330 275 250 215 165 125 90 80 90

BURST

psi

bar

psi

6010 5800 5070 4780 3980 3620 3110 2390 1810 1300 1160 1300

1650 1600 1400 1320 1100 1000 860 660 500 360 320 360

23930 23200 20300 19140 15950 14500 12470 9570 7250 5220 4640 5220

MIN.BEND

WEIGHT

mm inch g/m lb/ft 89 100 114 127 178 200 240 300 419 500 630 650

3,50 3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,50 19,69 24,80 25,59

TUBE Oil resistant synthetic rubber

315 370 410 530 620 720 940 1290 1944 2250 2900 2700

REINFORCEMENT Two high tensile steel braids

ver. 0001

Std2 OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

TYPE APPROVALS MSHA, ABS; BV; DNV-GL; CU-TR; KRS; NK; LR

COVER Environment resistant synthetic rubber

DN 5, 16, 19, 25, 31, 38, 51, 60 references not to be used anymore on new projects: phase out planned.

3

Std1 MF+M03400-03 MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16 MF+M03400-20 MF+M03400-24 MF+M03400-32 MF+M03400-38

APPLICABLE SPECS EN 853 2SN; SAE 100 R2AT; ISO 1436 2SN/R2AT

Remarks:

Release

0,21 0,25 0,28 0,36 0,42 0,48 0,63 0,87 1,31 1,51 1,95 1,81

FITTINGS

Date: 15/02/2016

www.manuli-hydraulics.com


UNIVERSAL

TRACTOR

TECHNICAL DATA SHEETS

TRACTOR/1SC INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lineslines with with installation constraints, pilot pilot lines,lines, return lineslines (suction lines:lines: sizessizes lowerlower or • Hydraulics: low-medium pressure installation constraints, return (suction equal toorDN 31)to DN 31) equal • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous

H 1-3

KEY FEATURES 23• High•flexibility High flexibility and excellent and excellent bend radius bend radius • Low weight • Low weight • Flame retardant • Flame retardant property property of the cover of the compoud, cover compoud, MSHA approved MSHA approved • Halogen-Free • Halogen-Free hose linehose line • Vacuum• Vacuum resistance resistance with SAEwith 100SAE R4 performance 100 R4 performance approvedapproved on sizes on up sizes to DNup 31to DN 31 • Range •extension Range extension to DN 76to DN 76

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01013006* H01013008* H01013010* H01013012* H01013016* H01013019* H01013025* H01013031* H01013038* H01013051* H01013063* H01013076*

6 8 10 12 16 19 25 31 38 51 63 76

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 40 - 48

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 10,2 11,5 13,6 17,1 20,6 23,9 31,3 38,4 45,0 58,0 70,5 85,0

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

0,40 0,45 0,54 0,67 0,81 0,94 1,23 1,51 1,77 2,28 2,78 3,35

12,0 13,6 15,5 18,9 22,4 25,9 33,3 40,9 47,5 60,5 73,0 87,7

0,47 0,54 0,61 0,74 0,88 1,02 1,31 1,61 1,87 2,38 2,87 3,45

225 215 180 160 130 105 88 63 50 40 50 35

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

3260 1050 15220 50 3110 1000 14500 55 2610 850 12320 60 2320 660 9570 70 1880 620 8990 90 1520 480 6960 100 1270 400 5800 160 910 400 5800 210 720 200 2900 300 580 160 2320 400 720 200 2900 760 500 140 2030 900

1,97 2,17 2,36 2,76 3,54 3,94 6,30 8,27 11,81 15,75 29,92 35,43

185 215 265 335 445 540 770 1080 1220 1630 2090 2780

0,12 0,14 0,18 0,23 0,30 0,36 0,52 0,73 0,82 1,10 1,40 1,87

FITTINGS

Std1

Std2

MF+M03300-04 MF+M03300-05 MF+M03300-06 MF+M00820-08 MF+M00820-10 MF+M00820-12 MF+M00820-16 MF+M00820-20 MF+M00820-24 MF+M00820-32 MF+M03400-40 MF+M03400-48

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00120-08 MF+M00820-10 MF+M00820-12 MF+M00820-16 MF+M00820-20

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS EN 857 1SC; ISO 11237 1SC

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS ABS; DNV-GL; CU-TR; LR; MSHA (only DN 63 & 76); ELEVATORS EN 8-12;

COVER Environment resistant synthetic rubber

Remarks: For hydraulic lift applications according to EN 81-2 specification: DN 19: WP = 50 bar - DN 25: WP = 50 bar - DN 31: WP = 50 bar. The ref. spec. EN 81-2 is identified in the standard hose branding for these specific applications. DN 16, 31, 38, 51, 63, 76 references not to be used anymore on new projects: phase out planned.

Release

2

Date: 06/10/2015

ver. 0001


UNIVERSAL

TRACTOR

TECHNICAL DATA SHEETS

TRACTOR/2SC INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES H 1-4

KEY FEATURES 23• High•flexibility High flexibility and excellent and excellent bend radius bend radius • Low weight • Low weight • Flame retardant • Flame retardant property property of the cover of the compoud, cover compoud, MSHA approved MSHA approved • Halogen-Free • Halogen-Free hose linehose line • Range •extension Range extension to DN 76to DN 76 • Vacuum• Vacuum reistancereistance with SAEwith 100SAE R4 performance 100 R4 performance approvedapproved on sizes on up sizes to DNup 76to DN 76 APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines with with installation constraints, return lineslines and suction lineslines • Hydraulics: medium-high pressure installation constraints, return and suction • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01025006* H01025008* H01025010* H01025012* H01025016* H01025019* H01025025* H01025031* H01025038* H01025051* H01025063* H01025076*

6 8 10 12 16 19 25 31 38 51 63 76

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 40 - 48

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

11,3 12,9 15,0 18,5 21,8 25,6 33,0 41,1 47,7 60,4 73,0 87,8

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

0,44 0,51 0,59 0,73 0,86 1,01 1,30 1,62 1,88 2,38 2,87 3,46

13,1 14,7 16,8 20,3 23,6 27,6 35,2 43,6 50,7 63,4 76,0 90,5

0,52 0,58 0,66 0,80 0,93 1,09 1,39 1,72 2,00 2,50 2,99 3,56

400 350 330 275 250 215 165 125 100 90 70 45

BURST

psi

bar

psi

5800 5070 4780 3980 3620 3110 2390 1810 1450 1300 1010 650

1850 1700 1500 1220 1050 920 720 560 400 360 300 180

26830 24650 21750 17690 15220 13340 10440 8120 5800 5220 4350 2610

MIN.BEND

WEIGHT

mm inch g/m lb/ft 45 55 65 80 90 120 160 250 300 400 760 900

1,77 2,17 2,56 3,15 3,54 4,72 6,30 9,84 11,81 15,75 29,92 35,43

280 330 395 510 630 800 1130 1570 1900 2460 2980 3250

0,19 0,22 0,27 0,34 0,42 0,54 0,76 1,06 1,28 1,65 2,00 2,18

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16 MF+M03400-20 MF+M03400-24 MF+M03400-32 MF+M03400-40 MF+M03400-48

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS EN 857 2SC; ISO 11237 2SC; SAE 100 R16

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS MSHA, ABS; DNV-GL; CU-TR; LR; ELEVATORS EN 8-12

COVER Environment resistant synthetic rubber

Remarks: For hydraulic lift applications according to EN 81-2 specification: DN 31: WP = 50 bar - DN 38: WP = 50 bar - DN 51: WP = 45 bar. These ratings are identified with additional embossed branding on the hose references. DN 16, 31, 38, 51, 63, 76 references not to be used anymore on new projects: phase out planned.

Release

ver. 0001

1

Date: 06/10/2015

www.manuli-hydraulics.com


UNIVERSAL

HARVESTER

TECHNICAL DATA SHEETS

HARVESTER/17 INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• Isobaric • Isobaric pressure pressure rating rating • Compact • Compact hose structures hose structures for installations for installations in narrowinspaces narrow spaces • Halogen-Free • Halogen-Free hose linehose line

H 2-1

APPLICATIONS & FLUIDS 23• Hydraulics: medium pressure lineslines with with installation constraints • Hydraulics: medium pressure installation constraints • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01056006* 6 H01056008* 8 H01056A10* 10 H01056A12* 12

-4 -5 -6 -8

1/4" 5/16" 3/8" 1/2"

R.O.D.

10,2 11,5 14,4 17,9

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

1

O.D.

MAX W.P.

mm inch mm inch bar 0,40 0,45 0,57 0,70

12,0 13,6 16,2 19,7

0,47 0,54 0,64 0,78

210 210 210 210

BURST

psi

bar

psi

3040 3040 3040 3040

840 840 840 840

12180 12180 12180 12180

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M03300-04 MF+M03300-05 MF+M03400-06 MF+M03400-08

OPF-04 OPF-05 OPF-06 OPF-08

mm inch g/m lb/ft 50 55 65 90

1,97 2,17 2,56 3,54

185 215 305 420

0,12 0,14 0,20 0,28

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS SAE 100 R17; ISO 11237 R17

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS CU-TR; LR

COVER Environment resistant synthetic rubber

Date: 10/04/2015

ver. 0001


UNIVERSAL

GOLDENISO

TECHNICAL DATA SHEETS

GOLDENISO/14 COMPACTNESS & FLEXIBILITY

HOSES H 3-1

KEY FEATURES 23• Compact • Compact dimensions, dimensions, smooth smooth cover cover • Very low • Very bendlow radius, bendsuitable radius, for suitable difficult forinstallations difficult installations • High flexibility • High flexibility • Flame retardant • Flame retardant MSHA approved MSHA approved cover cover • MiniFit •special MiniFitdedicated special dedicated fittings, compact fittings, compact dimensions, dimensions, designeddesigned for smallfor bore small 1WB bore hose 1WB hose APPLICATIONS & FLUIDS 23• Hydraulics: low pressure lines,lines, pilot pilot lines,lines, auxiliary hydraulic systems • Hydraulics: low pressure auxiliary hydraulic systems • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H02011006* H02011008* H02011010*

6 8 10

-4 -5 -6

1/4" 5/16" 3/8"

10,2 11,9 14,5

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

ver. 0001

1

0,40 0,47 0,57

12,4 14,0 16,5

0,49 0,55 0,65

140 140 140

BURST

psi

bar

psi

2030 2030 2030

560 560 560

8120 8120 8120

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MN+M02400-04 MN+M02400-05 MN+M02400-06

OPF-04 OPF-05 OPF-06

mm inch g/m lb/ft 25 30 40

0,98 1,18 1,57

190 214 298

0,13 0,14 0,20

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS ISO 18752 type A

REINFORCEMENT One wire braid (DN 6 to 12) or two wire braids

TYPE APPROVALS CU-TR

COVER Synthetic rubber with high ozone and wheater resistance

Date: 10/04/2015

www.manuli-hydraulics.com


UNIVERSAL

LYTE-FLEX

TECHNICAL DATA SHEETS

LYTE-FLEX COMPACT WIRE BRAID, INTEGRATED RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• Intermediate • Intermediate pressure pressure rating rating between between 1SC &1SC 2SC& 2SC • Lightness • Lightness and flexibility and flexibility • Halogen-Free • Halogen-Free hose linehose line

H 4-1

APPLICATIONS & FLUIDS 23• Hydraulics: medium pressure lineslines with with installation constraints • Hydraulics: medium pressure installation constraints • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01084006* H01084008* H01084010* H01084012* H01084016* H01084019* H01084025*

6 8 10 12 16 19 25

-4 -5 -6 -8 - 10 - 12 - 16

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

R.O.D.

11,6 12,9 15,4 18,5 22,2 25,6 32,3

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

0

O.D.

MAX W.P.

mm inch mm inch bar 0,46 0,51 0,61 0,73 0,87 1,01 1,27

13,2 14,5 17,0 20,3 24,0 27,7 34,6

0,52 0,57 0,67 0,80 0,94 1,09 1,36

350 297 280 245 210 210 140

psi

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16

mm inch g/m lb/ft

5070 1400 20300 50 4300 1190 17250 55 4060 1120 16240 63 3550 980 14210 88 3040 840 12180 100 3040 840 12180 120 2030 560 8120 150

TUBE Oil resistant synthetic rubber

1,97 2,17 2,48 3,46 3,94 4,72 5,91

265 290 385 465 630 790 1090

0,18 0,19 0,26 0,31 0,42 0,53 0,73

APPLICABLE SPECS Manuli Design; DN 16 and 19: SAE 100 R17; ISO 11237 R17

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS CU-TR; LR

COVER Environment resistant synthetic rubber

Date: 21/10/2013

ver. 0001


UNIVERSAL TECHNICAL DATA SHEETS

COVER

COVER INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• Robust • Robust design, design, general general purpose purpose hose hose • Wear resistant • Wear resistant cover cover

H 5-1

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lines,lines, general purpose applications • Hydraulics: low-medium pressure general purpose applications • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water,emulsion, diesel fuelwater, (up todiesel 200°F/93°C) aqueous fuel (up to 200°F/93°C) TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H05002005* H05002006* H05002008* H05002010* H05002012* H05002016* H05002022* H05002028* H05002035* H05002046*

5 6 8 10 12 16 22 28 35 46

-4 3/16" -5 1/4" -6 5/16" - 8 13/32" - 10 1/2" - 12 5/8" - 16 7/8" - 20 1.1/8" - 24 1.3/8" - 32 1.13/16"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

ver. 0001

0

13,2 14,8 17,1 19,4 23,3 27,3 31,2 38,0 44,3 56,1

0,52 0,58 0,67 0,76 0,92 1,07 1,23 1,50 1,74 2,21

210 210 157 140 122 105 56 43 35 24

psi 3040 3040 2270 2030 1760 1520 810 620 500 340

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M00310-03 MF+M00310-04 MF+M00310-05 MF+M00310-06 MF+M00310-08 MF+M00310-10

OPF-03 OPF-04 OPF-05 OPF-06 OPF-08

mm inch g/m lb/ft

840 12180 75 840 12180 85 630 9130 100 560 8120 115 490 7100 140 420 6090 165 224 3240 185 175 2530 229 140 2030 265 98 1420 335

2,95 220 3,35 260 3,94 305 4,53 365 5,51 495 6,50 650 7,28 600 9,02 780 10,43 1010 13,19 1400

0,15 0,17 0,20 0,25 0,33 0,44 0,40 0,52 0,68 0,94

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS SAE 100 R5

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS CU-TR

COVER One textile braid

Date: 21/10/2013

www.manuli-hydraulics.com


UNIVERSAL

SPIRTEX

TECHNICAL DATA SHEETS

SPIRTEX/K INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• Resistance • Resistance to Vacuum to Vacuum • Compact • Compact SAE 100SAE R4 architecture 100 R4 architecture

H 6-1

APPLICATIONS & FLUIDS 23• Hydraulics: suction lines,lines, return lineslines • Hydraulics: suction return • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H30005016* 16 H30005019* 19 H30005025* 25 H30005031* 31 H30005038* 38 H30005051* 51 H30005063* 63 H30005076* 76 H30005090* 89 H30005102* 102

- 10 - 12 - 16 - 20 - 24 - 32 - 40 - 48 - 56 - 64

R.O.D.

O.D.

MAX W.P.

BURST

mm inch mm inch bar

psi

bar

psi

26,0 29,0 35,0 42,0 48,5 61,5 76,0 88,0 103,0 115,0

300 300 240 200 140 100 50 50 40 20

64 84 70 56 42 28 17 16 12 10

920 1210 1010 810 600 400 240 230 170 140

5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3" 3.1/2" 4"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

1,02 1,14 1,38 1,65 1,91 2,42 2,99 3,46 4,06 4,53

21 21 17 14 10 7 4 4 3 2

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 96 125 150 200 254 300 355 457 530 610

3,78 4,92 5,91 7,87 10,00 11,81 13,98 17,99 20,87 24,02

590 550 680 840 1024 1420 2150 2850 3450 3900

0,40 0,37 0,46 0,56 0,69 0,95 1,44 1,92 2,32 2,62

Std2

MF+M00310-10 MF+M00320-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32 MF+M03400-40 MF+M03400-48

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS SAE 100 R4

REINFORCEMENT Two textile reinforcements with steel helical body wire

TYPE APPROVALS CU-TR

COVER Environment resistant synthetic rubber

Release

2

Date: 26/01/2016

ver. 0001


UNIVERSAL TECHNICAL DATA SHEETS

MULTITEX

MULTITEX INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• High•flexibility High flexibility • Wide range • Wide of range fluid compatibility of fluid compatibility • MF2000® • MF2000® Multifit type Multifit couplability type couplability • Push-On • Push-On hose withhose MF2000® with MF2000® Push-Lock Push-Lock insert type insert without typeferrule without ferrule

H 7-1

APPLICATIONS & FLUIDS 23• Hydraulics: low pressure lines,lines, return lines,lines, draindrain lineslines • Hydraulics: low pressure return • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H09067005* H09067006* H09067008* H09067010* H09067012* H09073016* H09073019* H09073025*

5 6 8 10 12 16 19 25

-3 -4 -5 -6 -8 - 10 - 12 - 16

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 257 °F -40 °C / 125 °C

11,0 12,6 14,1 15,8 19,4 23,0 26,0 32,0

0,43 0,50 0,56 0,62 0,76 0,91 1,02 1,26

35 30 30 30 30 30 30 30

BURST

psi

bar

psi

500 430 430 430 430 430 430 430

140 120 120 120 120 120 120 120

2030 1740 1740 1740 1740 1740 1740 1740

MIN.BEND

WEIGHT

35 45 65 75 90 115 140 150

1,38 1,77 2,56 2,95 3,54 4,53 5,51 5,91

90 115 140 160 210 290 325 400

Std2

MF+M00820-03 MF+M00830-04 MF+M00830-05 MF+M00820-06 MF+M00820-08 MF+M00820-10 MF+M00820-12 MF+M00820-16

APPLICABLE SPECS SAE 100 R6; EN 854 R6/1TE; ISO 4079 R6/1TE

REINFORCEMENT One high resistance textile braid

TYPE APPROVALS CU-TR

Working Pressure with Push-Lock fittings: DN 5, 6, 8, 10, 12, 16, 19: WP = 17 bar - DN 25: WP = 12 bar

ver. 0001

0,06 0,08 0,09 0,11 0,14 0,19 0,22 0,27

TUBE Oil resistant synthetic rubber

Remarks:

0

Std1

mm inch g/m lb/ft

COVER Environment resistant synthetic rubber

Release

FITTINGS

Date: 21/10/2013

www.manuli-hydraulics.com


UNIVERSAL

ASTRO

TECHNICAL DATA SHEETS

ASTRO/2 INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• Wide• range Wide range of fluidofcompatibility fluid compatibility • High flexibility • High flexibility of the hose of the structure hose structure

H 8-1

APPLICATIONS & FLUIDS 23• Hydraulics: low pressure lines,lines, return lineslines • Hydraulics: low pressure return • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H09045006* H09045008* H09045010* H09045012* H09045016* H09045019* H09045025* H09045032*

6 8 10 12 16 19 25 31

-4 -5 -6 -8 - 10 - 12 - 16 - 20

R.O.D.

O.D.

MAX W.P.

BURST

mm inch mm inch bar

psi

bar

psi

13,0 14,6 16,1 19,2 23,6 26,5 33,4 41,5

1080 980 910 840 720 650 580 500

300 272 252 232 200 180 160 140

4350 3940 3650 3360 2900 2610 2320 2030

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 257 °F -40 °C / 125 °C

0,51 0,57 0,63 0,76 0,93 1,04 1,31 1,63

75 68 63 58 50 45 40 35

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 40 50 60 70 90 110 130 140

1,57 1,97 2,36 2,76 3,54 4,33 5,12 5,51

125 150 180 220 290 360 440 650

0,08 0,10 0,12 0,15 0,19 0,24 0,30 0,44

Std2

MF+M00830-04 MF+M00830-05 MF+M00820-06 MF+M00820-08 MF+M00820-10 MF+M00820-12 MF+M00820-16 MF+M00820-20

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS EN 854 2TE; ISO 4079 2TE

REINFORCEMENT One high resistance textile braid

TYPE APPROVALS DNV-GL; CU-TR

COVER Environment resistant synthetic rubber

Release

0

Date: 21/10/2013

ver. 0001


UNIVERSAL

ASTRO

TECHNICAL DATA SHEETS

ASTRO/3 INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• Wide• range Wide range of fluidofcompatibility fluid compatibility • High flexibility • High flexibility of the hose of the structure hose structure • Low bend • Low radii bend andradii compactness and compactness • Exceed• performance Exceed performance of SAE100R3 of SAE100R3

H 8-2

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lines,lines, return lineslines • Hydraulics: low-medium pressure return • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H09046006* H09046008* H09046010* H09046012* H09046016* H09046019* H09046025* H09046032* H09046040* H09046051*

6 8 10 12 16 19 25 31 38 51

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 257 °F -40 °C / 125 °C

14,2 16,6 18,2 21,5 25,6 28,8 35,4 42,5 49,4 62,2

0,56 0,65 0,72 0,85 1,01 1,13 1,39 1,67 1,94 2,45

145 130 110 93 80 70 55 45 40 33

BURST

psi

bar

psi

2100 1880 1590 1340 1160 1010 790 650 580 470

580 520 440 372 320 280 220 180 160 132

8410 7540 6380 5390 4640 4060 3190 2610 2320 1910

MIN.BEND

ver. 0001

1

FITTINGS

Std1

mm inch g/m lb/ft 45 55 70 85 105 130 150 190 240 300

1,77 150 2,17 210 2,76 230 3,35 290 4,13 395 5,12 455 5,91 580 7,48 740 9,45 920 11,81 1140

0,10 0,14 0,15 0,19 0,27 0,31 0,39 0,50 0,62 0,77

MF+M00310-04 MF+M00310-05 MF+M00310-06 MF+M00310-08 MF+M00310-10 MF+M00320-12 MF+M00310-16 MF+M00310-20 MF+M00910-24 MF+M00910-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS EN 854 3TE; ISO 4079 3TE

REINFORCEMENT Two high resistance textile braids

TYPE APPROVALS DNV-GL; CU-TR

COVER Environment resistant synthetic rubber

Release

WEIGHT

Date: 01/09/2014

www.manuli-hydraulics.com

Std2


UNIVERSAL

HYDROPLAST

TECHNICAL DATA SHEETS

HYDROPLAST INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• High•flexibility High flexibility • Tight Bend • Tight Radius Bend Radius • Excellent • Excellent abrasionabrasion resistance resistance

H 9-1

APPLICATIONS & FLUIDS 23• Hydraulics: medium pressure hydraulic applications, hoisting, hydraulic transmission • Hydraulics: medium pressure hydraulic applications, hoisting, hydraulic transmission • Mineral and biological oils, ASTM ASTM polyglycol based oils, water, emulsions • Mineral and biological oils, 1, ASTM 1, 3, ASTM 3, polyglycol based oils, water water,oil water oil emulsions TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H30010005* H30010006* H30010008* H30010010* H30010012*

5 6 8 10 12

-3 -4 -5 -6 -8

R.O.D.

BURST

psi

bar

psi

10,2 12,0 14,3 16,3 20,3

3040 2780 2710 2530 2030

840 770 750 700 560

12180 11160 10870 10150 8120

MAX OPERATING TEMPERATURE 100 °C, 212 °F

0

MAX W.P.

mm inch mm inch bar

3/16" 1/4" 5/16" 3/8" 1/2"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

Release

O.D.

0,40 0,47 0,56 0,64 0,80

210 192 187 175 140

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 35 50 55 75 95

1,38 1,97 2,17 2,95 3,74

80 95 135 165 225

0,05 0,06 0,09 0,11 0,15

Std2

MF+M00820-03 MF+M00830-04 MF+M00830-05 MF+M00820-06 MF+M00820-08

TUBE Oil resistant thermoplastic elastomer

APPLICABLE SPECS EN 855 R7; SAE 100R7

REINFORCEMENT Two polyester braids

TYPE APPROVALS CU-TR

COVER Thermoplastic elastomer with high ozone and abrasion resistance

Date: 21/10/2013

ver. 0001


UNIVERSAL

HYDROTWIN

TECHNICAL DATA SHEETS

HYDROTWIN INTEGRATED, RELIABLE HOSE ASSEMBLY

HOSES

KEY FEATURES 23• High•flexibility High flexibility • Tight Bend • Tight Radius Bend Radius • Excellent • Excellent abrasionabrasion resistance resistance • Twin version • Twinfor version easy for mounting easy mounting in OEMsinlines OEMs lines

H 10-1

APPLICATIONS & FLUIDS 23• Hydraulics: medium pressure hydraulic applications, hoisting, hydraulic transmission • Hydraulics: medium pressure hydraulic applications, hoisting, hydraulic transmission • Mineral and biological oils, ASTM ASTM polyglycol based oils, water, emulsions • Mineral and biological oils, 1, ASTM 1, 3, ASTM 3, polyglycol based oils, water water,oil water oil emulsions TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H30011005* H30011006* H30011008* H30011010* H30011012*

5 6 8 10 12

-3 -4 -5 -6 -8

3/16" 1/4" 5/16" 3/8" 1/2"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 100 °C, 212 °F

Release

ver. 0001

0

10,2 12,0 14,3 16,3 20,3

0,40 0,47 0,56 0,64 0,80

210 192 187 175 140

BURST

psi

bar

psi

3040 2780 2710 2530 2030

840 770 750 700 560

12180 11160 10870 10150 8120

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 35 50 55 75 95

1,38 1,97 2,17 2,95 3,74

160 222 290 330 450

0,11 0,15 0,19 0,22 0,30

MF+M00820-03 MF+M00830-04 MF+M00830-05 MF+M00820-06 MF+M00820-08

TUBE Oil resistant thermoplastic elastomer

APPLICABLE SPECS EN 855 R7; SAE 100R7

REINFORCEMENT Two polyester braids

TYPE APPROVALS CU-TR

COVER Thermoplastic elastomer with high ozone and abrasion resistance

Date: 21/10/2013

www.manuli-hydraulics.com

Std2


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/1SN ABRASION, WEATHER & HEAT RESISTANCE

HOSES

KEY FEATURES 23• Superior • Superior abrasion abrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover

H 11-1

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lines,lines, return lines,lines, in severe environmental conditions, specific installations with with tough • Hydraulics: low-medium pressure return in severe environmental conditions, specific installations abrasion conditions, marine applications, and open pit mining tough abrasion conditions, marine underground applications, underground and open pit mining • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01007006* H01007008* H01007010* H01007012* H01007016* H01007019* H01007025* H01007032* H01007040* H01007051* H01007060*

6 8 10 12 16 19 25 31 38 51 60

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 38

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

R.O.D.

11,0 12,6 15,0 18,1 21,3 25,3 33,1 40,6 47,0 60,4 68,8

MAX OPERATING TEMPERATURE 125 °C, 257 °F

1

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

Release

O.D.

0,43 0,50 0,59 0,71 0,84 1,00 1,30 1,60 1,85 2,38 2,71

13,0 14,6 17,0 20,1 23,3 27,3 35,1 43,3 49,7 63,1 71,5

0,51 0,57 0,67 0,79 0,92 1,07 1,38 1,70 1,96 2,48 2,81

225 215 180 160 130 105 90 65 50 40 50

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

3260 1000 14500 100 3110 950 13770 114 2610 800 11600 127 2320 680 9860 178 1880 600 8700 200 1520 500 7250 240 1300 360 5220 300 940 260 3770 419 720 260 3770 500 580 250 3620 630 720 200 2900 650

3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,50 19,69 24,80 25,59

TUBE Oil resistant synthetic rubber

215 260 320 400 480 600 910 1243 1450 2050 2190

0,14 0,17 0,22 0,27 0,32 0,40 0,61 0,84 0,97 1,38 1,47

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16 MF+M03400-20 MF+M03400-24 MF+M03400-32 MF+M03400-38

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

APPLICABLE SPECS Exceed EN 853 1SN; SAE 100 R1AT; ISO 1436 1SN/R1AT

REINFORCEMENT One high tensile steel braid COVER Synthetic rubber with high ozone, weather and heat resistance

TYPE APPROVALS ABS; BV; DNV-GL; DNV-GL MED; FRAS; CUTR; MSHA; LR; NK; MA

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/2SN ABRASION, WEATHER & HEAT RESISTANCE

HOSES

KEY FEATURES 23• Superior • Superior abrasion abrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Over standard • Over standard pressurepressure resistance resistance

H 11-2

APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines in severe environmental conditions, specific installations with with tough abrasion • Hydraulics: medium-high pressure in severe environmental conditions, specific installations tough conditions, marine applications, underground andunderground open pit mining abrasion conditions, marine applications, and open pit mining • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01038006* H01038008* H01038010* H01038012* H01038016* H01038019* H01038025* H01038032* H01038040* H01038051* H01038060*

6 8 10 12 16 19 25 31 38 51 60

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 38

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.3/8"

R.O.D.

12,7 14,3 16,7 19,8 23,0 27,0 34,8 44,3 50,7 63,5 68,8

MAX OPERATING TEMPERATURE 125 °C, 257 °F

ver. 0001

2

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

Release

O.D.

0,50 0,56 0,66 0,78 0,91 1,06 1,37 1,74 2,00 2,50 2,71

14,7 16,3 18,7 21,8 25,0 29,0 36,8 47,0 53,4 66,2 71,5

0,58 0,64 0,74 0,86 0,98 1,14 1,45 1,85 2,10 2,61 2,81

400 350 350 350 250 215 175 140 100 90 90

BURST

psi

bar

psi

5800 5070 5070 5070 3620 3110 2530 2030 1450 1300 1300

1750 1480 1400 1400 1020 900 670 600 500 420 360

25380 21460 20300 20300 14790 13050 9710 8700 7250 6090 5220

MIN.BEND

WEIGHT

mm inch g/m lb/ft 50 60 70 89 100 130 160 419 500 630 650

1,97 2,36 2,76 3,50 3,94 5,12 6,30 16,50 19,69 24,80 25,59

TUBE Oil resistant synthetic rubber

365 405 530 650 720 930 1290 1930 2262 2880 2670

0,25 0,27 0,36 0,44 0,48 0,62 0,87 1,30 1,52 1,94 1,79

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16 MF+M03400-20 MF+M03400-24 MF+M03400-32 MF+M03400-38

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

APPLICABLE SPECS Exceed EN 853 2SN; SAE 100 R2AT; ISO 1436 2SN/R2AT

REINFORCEMENT Two high tensile steel braids COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 15/02/2016

www.manuli-hydraulics.com

TYPE APPROVALS ABS; BV; DNV-GL; DNV-GL MED; LR; FRAS; CU-TR; MSHA; RINA ; B; NK; MA; DIN 5510-2


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/2ST ABRASION, WEATHER & HEAT RESISTANCE

HOSES

APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines in severe environmental conditions, specific installations with with tough abrasion • Hydraulics: medium-high pressure in severe environmental conditions, specific installations tough conditions, marine applications, underground andunderground open pit mining abrasion conditions, marine applications, and open pit mining • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous

H 11-3

KEY FEATURES 23• High•robustness High robustness of the of cover the cover for mining for mining applications applications and tough and tough handling handling • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Over standard • Over standard pressurepressure resistance resistance

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01035005* H01035006* H01035008* H01035010* H01035012* H01035016* H01035019* H01035025* H01035032* H01035040* H01035051*

5 6 8 10 12 16 19 25 31 38 51

-3 -4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

11,3 12,7 14,3 16,7 19,8 23,0 27,0 34,8 44,3 50,7 63,5

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

Release

2

O.D.

MAX W.P.

mm inch mm inch bar 0,44 0,50 0,56 0,66 0,78 0,91 1,06 1,37 1,74 2,00 2,50

15,6 17,2 18,9 21,3 24,5 27,7 31,6 39,5 50,6 57,0 69,8

0,61 0,68 0,74 0,84 0,96 1,09 1,24 1,56 1,99 2,24 2,75

415 400 350 350 350 250 215 175 140 100 90

BURST

psi

bar

psi

6010 5800 5070 5070 5070 3620 3110 2530 2030 1450 1300

2000 1750 1480 1400 1400 1020 900 670 600 500 420

29000 25380 21460 20300 20300 14790 13050 9710 8700 7250 6090

MIN.BEND

WEIGHT

mm inch g/m lb/ft 89 100 114 127 178 200 240 300 419 500 630

3,50 3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,50 19,69 24,80

TUBE Oil resistant synthetic rubber

385 450 500 640 790 870 1100 1510 2310 2683 3410

0,26 0,30 0,34 0,43 0,53 0,58 0,74 1,01 1,55 1,80 2,29

FITTINGS

Std1

Std2

MF+M00910-03 MF+M00910-04 MF+M00910-05 MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32

APPLICABLE SPECS Exceed EN 853 2ST; SAE 100 R2A; ISO 1436 2ST/R2A

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS BV; CU-TR; LR; B; MSHA; FRAS

COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/2 PLUS ABRASION, WEATHER & HEAT RESISTANCE

HOSES H 11-4

KEY FEATURES 23• Superior • Superior pressure pressure rating rating • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Robustness • Robustness thanks tothanks skive fittings to skivesolution fittings solution APPLICATIONS & FLUIDS 23• Hydraulics: high high pressure lineslines with with installation constraints in severe environmental conditions, specific installations with • Hydraulics: pressure installation constraints in severe environmental conditions, specific installations tough abrasion conditions, applications, underground and open pitand mining with tough abrasion marine conditions, marine applications, underground open pit mining • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01101006* H01101010* H01101012* H01101016* H01101019* H01101025* H01101032* H01101038* H01101051* H01101076*

6 10 12 16 19 25 31 38 51 76

-4 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 48

1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 3"

R.O.D.

11,3 16,7 20,1 23,2 27,1 35,1 44,5 51,0 62,8 87,8

MAX OPERATING TEMPERATURE 125 °C, 257 °F

ver. 0001

1

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

Release

O.D.

0,44 0,66 0,79 0,91 1,07 1,38 1,75 2,01 2,47 3,46

13,1 18,5 22,1 25,2 29,3 37,8 47,2 53,7 65,5 91,4

0,52 0,73 0,87 0,99 1,15 1,49 1,86 2,11 2,58 3,60

450 400 362 340 310 240 175 146 130 70

BURST

psi

bar

psi

6520 5800 5250 4930 4490 3480 2530 2110 1880 1010

1800 1600 1450 1360 1240 960 700 584 530 280

26100 23200 21030 19720 17980 13920 10150 8470 7680 4060

MIN.BEND

WEIGHT

mm inch g/m lb/ft 45 127 150 200 230 300 380 450 600 500

1,77 5,00 5,91 7,87 9,06 11,81 14,96 17,72 23,62 19,69

TUBE Oil resistant synthetic rubber

275 520 700 860 1060 1570 2120 2460 3090 4290

0,18 0,35 0,47 0,58 0,71 1,06 1,42 1,65 2,08 2,88

FITTINGS

Std1 MF+M03400-04 MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32 MF+M03400-48

Std2

OPK-12 OPK-16 OPK-20

APPLICABLE SPECS MANULI® Design: Exceed ISO 1436-2SN; EN 853-2SN; SAE J517 type 100R2AT. Performance BCS 174; ISO 6805 type 4

REINFORCEMENT Two high tensile steel braids COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 26/01/2016

www.manuli-hydraulics.com

TYPE APPROVALS BV; DNV-GL; CU-TR; LR; MA (except DN 76); MSHA; FRAS


EXTREME

ROCKMASTER

TECHNICAL DATA SHEETS

ROCKMASTER/1SC ABRASION, WEATHER & HEAT RESISTANCE

HOSES H 11-5

KEY FEATURES 23• Compact • Compact and flexible and flexible one wire onebraid wire hose braid line hose line • High temperature • High temperature resistance resistance for the most for the severe mostservice severeand service OEMand applications OEM applications • Working• Working pressurepressure exceeds exceeds 1SC standards 1SC standards • Superior • Superior protection protection with ROCKMASTER® with ROCKMASTER® cover compound cover compound • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Vacuum• Vacuum resistance resistance with SAEwith 100SAE R4 performance 100 R4 performance approvedapproved on sizes on up sizes to DNup 31to DN 31 APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lineslines with with installation constraints in severe environmental conditions, specific • Hydraulics: low-medium pressure installation constraints in severe environmental conditions, specific installations with tough conditions, marine marine applications, underground and open mining installations withabrasion tough abrasion conditions, applications, underground andpitopen pit mining • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01108006* H01108008* H01108010* H01108012* H01108016* H01108019* H01108025* H01108031* H01108038* H01108051* H01108063*

6 8 10 12 16 19 25 31 38 51 63

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 40

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 10,2 11,5 13,6 17,3 20,6 23,9 31,3 38,4 45,0 58,0 70,5

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C

0,40 0,45 0,54 0,68 0,81 0,94 1,23 1,51 1,77 2,28 2,78

12,0 13,6 15,5 19,1 22,4 25,9 33,1 40,9 47,5 60,5 73,0

0,47 0,54 0,61 0,75 0,88 1,02 1,30 1,61 1,87 2,38 2,87

260 250 225 190 150 150 110 75 50 50 50

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

3770 1050 15220 50 3620 1000 14500 55 3260 900 13050 60 2750 760 11020 70 2170 600 8700 90 2170 600 8700 100 1590 440 6380 160 1080 300 4350 210 720 200 2900 300 720 200 2900 400 720 200 2900 760

1,97 2,17 2,36 2,76 3,54 3,94 6,30 8,27 11,81 15,75 29,92

180 210 255 355 430 520 730 1040 1170 1560 2090

0,12 0,14 0,17 0,24 0,29 0,35 0,49 0,70 0,79 1,05 1,40

FITTINGS

Std1

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00820-08 MF+M00820-10 MF+M00820-12 MF+M00820-16 MF+M00820-20 MF+M00820-24 MF+M00820-32 MF+M03400-40

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Exceed EN 857 1SC; ISO 11237 1SC

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS CU-TR; LR; MSHA; FRAS

COVER Synthetic rubber with high ozone, weather and heat resistance

Release

0

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/2SC ABRASION, WEATHER & HEAT RESISTANCE

HOSES H 11-6

KEY FEATURES 23• Compactness • Compactness and flexibility and flexibility • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Working• Working pressurepressure improvement improvement • Range •extension Range extension to DN 76to DN 76 • Vacuum• Vacuum resistance resistance with SAEwith 100SAE R4 performance 100 R4 performance approvedapproved on sizes on up sizes to DNup 76to DN 76 APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines with with installation constraints in severe environmental conditions, specific • Hydraulics: medium-high pressure installation constraints in severe environmental conditions, specific installations with tough conditions, marine marine applications, underground and open mining, return and suction lines installations withabrasion tough abrasion conditions, applications, underground andpitopen pit mining, return and suction • Mineral oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in aqueous lines emulsion, water oils, vegetable and rape seed oils, glycol and polyglycol based oils, synthetic ester based oils, oils in • Mineral aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01030005* H01030006* H01030008* H01030010* H01030012* H01030016* H01030019* H01030025* H01030031* H01030038* H01030051* H01030063* H01030076*

5 6 8 10 12 16 19 25 31 38 51 63 76

-3 -4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 40 - 48

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2" 3"

9,7 11,3 12,9 15,0 18,5 21,8 25,6 33,0 41,1 47,7 60,4 73,0 87,8

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

Release

ver. 0001

1

0,38 0,44 0,51 0,59 0,73 0,86 1,01 1,30 1,62 1,88 2,38 2,87 3,46

11,5 13,1 14,7 16,8 20,3 23,6 27,6 35,2 43,6 50,7 63,4 76,0 90,5

0,45 0,52 0,58 0,66 0,80 0,93 1,09 1,39 1,72 2,00 2,50 2,99 3,56

420 400 350 330 275 250 245 210 140 100 90 70 45

BURST

psi

bar

psi

6090 5800 5070 4780 3980 3620 3550 3040 2030 1450 1300 1010 650

2000 1850 1700 1500 1220 1050 980 840 560 400 360 300 180

29000 26830 24650 21750 17690 15220 14210 12180 8120 5800 5220 4350 2610

MIN.BEND

WEIGHT

mm inch g/m lb/ft 40 45 55 65 80 90 120 150 250 300 400 760 900

1,57 1,77 2,17 2,56 3,15 3,54 4,72 5,91 9,84 11,81 15,75 29,92 35,43

TUBE Oil resistant synthetic rubber

220 275 325 390 500 620 790 1180 1550 1880 2430 2900 3120

0,15 0,18 0,22 0,26 0,34 0,42 0,53 0,79 1,04 1,26 1,63 1,95 2,10

FITTINGS

Std1

Std2

MF+M03400-03 MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16 MF+M03400-20 MF+M03400-24 MF+M03400-32 MF+M03400-40 MF+M03400-48

OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16 OPK-20 OPK-24 OPK-32

APPLICABLE SPECS Exceed EN 857 2SC; ISO 11237 2SC; SAE 100 R16. In addition: DN 25 SAE 100 R17; ISO 11237 R17

REINFORCEMENT Two high tensile steel braids COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 15/02/2016

www.manuli-hydraulics.com

TYPE APPROVALS ABS; BV; DNV-GL; CU-TR; LR; MA; MSHA; RINA; B; FRAS; CCS


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/4SP ABRASION, WEATHER & HEAT RESISTANCE

HOSES H 11-7

KEY FEATURES 23• Validated • Validated for high forfatigue high fatigue resistance resistance • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Upgraded • Upgraded temperature temperature resistance resistance • BIO biological • BIO biological and mineral and oils mineral compatibility oils compatibility APPLICATIONS & FLUIDS 23• Hydraulics: very very high high pressure power lineslines in severe environmental conditions, specific installations with with tough abrasion • Hydraulics: pressure power in severe environmental conditions, specific installations tough conditions, marine applications, underground andunderground open pit mining abrasion conditions, marine applications, and open pit mining • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10008006* H10008010* H10008012* H10008016* H10008019* H10008025* H10008032* H10008038* H10008051*

6 10 12 16 19 25 31 38 51

-4 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 14,7 17,6 20,3 23,7 28,2 35,0 46,1 52,4 65,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

0,58 0,69 0,80 0,93 1,11 1,38 1,81 2,06 2,57

17,6 21,0 24,2 27,6 31,7 39,0 49,7 56,1 69,0

0,69 0,83 0,95 1,09 1,25 1,54 1,96 2,21 2,72

485 450 420 380 380 320 210 185 175

BURST

psi

bar

psi

7030 6520 6090 5510 5510 4640 3040 2680 2530

2400 2000 1750 1600 1600 1400 1250 1000 1000

34800 29000 25380 23200 23200 20300 18120 14500 14500

MIN.BEND

WEIGHT

mm inch g/m lb/ft 125 125 175 200 240 340 460 560 660

4,92 4,92 6,89 7,87 9,45 13,39 18,11 22,05 25,98

TUBE Oil resistant synthetic rubber

590 740 880 1080 1450 1880 2990 3500 5010

0,40 0,50 0,59 0,73 0,97 1,26 2,01 2,35 3,37

FITTINGS

Std1

Std2

MF+M00910-04 MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32

SP+M05400-12 SP+M05400-16 SP+M05500-20 SP+M05500-24 SP+M05400-32

APPLICABLE SPECS Exceed EN 856 4SP; ISO 3862 4SP; DN 16 & 19: thin cover style, exceeding performance EN 856 4SP and ISO 3862 4SP

REINFORCEMENT Four high tensile steel spirals COVER Synthetic rubber with high ozone, weather and heat resistance

TYPE APPROVALS ABS; DNV-GL; DNV-GL (MED); BV; FRAS; CUTR; MA; MSHA; RINA; B; LR; NK; DB (EN 45545-2)

Remarks: If service temperature is lower than 212°F/100°C, Rockmaster/4SP can be used with reduced Min. Bend Radius for small sizes (DN6 100mm, DN10 110mm, DN12 120mm, DN16 140mm, DN19 170mm).

Release

2

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/4SH ABRASION, WEATHER & HEAT RESISTANCE

HOSES H 11-8

KEY FEATURES 23• Validated • Validated for high forfatigue high fatigue resistance resistance • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • Upgraded • Upgraded temperature temperature resistance resistance • BIO biological • BIO biological and mineral and oils mineral compatibility oils compatibility APPLICATIONS & FLUIDS 23• Hydraulics: very very high high pressure power lineslines in severe environmental conditions, specific installations with with tough abrasion • Hydraulics: pressure power in severe environmental conditions, specific installations tough conditions, marine applications, underground andunderground open pit mining abrasion conditions, marine applications, and open pit mining • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10044016* H10044019* H10044025* H10044032* H10044038* H10044051*

16 19 25 31 38 51

- 10 - 12 - 16 - 20 - 24 - 32

5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

25,5 28,2 35,1 42,2 49,1 63,5

MAX OPERATING TEMPERATURE 125 °C, 257 °F

ver. 0001

2

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C

Release

O.D.

1,00 1,11 1,38 1,66 1,93 2,50

28,5 31,9 38,1 45,0 53,1 67,5

1,12 1,26 1,50 1,77 2,09 2,66

450 420 385 350 300 250

BURST

psi

bar

psi

6520 6090 5580 5070 4350 3620

1850 1750 1750 1400 1250 1000

26830 25380 25380 20300 18120 14500

MIN.BEND

WEIGHT

mm inch g/m lb/ft 180 210 220 420 560 700

7,09 8,27 8,66 16,54 22,05 27,56

1290 1500 2040 2410 3170 4460

0,87 1,01 1,37 1,62 2,13 3,00

FITTINGS

Std1

Std2

IP+M01500-10 IP+M01500-12 IP+M01500-16 IP+M01500-20 IP+M01500-24 IP+M01500-32

SP+M05400-12 SP+M05400-16 SP+M05400-20 SP+M05400-24 SP+M05400-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Exceed EN 856 4SH; ISO 3862 4SH

REINFORCEMENT Four high tensile steel spirals

TYPE APPROVALS ABS; DNV-GL; DNV-GL (MED); BV; FRAS; CUTR; LR; MA; MSHA; B; RINA; NK

COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 15/02/2016

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/12 ABRASION, WEATHER & HEAT RESISTANCE

HOSES

APPLICATIONS & FLUIDS 23• Hydraulics: high high pressure power lineslines in severe environmental conditions, specific installations with with tough abrasion • Hydraulics: pressure power in severe environmental conditions, specific installations tough abrasion conditions, marine marine applications, underground and open mining conditions, applications, underground andpitopen pit mining • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

H 11-9

KEY FEATURES 23• Validated • Validated for high forfatigue high fatigue resistance resistance • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • BIO biological • BIO biological and mineral and oils mineral compatibility oils compatibility

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10031010* H10031012* H10031016* H10031019* H10031025* H10031A32* H10031040* H10031051*

10 12 16 19 25 31 38 51

-6 -8 - 10 - 12 - 16 - 20 - 24 - 32

3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

17,3 20,4 24,4 27,4 35,0 43,1 50,0 63,6

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

Release

1

O.D.

MAX W.P.

mm inch mm inch bar 0,68 0,80 0,96 1,08 1,38 1,70 1,97 2,50

20,0 23,5 27,1 30,4 37,6 45,9 53,3 66,7

0,79 0,93 1,07 1,20 1,48 1,81 2,10 2,63

280 280 280 280 280 210 175 175

BURST

psi

bar

psi

4060 4060 4060 4060 4060 3040 2530 2530

1600 1350 1300 1300 1150 1000 1000 800

23200 19580 18850 18850 16670 14500 14500 11600

MIN.BEND

WEIGHT

mm inch g/m lb/ft 100 125 140 150 225 250 500 630

3,94 4,92 5,51 5,91 8,86 9,84 19,69 24,80

TUBE Oil resistant synthetic rubber

620 760 990 1160 1740 2280 3130 4440

0,42 0,51 0,67 0,78 1,17 1,53 2,10 2,98

FITTINGS

Std1

Std2

MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32

OPK-06 OPK-08 OPK-10 OPK-12 OPK-16 OPK-20 OPK-24 OPK-32

APPLICABLE SPECS Exceed EN 856 R12; SAE 100 R12; ISO 3862 R12

REINFORCEMENT Four high tensile steel spirals COVER Synthetic rubber with high ozone, weather and heat resistance

TYPE APPROVALS ABS; BV; BV (MED); FRAS; CU-TR; LR; MA; MSHA; NK

Date: 26/01/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/13 ABRASION, WEATHER & HEAT RESISTANCE

HOSES H 11-10

KEY FEATURES 23• Validated • Validated for high forfatigue high fatigue resistance resistance • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • BIO biological • BIO biological and mineral and oils mineral compatibility oils compatibility APPLICATIONS & FLUIDS 23• Hydraulics: heavy duty duty power lines,lines, hydrostatic transmissions, severe environmental conditions, specific installations with • Hydraulics: heavy power hydrostatic transmissions, severe environmental conditions, specific tough abrasion conditions, marine applications, underground and open pit mining installations with tough abrasion conditions, marine applications, underground and open pit mining • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10035A06* H10035A10* H10035A12* H10035019* H10035025* H10035032* H10035040* H10035051*

6 10 12 19 25 31 38 51

-4 -6 -8 - 12 - 16 - 20 - 24 - 32

1/4" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 14,6 17,4 21,5 29,0 36,0 47,0 54,6 68,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

0,57 0,69 0,85 1,14 1,42 1,85 2,15 2,69

17,6 20,4 24,5 31,8 39,2 50,0 57,5 72,0

0,69 0,80 0,96 1,25 1,54 1,97 2,26 2,83

psi

BURST

bar

psi

MIN.BEND

mm inch g/m lb/ft

690 10000 3250 47130 120 690 10000 2900 42060 150 620 8990 2500 36250 200 350 5070 1950 28280 240 350 5070 1650 23930 300 350 5070 1500 21750 420 350 5070 1600 23200 500 350 5070 1500 21750 630

4,72 5,91 7,87 9,45 11,81 16,54 19,69 24,80

TUBE Oil resistant synthetic rubber

ver. 0001

1

660 830 1140 1630 2190 3600 4700 6800

0,44 0,56 0,77 1,10 1,47 2,42 3,16 4,57

FITTINGS

Std1

Std2

IP+M01500-12 IP+M01500-16 IP+M01600-20 IP+M01600-24 IP+M01800-32

SP+M05400-12 SP+M05400-16 SP+M05500-20 SP+M05500-24 SP+M05500-32

APPLICABLE SPECS Exceed EN 856 R13; SAE 100 R13; ISO 3862 R13

REINFORCEMENT Four high tensile steel spirals (DN 6÷25). Six high tensile steel spirals (DN 31÷51) COVER Synthetic rubber with high ozone, weather and heat resistance

Release

WEIGHT

Date: 15/02/2016

www.manuli-hydraulics.com

TYPE APPROVALS ABS; BV; DNV-GL; BV MED; FRAS; LR; CU-TR; MA; MSHA; RINA; B


EXTREME TECHNICAL DATA SHEETS

ROCKMASTER

ROCKMASTER/15 ABRASION, WEATHER & HEAT RESISTANCE

HOSES

APPLICATIONS & FLUIDS 23• Hydraulics: heavy duty duty power lines,lines, hydrostatic transmissions, in severe environmental conditions, specific installations • Hydraulics: heavy power hydrostatic transmissions, in severe environmental conditions, specific with tough abrasionwith conditions, marine applications, underground and open pit miningand open pit mining installations tough abrasion conditions, marine applications, underground • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

H 11-11

KEY FEATURES 23• Validated • Validated for high forfatigue high fatigue resistance resistance • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • BIO biological • BIO biological and mineral and oils mineral compatibility oils compatibility

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10049019* H10049025* H10049A32* H10049040*

19 25 31 38

- 12 - 16 - 20 - 24

3/4" 1" 1.1/4" 1.1/2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 28,2 35,1 46,3 54,6

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

1,11 1,38 1,82 2,15

31,0 38,1 49,5 57,5

1,22 1,50 1,95 2,26

420 420 420 420

BURST

psi

bar

psi

6090 6090 6090 6090

1750 1750 1680 1680

25380 25380 24360 24360

MIN.BEND

WEIGHT

mm inch g/m lb/ft 265 267 267 315

10,43 10,51 10,51 12,40

1440 2040 3660 4700

0,97 1,37 2,46 3,16

FITTINGS

Std1

Std2

IP+M01500-12 IP+M01500-16 IP+M01600-20 IP+M01600-24

SP+M05400-12 SP+M05400-16 SP+M05500-20 SP+M05500-24

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Exceed SAE 100 R15; ISO 3862 R15

REINFORCEMENT Four high tensile steel spirals (DN 19 ÷ 25). Six high tensile steel spirals (DN 31÷ 38)

TYPE APPROVALS ABS; BV; BV (MED); DNV-GL; FRAS; CU-TR; LR; MA; MSHA; B

COVER Synthetic rubber with high ozone, weather and heat resistance

Release

1

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

EQUATOR

EQUATOR/1 (BLUE) EXTREME TEMPERATURE - BLUE VERSION

HOSES

KEY FEATURES 23• Wide• range Wide range temperature temperature resistance resistance • EN/DIN• and EN/DIN newand SAEnew pressure SAE pressure rating rating • Outstanding • Outstanding ozone resistance ozone resistance • Superior • Superior weather weather and UV resistance and UV resistance • High aging • High resistance aging resistance

H 12-1

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lineslines in extreme temperature conditions (foundries, compressors, hydraulics within • Hydraulics: low-medium pressure in extreme temperature conditions (foundries, compressors, hydraulics engine within compartments, etc.) engine compartments, etc.) • Mineral oils, glycols and polyglycols, transmission fluids, air withair oil with vapours, mineralmineral oils in aqueous emulsion (up to (up to • Mineral oils, glycols and polyglycols, transmission fluids, oil vapours, oils in aqueous emulsion 212°F/100°C) 212°F/100°C) TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01059006* H01059008* H01059010* H01059012* H01059016* H01059019* H01059025* H01059032* H01059038* H01059051* H01059063*

6 8 10 12 16 19 25 31 38 51 63

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 40

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"

11,0 12,6 15,0 18,1 21,3 25,2 33,1 40,6 46,9 60,4 72,0

CONTINUOUS SERVICE TEMPERATURE RANGE -67 °F / 275 °F -55 °C / 135 °C MAX OPERATING TEMPERATURE 150 °C, 300 °F

0,43 0,50 0,59 0,71 0,84 0,99 1,30 1,60 1,85 2,38 2,83

13,4 15,0 17,3 20,5 23,5 27,7 35,8 43,5 50,0 63,1 74,6

0,53 0,59 0,68 0,81 0,93 1,09 1,41 1,71 1,97 2,48 2,94

225 215 180 160 130 105 88 65 50 40 35

psi

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00120-08 MF+M00120-10 MF+M00120-12 MF+M00130-16 MF+M00110-20 MF+M00110-24 MF+M00110-32 MF+M03400-40

OPF-04

mm inch g/m lb/ft

3260 1000 14500 100 3110 900 13050 114 2610 800 11600 127 2320 680 9860 178 1880 600 8700 200 1520 500 7250 240 1270 360 5220 300 940 345 5000 420 720 290 4200 500 580 250 3620 630 500 140 2030 600

3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,54 19,69 24,80 23,62

TUBE Oil resistant synthetic rubber

240 285 340 435 510 640 980 1300 1540 2100 2400

0,16 0,19 0,23 0,29 0,34 0,43 0,66 0,87 1,03 1,41 1,61

APPLICABLE SPECS Exceed EN 853 1SN; SAE 100 R1AT; ISO 1436 1SN/R1AT

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS ABS; BV; BV MED; DNV-GL; CU-TR; LR; MSHA

COVER Synthetic rubber with high ozone, weather and heat resistance

Remarks: • Compressed air applications require cover pin-pricking and additional safety devices • Equator hose is not suitable for high temperature water applications • Equator hose is not designed and not approved for "air brake" applications on railway and/or mobile equipment.

Release

ver. 0001

2

OPK-20 OPK-24 OPK-32

Date: 15/02/2016

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

EQUATOR

EQUATOR/1 (BLACK) EXTREME TEMPERATURE - BLACK VERSION

HOSES

KEY FEATURES 23• Wide• range Wide range temperature temperature resistance resistance • EN/DIN• and EN/DIN newand SAEnew pressure SAE pressure rating rating • Outstanding • Outstanding ozone resistance ozone resistance • Superior • Superior weather weather and UV resistance and UV resistance • High aging • High resistance aging resistance

H 12-2

APPLICATIONS & FLUIDS 23• Hydraulics: low-medium pressure lineslines in extreme temperature conditions (foundries, compressors, hydraulics within • Hydraulics: low-medium pressure in extreme temperature conditions (foundries, compressors, hydraulics engine within compartments, etc.) engine compartments, etc.) • Mineral oils, glycols and polyglycols, transmission fluids, air withair oil with vapours, mineralmineral oils in aqueous emulsion (up to (up to • Mineral oils, glycols and polyglycols, transmission fluids, oil vapours, oils in aqueous emulsion 212°F/100°C) 212°F/100°C) TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01058006* H01058008* H01058010* H01058012* H01058016* H01058019* H01058025* H01058031* H01058038* H01058051* H01058063*

6 8 10 12 16 19 25 31 38 51 63

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32 - 40

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2" 2.1/2"

11,0 12,6 15,0 18,1 21,3 25,2 33,1 40,6 46,9 60,4 72,0

CONTINUOUS SERVICE TEMPERATURE RANGE -67 °F / 275 °F -55 °C / 135 °C MAX OPERATING TEMPERATURE 150 °C, 300 °F

0,43 0,50 0,59 0,71 0,84 0,99 1,30 1,60 1,85 2,38 2,83

13,4 15,0 17,3 20,5 23,5 27,7 35,8 43,5 50,0 63,1 74,6

0,53 0,59 0,68 0,81 0,93 1,09 1,41 1,71 1,97 2,48 2,94

225 215 180 160 130 105 88 65 50 40 35

psi

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00120-08 MF+M00120-10 MF+M00120-12 MF+M00130-16 MF+M00110-20 MF+M00110-24 MF+M00110-32 MF+M03400-40

OPF-04

mm inch g/m lb/ft

3260 1000 14500 100 3110 900 13050 114 2610 800 11600 127 2320 680 9860 178 1880 600 8700 200 1520 500 7250 240 1270 360 5220 300 940 345 5000 420 720 290 4200 500 580 250 3620 630 500 140 2030 600

3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,54 19,69 24,80 23,62

TUBE Oil resistant synthetic rubber

240 280 335 430 500 640 970 1300 1540 2100 2400

0,16 0,19 0,23 0,29 0,34 0,43 0,65 0,87 1,03 1,41 1,61

OPK-20 OPK-24 OPK-32

APPLICABLE SPECS Exceed EN 853 1SN; SAE 100 R1AT; ISO 1436 1SN/R1AT

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS ABS; DNV-GL; CU-TR; LR; MSHA

COVER Synthetic rubber with high ozone, weather and heat resistance.

Remarks: • Compressed air applications require cover pin-pricking and additional safety devices • Equator hose is not suitable for high temperature water applications • Equator hose is not designed and not approved for "air brake" applications on railway and/or mobile equipment.

Release

0

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

EQUATOR

EQUATOR/2 (BLUE) EXTREME TEMPERATURE - BLUE VERSION

HOSES

KEY FEATURES 23• Wide• range Wide range temperature temperature resistance resistance • EN/DIN• and EN/DIN newand SAEnew pressure SAE pressure rating rating • Outstanding • Outstanding ozone resistance ozone resistance • Superior • Superior weather weather and UV resistance and UV resistance • High aging • High resistance aging resistance

H 12-3

APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines in extreme temperature conditions (foundries, compressors, hydraulics within • Hydraulics: medium-high pressure in extreme temperature conditions (foundries, compressors, hydraulics engine within compartments, etc.) engine compartments, etc.) • Mineral oils, glycols and polyglycols, transmission fluids, air withair oil with vapours, mineralmineral oils in aqueous emulsion (up to (up to • Mineral oils, glycols and polyglycols, transmission fluids, oil vapours, oils in aqueous emulsion 212°F/100°C) 212°F/100°C) TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01061006* H01061008* H01061010* H01061012* H01061016* H01061019* H01061025* H01061032* H01061040* H01061051*

6 8 10 12 16 19 25 31 38 51

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

12,7 14,3 16,7 19,8 23,0 27,0 34,8 44,3 50,7 63,5

CONTINUOUS SERVICE TEMPERATURE RANGE -67 °F / 275 °F -55 °C / 135 °C MAX OPERATING TEMPERATURE 150 °C, 300 °F

0,50 0,56 0,66 0,78 0,91 1,06 1,37 1,74 2,00 2,50

14,9 16,5 19,0 22,0 25,2 29,0 37,0 47,0 53,4 66,2

0,59 0,65 0,75 0,87 0,99 1,14 1,46 1,85 2,10 2,61

400 350 330 275 250 215 175 150 100 90

BURST

psi

bar

psi

5800 5070 4780 3980 3620 3110 2530 2170 1450 1300

1725 1480 1400 1200 1020 900 700 600 410 370

25010 21460 20300 17400 14790 13050 10150 8700 5940 5360

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M00910-04 MF+M00910-05 MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32

OPF-04

mm inch g/m lb/ft 100 114 127 178 200 240 300 420 500 630

3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,54 19,69 24,80

TUBE Oil resistant synthetic rubber

395 435 530 640 760 940 1350 2010 2250 3080

0,27 0,29 0,36 0,43 0,51 0,63 0,91 1,35 1,51 2,07

APPLICABLE SPECS Exceed EN 853 2SN; SAE 100 R2AT; ISO 1436 2SN/R2AT

REINFORCEMENT Two high tensile steel braids COVER Synthetic rubber with high ozone, weather and heat resistance.

TYPE APPROVALS ABS; BV; BV (MED); DNV-GL; CU-TR; LR; MSHA; DIN 5510-2

Remarks: • Compressed air applications require cover pin-pricking and additional safety devices • Equator hose is not suitable for high temperature water applications • Equator hoses are not designed and not approved for "air brake" applications on railway and/or mobile equipment

Release

ver. 0001

1

OPK-24 OPK-32

Date: 26/01/2016

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

EQUATOR

EQUATOR/2 (BLACK) EXTREME TEMPERATURE - BLACK VERSION

HOSES

KEY FEATURES 23• Wide• range Wide range temperature temperature resistance resistance • EN/DIN• and EN/DIN newand SAEnew pressure SAE pressure rating rating • Outstanding • Outstanding ozone resistance ozone resistance • Superior • Superior weather weather and UV resistance and UV resistance • High aging • High resistance aging resistance

H 12-4

APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines in extreme temperature conditions (foundries, compressors, hydraulics within • Hydraulics: medium-high pressure in extreme temperature conditions (foundries, compressors, hydraulics engine within compartments, etc.) engine compartments, etc.) • Mineral oils, glycols and polyglycols, transmission fluids, air withair oil with vapours, mineralmineral oils in aqueous emulsion (up to (up to • Mineral oils, glycols and polyglycols, transmission fluids, oil vapours, oils in aqueous emulsion 212°F/100°C) 212°F/100°C) TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01060006* H01060008* H01060010* H01060012* H01060016* H01060019* H01060025* H01060031* H01060038* H01060051*

6 8 10 12 16 19 25 31 38 51

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

12,7 14,3 16,7 19,8 23,0 27,0 34,8 44,3 50,7 63,5

CONTINUOUS SERVICE TEMPERATURE RANGE -67 °F / 275 °F -55 °C / 135 °C MAX OPERATING TEMPERATURE 150 °C, 300 °F

0,50 0,56 0,66 0,78 0,91 1,06 1,37 1,74 2,00 2,50

14,9 16,5 19,0 22,0 25,2 29,0 37,0 47,0 53,4 66,2

0,59 0,65 0,75 0,87 0,99 1,14 1,46 1,85 2,10 2,61

400 350 330 275 250 215 175 150 100 90

BURST

psi

bar

psi

5800 5070 4780 3980 3620 3110 2530 2170 1450 1300

1725 1480 1400 1200 1020 900 700 600 410 370

25010 21460 20300 17400 14790 13050 10150 8700 5940 5360

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M00910-04 MF+M00910-05 MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32

OPF-04

mm inch g/m lb/ft 100 114 127 178 200 240 300 420 500 630

3,94 4,49 5,00 7,01 7,87 9,45 11,81 16,54 19,69 24,80

TUBE Oil resistant synthetic rubber

390 435 530 640 760 940 1350 2010 2250 3080

0,26 0,29 0,36 0,43 0,51 0,63 0,91 1,35 1,51 2,07

OPK-24 OPK-32

APPLICABLE SPECS Exceed EN 853 2SN; SAE 100 R2AT; ISO 1436 2SN/R2AT

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS ABS; DNV-GL; CU-TR; LR; MSHA

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance.

Remarks: • Compressed air applications require cover pin-pricking and additional safety devices • Equator hose is not suitable for high temperature water applications • Equator hoses are not designed and not approved for "air brake" applications on railway and/or mobile equipment

Release

1

Date: 26/01/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

PILOT

PILOT EXTREME LIGHTNESS

HOSES H 13-1

KEY FEATURES 23• High•temperature High temperature working working conditions conditions • ROCKMASTER® • ROCKMASTER® cover compound cover compound for toughfor environment, tough environment, high abrasion, high abrasion, ozone, aging ozone, resistance aging resistance • Superior • Superior lightnesslightness and flexibility and flexibility • Extreme • Extreme compactcompact structurestructure • Approved • Approved at 1.000.000 at 1.000.000 cycles atcycles rated working at rated pressure working pressure • Kink resistant • Kink resistant solution for solution pilot applications for pilot applications APPLICATIONS & FLUIDS 23• Hydraulics: specifically studied for pilot lines,lines, useful also also for low lineslines with with installation constraints. IdealIdeal for for • Hydraulics: specifically studied for pilot useful for pressure low pressure installation constraints. severe severe installations, e.g. fore.g. engine compartments and forand highfor temperature applications installations, for engine compartments high temperature applications • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01015005* 5 H01015A06* 6 H01015008* 8 H01015010* 10 H01015012* 12

-3 -4 -5 -6 -8

3/16" 1/4" 5/16" 3/8" 1/2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 8,7 9,9 11,5 13,2 16,2

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C

0,34 0,39 0,45 0,52 0,64

10,5 11,5 13,1 14,8 18,0

0,41 0,45 0,52 0,58 0,71

150 150 120 100 100

BURST

psi

bar

psi

2170 2170 1740 1450 1450

600 600 480 400 400

8700 8700 6960 5800 5800

MIN.BEND

20 25 30 40 50

ver. 0001

1

FITTINGS

Std1

0,79 0,98 1,18 1,57 1,97

145 160 185 205 270

0,10 0,11 0,12 0,14 0,18

APPLICABLE SPECS MANULI® Design

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS CU-TR; MSHA

Date: 10/04/2015

www.manuli-hydraulics.com

Std2

MF+M03300-03 MF+M03300-04 MN+M02400-04 MF+M03300-05 MN+M02400-05 MF+M03300-06 MN+M02400-06 MF+M00820-08

TUBE Oil resistant synthetic rubber

COVER Environment resistant synthetic rubber

Release

WEIGHT

mm inch g/m lb/ft


EXTREME TECHNICAL DATA SHEETS

NOZONE

NOZONE/2K OUTSTANDING OZONE RESISTANCE

HOSES

KEY FEATURES 23• Outstanding • Outstanding ozoneozone resistance resistance • Superior • Superior weather weather and UV resistance and UV resistance • High temperature • High temperature resistance resistance • High aging • High resistance aging resistance

H 14-1

APPLICATIONS & FLUIDS 23• Hydraulics: medium-high pressure lineslines with with installation constraints and extreme environmental conditions • Hydraulics: medium-high pressure installation constraints and extreme environmental conditions • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01039006* H01039008* H01039010* H01039012* H01039016* H01039019*

6 8 10 12 16 19

-4 -5 -6 -8 - 10 - 12

1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

R.O.D.

11,3 12,9 15,0 18,5 21,8 25,6

MAX OPERATING TEMPERATURE 135 °C, 275 °F

0

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C

Release

O.D.

0,44 0,51 0,59 0,73 0,86 1,01

13,1 14,7 16,8 20,3 23,6 27,6

0,52 0,58 0,66 0,80 0,93 1,09

400 350 330 275 250 215

BURST

psi

bar

5800 5070 4780 3980 3620 3110

1850 1700 1500 1220 1050 920

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12

mm inch g/m lb/ft

26830 45 24650 55 21750 65 17690 80 15220 90 13340 120

1,77 2,17 2,56 3,15 3,54 4,72

280 330 395 510 600 800

0,19 0,22 0,27 0,34 0,40 0,54

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Exceed EN 857 2SC; ISO 11237 2SC

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS CU-TR; MSHA

COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

ETERNITY

ETERNITY/2 HIGH SERVICE LIFE AND RELIABILITY

HOSES

KEY FEATURES 23• The Hi-Performance • The Hi-Performance solution solution for toughest for toughest OEM specifications OEM specifications • Performance • Performance far exceeds far exceeds EN 857-2SC EN 857-2SC • Extended • Extended service life service and resistance life and resistance to fatigueto fatigue • High temperature • High temperature and environmental and environmental resistance resistance • Enhanced • Enhanced flex impulse flex resistance impulse resistance with M00120 with M00120 skive ferrule skive ferrule

H 15-1

APPLICATIONS & FLUIDS 23• Hydraulics: high high pressure lineslines with with installation constraints in severe OEMOEM applications • Hydraulics: pressure installation constraints in severe applications • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01102006* H01102008* H01102010* H01102A12* H01102016* H01102019* H01102025*

6 8 10 12 16 19 25

-4 -5 -6 -8 - 10 - 12 - 16

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

11,3 12,9 15,0 18,6 22,7 27,1 33,7

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 135 °C, 275 °F

Release

ver. 0001

0

0,44 0,51 0,59 0,73 0,89 1,07 1,33

13,1 14,7 16,8 20,4 24,7 29,3 35,9

0,52 0,58 0,66 0,80 0,97 1,15 1,41

450 400 365 350 300 300 225

BURST

psi

bar

6520 5800 5290 5070 4350 4350 3260

1800 1600 1460 1400 1200 1200 900

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

26100 45 23200 55 21170 65 20300 80 17400 90 17400 120 13050 160

TUBE Oil resistant synthetic rubber

1,77 2,17 2,56 3,15 3,54 4,72 6,30

275 325 390 560 730 1070 1340

0,18 0,22 0,26 0,38 0,49 0,72 0,90

FITTINGS

Std1

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00120-08 MF+M00120-10 MF+M00120-12 MF+M00130-16

OPF-04 OPF-05 OPF-06 OPF-08

APPLICABLE SPECS Exceed EN 857 2SC; SAE 100R16; ISO 11237 2SC

REINFORCEMENT Two high tensile steel braids COVER Synthetic rubber with high ozone, abrasion and weather resistance

Date: 21/10/2013

www.manuli-hydraulics.com

TYPE APPROVALS ABS; DNV-GL; DNV-GL (MED); CU-TR; FRAS; MSHA


EXTREME TECHNICAL DATA SHEETS

DIAMONDSPIR

DIAMONDSPIR VERY HIGH PRESSURE

HOSES H 16-1

KEY FEATURES 23• Very•high Verypressure high pressure resistance resistance • Validated • Validated for high fatigue for highresistance fatigue resistance • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance to a widetorange a wide of range specs.of specs. • Antistatic • Antistatic and antitoxic and antitoxic cover cover • BIO Biological • BIO Biological and mineral and oils mineral compatibility oils compatibility APPLICATIONS & FLUIDS 23• Hydraulics: heavy duty duty power lines,lines, hydrostatic transmissions, in severe environmental conditions, specific installations • Hydraulics: heavy power hydrostatic transmissions, in severe environmental conditions, specific with tough abrasionwith conditions, off-shoreconditions, applications, underground and open pit miningand open pit mining installations tough abrasion off-shore applications, underground • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10018019* H10018025* H10018032* H10018038* H10018051*

19 25 31 38 51

- 12 - 16 - 20 - 24 - 32

3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 29,1 38,2 47,7 55,2 68,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

1,15 1,50 1,88 2,17 2,69

32,1 41,2 50,9 58,7 71,9

1,26 1,62 2,00 2,31 2,83

560 560 525 475 420

BURST

psi

bar

psi

8120 8120 7610 6880 6090

2240 2240 2100 1900 1680

32480 32480 30450 27550 24360

MIN.BEND

WEIGHT

mm inch g/m lb/ft 280 350 420 500 600

11,02 13,78 16,54 19,69 23,62

1660 2910 4210 5230 6680

1,12 1,96 2,83 3,51 4,49

FITTINGS

Std1

Std2

XL+M01750-12 XL+M01800-16 XL+M01800-20 XL+M01800-24 XL+M01800-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design; Exceed ISO 3862 R15

REINFORCEMENT Six high tensile steel spirals (DN 25÷76). Four high tensile steel spirals (DN 19)

TYPE APPROVALS ABS; FRAS; CU-TR; MSHA; MA

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Release

1

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/2 PLUS MINE OUTSTANDING ABRASION RESISTANCE, MSHA APPROVED

HOSES H 17-1

KEY FEATURES 23• MSHA • MSHA approved approved composite composite cover cover for mining for mining applications applications • Outstanding • Outstanding abrasionabrasion and ozone and resistance ozone resistance • Easy assembling • Easy assembling and mounting and mounting operations, operations, no protection no protection sleeves are sleeves required are required • Indelible • Indelible brandingbranding technology technology • Reduced • Reduced bend radius bend forradius difficult forinstallations difficult installations • Flame retardant • Flame retardant and electrical and electrical antistaticity antistaticity cover properties cover properties APPLICATIONS & FLUIDS 23• High pressure hydraulic lineslines • High pressure hydraulic • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe mining mining environments, underground and open longpit, resistance to ozone weathering, cold temperatures, • For severe environments, underground andpit, open long resistance to and ozone and weathering, cold antistatic and flame retardant the coverproperties of the cover temperatures, antistaticproperties and flameofretardant • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01122006* H01122008* H01122010* H01122012* H01122019* H01122025* H01122031* H01122038* H01122051*

6 8 10 12 19 25 31 38 51

-4 -5 -6 -8 - 12 - 16 - 20 - 24 - 32

1/4" 5/16" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 11,3 12,9 16,7 20,1 27,1 35,1 44,5 51,0 62,8

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

0,44 0,51 0,66 0,79 1,07 1,38 1,75 2,01 2,47

12,7 14,3 18,5 22,1 29,3 37,8 47,2 53,7 65,5

0,50 0,56 0,73 0,87 1,15 1,49 1,86 2,11 2,58

450 400 400 362 310 240 175 146 130

BURST

psi

bar

psi

6520 5800 5800 5250 4490 3480 2530 2110 1880

1800 1600 1600 1450 1240 960 700 584 520

26100 23200 23200 21030 17980 13920 10150 8470 7540

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 45 85 127 150 230 300 380 450 600

1,77 3,35 5,00 5,91 9,06 11,81 14,96 17,72 23,62

TUBE Oil resistant synthetic rubber REINFORCEMENT Two wire braids of high tensile steel wire COVER Composite bi-layer structure with outstanding abrasion and ozone resistance

285 330 549 710 1090 1610 2170 2520 3170

0,19 0,22 0,37 0,48 0,73 1,08 1,46 1,69 2,13

MF+M03400-04 MF+M00120-05 MF+M00910-06 MF+M00910-08 MF+M00920-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 MF+M00910-32

Std2

OPK-12 OPK-16 OPK-20

APPLICABLE SPECS EN 853 type 2SN; ISO 1436 2SN; SAE J517 100R2AT. Exceed performances of: BCS 174 (British Coal Specification '92); ISO 6805 type 4 (Rubber hoses and hose assemblies for underground mining) TYPE APPROVALS MSHA; CU-TR

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

ver. 0001

1

Date: 26/01/2016

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

PUSHFIT

PUSHFIT PUSH-ON HOSE

HOSES

KEY FEATURES 23• Push-On • Push-On hose with hoseMF2000® with MF2000® Push-Lock Push-Lock insert insert type without type without ferruleferrule • High aging • High resistance aging resistance • Robust•assemblies Robust assemblies (clamps recommended (clamps recommended in long lasting in longmission lasting profiles missionapplications) profiles applications) • High flexibility • High flexibility and easyand routing easy routing

H 18-1

APPLICATIONS & FLUIDS 23• Push-on hosehose for low lines,lines, return lines,lines, draindrain lines.lines. UsedUsed in various industrial applications, stationary and and • Push-on for pressure low pressure return in various industrial applications, stationary mobile mobile equipment equipment • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H09066006* H09066008* H09066010* H09066012* H09066016* H09066019* H09066025*

6 8 10 12 16 19 25

-4 -5 -6 -8 - 10 - 12 - 16

R.O.D.

BURST

psi

bar

psi

12,7 14,3 15,8 19,6 23,6 26,2 33,0

500 500 500 360 360 300 200

140 140 140 100 100 84 56

2030 2030 2030 1450 1450 1210 810

MAX OPERATING TEMPERATURE 121 °C, 250 °F

1

MAX W.P.

mm inch mm inch bar

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

Release

O.D.

0,50 0,56 0,62 0,77 0,93 1,03 1,30

35 35 35 25 25 21 14

MIN.BEND

WEIGHT

mm inch g/m lb/ft 76 76 76 127 150 180 240

2,99 2,99 2,99 5,00 5,91 7,09 9,45

130 155 175 235 320 340 455

FITTINGS

Std1

0,09 0,10 0,12 0,16 0,22 0,23 0,31

TUBE Oil resistant synthetic rubber compound

APPLICABLE SPECS Manuli design

REINFORCEMENT One textile braid

TYPE APPROVALS CU-TR

Std2

PL PL PL PL PL PL PL

COVER Environment resistant synthetic rubber

Date: 24/09/2015

ver. 0001


EXTREME TECHNICAL DATA SHEETS

XTRAFLOW

XTRAFLOW/2WB HIGH FLOW RATES, LOW PRESSURE DROPS

HOSES H 19-1

KEY FEATURES 23• Low •pressure Low pressure drops drops even with evenhigh withflow highrates flow rates • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame resistance • Flame resistance and electrical and electrical antistaticantistatic properties properties of the cover of the cover • High working • High pressure working pressure associated associated to high flow to high ratesflow rates • Vacuum• Vacuum resistance resistance with SAEwith 100SAE R4 performance 100 R4 performance APPLICATIONS & FLUIDS 23• Medium-Low pressure hydraulic lineslines with with high high flow flow rates, specific installations with with severe abrasion conditions, marine • Medium-Low pressure hydraulic rates, specific installations severe abrasion conditions, applications, open pit mining, return suction lines marineunderground applications,and underground and open pit and mining, return and suction lines • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01129063* H01129076* H01129089*

63 76 89

- 40 - 48 - 56

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar

2.1/2" 75,8 2,98 78,5 3,09 3" 89,0 3,50 93,6 3,69 3.1/2" 102,2 4,02 107,4 4,23

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

105 80 35

BURST

psi

bar

psi

1520 1160 500

420 320 140

6090 4640 2030

MIN.BEND

510 510 710

20,08 3531 20,08 4976 27,95 5530

ver. 0001

0

FITTINGS

Std1

2,37 3,34 3,72

Std2

SP+M05400-40 SP+M05400-48 SP+M05400-56

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Extension EN 857-2SC, ISO 11237-2SC

REINFORCEMENT Two high tensile steel wire braids

TYPE APPROVALS CU-TR; MSHA

COVER Synthetic rubber with high ozone, weather and abrasion resistance

Release

WEIGHT

mm inch g/m lb/ft

Date: 21/10/2013

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

XTRAFLOW

XTRAFLOW/4WS HIGH FLOW RATES, OUTSTANDING ABRASION RESISTANCE

HOSES

KEY FEATURES 23• Low •pressure Low pressure drops drops even with evenhigh withflow highrates flow rates • Extreme • Extreme abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant and antistatic and antistatic cover cover • Superior • Superior pressurepressure rating rating • Structure • Structure robustness robustness for toughfor handling tough handling

H 19-2

APPLICATIONS & FLUIDS 23• General hydraulics with with high high flow flow rates, minemine hydraulic return lines,lines, longwalls waterwater lineslines • General hydraulics rates, hydraulic return longwalls • Mineral oils, vegetable oils andoils systhetic ester based glycols and polyglycols, mineralmineral oils in aqueous emulsion, water • Mineral oils, vegetable and systhetic ester oils, based oils, glycols and polyglycols, oils in aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H10091063* 63 H10091076* 76 H10091089* 89 H10091102* 102

- 40 - 48 - 56 - 64

2.1/2" 77,5 3,05 81,5 3,21 3" 87,8 3,46 92,2 3,63 3.1/2" 103,7 4,08 108,7 4,28 4" 120,0 4,72 126,0 4,96

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

140 105 80 35

psi 2030 1520 1160 500

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

700 10150 700 525 7610 700 400 5800 800 140 2030 900

27,56 27,56 31,50 35,43

5890 5367 8187 10210

3,96 3,61 5,50 6,86

FITTINGS

Std1

Std2

SP+M05400-40 SP+M05400-48 SP+M05400-56 SP+M05400-64

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli Design

REINFORCEMENT Four hight tensile steel wire spirals

TYPE APPROVALS CU-TR; MSHA; FRAS

COVER Synthetic rubber with high abrasion, ozone and weather resistance

Release

1

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

XTRAFLOW

XTRAFLOW/HT HIGH TEMPERATURE SUCTION & RETURN LINES

HOSES

KEY FEATURES 23• Vacuum • Vacuum resistance resistance exceeding exceeding SAE 100R4 SAE 100R4 performance performance • Extreme • Extreme high temperature high temperature and heatand aging heat resistance aging resistance • High flow • High ratesflow rates • Reduced • Reduced bend radii bend compared radii compared to SAE 100R4 to SAE 100R4

H 19-3

APPLICATIONS & FLUIDS 23• Suction and return lineslines in hydraulic systems with with high high temperature fluids, low pressure hydraulic systems in mining • Suction and return in hydraulic systems temperature fluids, low pressure hydraulic systems in mining equipment. equipment. • Remark: compressed air applications requirerequire cover pin-pricking and additional safety devices. • Remark: compressed air applications cover pin-pricking and additional safety devices. • Mineral oils, glycols and polyglycols, transmission fluids, mineral oils in aqueous emulsion (up to 212°F 100°C),100°C), air withair oil • Mineral oils, glycols and polyglycols, transmission fluids, mineral oils in aqueous emulsion (up to 212°F vapours. with oil vapours. TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01128063* H01128076* H01128089*

63 76 89

- 40 - 48 - 56

R.O.D.

2.1/2" 75,8 2,98 78,5 3,09 3" 87,8 3,46 90,5 3,56 3.1/2" 102,2 4,02 106,0 4,17

CONTINUOUS SERVICE TEMPERATURE RANGE -67 °F / 275 °F -55 °C / 135 °C MAX OPERATING TEMPERATURE 150 °C, 300 °F

Release

ver. 0001

O.D.

0

MAX W.P.

mm inch mm inch bar 35 35 35

BURST

psi

bar

psi

500 500 500

140 140 140

2030 2030 2030

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 254 355 475

10,00 3589 13,98 3291 18,70 5708

2,41 2,21 3,84

MF+M03400-40 MF+M03400-48 MF+M03400-56

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli design

REINFORCEMENT Two wire braids of high tensile steel wire

TYPE APPROVALS CU-TR; MSHA

COVER Synthetic rubber with high ozone, weather and heat resistance

Date: 21/10/2013

www.manuli-hydraulics.com

Std2


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/21 ANTIWEAR OUTSTANDING ABRASION RESISTANCE

HOSES

APPLICATIONS & FLUIDS 23• Medium and high pressure hydraulic lineslines with with installation constraints, pilot pilot lines,lines, return, draindrain and suction lineslines • Medium and high pressure hydraulic installation constraints, return, and suction • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

H 20-1

KEY FEATURES 23• Extreme • Extreme abrasion abrasion resistance resistance • Very low • Very bendlow radius bend toradius suit restricted to suit restricted space installations space installations • High robust • Highand robust compact and compact hose structure hose structure compared compared to rated pressure to rated pressure • Approved • Approved at 200.000 at 200.000 impulse cycles, impulseatcycles, T=100°C at T=100°C (ISO 18752 (ISOgrade 18752 A)grade A) • High environmental • High environmental agents resistance agents resistance • Vacuum• Vacuum resistance resistance accordingly accordingly to SAE 100R4 to SAErequirements 100R4 requirements

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01125A05* H01125006* H01125008* H01125010* H01125012* H01125016* H01125019* H01125025*

5 6 8 10 12 16 19 25

-3 -4 -5 -6 -8 - 10 - 12 - 16

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 9,1 10,2 11,5 14,4 17,9 22,2 25,6 33,0

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

0,36 0,40 0,45 0,57 0,70 0,87 1,01 1,30

11,1 12,0 13,6 16,2 19,7 24,0 27,7 35,2

0,44 0,47 0,54 0,64 0,78 0,94 1,09 1,39

210 210 210 210 210 210 210 210

BURST

psi

bar

3040 3040 3040 3040 3040 3040 3040 3040

840 840 840 840 840 840 840 840

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

12180 45 12180 50 12180 55 12180 65 12180 90 12180 100 12180 120 12180 150

TUBE Synthetic rubber

1,77 1,97 2,17 2,56 3,54 3,94 4,72 5,91

170 180 210 300 415 620 780 1120

0,11 0,12 0,14 0,20 0,28 0,42 0,52 0,75

FITTINGS

Std1

Std2

MF+M03300-03 MF+M03300-04 MF+M03300-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12 MF+M03400-16

OPF-03 OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPF-12 OPF-16

APPLICABLE SPECS ISO 18752 grade A; SAE J517 type 100 R17; ISO 11237-R17

REINFORCEMENT One wire braid (DN 5÷12). Two wire braid (DN 16÷25)

TYPE APPROVALS CU-TR; MSHA; FRAS

COVER High abrasion resistant synthetic rubber

Release

1

Date: 10/04/2015

ver. 0001


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/28 ANTIWEAR OUTSTANDING ABRASION RESISTANCE

HOSES H 20-2

KEY FEATURES 23• Extreme • Extreme abrasion abrasion resistance resistance • Very low • Very bendlow radius bend toradius suit restricted to suit restricted space installations space installations • High robust • Highand robust compact and compact hose structure hose structure compared compared to rated pressure to rated pressure • Approved • Approved at 200.000 at 200.000 impulse cycles, impulseatcycles, T=100°C at T=100°C (ISO 18752 (ISOgrade 18752 A)grade A) • High environmental • High environmental agents resistance agents resistance • Vacuum• Vacuum resistance resistance accordingly accordingly to SAE 100R4 to SAErequirements 100R4 requirements APPLICATIONS & FLUIDS 23• Medium and high pressure hydraulic lineslines with with installation constraints, pilot pilot lines,lines, return, draindrain and suction lineslines • Medium and high pressure hydraulic installation constraints, return, and suction • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01126006* H01126008* H01126010* H01126012* H01126016* H01126019*

6 8 10 12 16 19

-4 -5 -6 -8 - 10 - 12

1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 11,6 12,9 15,4 18,5 22,7 27,1

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

0,46 0,51 0,61 0,73 0,89 1,07

13,2 14,5 17,0 20,3 24,7 29,3

0,52 0,57 0,67 0,80 0,97 1,15

280 280 280 280 280 280

BURST

psi

bar

4060 4060 4060 4060 4060 4060

1120 1120 1120 1120 1120 1120

psi

MIN.BEND

16240 50 16240 55 16240 63 16240 80 16240 90 16240 120

ver. 0001

0

1,97 2,17 2,48 3,15 3,54 4,72

260 280 380 495 730 1060

0,17 0,19 0,26 0,33 0,49 0,71

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-05 MF+M03400-06 MF+M03400-08 MF+M03400-10 MF+M03400-12

OPF-04 OPF-05 OPF-06 OPF-08 OPF-10 OPK-12

TUBE Synthetic rubber

APPLICABLE SPECS ISO 18752 grade A; SAE J517 type 100R19

REINFORCEMENT Two wire braids

TYPE APPROVALS CU-TR; MSHA; FRAS

COVER High abrasion resistant synthetic rubber

Release

WEIGHT

mm inch g/m lb/ft

Date: 21/10/2013

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/21 XTRAFLEX COMPACTNESS AND FLEXIBILITY

HOSES H 20-3

KEY FEATURES 23• Bend• radius Bend radius which which exceed exceed the standard the standard requirements requirements by -50% by -50% • Good flexibility • Good flexibility in the whole in the temperature whole temperature range range • Easy mounting • Easy mounting in any installation in any installation • High impulse • High resistance impulse resistance according according to ISO 18752 to ISOrequirements 18752 requirements • Weight •saving Weightvssaving traditional vs traditional R12 hoseR12 construction, hose construction, despite the despite higher theworking higher pressure working pressure of the GoldenIso of the GoldenIso Xtraflex range Xtraflex • No-skive range fitting solution is available • Isobaric• pressure No-skive rating fitting solution for easy is selection available and product management • Isobaric pressure rating for easy selection and product management APPLICATIONS & FLUIDS 23• Medium pressure hydraulic lineslines for general hydraulics • Medium pressure hydraulic for general hydraulics • Return lines oflines hydraulic systems • Return of hydraulic systems • Applications with installation constraints (short assemblies, compact spaces,spaces, low bend • Applications with installation constraints (short assemblies, compact lowradii, bendetc.) radii, etc.) • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10093031* H10093038* H10093051*

31 38 51

- 20 - 24 - 32

1.1/4" 1.1/2" 2"

R.O.D.

41,7 48,9 63,2

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

Release

0

O.D.

MAX W.P.

mm inch mm inch bar 1,64 1,93 2,49

44,5 52,1 66,8

1,75 2,05 2,63

210 210 210

psi 3040 3040 3040

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

840 12180 210 840 12180 260 840 12180 330

8,27 2071 10,24 2989 12,99 4311

1,39 2,01 2,90

FITTINGS

Std1

Std2

MF+M00920-20 IP+M01500-24 IP+M01500-32

OPK-20 SP+M05400-24 SP+M05400-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS ISO 18752-C/D; JIS K6349-3

REINFORCEMENT 4 high tensile steel spirals

TYPE APPROVALS CU-TR; MSHA; FRAS

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/28 XTRAFLEX COMPACTNESS AND FLEXIBILITY

HOSES H 20-4

KEY FEATURES 23• Bend• radius Bend radius which which exceed exceed the standard the standard requirements requirements by - 30% by -to30% -50% to -50% • Good flexibility • Good flexibility in the whole in the temperature whole temperature range range • Easy mounting • Easy mounting in any installation in any installation • High impulse • High resistance impulse resistance according according to ISO 18752 to ISOrequirements 18752 requirements • Weight •saving Weightofsaving 20% vs of traditional 20% vs traditional R12 hoseR12 construction hose construction • No-skive • No-skive fitting solution fitting is solution available is available • Isobaric• pressure Isobaric pressure rating forrating easy for selection easy selection and product and management product management APPLICATIONS & FLUIDS 23• High pressure power lineslines for general hydraulics • High pressure power for general hydraulics • Applications with installation constraints (short assemblies, compact spaces,spaces, low bend • Applications with installation constraints (short assemblies, compact lowradii, bendetc.) radii, etc.) • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10095010* H10095012* H10095016* H10095019* H10095025* H10095031* H10095038* H10095051*

10 12 16 19 25 31 38 51

-6 -8 - 10 - 12 - 16 - 20 - 24 - 32

3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

16,7 19,6 23,5 26,9 34,1 41,7 48,9 63,9

MAX OPERATING TEMPERATURE 125 °C, 257 °F

ver. 0001

2

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C

Release

O.D.

0,66 0,77 0,93 1,06 1,34 1,64 1,93 2,52

18,9 21,8 25,7 29,3 36,5 44,5 52,1 67,5

0,74 0,86 1,01 1,15 1,44 1,75 2,05 2,66

280 280 280 280 280 280 280 280

BURST

psi

bar

psi

4060 4060 4060 4060 4060 4060 4060 4060

1120 1120 1120 1120 1120 1120 1120 1120

16240 16240 16240 16240 16240 16240 16240 16240

MIN.BEND

WEIGHT

mm inch g/m lb/ft 65 90 100 120 150 210 280 350

2,56 3,54 3,94 4,72 5,91 8,27 11,02 13,78

520 650 934 1040 1530 2160 2994 4633

0,35 0,44 0,63 0,70 1,03 1,45 2,01 3,11

FITTINGS

Std1

Std2

MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 MF+M00930-16 MF+M00920-20 IP+M01500-24 IP+M01500-32

OPK-06 OPK-08 OPK-10 OPK-12 OPK-16 OPK-20 SP+M05400-24 SP+M05400-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS ISO 18752-C/D; JIS K6349-3

REINFORCEMENT 4 high tensile steel spirals

TYPE APPROVALS CU-TR; MSHA; FRAS; CCS

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Date: 15/02/2016

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/35 XTRAFLEX COMPACTNESS AND FLEXIBILITY

HOSES H 20-5

KEY FEATURES 23• Bend• radius Bend radius which which exceed exceed the standard the standard requirements requirements by - 30% by -to30% -50% to -50% • Good flexibility • Good flexibility in the whole in the temperature whole temperature range range • Easy mounting • Easy mounting in any installation in any installation • High impulse • High resistance impulse resistance according according to ISO 18752 to ISOrequirements 18752 requirements • Weight •saving Weightofsaving 20% vs of traditional 20% vs traditional R13 hoseR13 construction hose construction • No-skive • No-skive fitting solution fitting is solution available is available • Isobaric• pressure Isobaric pressure rating forrating easy for selection easy selection and product and management product management APPLICATIONS & FLUIDS 23• High pressure power lineslines for general hydraulics • High pressure power for general hydraulics • Applications with installation constraints (short assemblies, compact spaces,spaces, low bend • Applications with installation constraints (short assemblies, compact lowradii, bendetc.) radii, etc.) • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10096010* H10096012* H10096016* H10096019* H10096025* H10096031* H10096038* H10096051*

10 12 16 19 25 31 38 51

-6 -8 - 10 - 12 - 16 - 20 - 24 - 32

3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 16,7 19,6 23,5 27,5 34,6 42,1 52,9 66,8

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

0,66 0,77 0,93 1,08 1,36 1,66 2,08 2,63

18,9 21,8 25,7 29,9 37,0 44,9 56,1 70,4

0,74 0,86 1,01 1,18 1,46 1,77 2,21 2,77

350 350 350 350 350 350 350 350

BURST

psi

bar

psi

5070 5070 5070 5070 5070 5070 5070 5070

1400 1400 1400 1400 1400 1400 1400 1400

20300 20300 20300 20300 20300 20300 20300 20300

MIN.BEND

WEIGHT

mm inch g/m lb/ft 80 90 100 120 150 230 300 360

3,15 3,54 3,94 4,72 5,91 9,06 11,81 14,17

530 660 934 1220 1800 2340 4165 6161

0,36 0,44 0,63 0,82 1,21 1,57 2,80 4,14

FITTINGS

Std1

Std2

MF+M00910-06 MF+M00910-08 MF+M00910-10 MF+M00920-12 IP+M01500-16 IP+M01500-20 IP+M01600-24 IP+M01800-32

OPK-06 OPK-08 OPK-10 OPK-12 SP+M05400-16 SP+M05400-20 SP+M05500-24 SP+M05500-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS ISO 18752-C/D, JIS K6349-3

REINFORCEMENT Four high tensile steel spirals (DN 6÷31). Six high tensile steel spirals (DN 38÷51).

TYPE APPROVALS DNV-GL; CU-TR; MSHA; FRAS; B

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Release

2

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/42 XTRAFLEX COMPACTNESS AND FLEXIBILITY

HOSES H 20-6

KEY FEATURES 23• Bend• radius Bend radius which which exceed exceed the standard the standard requirements requirements by - 30% by -to30% -50% to -50% • Good flexibility • Good flexibility in the whole in the temperature whole temperature range range • Easy mounting • Easy mounting in any installation in any installation • High impulse • High resistance impulse resistance according according to ISO 18752 to ISOrequirements 18752 requirements • Weight •saving Weightofsaving 20% vs of traditional 20% vs traditional R15 hoseR15 construction hose construction • No-skive • No-skive fitting solution fitting is solution available is available • Isobaric• pressure Isobaric pressure rating forrating easy for selection easy selection and product and management product management APPLICATIONS & FLUIDS 23• High pressure power lineslines for general hydraulics • High pressure power for general hydraulics • Heavy• Heavy duty power duty lines power lines • Applications with installation constraints (short assemblies, compact spaces,spaces, low bend • Applications with installation constraints (short assemblies, compact lowradii, bendetc.) radii, etc.) • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar

BURST

MIN.BEND

Std1

psi

bar

psi

10 12 16 19 25 31

-6 -8 - 10 - 12 - 16 - 20

3/8" 1/2" 5/8" 3/4" 1" 1.1/4"

17,6 20,3 23,9 27,7 34,8 46,3

0,69 0,80 0,94 1,09 1,37 1,82

20,0 22,7 26,4 30,2 37,3 49,5

0,79 0,89 1,04 1,19 1,47 1,95

420 420 420 420 420 420

6090 6090 6090 6090 6090 6090

1680 1680 1680 1680 1680 1680

24360 24360 24360 24360 24360 24360

100 120 140 150 210 260

3,94 550 4,72 807 5,51 989 5,91 1285 8,27 1915 10,24 3663

0,37 0,54 0,66 0,86 1,29 2,46

MF+M00910-06 MF+M00910-08 IP+M01500-10 IP+M01500-12 IP+M01500-16 IP+M01600-20

H10097038*

38

- 24

1.1/2"

53,2

2,09

56,4

2,22

420

6090 1680 24360 310

12,20 4450

2,99

IP+M01600-24

MAX OPERATING TEMPERATURE 125 °C, 257 °F

mm inch g/m lb/ft

FITTINGS

H10097010* H10097012* H10097016* H10097019* H10097025* H10097031*

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C

TUBE Oil resistant synthetic rubber

Release

2

Std2 SP+M05400-10 SP+M05400-12 SP+M05400-16 SP+M05500-20 SPGX+ M05500-24GX

APPLICABLE SPECS ISO 18752-C (Grade C "Plus" approved 1 Mil impulse cycles with Interlock Plus fittings)

REINFORCEMENT Four high tensile steel spirals (DN 6÷25). Six high tensile steel spirals (DN 31÷51). COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

ver. 0001

WEIGHT

Date: 15/02/2016

www.manuli-hydraulics.com

TYPE APPROVALS CU-TR; MSHA; FRAS; B


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/35 LONGLIFE HIGH FATIGUE RESISTANCE

HOSES H 20-7

KEY FEATURES 23• Designed • Designed for original for original equipment equipment • Long-term • Long-term mission profile mission inprofile severeinapplications severe applications • Over standard • Over standard pressurepressure rating rating • High impulse • High resistance impulse resistance exceeding exceeding the ISO 18752 the ISOrequirements 18752 requirements • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant and antistatic and antistatic properties properties of the cover of the cover • Wide compatibility • Wide compatibility with hydraulic with hydraulic fluids, mineral fluids, and mineral biodegradable and biodegradable oils oils • Low bend • Low radius, bendbetter radius, than better the than standard the standard requirements requirements • Skive robust • Skivefitting robust solution fitting solution • Isobaric• pressure Isobaric pressure rating forrating easy for selection easy selection and product and management product management APPLICATIONS & FLUIDS 23• Hydraulics: high high pressure power lines,lines, heavy duty duty earthearth moving equipment, drilling applications, liftinglifting equipment and • Hydraulics: pressure power heavy moving equipment, drilling applications, equipment telescopic injection moulding installations with severewith abrasion conditions harsh andbooms, telescopic booms, injectionmachines, moulding specific machines, specific installations severe abrasionand/or conditions and/or environmental conditions, marine applications, and open pit mining harsh environmental conditions, marine underground applications, underground and open pit mining • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01134006* H01134010*

6 10

-4 -6

1/4" 3/8"

R.O.D.

11,3 15,0

MAX OPERATING TEMPERATURE 125 °C, 257 °F

1

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

Release

O.D.

0,44 0,59

13,1 16,8

0,52 0,66

350 350

psi

BURST

bar

psi

5070 1800 26100 5070 1400 20300

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 45 65

1,77 2,56

284 392

0,19 0,26

Std2

MF+M00120-04 MF+M00120-06

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli special design exceeds ISO 18752-B

REINFORCEMENT Two high tensile steel wire braids (DN 6 to 12)

TYPE APPROVALS CU-TR; MSHA

COVER Synthetic rubber with high ozone, abrasion and weather resistance

Date: 08/06/2015

ver. 0001


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/38 LONGLIFE HIGH FATIGUE RESISTANCE

HOSES H 20-8

KEY FEATURES 23• Designed • Designed for original for original equipment equipment • Long-term • Long-term mission profile mission inprofile severeinapplications severe applications • Over standard • Over standard pressurepressure rating rating • High impulse • High resistance impulse resistance exceeding exceeding the ISO 18752 the ISOrequirements 18752 requirements • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant and antistatic and antistatic properties properties of the cover of the cover • Wide compatibility • Wide compatibility with hydraulic with hydraulic fluids, mineral fluids, and mineral biodegradable and biodegradable oils oils • Low bend • Low radius, bendbetter radius, than better the than standard the standard requirements requirements • Interlock-Plus • Interlock-Plus easy mounting easy mounting system for system a veryfor high-level a very high-level robustness robustness • Isobaric• pressure Isobaric pressure rating forrating easy for selection easy selection and product and management product management APPLICATIONS & FLUIDS 23• Heavy duty duty pressure lines,lines, hydrostatic transmissions, heavy duty duty earthearth moving equipment, hydraulic presses, drilling • Heavy pressure hydrostatic transmissions, heavy moving equipment, hydraulic presses, applications, moulding machines, specific installations severe abrasion conditions and/or harsh environmental drillinginjection applications, injection moulding machines, specificwith installations with severe abrasion conditions and/or harsh conditions, marine applications, and openunderground pit mining and open pit mining environmental conditions,underground marine applications, • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10098019* H10098025* H10098031* H10098038* H10098051*

19 25 31 38 51

- 12 - 16 - 20 - 24 - 32

3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 27,7 34,8 46,3 55,2 68,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

1,09 1,37 1,82 2,17 2,69

32,0 38,1 49,5 59,1 72,4

1,26 1,50 1,95 2,33 2,85

380 380 380 380 380

BURST

psi

bar

psi

5510 5510 5510 5510 5510

1680 1680 1680 1900 1520

24360 24360 24360 27550 22040

MIN.BEND

mm inch g/m lb/ft 170 220 267 500 630

6,69 8,66 10,51 19,69 24,80

TUBE Oil resistant synthetic rubber REINFORCEMENT Four high tensile steel wire spirals (DN 19 & 25), six high tensile steel wire spirals (DN 31) COVER Synthetic rubber with high ozone, abrasion and weather resistance

Release

ver. 0001

0

WEIGHT

Date: 21/10/2013

www.manuli-hydraulics.com

1410 1964 3663 5280 6796

0,95 1,32 2,46 3,55 4,57

FITTINGS

Std1

Std2

IP+M01500-12 IP+M01500-16 IP+M01600-20 IP+M01800-24 IP+M01800-32

APPLICABLE SPECS Manuli special design exceeds SAE J517 type100R13; ISO 3862 R13; ISO 18752-C-D extension TYPE APPROVALS CU-TR; MSHA; FRAS


EXTREME TECHNICAL DATA SHEETS

GOLDENISO

GOLDENISO/45 LONGLIFE HIGH FATIGUE RESISTANCE

HOSES H 20-9

KEY FEATURES 23• Designed • Designed for original for original equipment equipment • Long-term • Long-term mission profile mission inprofile severeinapplications severe applications • Over standard • Over standard pressurepressure rating rating • High impulse • High resistance impulse resistance exceeding exceeding the ISO 18752 the ISOrequirements 18752 requirements • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant and antistatic and antistatic properties properties of the cover of the cover • Wide compatibility • Wide compatibility with hydraulic with hydraulic fluids, mineral fluids, and mineral biodegradable and biodegradable oils oils • Low bend • Low radius, bendbetter radius, than better the than standard the standard requirements requirements • Interlock-Plus • Interlock-Plus easy mounting easy mounting system for system a veryfor high-level a very high-level robustness robustness • Isobaric• pressure Isobaric pressure rating forrating easy for selection easy selection and product and management product management APPLICATIONS & FLUIDS 23• Heavy duty duty pressure lines,lines, hydrostatic transmissions, heavy duty duty earthearth moving equipment, hydraulic presses, drilling • Heavy pressure hydrostatic transmissions, heavy moving equipment, hydraulic presses, applications, moulding machines, specific installations severe abrasion conditions and/or harsh environmental drillinginjection applications, injection moulding machines, specificwith installations with severe abrasion conditions and/or harsh conditions, marine applications, and openunderground pit mining and open pit mining environmental conditions,underground marine applications, • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10089006* H10089016* H10089019* H10089025* H10089031*

6 16 19 25 31

-4 - 10 - 12 - 16 - 20

1/4" 5/8" 3/4" 1" 1.1/4"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 14,7 25,5 28,4 35,4 46,3

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

0,58 1,00 1,12 1,39 1,82

17,1 28,5 32,0 38,2 49,5

0,67 1,12 1,26 1,50 1,95

460 460 460 460 450

BURST

psi

bar

psi

6670 6670 6670 6670 6520

1840 1840 1840 1840 1800

26680 26680 26680 26680 26100

MIN.BEND

WEIGHT

mm inch g/m lb/ft 125 250 280 340 420

4,92 9,84 11,02 13,39 16,54

TUBE Oil resistant synthetic rubber REINFORCEMENT Four high tensile steel wire spirals (DN 16÷25). Six high tensile steel wire spirals (DN 31)

567 1290 1530 2150 3790

0,38 0,87 1,03 1,44 2,55

FITTINGS

Std1

Std2

IP+M01500-04 IP+M01500-10 IP+M01500-12 IP+M01500-16 IP+M01800-20

APPLICABLE SPECS Manuli special design exceeds SAE J517 type100R15; ISO 3862 R15; ISO 18752-D extension TYPE APPROVALS CU-TR; MSHA; FRAS

COVER Synthetic rubber with high ozone, abrasion and weather resistance

Release

0

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/2000 OUTSTANDING ABRASION RESISTANCE

HOSES H 21-1

KEY FEATURES 23• Outstanding • Outstanding abrasion abrasion and ozone and ozone resistance resistance • Compact • Compact overall dimensions overall dimensions • Easy assembling • Easy assembling and mounting and mounting operations operations (no protection (no protection sleeves required) sleeves required) • Isobaric• pressure Isobaric pressure rating rating • FROST• suitable FROST for suitable very cold for very environments cold environments • Compact • Compact solution for solution difficult forinstallation difficult installation APPLICATIONS & FLUIDS 23• Low• Low pressure hydraulic lines,lines, pilot pilot lineslines with with shield architecture pressure hydraulic shield architecture • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe environmental conditions, long resistance to ozone weathering, cold temperatures, dirty industrial • For severe environmental conditions, long resistance to and ozone and weathering, cold temperatures, dirty industrial environments environments • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01106A06* 6 H01106010* 10 H01106012* 12

-4 -6 -8

1/4" 3/8" 1/2"

R.O.D.

10,2 13,6 17,1

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 212 °F -46 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F MIN EXTERNAL TEMPERATURE -55 °C, -67 °F

O.D.

MAX W.P.

mm inch mm inch bar 0,40 0,54 0,67

12,3 15,8 19,3

0,48 0,62 0,76

140 140 140

BURST

psi

bar

psi

2030 2030 2030

560 560 560

8120 8120 8120

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M00120-04 MF+M00120-06 MF+M00120-08

OPF-04

mm inch g/m lb/ft 50 60 70

1,97 2,36 2,76

185 270 350

0,12 0,18 0,24

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS CU-TR

COVER Composite bi-layer structure with outstanding abrasion resistance

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

ver. 0001

0

Date: 21/10/2013

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/4000 OUTSTANDING ABRASION RESISTANCE

HOSES

KEY FEATURES 23• Outstanding • Outstanding abrasion abrasion and ozone and ozone resistance resistance • Compact • Compact overall dimensions overall dimensions • Easy assembling • Easy assembling and mounting and mounting operations operations (no protection (no protection sleeves required) sleeves required) • Isobaric• pressure Isobaric pressure rating rating • FROST• suitable FROST for suitable very cold for very environments cold environments

H 21-2

APPLICATIONS & FLUIDS 23• High pressure hydraulic lineslines • High pressure hydraulic • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe environmental conditions, long resistance to ozone weathering, cold temperatures, dirty industrial • For severe environmental conditions, long resistance to and ozone and weathering, cold temperatures, dirty industrial environments environments • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01031006* H01031008* H01031010* H01031012* H01031016* H01031019* H01031025* H01031031* H01031038* H01031051*

6 8 10 12 16 19 25 31 38 51

-4 -5 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

MAX W.P.

mm inch mm inch bar 11,6 12,9 15,4 18,5 22,7 27,1 35,1 43,8 50,0 63,5

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 212 °F -46 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F MIN EXTERNAL TEMPERATURE -55 °C, -67 °F

O.D.

0,46 0,51 0,61 0,73 0,89 1,07 1,38 1,72 1,97 2,50

13,6 14,9 17,4 20,5 24,7 29,3 38,1 47,0 53,5 68,0

0,54 0,59 0,69 0,81 0,97 1,15 1,50 1,85 2,11 2,68

276 276 276 276 276 276 276 276 276 276

BURST

psi

bar

psi

4000 4000 4000 4000 4000 4000 4000 4000 4000 4000

1110 1110 1110 1110 1110 1110 1110 1110 1110 1110

16090 16090 16090 16090 16090 16090 16090 16090 16090 16090

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 50 57 63 80 90 120 267 400 500 700

1,97 2,24 2,48 3,15 3,54 4,72 10,51 15,75 19,69 27,56

275 324 400 510 730 1070 1950 2590 3160 4580

0,18 0,22 0,27 0,34 0,49 0,72 1,31 1,74 2,12 3,08

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00120-08 MF+M00120-10 MF+M00120-12 MF+M00930-16 MF+M00920-20 MF+M00910-24 IP+M01500-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design

REINFORCEMENT Two high tensile steel braids (DN 6÷19). Four high tensile steel spirals (DN 25÷51)

TYPE APPROVALS CU-TR

COVER Composite bi-layer structure with outstanding abrasion resistance

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

1

Date: 26/01/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/5000 OUTSTANDING ABRASION RESISTANCE

HOSES

KEY FEATURES 23• Outstanding • Outstanding abrasion abrasion and ozone and ozone resistance resistance • Compact • Compact overall dimensions overall dimensions • Easy assembling • Easy assembling and mounting and mounting operations operations (no protection (no protection sleeves required) sleeves required) • Isobaric• pressure Isobaric pressure rating rating • FROST• suitable FROST for suitable very cold for very environments cold environments

H 21-3

APPLICATIONS & FLUIDS 23• High pressure hydraulic lineslines • High pressure hydraulic • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe environmental conditions, long resistance to ozone weathering, cold temperatures, dirty industrial • For severe environmental conditions, long resistance to and ozone and weathering, cold temperatures, dirty industrial environments environments • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01032006* H01032008* H01032010* H01032012* H01032016* H01032019* H01032025*

6 8 10 12 16 19 25

-4 -5 -6 -8 - 10 - 12 - 16

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

R.O.D.

MAX W.P.

mm inch mm inch bar 11,6 12,9 15,0 19,8 24,4 28,2 35,1

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 212 °F -46 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F MIN EXTERNAL TEMPERATURE -55 °C, -67 °F

O.D.

0,46 0,51 0,59 0,78 0,96 1,11 1,38

13,6 15,1 17,2 21,8 27,2 31,2 38,1

0,54 0,59 0,68 0,86 1,07 1,23 1,50

345 345 345 345 345 345 345

BURST

psi

bar

psi

5000 5000 5000 5000 5000 5000 5000

1380 1380 1380 1380 1380 1380 1380

20010 20010 20010 20010 20010 20010 20010

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 50 55 65 120 200 230 267

1,97 275 2,17 340 2,56 400 4,72 650 7,87 995 9,06 1360 10,51 1950

0,18 0,23 0,27 0,44 0,67 0,91 1,31

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00910-08 MF+M00910-10 IP+M01500-12 IP+M01500-16

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design

REINFORCEMENT Two high tensile steel braids (DN 6÷12). Four high tensile steel spirals (DN 16÷25)

TYPE APPROVALS CU-TR

COVER Composite bi-layer structure with outstanding abrasion resistance

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

ver. 0001

0

Date: 21/10/2013

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/6000 OUTSTANDING ABRASION RESISTANCE

HOSES

KEY FEATURES 23• Outstanding • Outstanding abrasion abrasion and ozone and ozone resistance resistance • Compact • Compact overall dimensions overall dimensions • Easy assembling • Easy assembling and mounting and mounting operations operations (no protection (no protection sleeves required) sleeves required) • Isobaric• pressure Isobaric pressure rating rating • FROST• suitable FROST for suitable very cold for very environments cold environments

H 21-4

APPLICATIONS & FLUIDS 23• Heavy duty duty hydraulic power lineslines • Heavy hydraulic power • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe environmental conditions, long resistance to ozone weathering, cold temperatures, dirty industrial • For severe environmental conditions, long resistance to and ozone and weathering, cold temperatures, dirty industrial environments environments • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01A32006* H01A32010* H01A32012* H01A32016* H01A32019* H01A32025* H01A32031* H01A32038* H01A32051*

6 10 12 16 19 25 31 38 51

-4 -6 -8 - 10 - 12 - 16 - 20 - 24 - 32

1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

R.O.D.

MAX W.P.

mm inch mm inch bar 11,3 17,6 20,3 23,7 28,2 35,1 46,3 54,6 68,4

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 212 °F -46 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F MIN EXTERNAL TEMPERATURE -55 °C, -67 °F

O.D.

0,44 0,69 0,80 0,93 1,11 1,38 1,82 2,15 2,69

13,5 20,6 23,5 27,0 32,0 38,1 49,5 57,8 72,0

0,53 0,81 0,93 1,06 1,26 1,50 1,95 2,28 2,83

420 420 420 420 420 420 420 420 420

BURST

psi

bar

psi

6090 6090 6090 6090 6090 6090 6090 6090 6090

1680 1680 1680 1680 1680 1680 1680 1680 1680

24360 24360 24360 24360 24360 24360 24360 24360 24360

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 45 110 120 140 170 220 267 315 600

1,77 4,33 4,72 5,51 6,69 8,66 10,51 12,40 23,62

290 710 840 1000 1480 2050 3690 4780 6760

0,19 0,48 0,56 0,67 0,99 1,38 2,48 3,21 4,54

Std2

MF+M00120-04 MF+M00910-06 MF+M00910-08 MF+M00910-10 IP+M01500-12 IP+M01500-16 IP+M01600-20 IP+M01600-24 XL+M01800-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design

REINFORCEMENT Two high tensile steel braids (DN 6). Four high tensile steel spirals (DN 10÷25). Six high tensile steel spirals (DN 31÷51)

TYPE APPROVALS CU-TR

COVER Composite bi-layer structure with outstanding abrasion resistance

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

0

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/5000 MINE OUTSTANDING ABRASION RESISTANCE, MSHA APPROVED

HOSES

KEY FEATURES 23• MSHA • MSHA approved approved cover cover for mining for mining applications applications • Outstanding • Outstanding abrasionabrasion and ozone and resistance ozone resistance • Compact • Compact overall dimensions overall dimensions • Easy assembling • Easy assembling and mounting and mounting operations operations (no protection (no protection sleeves required) sleeves required) • Indelible • Indelible brandingbranding technology technology

H 21-5

APPLICATIONS & FLUIDS 23• High pressure hydraulic lineslines • High pressure hydraulic • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe mining mining environments, underground and open longpit, resistance to ozone weathering, cold temperatures, • For severe environments, underground andpit, open long resistance to and ozone and weathering, cold antistatic and flame retardant the coverproperties of the cover temperatures, antistaticproperties and flameofretardant • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01104006* H01104008* H01104010* H01104012* H01104016* H01104019* H01104025* H01104031*

6 8 10 12 16 19 25 31

-4 -5 -6 -8 - 10 - 12 - 16 - 20

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 1.1/4"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 11,6 12,9 15,0 19,8 24,4 28,2 35,1 42,2

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

0,46 0,51 0,59 0,78 0,96 1,11 1,38 1,66

13,6 15,1 17,2 21,8 27,2 31,2 38,1 45,2

0,54 0,59 0,68 0,86 1,07 1,23 1,50 1,78

345 345 345 345 345 345 345 345

BURST

psi

bar

psi

5000 5000 5000 5000 5000 5000 5000 5000

1380 1380 1380 1380 1380 1380 1380 1380

20010 20010 20010 20010 20010 20010 20010 20010

MIN.BEND

WEIGHT

mm inch g/m lb/ft 50 55 65 120 200 230 267 350

1,97 2,17 2,56 4,72 7,87 9,06 10,51 13,78

TUBE Oil resistant synthetic rubber

280 350 410 670 1030 1420 1990 2500

0,19 0,24 0,28 0,45 0,69 0,95 1,34 1,68

FITTINGS

Std1

Std2

MF+M00120-04 MF+M00120-05 MF+M00120-06 MF+M00910-08 MF+M00910-10 IP+M01500-12 IP+M01500-16 IP+M01500-20

APPLICABLE SPECS MANULI® Design. Performances ISO 3862 R13

REINFORCEMENT Two high tensile steel braids (DN 6÷12). Four high tensile steel spirals (DN 16÷31)

TYPE APPROVALS CU-TR; MSHA; FRAS

COVER Composite bi-layer structure with outstanding abrasion resistance

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

ver. 0001

0

Date: 21/10/2013

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/6000 MINE OUTSTANDING ABRASION RESISTANCE, MSHA APPROVED

HOSES

APPLICATIONS & FLUIDS 23• Heavy duty duty hydraulic power lineslines • Heavy hydraulic power • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe mining mining environments, underground and open longpit, resistance to ozone weathering, cold temperatures, • For severe environments, underground andpit, open long resistance to and ozone and weathering, cold antistatic and flame retardant the coverproperties of the cover temperatures, antistaticproperties and flameofretardant • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

H 21-6

KEY FEATURES 23• MSHA • MSHA approved approved composite composite cover cover for mining for mining applications applications • Outstanding • Outstanding abrasionabrasion and ozone and resistance ozone resistance • Easy assembling • Easy assembling and mounting and mounting operations, operations, no protection no protection sleeves are sleeves required are required • Indelible • Indelible brandingbranding technology technology • Reduced • Reduced bend radius bend forradius difficult forinstallations difficult installations • Flame retardant • Flame retardant and electrical and electrical antistaticity antistaticity cover properties cover properties

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10086031* H10086038* H10086051*

31 38 51

- 20 - 24 - 32

1.1/4" 1.1/2" 2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 46,3 54,6 68,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

1,82 2,15 2,69

49,5 57,8 72,0

1,95 2,28 2,83

420 420 420

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

6090 1680 24360 260 6090 1680 24360 310 6090 1680 24360 600

10,24 3760 12,20 4850 23,62 6860

TUBE Oil resistant synthetic rubber REINFORCEMENT Six high tensile steel wire spirals COVER Composite bi-layer structure with outstanding abrasion and ozone resistance

2,53 3,26 4,61

FITTINGS

Std1

Std2

IP+M01600-20 IP+M01600-24 XL+M01800-32

APPLICABLE SPECS ISO 3862 type R15; SAE J517 type 100 R15; exceed performances of BCS 174 (British Coal Specification 1992); ISO 6805 type 6 (rubber hoses and hose assemblies for underground mining) TYPE APPROVALS MSHA, CU-TR; FRAS

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

0

Date: 21/10/2013

ver. 0001


EXTREME TECHNICAL DATA SHEETS

SHIELDMASTER

SHIELDMASTER/17 WS OUTSTANDING ABRASION RESISTANCE

HOSES

KEY FEATURES 23• MSHA • MSHA approved approved cover cover for mining for mining applications applications • Outstanding • Outstanding abrasionabrasion and ozone and resistance ozone resistance • Compact • Compact overall dimensions overall dimensions • Easy assembling • Easy assembling and mounting and mounting operations operations (no protection (no protection sleeves required) sleeves required) • Indelible • Indelible brandingbranding technology technology

H 21-7

APPLICATIONS & FLUIDS 23• High pressure hydraulic lineslines • High pressure hydraulic • High resistance to abrasion conditions, including rubbingrubbing among among hoses in bunches, alternative to spring ease of • High resistance to abrasion conditions, including hoses in bunches, alternative to guards, spring guards, cleaning in dusty environments ease of cleaning in dusty environments • For severe mining mining environments, underground and open longpit, resistance to ozone weathering, cold temperatures, • For severe environments, underground andpit, open long resistance to and ozone and weathering, cold antistatic and flame retardant the coverproperties of the cover temperatures, antistaticproperties and flameofretardant • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10113051*

51

- 32

2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 63,6

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

2,50

66,7

2,63

175

psi 2530

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft

700 10150 630

24,80 4461

3,00

Std2

MF+M00910-32

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design

REINFORCEMENT Four high tensile steel spirals (DN 51)

TYPE APPROVALS CU-TR; MSHA

COVER Composite bi-layer structure with outstanding abrasion resistance

Remarks: Applications with materials projection or winding on low bend radius pulley systems should be field tested before use; high abrasion resistant rubber cover hoses are appropriate in most cases.

Release

ver. 0001

0

Date: 19/09/2014

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

DIAMONDSPIR

DIAMONDSPIR/14 HIGH FLOW RATES, OUTSTANDING ABRASION RESISTANCE

HOSES

APPLICATIONS & FLUIDS 23• Medium pressure hydraulic lineslines with with high high flow flow rates, minemine hydraulic return lines,lines, largelarge equipment hydraulics • Medium pressure hydraulic rates, hydraulic return equipment hydraulics • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

H 22-1

KEY FEATURES 23• Extreme • Extreme abrasion abrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant and antistatic and antistatic cover cover • Superior • Superior pressurepressure rating rating • Structure • Structure robustness robustness for toughfor handling tough handling • InterLock • InterLock robust fitting robust technology fitting technology

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10104076*

76

- 48

3"

R.O.D.

87,8

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

Release

1

O.D.

MAX W.P.

mm inch mm inch bar 3,46

92,2

3,63

140

BURST

psi

bar

psi

2030

560

8120

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 700

27,56 5900

3,96

Std2

IP+M01500-48

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli Design, ISO 18752-C extension

REINFORCEMENT Four or six high tensile wire spirals

TYPE APPROVALS CU-TR; MSHA; CCS

COVER Synthetic rubber with high abrasion, ozone and weather resistance

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

DIAMONDSPIR

DIAMONDSPIR/21 VERY HIGH HYDRAULIC POWER TRANSMISSION

HOSES H 22-2

KEY FEATURES 23• Very•high Veryflow highrates flow in rates highinpressure high pressure hydraulics hydraulics • Extreme • Extreme robustness robustness of the hose of the structures hose structures • Hose compact • Hose compact dimensions dimensions • Approved • Approved with severe withfatigue severetests fatigue tests • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant (MSHA) (MSHA) and antistatic and antistatic properties properties • Biological • Biological and mineral and oils mineral compatibility oils compatibility • Crimped • Crimped InterLockInterLock Plus fittings Plusstructures fittings structures APPLICATIONS & FLUIDS 23• Hydraulics: heavy duty duty power lines,lines, hydrostatic transmissions in severe environmental conditions, specific installations • Hydraulics: heavy power hydrostatic transmissions in severe environmental conditions, specific with tough abrasionwith conditions, off-shoreconditions, applications, underground and open pit mining.and open pit mining. installations tough abrasion off-shore applications, underground • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10102063* H10102076*

63 76

- 40 - 48

2.1/2" 3"

R.O.D.

77,5 90,8

MAX OPERATING TEMPERATURE 125 °C, 257 °F

ver. 0001

1

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C

Release

O.D.

3,05 3,57

81,5 94,6

3,21 3,72

210 210

psi 3040 3040

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

840 12180 700 840 12180 900

27,56 5890 35,43 7910

3,96 5,32

FITTINGS

Std1

Std2

IP+M01500-40 IP+M01810-48

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design: ISO 18752 grade C extension

REINFORCEMENT Four to six high tensile steel spirals

TYPE APPROVALS CU-TR; MSHA; MA; CCS

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Date: 15/02/2016

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

DIAMONDSPIR

DIAMONDSPIR/35 VERY HIGH HYDRAULIC POWER TRANSMISSION

HOSES H 22-3

KEY FEATURES 23• Very•high Veryflow highrates flow in rates highinpressure high pressure • Extreme • Extreme robustness robustness of the hose of the structures hose structures • Hose compact • Hose compact dimensions dimensions • Approved • Approved with severe withfatigue severetests fatigue tests • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant (MSHA) (MSHA) and antistatic and antistatic properties properties • Biological • Biological and mineral and oils mineral compatibility oils compatibility • Crimped • Crimped InterLockInterLock Plus & InterLock Plus & InterLock Super fittings Superstructures fittings structures APPLICATIONS & FLUIDS 23• Hydraulics: heavy duty duty power lines,lines, hydrostatic transmissions in severe environmental conditions, specific installations • Hydraulics: heavy power hydrostatic transmissions in severe environmental conditions, specific with tough abrasionwith conditions, off-shoreconditions, applications, underground and open pit mining.and open pit mining. installations tough abrasion off-shore applications, underground • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10103063* H10103076*

63 76

- 40 - 48

2.1/2" 3"

R.O.D.

80,6 97,9

MAX OPERATING TEMPERATURE 125 °C, 257 °F

2

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C

Release

O.D.

3,17 84,8 3,34 3,85 101,9 4,01

350 350

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

5070 1400 20300 800 31,50 8105 5,45 5070 1400 20300 1000 39,37 12249 8,23

FITTINGS

Std1

Std2

IP+M01810-40 IS+M02700-48

IS+M02800-48

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design: ISO 18752 grade C extension

REINFORCEMENT Six to eight high tensile steel spirals

TYPE APPROVALS CU-TR; MSHA; MA; CCS

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Date: 15/02/2016

ver. 0001


EXTREME TECHNICAL DATA SHEETS

FORESTMASTER

FORESTMASTER/35 FORESTRY MACHINES

HOSES H 23-1

KEY FEATURES 23• Extreme • Extreme high abrasion high abrasion resistance, resistance, long life long before life before reinforcement reinforcement scratching scratching • Special• composite Special composite cover layer cover withlayer textile with reinforcement textile reinforcement for the maximum for the maximum resistance resistance in harsh in environments harsh environments • Reduced • Reduced bend radius bend radius • Good flexibility • Good flexibility in the whole in the temperature whole temperature range range • Easy mounting • Easy mounting in any installation in any installation • High impulse • High resistance impulse resistance according according to ISO 18752 to ISOrequirements 18752 requirements APPLICATIONS & FLUIDS 23• High pressure power lineslines for general hydraulics • High pressure power for general hydraulics • Designed for forestry machines booms booms and harvester heads, heads, harsh environments and severe abrasions • Designed for forestry machines and harvester harsh environments and severe abrasions • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H10111019* H10111025* H10111031*

19 25 31

- 12 - 16 - 20

3/4" 1" 1.1/4"

27,5 34,6 42,1

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

Release

ver. 0001

1

1,08 1,36 1,66

31,7 38,8 47,1

1,25 1,53 1,85

350 350 350

psi

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

IP+M01500-12 IP+M01500-16 IP+M01500-20

SP+M05400-12 SP+M05400-16

mm inch g/m lb/ft

5070 1400 20300 140 5070 1400 20300 190 5070 1400 20300 230

5,51 7,48 9,06

1251 1843 2484

0,84 1,24 1,67

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli design, ref. ISO 18752-C

REINFORCEMENT Four high tensile steel spirals

TYPE APPROVALS CU-TR; MSHA

COVER Composite cover with textile reinforcement, realized with high abrasion and ozone resistant synthetic rubber

Date: 27/11/2015

www.manuli-hydraulics.com


EXTREME TECHNICAL DATA SHEETS

FORESTMASTER

FORESTMASTER/42 FORESTRY MACHINES

H 23-2

APPLICATIONS & FLUIDS 23• High pressure power lineslines for general hydraulics • High pressure power for general hydraulics • Designed for forestry machines booms booms and harvester heads, heads, harsh environments and severe abrasions • Designed for forestry machines and harvester harsh environments and severe abrasions • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water

HOSES

KEY FEATURES 23• Extreme • Extreme high abrasion high abrasion resistance, resistance, long life long before life before reinforcement reinforcement scratching scratching • Special• composite Special composite cover layer cover withlayer textile with reinforcement textile reinforcement for the maximum for the maximum resistance resistance in harsh in environments harsh environments • Reduced • Reduced bend radius bend radius • Good flexibility • Good flexibility in the whole in the temperature whole temperature range range • Easy mounting • Easy mounting in any installation in any installation • High impulse • High resistance impulse resistance according according to ISO 18752 to ISOrequirements 18752 requirements

TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10112019* H10112025*

19 25

- 12 - 16

3/4" 1"

R.O.D.

27,7 34,8

MAX OPERATING TEMPERATURE 125 °C, 257 °F

0

MAX W.P.

mm inch mm inch bar

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C

Release

O.D.

1,09 1,37

31,9 39,0

1,26 1,54

420 420

psi

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft

6090 1680 24360 150 6090 1680 24360 210

5,91 8,27

1331 1970

0,89 1,32

Std2

IP+M01500-12 IP+M01500-16

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli design, ref. ISO 18752-C

REINFORCEMENT Four high tensile steel spirals

TYPE APPROVALS CU-TR; MSHA

COVER Composite cover with textile reinforcement, realized with high abrasion and ozone resistant synthetic rubber

Date: 15/10/2014

ver. 0001


EXTREME TECHNICAL DATA SHEETS

MASTERTEX

MASTERTEX LOW PRESSURE HIGH TEMPERATURE HOSE

HOSES

KEY FEATURES 23• Long• term Longaging term aging resistance resistance • Suitability • Suitability in high temperature in high temperature applications applications • High flexibility • High flexibility • Wide range • Wide of range fluid compatibility of fluid compatibility • MF2000• MF2000 Multifit type Multifit couplability type couplability

H 24-1

APPLICATIONS & FLUIDS 23• Hydraulics: low pressure lines,lines, return lines,lines, draindrain lineslines with with high high temperature fluidsfluids • Hydraulics: low pressure return temperature • Mineral oils, synthetic base oils (HS), and rape seed glycol polyglycol based oils, oilsoils, in aqueous • Mineral oils, synthetic base oilsvegetable (HS), vegetable and rapeoils, seed oils,and glycol and polyglycol based oils in aqueous emulsion, water water emulsion, TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H09069006* H09069010* H09069012* H09069016*

6 10 12 16

-4 -6 -8 - 10

R.O.D.

O.D.

MAX W.P.

BURST

mm inch mm inch bar

psi

bar

psi

12,6 15,8 19,4 23,0

430 430 430 430

120 120 120 120

1740 1740 1740 1740

1/4" 3/8" 1/2" 5/8"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 275 °F -40 °C / 135 °C

0,50 0,62 0,76 0,91

30 30 30 30

MIN.BEND

ver. 0001

1

FITTINGS

Std1

mm inch g/m lb/ft 45 75 90 115

1,77 2,95 3,54 4,53

115 160 210 285

0,08 0,11 0,14 0,19

Std2

MF+M00830-04 MF+M00820-06 MF+M00820-08 MF+M00820-10

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Exceed SAE 100 R6; ISO 4079 R6/1TE

REINFORCEMENT One high resistance textile braid

TYPE APPROVALS CU-TR

COVER Environment resistant synthetic rubber

Release

WEIGHT

Date: 08/09/2014

www.manuli-hydraulics.com


APPLICATIONS TECHNICAL DATA SHEETS

TWINPOWER

TWINPOWER 4000 EASY INSTALLATION FOR OEMs

HOSES

KEY FEATURES 23• Compact • Compact hose structure hose structure and reduced and reduced bend radius bend radius • Isobaric• rating Isobaric forrating easy for selection easy selection • Smooth• cover Smooth hose cover ensuring hose ensuring user friendly userinstallation friendly installation inside theinside booms the booms • Unique•hose Unique assembly hose assembly solution for solution pressure for pressure and discharge and discharge line on the linesame on the body same valve body valve • Reduced • Reduced installation installation time compared time compared to two separated to two separated assemblyassembly hose solutions hose solutions • Reduced • Reduced risk of abrasion risk of abrasion of the line ofinside the line theinside booms thedue booms to twin duehose to twin alignment hose alignment • Elimination • Elimination of clampsoftoclamps connect to the connect two hose the two lines, hose with lines, consequent with consequent easynesseasyness of insertion of insertion • Warehouse/logistic • Warehouse/logistic optimization optimization with reduced with reduced codes in codes stock in stock

H 25-1

APPLICATIONS & FLUIDS 23• Hydraulics: hosehose range dedicated to aerial lifts, lifts, platforms, forklift trucks and telescopic booms applications • Hydraulics: range dedicated to aerial platforms, forklift trucks and telescopic booms applications • Mineral oils, vegetable oils andoils synthetic ester based glycols and polyglycols, mineralmineral oils in aqueous emulsion, water • Mineral oils, vegetable and synthetic ester oils, based oils, glycols and polyglycols, oils in aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01119010* H01119012*

10 12

-6 -8

3/8" 1/2"

15,4 18,5

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

0

0,61 0,73

18,0 21,5

0,71 0,85

280 280

psi

BURST

bar

psi

4060 1120 16240 4060 1120 16240

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 65 80

TUBE Synthetic rubber REINFORCEMENT Two high tensile steel wire braids COVER Synthetic rubber with high ozone, abrasion and weather resistance

2,56 3,15

830 1100

0,56 0,74

Std2

MF+M00120-06 MF+M00120-08

APPLICABLE SPECS DN 10: ISO 11237 R19; SAE J517 type100R19. DN 12: ISO 11237 2SC; EN 857 2SC, SAE J517 type 100R16 TYPE APPROVALS CU-TR

Date: 21/10/2013

ver. 0001


APPLICATIONS TECHNICAL DATA SHEETS

TWINPOWER

TWINPOWER 5000 EASY INSTALLATION FOR OEMs

HOSES H 25-2

KEY FEATURES 23• Compact • Compact hose structure hose structure and reduced and reduced bend radius bend radius • Isobaric• rating Isobaric exceeding rating exceeding international international specifications specifications • Smooth• cover Smooth hose cover ensuring hose ensuring user friendly userinstallation friendly installation inside theinside booms the booms • Unique•hose Unique assembly hose assembly solution for solution pressure for pressure and discharge and discharge line on the linesame on the body same valve body valve • Reduced • Reduced installation installation time compared time compared to two separated to two separated assemblyassembly hose solutions hose solutions • Reduced • Reduced risk of abrasion risk of abrasion of the line ofinside the line theinside booms thedue booms to twin duehose to twin alignment hose alignment • Elimination • Elimination of clampsoftoclamps connect to the connect two hose the two lines, hose with lines, consequent with consequent easynesseasyness of insertion of insertion • Higher •abrasion Higher abrasion resistantresistant and flame and retardant flame retardant MSHA approved MSHA approved cover cover • Warehouse/logistic • Warehouse/logistic optimization optimization with reduced with reduced codes in codes stock in stock APPLICATIONS & FLUIDS 23• Hydraulics: hosehose range dedicated to aerial lifts, lifts, platforms, forklift trucks and telescopic booms applications • Hydraulics: range dedicated to aerial platforms, forklift trucks and telescopic booms applications • Mineral oils, vegetable oils andoils synthetic ester based glycols and polyglycols, mineralmineral oils in aqueous emulsion, water • Mineral oils, vegetable and synthetic ester oils, based oils, glycols and polyglycols, oils in aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01120008* H01120010* H01120012*

8 10 12

-5 -6 -8

5/16" 3/8" 1/2"

12,9 15,0 18,6

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

ver. 0001

0

0,51 0,59 0,73

15,3 17,6 21,6

0,60 0,69 0,85

350 350 350

psi

BURST

bar

psi

5070 1400 20300 5070 1400 20300 5070 1400 20300

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 55 65 80

TUBE Synthetic rubber

2,17 2,56 3,15

682 830 1190

0,46 0,56 0,80

Std2

MF+M00120-05 MF+M00120-06 MF+M00120-08

APPLICABLE SPECS Exceed ISO 11237 2SC/R16; EN 857 2SC; SAE J517 type 100R16

REINFORCEMENT Two high tensile steel wire braids COVER Synthetic rubber with high ozone, abrasion and weather resistance

Date: 21/10/2013

www.manuli-hydraulics.com

TYPE APPROVALS CU-TR; MSHA


APPLICATIONS TECHNICAL DATA SHEETS

TWINPOWER

TWINPOWER/PLUS EASY INSTALLATION FOR OEMs

HOSES

KEY FEATURES 23• Compact • Compact hose structure hose structure and reduced and reduced bend radius bend radius • Approved • Approved with 500.000 with 500.000 flexing impulse flexing cycles impulse(1,33 cycles WP), (1,33 125.000 WP), 125.000 flexing cycles flexing(Manuli cycles testing (Manulimethod) testing method) • Smooth• hose Smooth cover hose ensuring cover ensuring user friendly userinstallation friendly installation inside theinside booms the booms • Unique•hose Unique assembly hose assembly solution for solution pressure for pressure and discharge and discharge line on the linesame on the body same valve body valve • Reduced • Reduced installation installation time compared time compared to two separated to two separated assemblyassembly hose solutions hose solutions • Reduced • Reduced risk of abrasion risk of abrasion of the line ofinside the line theinside booms thedue booms to twin duehose to twin alignment hose alignment • Elimination • Elimination of clampsoftoclamps connect to the connect two hose the two lines, hose with lines, consequent with consequent easynesseasyness of insertion of insertion • Higher •abrasion Higher abrasion resistantresistant and flame and retardant flame retardant MSHA approved MSHA approved cover cover • Warehouse/logistic • Warehouse/logistic optimization optimization with reduced with reduced codes in codes stock in stock

H 25-3

APPLICATIONS & FLUIDS 23• Hydraulics: hosehose range dedicated to aerial lifts, lifts, platforms, forklift trucks and telescopic booms applications • Hydraulics: range dedicated to aerial platforms, forklift trucks and telescopic booms applications • Mineral oils, vegetable oils andoils synthetic ester based glycols and polyglycols, mineralmineral oils in aqueous emulsion, water • Mineral oils, vegetable and synthetic ester oils, based oils, glycols and polyglycols, oils in aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01112A12* 12

-8

1/2"

18,5

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C MAX OPERATING TEMPERATURE 135 °C, 275 °F

Release

0

0,73

22,5

0,89

310

psi

BURST

bar

psi

4490 1240 17980

MIN.BEND

WEIGHT

FITTINGS

Std1

mm inch g/m lb/ft 80

TUBE Synthetic rubber

3,15

1220

0,82

Std2

MF+M00120-08

APPLICABLE SPECS Exceed ISO 11237 2SC/R16; EN 857 2SC; SAE J517 type 100R16

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS CU-TR; MSHA

COVER Synthetic rubber with high ozone, abrasion and weather resistance

Date: 21/10/2013

ver. 0001


APPLICATIONS TECHNICAL DATA SHEETS

T°REX

T°REX EXTREME TEMPERATURE

HOSES

KEY FEATURES 23• Extreme • Extreme high temperature high temperature and aging and aging resistance resistance • High flexibility • High flexibility • Long service • Longduration service duration

H 26-1

APPLICATIONS & FLUIDS 23• Oil •cooling systems, automatic transmissions with with very very high high temperature of the high high temperature Oil cooling systems, automatic transmissions temperature ofoil, thelow oil, pressure low pressure temperature applications in hydraulic systems. applications in hydraulic systems. • Mineral oils, Synthetic Hydrocarbons oils, glycols and polyglycols (up to 121°C, 250°F) 250°F) • Mineral oils, Synthetic Hydrocarbons oils, glycols and polyglycols (up to 121°C, TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01127031*

31

- 20

R.O.D.

O.D.

MAX W.P.

BURST

mm inch mm inch bar

psi

bar

psi

40,7

620

172

2490

1.1/4"

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 320 °F -40 °C / 160 °C

1,60

43

MIN.BEND

ver. 0001

1

FITTINGS

Std1

mm inch g/m lb/ft 203

7,99

925

0,62

MF+ M00110-20TX

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS Manuli design

REINFORCEMENT One high tensile steel wire braid

TYPE APPROVALS CU-TR

COVER Synthetic rubber with high ozone, weather and heat resistance

Release

WEIGHT

Date: 08/05/2015

www.manuli-hydraulics.com

Std2


APPLICATIONS TECHNICAL DATA SHEETS

LUBEMASTER

LUBEMASTER LUBRICATION LINE

HOSES

KEY FEATURES 23• Designed • Designed for applications for applications with lubrication with lubrication and transmission and transmission fluids fluids • Compact • Compact hose structures hose structures for installations for installations in narrowinspaces narrow spaces • Isobaric• pressure Isobaric pressure rating rating

H 27-1

APPLICATIONS & FLUIDS 23• Lubrication lines,lines, auxiliary systems with with transmission oils oils • Lubrication auxiliary systems transmission • Mineral oils, glycols and polyglycols, transmission fluids (ATF), mineralmineral based greases and lubrication oils. oils. • Mineral oils, glycols and polyglycols, transmission fluids (ATF), based greases and lubrication TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01135006* H01135010*

6 10

-4 -6

1/4" 3/8"

R.O.D.

10,2 14,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

Release

1

O.D.

MAX W.P.

mm inch mm inch bar 0,40 0,57

12,0 16,2

0,47 0,64

210 210

psi 3040 3040

BURST

bar

psi

840 12180 840 12180

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M03300-04 MF+M03300-06

OPF-04 OPF-06

mm inch g/m lb/ft 50 65

1,97 2,56

180 300

0,12 0,20

TUBE Synthetic rubber

APPLICABLE SPECS Manuli Design

REINFORCEMENT One high tensile steel braid

TYPE APPROVALS CU-TR

COVER Environment resistant synthetic rubber

Date: 10/04/2015

ver. 0001


APPLICATIONS TECHNICAL DATA SHEETS

JACKMASTER

JACKMASTER EXTREME STATIC PRESSURE

HOSES H 28-1

KEY FEATURES 23• High•static High pressures static pressures in remote in remote locations locations • Weight-lifting • Weight-lifting and hydraulic and hydraulic actuations actuations by means byofmeans jackingofsystem jacking system • Extreme • Extreme static pressure static pressure • Tested •and Tested approved and approved for specific for jacking specificapplications jacking applications • Test certificate • Test certificate availableavailable upon request upon request • Standard • Standard MF2000 MF2000 fittings couplability fittings couplability (no special (nofittings specialrequired) fittings required) • Halogen-Free • Halogen-Free hose linehose line APPLICATIONS & FLUIDS 23• Hydraulic jacking systems • Hydraulic jacking systems • Mineral oils, vegetable and rape seed glycol polyglycol based oils, synthetic ester based oilsoils, in aqueous • Mineral oils, vegetable and rapeoils, seed oils,and glycol and polyglycol based oils, synthetic ester oils, based oils in emulsion, water emulsion, water aqueous TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H01034006* H01034010*

6 10

-4 -6

1/4" 3/8"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 12,7 15,0

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C MAX OPERATING TEMPERATURE 121 °C, 250 °F

0,50 0,59

14,7 16,8

0,58 0,66

psi

BURST

bar

psi

MIN.BEND

WEIGHT

725 10510 1450 21030 100 725 10510 1450 21030 127

3,94 5,00

370 395

ver. 0001

Std2

MF+M03400-04 MF+M03400-06

OPF-04 OPF-06

APPLICABLE SPECS IJ100 hydraulic jack spec., ISO/CD 16301

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS CU-TR

COVER Environment resistant synthetic rubber

Product designed for jacking applications. Any different use may reduce service life. Please contact Manuli Hydraulics for more information.

0

0,25 0,27

TUBE Oil resistant synthetic rubber

Remarks:

Release

FITTINGS

Std1

mm inch g/m lb/ft

Date: 21/10/2013

www.manuli-hydraulics.com


APPLICATIONS TECHNICAL DATA SHEETS

FIREND

FIREND FIRE SUPPRESSION SYSTEMS

HOSES

KEY FEATURES 23• SAE •100R1AT SAE 100R1AT and ISO-1SN and ISO-1SN rated working rated working pressures pressures • Flame retardant • Flame retardant red coverred cover • Excellent • Excellent performance performance for standard for standard hydraulichydraulic applications applications • Embossed • Embossed indelible indelible brandingbranding • No skive • No MF2000 skive MF2000 (two-pieces) (two-pieces) and MF3000 and MF3000 (one-piece) (one-piece) fittings fittings

H 29-1

APPLICATIONS & FLUIDS 23• Use• Use in fireinsuppression systems of off-road vehicles, mining equipment, stationary engines. The The hosehose present red cover fire suppression systems of off-road vehicles, mining equipment, stationary engines. present red for easycover identification in the fire suppression for easy identification in the fire system suppression system • Mineral oils, vegetable oils andoils synthetic ester based glycols and polyglycols, mineralmineral oils in aqueous emulsion, water, • Mineral oils, vegetable and synthetic ester oils, based oils, glycols and polyglycols, oils in aqueous emulsion, water based extinguishing agents water,fire water based fire extinguishing agents TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H01124006* H01124010* H01124012* H01124019* H01124025*

6 10 12 19 25

-4 -6 -8 - 12 - 16

1/4" 3/8" 1/2" 3/4" 1"

11,0 15,0 18,1 25,3 33,1

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

0,43 0,59 0,71 1,00 1,30

13,0 17,0 20,1 27,9 35,7

0,51 0,67 0,79 1,10 1,41

225 180 160 105 88

psi 3260 2610 2320 1520 1270

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M03400-04 MF+M03400-06 MF+M03400-08 MF+M03400-12 MF+M03400-16

OPF-04 OPF-06 OPF-08 OPF-12

mm inch g/m lb/ft

900 13050 100 720 10440 127 640 9280 178 420 6090 240 350 5070 300

3,94 5,00 7,01 9,45 11,81

TUBE Oil resistant synthetic rubber

220 325 410 660 980

0,15 0,22 0,28 0,44 0,66

APPLICABLE SPECS ISO 1436-1SN; SAE J517 type 100R1AT; EN 853-1SN

REINFORCEMENT One high tensile steel wire braid

TYPE APPROVALS MSHA; CU-TR

COVER Red synthetic rubber with high ozone, abrasion and weather resistance

Release

0

Date: 21/10/2013

ver. 0001


CPH-2SC.pdf

1

12/11/2015

13:48

APPLICATIONS TECHNICAL DATA SHEETS

CPH

CPH/2SC CABLE PROTECTION HOSE

HOSES H 30-1

KEY FEATURES 23• High•flexibility High flexibility • Low weight • Low weight • High-tech • High-tech manufacturing manufacturing process process • Easy routing • Easy routing • Blue flame • Blue retardant flame retardant cover cover • MSHA approval • MSHA approval of the cover of the compound cover compound APPLICATIONS & FLUIDS 23• Cable protection hosehose for mining applications; • Cable protection for mining applications; TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar C

H01033010* H01033012* H01033019*

10 12 19

-6 -8 - 12

3/8" 1/2" 3/4"

15,0 18,5 25,6

0,59 0,73 1,01

16,8 20,3 27,6

psi

BURST

bar

psi

MIN.BEND

WEIGHT

FITTINGS

Std1

Std2

MF+M03400-06 MF+M03400-08 MF+M03400-12

OPF-06 OPF-08 OPF-12

mm inch g/m lb/ft

0,66 0,80 1,09

395 495 815

0,27 0,33 0,55

M

Y

CM

MY

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 212 °F -40 °C / 100 °C

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MANULI® Design

REINFORCEMENT Two high tensile steel braids

TYPE APPROVALS MSHA; CU-TR

CY

COVER Blue synthetic rubber with high ozone and weather resistance

CMY

K

Release

ver. 0001

0

Date: 21/10/2013

www.manuli-hydraulics.com


APPLICATIONS TECHNICAL DATA SHEETS

GOLDENMINE

GOLDENMINE CHINA COAL MINE HYDRAULICS

HOSES H 31-1

KEY FEATURES 23• Very•high Veryflow highrates flow in rates highinpressure high pressure • Extreme • Extreme robustness robustness of the hose of the structures hose structures • Hose compact • Hose compact dimensions dimensions • Approved • Approved with severe withfatigue severetests fatigue tests • Superior • Superior abrasionabrasion resistance resistance • High ozone • High and ozone weather and weather resistance resistance • Flame retardant • Flame retardant (MSHA) (MSHA) and antistatic and antistatic properties properties • Biological • Biological and mineral and oils mineral compatibility oils compatibility • Crimped • Crimped InterLockInterLock Plus fitting Plus structure fitting structure APPLICATIONS & FLUIDS 23• Hydraulics: heavy duty duty power lineslines in China coal coal mines, hydrostatic transmissions in severe environmental conditions, • Hydraulics: heavy power in China mines, hydrostatic transmissions in severe environmental specificconditions, installations with tough abrasion conditions, underground and open pit mining. specific installations with tough abrasion conditions, underground and open pit mining. • Mineral oils, vegetable oils andoils synthetic ester based (upoils to 100°C/212°F), glycols glycols and polyglycols, mineralmineral oils in oils • Mineral oils, vegetable and synthetic ester oils based (up to 100°C/212°F), and polyglycols, aqueous water in emulsion, aqueous emulsion, water TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H10116063*

63

- 40

2.1/2"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 80,6

CONTINUOUS SERVICE TEMPERATURE RANGE -50 °F / 250 °F -46 °C / 121 °C MAX OPERATING TEMPERATURE 125 °C, 257 °F

3,17

84,8

3,34

350

psi

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

5070 1400 20300 800

31,50 8105

5,45

FITTINGS

Std1

Std2

IP+M01810-40

TUBE Oil resistant synthetic rubber

APPLICABLE SPECS MT/T98

REINFORCEMENT Six high tensile steel spirals

TYPE APPROVALS MA China; MSHA; CU-TR

COVER Synthetic rubber with high abrasion, ozone, weather and heat resistance

Remarks: REMARK: The brand of the hose reports Allowable Working Pressure 50.0 MPa (500 bar), Safety Factor 2,8:1, according to the China norm MT/T98.

Release

0

Date: 19/05/2015

ver. 0001


APPLICATIONS

GOLDENGUARD/3000

TECHNICAL DATA SHEETS

GOLDENGUARD/3000 EMERGENCY HYDRAULIC SYSTEMS & BOP

HOSES

KEY FEATURES 23• High•robustness High robustness of the of hose the structures hose structures • Thermal• Thermal insulationinsulation of the hose of the withhose a special with acover special material cover material • Long lasting • Longresistance lasting resistance of the cover of the layer cover layer • Flame •retardant Flame retardant properties properties of the cover of the cover • High ozone • High and ozone weather and weather resistance resistance

H 32-1

APPLICATIONS & FLUIDS 23• Hydraulics: designed for use areas where the continuous hydraulic function is required to drive the emergency • Hydraulics: designed for in use in areas where the continuous hydraulic function is required to drive the emergency systems (industrial, marine,marine, off-shore and refineries, defense, mining)mining) systems (industrial, off-shore and refineries, defense, • Flexible hose for hydraulic systems of BlowofOut Preventer control control lines onlines drilling rigs rigs • Flexible hose for hydraulic systems Blow Out Preventer on drilling • Mineral oils, glycols and polyglycols, mineralmineral oils in aqueos emulsion • Mineral oils, glycols and polyglycols, oils in aqueos emulsion TECHNICAL DATA

PART. REF.

HOSE SIZE

DN dash inch H11022019* H11022025*

19 25

- 12 - 16

3/4" 1"

R.O.D.

O.D.

MAX W.P.

mm inch mm inch bar 26,9 34,1

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C

1,06 1,34

32,3 40,1

1,27 1,58

207 207

psi 3000 3000

BURST

bar

psi

MIN.BEND

WEIGHT

mm inch g/m lb/ft

828 12000 180 828 12000 230

7,09 9,06

1288 1876

0,87 1,26

REINFORCEMENT Four high tensile steel wire spirals

TYPE APPROVALS DNV-GL; CU-TR; MSHA; API 16D fire test (DNV), LR

Refer to GoldenGuard assembling instructions and crimp chart for correct assembling (partial skive required).

ver. 0001

Std2

APPLICABLE SPECS API 16D Fire Test (pr. 10.1.2), ISO 18752 type C

Remarks:

1

Std1 OPK-12 OPK-16

TUBE High grade NBR oil resistant rubber

COVER Red insulant and flame retardant synthetic rubber

Release

FITTINGS

Date: 09/02/2016

www.manuli-hydraulics.com


APPLICATIONS

GOLDENGUARD/5000

TECHNICAL DATA SHEETS

GOLDENGUARD/5000 EMERGENCY HYDRAULIC SYSTEMS & BOP

HOSES

25-1

APPLICATIONS & FLUIDS 23• Hydraulics: designed for use areas where the continuous hydraulic function is required to drive the emergency • Hydraulics: designed for in use in areas where the continuous hydraulic function is required to drive the emergency systems (industrial, marine,marine, off-shore and refineries, defense, mining)mining) systems (industrial, off-shore and refineries, defense, • Flexible hose for hydraulic systems of BlowofOut Preventer control control lines onlines drilling rigs rigs • Flexible hose for hydraulic systems Blow Out Preventer on drilling • Mineral oils, glycols and polyglycols, mineralmineral oils in aqueos emulsion • Mineral oils, glycols and polyglycols, oils in aqueos emulsion

H 32-2

KEY FEATURES 23• High•robustness High robustness of the of hose the structures hose structures • Thermal• Thermal insulationinsulation of the hose of the withhose a special with acover special material cover material • Long lasting • Longresistance lasting resistance of the cover of the layer cover layer • Flame •retardant Flame retardant properties properties of the cover of the cover • High ozone • High and ozone weather and weather resistance resistance

TECHNICAL DATA

PART. REF.

HOSE SIZE

R.O.D.

O.D.

MAX W.P.

DN dash inch mm inch mm inch bar H11020010* H11020012* H11020016* H11020019* H11020025* H11020031* H11020038* H11020051*

10 12 16 19 25 31 38 51

-6 -8 - 10 - 12 - 16 - 20 - 24 - 32

3/8" 1/2" 5/8" 3/4" 1" 1.1/4" 1.1/2" 2"

16,7 20,1 25,5 29,0 36,0 47,0 54,6 68,4

CONTINUOUS SERVICE TEMPERATURE RANGE -40 °F / 250 °F -40 °C / 121 °C

0,66 0,79 1,00 1,14 1,42 1,85 2,15 2,69

20,7 24,1 30,9 36,2 44,0 55,0 62,6 76,4

0,81 0,95 1,22 1,43 1,73 2,17 2,46 3,01

345 345 345 345 345 345 345 345

BURST

psi

bar

psi

5000 5000 5000 5000 5000 5000 5000 5000

1380 1380 1380 1380 1380 1380 1380 1380

20010 20010 20010 20010 20010 20010 20010 20010

MIN.BEND

WEIGHT

mm inch g/m lb/ft 127 150 180 240 300 420 500 630

5,00 5,91 7,09 9,45 11,81 16,54 19,69 24,80

TUBE High grade NBR oil resistant rubber REINFORCEMENT Multiple plies of high tensile steel wire spirals (DN 16 to 51), 2 wire braids (DN 10 & 12) COVER Red insulant and flame retardant synthetic rubber

651 820 1490 2024 2742 4293 5531 7712

0,44 0,55 1,00 1,36 1,84 2,88 3,72 5,18

FITTINGS

Std1

Std2

MF+M00910-06 MF+M00910-08 IP+M01500-10 IP+M01500-12 IP+M01500-16 IP+M01600-20 IP+M01600-24 IP+M01800-32

OPK-06 OPK-08 SP+M05400-12 SP+M05400-16 SP+M05500-20 SP+M05500-24 SP+M05500-32

APPLICABLE SPECS API 16D Fire Test (pr. 10.1.2), DN 10-12: ISO 18752-A; DN 16-51: ISO 18752-C (STD2 fitting) and type C "Plus" (STD1 fitting), ISO 3862 and SAE J517-100R13 performance TYPE APPROVALS DNV-GL; CU-TR; MSHA; API 16D fire test (DNV), LR

Remarks: Refer to GoldenGuard assembling instructions and crimp chart for the use of accessories when required: • STD1 fitting solution: Fire Sleeve & Metal Sleeve over the fitting area are required • STD2 fitting solution: No accessories required The STD1 fitting solution has to be selected for the most demanding applications. DN 10 & 12: Max. continuous temperature 100°C for these wire braided references.

Release

1

Date: 09/02/2016

ver. 0001


APPLICATIONS

GOLDENARMOUR GOLDENARMOUR EMERGENCY HYDRAULIC SYSTEMS & BOP

HOSES

KEY FEATURES - High robustness of the hose structures - Thermal insulation of the hose with a stainless armour cover - Long lasting resistance of the cover layer - Flame retardant properties - High ozone and weather resistance

H 33-1

APPLICATIONS & FLUIDS: - Hydraulics: designed for use in areas where the continuous hydraulic function is required to drive the emergency systems (industrial, marine, off-shore and refineries, defense, mining); - Flexible hose for hydraulic systems of Blow Out Preventer control lines on drilling rigs; - Mineral oils, glycols and polyglycols, mineral oils in aqueos emulsion.

PROOF TEST HOSE SIZE

MAX W.P.

TEST PRESSURE

BURST PRESSURE

HOSE

FITTING

ACCESSORIES

PART. REF.

Insert

Ferrule

ROCKMASTER/2PLUS

H01101010

MF

IM00910-06

JP45G090280099 IO82110-06GA

20000

ROCKMASTER/2PLUS

H01101012

MF

IM00910-08

JP45G090320099 IO82110-08GA

20000

ROCKMASTER/4SH

H10044016

IP

IM01500-10

JP45G090400099 IO82110-10GA

1380

20000

ROCKMASTER/13

H10035019

IP

IM01500-12

JP45G090450099 IO82110-12GA

10000

1380

20000

ROCKMASTER/13

H10035025

IP

IM01500-16

JP45G090500099 IO82110-16GA

690

10000

1380

20000

ROCKMASTER/13

H10035032

IP

IM01600-20

JP45G090650099 IO82110-20GA

5000

690

10000

1380

20000

ROCKMASTER/13

H10035040

IP

IM01600-24

JP45G090750099 IO82110-24GA

5000

690

10000

1380

20000

ROCKMASTER/13

H10035051

IP

IM01800-32

JP45G090900099 IO82110-32GA

DN

dash

inch

bar

psi

bar

psi

bar

psi

10

-6

3/8"

345

5000

690

10000

1380

20000

12

-8

1/2"

345

5000

690

10000

1380

16

-10

5/8"

345

5000

690

10000

1380

19

-12

3/4"

345

5000

690

10000

25

-16

1"

345

5000

690

31

-20

1-1/4"

345

5000

38

-24

1-1/2"

345

51

-32

2"

345

CONTINUOS SERVICE TEMPERATURE RANGE: TUBE: High grade NBR oil resistant rubber DN 10, 12: -40°C / +100°C REINFORCEMENT: Multiple plies of high tensile steel wire spirals (DN -40°F/ +212°F

16 to 51), 2 wire braids (DN 10, 12)

DN16 51: 40°C / +121°C 40°F/ +250°F

COVER: High abrasion and ozone resistant rubber FITTINGS: MF2000 Interlock Plus crimped fittings (DN 10, 12 Multifit fittings), stainless steel and carbon steel

Armour guard

Metal Sleeve

APPLICABLE SPECS: API 16D Fire Test (pr. 10.1.2). DN 10, 12: ISO 18752-A DN 16-51: ISO 18752-C, ISO 3862 and SAE J517 type 100R13 performance TYPE APPROVALS: MSHA, DNV-GL, LR, (API 16D fire test)

EXTERNAL PROTECTION: stainless steel flexible armour

Remark:

Refer to GOLDENARMOUR assembling instructions and crimp chart for the correct assembling of the hose.

Hose assembly branding:

The GOLDENARMOUR must report at least the following information in the hose brand: - inch size - WP 5000 psi (on the metal sleeve) - assembling date - assembler identification (additional tag or on the metal sleeve)

Revision n° 6

ver. 0001

Date 12/11/2015

www.manuli-hydraulics.com


APPLICATIONS

GOLDENARMOUR

GOLDENARMOUR MAKE-UP The GoldenArmour assembly is made up of the following components:

HOSES H 33-1

1. Hydraulic hose 2. Hydraulic MF2000 insert type, with additional tail o-ring only for IP fitting solution 3. Hydraulic MF2000 ferrule type 4. External flexible Metal Armour (interlocked flexible metal hose) 5. Metal Sleeve

ARMOUR JOINING PROCEDURE Individual pieces of the GoldenArmour metal sleeve can be joined using a dedicated Armour Joint. The procedure for joining the pieces of flexible armour is as follows: 1. Slide the Armour Joint onto the hose.

ver. 0001


APPLICATIONS

GOLDENARMOUR

2. Insert the first piece of flexible armour into the Armour Joint until it reaches the internal stop.

HOSES H 33-1

3. Insert the second piece of flexible armour into the other side of the Armour Joint until it also reaches the internal stop.

ACCESSORIES

ACCESSORIES DATASHEETS

ACCESSORIES

STAINLESS STEEL ARMOUR GUARD METAL FLEXIBLE STRIP WOUND HOSE

SIZE

MIN. BEND RADIUS

MAX OD

WEIGHT

PART. REF.

ver. 0001

DN

inch

mm

inch

mm

inch

g/m

lb/ft

JP45G090280099

25

1"

32.00

1.26

127

5.00

565

0.38

JP45G090320099

31

1.1/4

36.50

1.44

150

5.91

703

0.47

JP45G090400099

38

1.1/2

44.50

1.75

180

7.09

939

0.63

JP45G090450099

46

1.3/4

51.00

2.01

240

9.45

1118

0.75

JP45G090500099

51

2

57.50

2.26

300

11.81

1301

0.87

JP45G090650099

63

2.1/2

70.00

2.76

420

16.54

1636

1.10

JP45G090750099

76

3

82.50

3.25

500

19.69

1920

1.29

JP45G090900099

89

3.1/2

96.00

3.78

630

24.80

2386

1.60

www.manuli-hydraulics.com


APPLICATIONS

GOLDENARMOUR ACCESSORIES ACCESSORIES

METAL SLEEVE FOR ARMOUR (STAINLESS STEEL)

IO82110-06GA IO82110-08GA IO82110-10GA IO82110-12GA IO82110-16GA IO82110-20GA IO82110-24GA IO82110-32GA

DIMENSIONS mm

HOSE BORE DN 10 12 16 19 25 31 38 51

Dash inch -6 3/8" -8 1/2" - 10 5/8" - 12 3/4" - 16 1" - 20 1.1/4" - 24 1.1/2" - 32 2"

D 40,5 46,8 53,2 59,5 66 78,6 91,5 106,5

L 60 75 90 105 120 135 150 165

H 33-1

PART. REF.

HOSES

IO821GA

ACCESSORIES ACCESSORIES

IO84210 ARMOUR-JOINT

PART. REF.

IO84210-06 IO84210-08 IO84210-10 IO84210-12 IO84210-16 IO84210-20 IO84210-24 IO84210-32

DIMENSIONS mm

HOSE BORE DN 10 12 16 19 25 31 38 51

Dash inch -6 3/8" -8 1/2" - 10 5/8" - 12 3/4" - 16 1" - 20 1.1/4" - 24 1.1/2" - 32 2"

D L 40,5 65 46,8 65 53,2 65 59,5 70 66 75 78,6 95 91,5 105 106,5 115

ver. 0001


ver. 0001

www.manuli-hydraulics.com

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