Hazard Elimination and Recognition Training (HEART)™ OSHA Segues™ (General Industry)

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Walking-Working Surfaces

2:1 A walking-working surface is any horizontal or vertical surface on or through which an employee walks, works, or gains access to a work area or workplace location. 1910.21(b)

2:5 Housekeeping:

2:6 Keep all walking-working surfaces in a clean, orderly, and sanitary condition. 1910.22(a)(1)

2:7 The workroom floor needs to be kept clean and dry. 1910.22(a)(2)

2:8 Walking-working surfaces need to be free of hazards like sharp and protruding objects, loose boards, corrosion, leaks, spills, snow, and ice. 1910.22(a)(3)

2:9 If any access point to a walking-working surface is unsafe, tell your supervisor. 1910.22(c)

VIOLATION

This chemical spill poses a slipping hazard and a potential health hazard.

Ref. 2:7

Are there other issues in this photo?

2:10 Your employer will inspect and maintain safe walkingworking surfaces. 1910.22(d)(1)

2:11 All hazardous conditions on walking-working surfaces will be corrected or repaired before you are allowed to use them. 1910.22(d)(2)

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2

Walking-Working Surfaces

2:12 If there is a hazard that cannot be remedied immediately, it must be guarded. 1910.22(d)(3)

2:15 Fall protection:

2:16 Fall Protection is any equipment, device, or system that prevents an employee from falling from an elevation or mitigates the effect of such a fall. 1910.21(b)

2:17 Fall protection is required on every walking-working surface with at least 1 unprotected side or edge that is 4 feet or more above a lower level. 1910.28(b)(1)(i)

2:18 Tell your supervisor if you see a walking-working surface that needs fall protection. 1910.28(a)(1)

2:19 Fall protection systems are one of the following:

2:20

2:21

2:22

• Guardrails. 1910.28(b)(1)(ii)

• Safety net systems. 1910.28(b)(1)(ii)

• Personal Fall protection systems. 1910.28(b)(1)(ii)

2:23 Fall protection will be provided if there are 4-foot falls at the workplace through holes or openings. 1910.28(b)(3) & (7)

2:24 A hole is a gap or open space in a floor, roof, horizontal walking-working surface, or similar surface that is at least 2 inches (5 cm) in its least dimension. 1910.21(b)

2:25 An opening is a gap or open space in a wall, partition, vertical walking-working surface, or similar surface that is at least 30 inches (76 cm) high and at least 18 inches (46 cm) wide, through which an employee can fall to a lower level. 1910.21(b)

2:26 Falling object protection:

2:27

2:28

• You need to wear a hard hat whenever there is a danger of falling objects. 1910.28(c)

• Do not go beyond a barricade. 1910.28(c)(3)

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5

General Industry Segues

2:29 • Toeboards are present to keep objects from falling to a lower level and injuring someone below. 1910.28(c)(1)

2:35 Guardrails:

2:36 All guardrails have a toprail and a midrail. 1910.28(b)

2:37 Report damaged guardrails to your supervisor. 1910.28(b)(6)

2:38 All removable portions of a guardrail will be in place unless that area is being used to transfer materials between floor levels, holes, and openings. 1910.28(b)(10)

2:39 Stairways:

CORRECT

These stairs have both a guardrail and a handrail, are well maintained, and have a smooth surface.

Ref. 2:41

Are there other issues in this photo?

2:40 Your employer will ensure all stairways are safe for employee use. 1910.25(b)

2:41 All stairways that are 4 feet or more above a lower level and that have an unprotected side will be protected with a stair rail or guardrail. 1910.28(b)(11)(i)

2:42 All stairways with 3 treads and 4 risers will be protected with a stair rail. 1910.28(b)(11)(ii)

2:43 Doors or gates that open directly onto a stairway or platform should not reduce the platform's usable depth. 1910.25(b)(5)

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2:45 Ladders:

Walking-Working Surfaces

2:46 All ladders will be inspected as often as necessary to identify any visible defects that may cause a hazard. 1910.23(b)(9)

2:47 Do not paint a wooden ladder. 1910.23(b)(5)

2:48 Paint on wooden ladders can hide structural defects. 1910.23(b)(5)

2:49 Only use ladders for their designed purpose. 1910.23(b)(8)

2:50 Never use a defective ladder. 1910.23(b)(10)

2:51 Follow your company's procedure for tagging defective ladders and removing them from service. 1910.23(b)(10)

2:52 Face the ladder when you are climbing up and down. 1910.23(b)(11)

2:53 Use at least one hand to grasp the ladder when climbing up and down. 1910.23(b)(12)

2:54 Do not carry a load or object that could cause you to lose your balance or fall. 1910.23(b)(13)

2:55 Do not load a ladder beyond its maximum intended load. 1910.23(c)(3)

VIOLATION

This employee is using the top step of the ladder as a step.

Ref. 2:67

Are there other issues in this photo?

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4:12

4:13

4:14

4:15

General Industry Segues

• When the plan is developed. 1910.38(f)(1)

• When you are initially assigned to a job with a company. 1910.38(f)(1)

• When your responsibilities change in the plan. 1910.38(f)(1)

• When the plan is changed. 1910.38(f)(1)

4:20 Exit Routes:

4:21 An exit route is the planned path that will take you from where you are in the building during an emergency to a safe place, whether that's going outside or to a refuge area. 1910.34(c)

4:22 A refuge is a designated and protected safe place inside the building. 1910.34(c)

4:23 The exit discharge will take you directly outside, to a street, walkway, refuge, public way, or open space with access to the outside. 1910.36(c)(1)

4:24 The type of emergency will determine the exit route you will take and the safe place you are trying to reach. Appendix to 1910 Subpart E(2)

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CORRECT
clearly
Ref. 4:27
there other
A
marked exit.
Are
issues in this photo?

4 Exit Routes & Emergency Action Plans

4:25 Your work will generally have two exit routes. 1910.36(b)(2)

4:26 The exit doors need to be unlocked. 1910.36(d)

4:27 The exit doors need to be clearly labeled and lighted. 1910.37(b)

4:28 Keep exit routes clean and clear of materials. 1910.37(d)

4:29 In an emergency:

4:30 • Take the primary route unless it is blocked. 1910.36(b)(2)

4:31 • If the primary route is blocked, take the secondary route. 1910.36(b)(2)

4:32 • Go to the designated safe area for employee accounting. 1910.38(c)(4)

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5 Electrical Hazards

5:1 Follow the instructions for every piece of electrical equipment you use. 1910.303(b)(2)

5:5 Report the following to your supervisor:

5:6

5:7

5:8

5:9

5:10

5:11

5:12

5:13

• Defective or damaged electric equipment. 1910.303(b)(1)

• Electrical equipment which is not firmly secured to wherever it is mounted. 1910.303(b)(8)

• Electrical boxes which do not:

• Completely enclose the conductors or cables.

1910.305(b)(3)(i)

• Have a securely fastened cover. 1910.305(b)(3)(ii)

• Have a "High-Voltage" marker. 1910.305(b)(3)(iii)

• Any switch which does not de-energize when flipped and tested. 1910.305(c)(3)

• Any openings in a panel, box, cabinet, or a fitting.

1910.305(b)(1)(ii)

5:15 Flexible Cords (a.k.a. extension cords):

5:16 Do not use temporary wiring for more than 90 days.

1910.305(a)(2)(i)[B]

5:17 Remove temporary wiring as soon as the project is complete. 1910.305(b)(2)(ii)

5:18 Flexible cords and cables may be approved and suitable for the following conditions of use and location:

1910.305(g)(1)(ii)

5:19

5:20

5:21

5:22

• Fixture wiring. 1910.305(g)(1)(ii)[B]

• Connections of portable lamps or appliances.

1910.305(g)(1)(ii)[C]

• Connection of stationary equipment to facilitate their frequent interchange. 1910.305(g)(1)(ii)[G]

• Appliances, where designed to permit removal.

1910.305(g)(1)(ii)[I]

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Electrical Hazards

5:23 Flexible cords must be used only in continuous lengths without splice or tap. 1910.305(g)(2)(ii)

5:24 A flexible cord must be equipped with an attachment plug and energized from an approved receptacle outlet in these situations:

5:25

5:26

5:27

• Portable lamps or appliances. 1910.305(g)(1)(ii)[C]

• Frequent interchange of stationary equipment. 1910.305(g)(1)(ii)[G]

• Appliances where fastening means and mechanical connections are designed to permit removal for maintenance and repair. 1910.305(g)(1)(ii)[I]

5:28 Flexible cords must be connected to devices and fittings so that strain relief is provided, which will prevent pull from being directly transmitted to joints or terminal screws. 1910.305(g)(2)(iii)

5:29 Flexible cords and cables may not be used in the following methods:

5:30

5:31

5:32

5:33

5:34

• As a substitute for the fixed wiring of a structure.

1910.305(g)(1)(iv)[A]

• Strung through holes in walls, ceilings, or floors.

1910.305(g)(1)(iv)[B]

• Placed through doorways, windows, etc.

1910.305(g)(1)(iv)[C]

• Attached to building surfaces. 1910.305(g)(1)(iv)[D]

• Concealed behind building walls, ceilings, or floors.

1910.305(g)(1)(iv)[E]

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7:1 Your employer will tell you about all chemicals you will be exposed to or may be exposed to in the course of your work duties and their hazards. 1910.1200(b)(1)

7:2 This information comes to you through the HazCom plan. 1910.1200(b)(1)

7:5 Parts of the HazCom plan:

7:6 • Container Labels. 1910.1200(f)

7:7 • Safety Data Sheets. 1910.1200(g)

7:8 • List of Hazardous Chemicals. 1910.1200(e)(1)(i)

7:9 • Training. 1910.1200(h)

7:15 Container Labels:

CORRECT

Shipped containers with hazardous chemicals will be marked with pictograms. Ref. 7:26

Are there other issues in this photo?

7:20 Product Identifier: It is the same on the Label and the Safety Data Sheet. 1910.1200 Appendix C.1

7:21 Signal words: 1910.1200(f)(1)(ii)

7:22

• Danger. 1910.1200 Appendix C.2.1.1

7:23 • Warning. 1910.1200 Appendix C.2.1.1

7:25 Hazard statement: a plain language statement of the hazard after exposure. 1910.1200(f)(1)(iii)

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Communication (HazCom)
7 Hazard

General Industry Segues

7:26 Pictograms: 1910.1200 Appendix C.2.3.2

Pictograms

Flame

Flammables

Pyrophorics

Emits

Flammable Gas

Flame Over Circle

Oxidizers

Self Reactives

Self-Heating

Organic Peroxides

Exclamation Mark

Irritant

Acute Toxicity (harmful)

Respiratory Tract Irritation

Exploding Bomb

Explosives

Organic Peroxides

Corrosion

Corrosives

Dermal Sensitizer

Narcotic Effects

Self Reactives

Gas Cylinder

Gases Under Pressure Health Hazard

Carcinogen

Reproductive Toxicity

Mutagenicity

Skull and Crossbones

Acute Toxicity (severe)

Respiratory Sensitizer

Target Organ Toxicity

Aspiration Toxicity

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7:30 Precautionary statement: tells you how to handle the containers. 1910.1200 Appendix C.2.3.2

7:31 Contact information. 1910.1200(f)(1)(vi)

7:32 Report damaged or missing labels to your supervisor. 1910.1200(b)(1)

7:35 Safety Data Sheets:

7:36 They contain the following:

7:37 • Significant information about the hazards of a chemical. 1910.1200(g)(5)

7:38 • Ways to protect against the hazards. 1910.1200(g)(5)

7:39

• Any other important information about the chemicals and hazards. 1910.1200(g)(2)

CORRECT

Safety data sheets are accessible in each department. Ref. 7:40

Are there other issues in this photo?

7:40 You will be trained on where to find these sheets and how to read them. 1910.1200(g)(8)

7:41 Your employer has a list of all hazardous chemicals present. 1910.1200(a)(2)

7:42 Your supervisor/manager will tell where to find the plan if you have any questions. 1910.1200(h)(2)(iii)

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(HazCom) 25
Hazard Communication

9 Machine Guarding

9:1 Machines with these hazards need guarding:

9:2

9:3

9:4

9:5

9:6

9:10

9:11

9:12

9:13

• Point of operation. 1910.212(a)(1)

• In-going nip points. 1910.212(a)(1)

• Rotating parts. 1910.212(a)(1)

• Flying chips. 1910.212(a)(1)

• Sparks. 1910.212(a)(1)

When machine guards are missing, damaged, or not properly attached:

• Do not touch or operate the machine. 1910.212(a)

• Do not remove the safety guards. 1910.212(a)

• If at any time you are not sure if it is safe, contact your supervisor or lead person. 1910.212(a)

Ref. 9:23, 9:24 Tongue Guards 1/4" or closer

Work Rests 1/8" or closer

9:20 Bench Grinders:

CORRECT

Bench grinder tongue guards should be 1/4" or closer to the grinding wheel. Work rests should be 1/8" or closer to the wheel.

Are there other issues in this photo?

9:21 Check the following before you use:

9:22

9:23

• The machine is securely mounted to the floor. 1910.212(b)

• The tongue guard is at most 1/4 inch from the grinding wheel. 1910.215(b)(9)

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10 Lockout/Tagout

9:24 • The work rest is at most 1/8 inch from the grinding wheel. 1910.215(a)(4)

9:30 Wear eye protection. 1910.133(a)(1)

9:31 Wear gloves. 1910.138(a)

10 Lockout/Tagout

10:1 Any energized machine or equipment has serious potential to harm you when it is receiving maintenance or getting serviced. 1910.147(a)(1)(i)

10:2 Your employer will have a safety procedure in place for every energized piece of equipment or machinery getting serviced. 1910.147(c)(1)

10:3 This safety procedure is called a lockout/tagout policy. 1910.147(c)(2)

10:10 Important definitions:

10:11 Authorized person: the person designated to lock and tag a piece of equipment before it is serviced. 1910.147(b)

10:12 Affected person: an employee who operates equipment or who is working in the area of the machine while it is being worked on. 1910.147(b)

10:13 Lockout: The locking of a machine or equipment during maintenance or servicing to prevent it from starting. 1910.147(b)

10:14 Tagout: The labeling of a machine indicating it is locked out. 1910.147(b)

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General Industry Segues

CORRECT

Proper lockout and tagout of de-energized equipment. Ref. 10:20

Are there other issues in this photo?

10:20 Basic lockout/tagout device safety requirements: 1910.147(c)(5)(ii)

10:21

10:22

10:23

• The devices need to be easily identified. 1910.147(c)(5)(ii)

• Identification of the lockout/tagout devices will be standardized by color, shape, or size. 1910.147(c)(5)(ii)[B]

• Tagout devices will have standardized print and formatting. 1910.147(c)(5)(ii)[B]

10:24 You will receive training of any relevant lockout/tagout procedure. 1910.147(c)(7)(i)[B]

10:25 Do not attempt to restart or re-energize machines or equipment that is locked out or tagged out. 1910.147(c)(7)(i)[C]

10:26 Never remove, bypass, or ignore a tag. 1910.147(c)(7)(ii)[B]

10:27 You will be notified before a lockout/tagout procedure happens and after it is complete. 1910.147(c)(9)

10:28 If you are a machine operator, you may be asked to turn your machine off before the lockout/tagout procedure begins. 1910.147(d)(1)

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