JD 5085E, 5095E AND 5100E Tractor Diagnostic and Tests Service Manual - TM128219

Page 1

JD 5085E, 5095E AND 5100E Tractor

Diagnostic and Tests Service Manual -

Language: English

Format: PDF, Pages: 2332

TM128219

Covered models: 5085E

5095E

5100E

CONTENTS

Foreword

General Information

Safety

General References

Technical Specific References

Diagnostic Trouble Codes

CCU Code Diagnostics

ECU Code Diagnostics

EIC Code Diagnostics

ICC Code Diagnostics

PTR Code Diagnostics

Observable Symptoms and System Diagnostics

General References

Engine Diagnostics

Fuel, Air Intake, Exhaust, and Cooling Diagnostics

Electrical Diagnostics

Electronic Control Unit Diagnostics

Drive Systems and Transmission Diagnostics

Steering and Brakes Diagnostics

Hydraulic Diagnostics

Cab/Open Operator's Station Diagnostics

Engine

General References

Engine Calibrations, Preliminary Checks and Operational Checks

Engine Theory of Operation

Engine Schematics

Engine Component and Connector Information

Engine Tests and Adjustments

Fuel, Air Intake, Exhaust, and Cooling

General References

Fuel, Air Intake, Exhaust, and Cooling Calibrations, Preliminary and Operational Checks

Fuel, Air Intake, Exhaust, and Cooling Theory of Operation

Fuel, Air Intake, Exhaust, and Cooling Schematics

Fuel, Air Intake, Exhaust, and Cooling Component and Connector

Information

Fuel, Air Intake, Exhaust, and Cooling Tests and Adjustments

Electrical General and Theory of Operation

General References

Turn Signal Switch and Warning Lights

Warning and Turn Signal Lighting (License and Clearance Lights)

Wipers (Two Speed)

Wipers (Single Speed)

Rear Wipers

Instrument Cluster Control (ICC)

Electrohydraulic Control Unit (EHC)

Power Train Reverser (PTR)

Chassis Control Unit (CCU)

Engine Control Unit (ECU)

Controller Area Network

Electrical Schematics

General References

Key Switch, Starter and Alternator (SE1)

Neutral Start (SE2)

Accessory Power (SE3)

Horn (SE4)

Light Switch, Headlights, and Signal Lights (SE5A)

Cab Work Lighting (SE5B)

Open Operator Station Work Lighting (SE5C)

Turn Signal Switch and Warning Lights (SE6)

Light Switch, Headlights and Signal Lights (License and Clearance Lights) (SE7A)

Cab Work Lighting (License and Clearance Lights) (SE7B)

Warning and Turn Signal Lighting (License and Clearance Lights) (SE8)

Junction Block Power (SE9)

Trailer Connector (SE10)

Trailer Connector (Implement Flood Light Connector) (SE11)

Loader Lights (SE12)

Back-Up Alarm (SE13A)

Beacon Light (SE13B)

Mid-Mount SCV (SE14)

Power Outlets (Square Terminals) (SE15A)

Power Outlets (Round Terminals) (SE15B)

Heating (SE16)

Air Conditioning (SE17)

Wipers (Two Speed) (SE19)

Wipers (Single Speed) (SE20)

Rear Wipers (SE21)

Dome Light, Door Switch, and Radio (SE22)

Air Seat (SE23)

Instrument Cluster Control (ICC) (SE24)

Seat, Rear PTO and Wheel Speed (SE25A)

Multi-Function Control Lever (SE25B)

ELX Relay and Fuses (SE26)

Mechanical Front-Wheel Drive (MFWD) (SE27)

Brake Switch (SE28)

Electrohydraulic Control Unit (EHC) (SE29A)

Power Train Reverser Control Unit (PTR) (SE29B)

Chassis Control Unit (CCU) (SE29C)

Engine Control Unit (ECU) (SE30)

Controller Area Network (SE32)

Electrical Components and Connectors

General References

Starting and Charging (SE1)

Neutral Start (SE2)

Accessory Power (SE3)

Horn (SE4)

Light Switch, Headlights, and Signal Lights (SE5A)

Cab Work Lighting (SE5B)

Open Operator Station Work Lighting (SE5C)

Turn Signal Switch and Warning Lights (SE6)

Light Switch, Headlights and Signal Lights (License and Clearance Lights) (SE7A)

Cab Work Lighting (License and Clearance Lights) (SE7B)

Warning Light Switch and Turn Signal Lighting (License and Clearance Lights) (SE8)

Junction Block Power (SE9)

Trailer Connector (SE10)

Trailer Connector (Implement Flood Light Connector) (SE11)

Loader Lights (SE12)

Back-Up Alarm (SE13A)

Beacon Light (SE13B)

Mid-Mount SCV (SE14)

Power Outlets (Square Terminals) (SE15A)

Power Outlets (Round Terminals) (SE15B)

Heating (SE16)

Air Conditioning (SE17)

Wipers (Two Speed) (SE19)

Wipers (Single Speed) (SE20)

Rear Wipers (SE21)

Dome Light, Door Switch and Radio (SE22)

Air Seat (SE23)

Instrument Cluster Control (ICC) (SE24)

Seat, Rear PTO and Wheel Speed (SE25A)

Multi-Function Control Lever (SE25B)

ELX Relay and Fuses (SE26)

Mechanical Front-Wheel Drive (MFWD) (SE27)

Brake Switch (SE28)

Electrohydraulic Control Unit (EHC) (SE29A)

Power Train Reverser (PTR) (SE29B)

Chassis Control Unit (CCU) (SE29C)

Engine Control Unit (ECU) (SE30)

Controller Area Network (SE32)

Fuses and Relays

Ground Points

Interconnects

Wiring Harnesses

Electrical Tests and Adjustments

General References

Starting and Charging

Neutral Start

Accessory Power

Horn

Light Switch, Headlights, and Signal Lights

Cab Work Lighting

Open Operator Station Work Lighting

Turn Signal Switch and Warning Lights

Light Switch, Headlights and Signal Lights (License and Clearance Lights)

Cab Work Lighting (License and Clearance Lights)

Warning and Turn Signal Lighting (License and Clearance Lights)

Junction Block Power

Trailer Connector

Trailer Connector (Implement Flood Light Connector)

Loader Lights

Back-Up Alarm

Beacon Light

Mid-Mount SCV

Power Outlets (Square Terminals)

Power Outlets (Round Terminals)

Heating

Air Conditioning

Wipers (Two Speed)

Wipers (Single Speed)

Rear Wipers

Dome Light, Door Switch and Radio

Air Seat

Instrument Cluster Control (ICC)

Seat, Rear PTO and Wheel Speed

Multi-Function Control Lever

ELX Relay and Fuses

Mechanical Front-Wheel Drive (MFWD)

Brake Switch

Electrohydraulic Control Unit (EHC)

Power Train Reverser (PTR)

Chassis Control Unit (CCU)

Engine Control Unit (ECU)

Controller Area Network

Electronic Control Units

General References

Calibrations, Preliminary Checks and Operational Checks

Theory of Operation

Schematics

Component and Connector Information

Tests and Adjustments

Chassis Control Unit (CCU)

Engine Control Unit (ECU)

Engine Interface Control Unit (EIC)

Instrument Cluster Control Unit (ICC)

Power Train Reverser (PTR)

Drive Systems and Transmissions

General References

Calibrations, Preliminary Checks and Operational Checks

Drive Systems and Transmission Theory of Operation

Drive Systems and Transmission Schematics

Drive Systems and Transmission Component and Connector Information

Drive Systems Tests and Adjustments

Transmission Tests and Adjustments

Steering and Brakes

General References

Brake Calibrations, Preliminary Checks and Operational Checks

Steering Calibrations, Preliminary Checks and Operational Checks

Brake Theory of Operation

Secondary Brake Theory of Operation

Steering Theory of Operation

Brake Schematics

Steering Schematics

Brake Component and Connector Information

Secondary Brake Component and Connector Information

Steering Component and Connector Information

Brake Tests and Adjustments

Secondary Brake Tests and Adjustments

Steering Tests and Adjustments

Hydraulics

General References

Calibrations, Preliminary Checks and Operational Checks

General Hydraulics Theory of Operation

Mechanical Hitch Theory of Operation

Hydraulic Filter Theory of Operation

Hydraulic Pump Theory of Operation

Dual Mid-Mount SCV Theory of Operation

Power Beyond Theory of Operation

Quick Disconnect Coupler Theory of Operation

Dual Rear SCV Theory of Operation

Triple Mid-Mount SCV Theory of Operation

Triple Rear SCV Theory of Operation

Hydraulic Trailer Brake Theory of Operation

Schematics

Component and Connector Information

Tests and Adjustments

Cab/Open Operator's Station

General References

Calibrations, Preliminary Checks and Operational Checks

HVAC Theory of Operation

Seat Theory of Operation

Schematics

Component and Connector Information

Tests and Adjustments

Special Tools

General References

Dealer Fabricated and Service Tools

Benefits of using this manual.

• This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshooting, diagnostic, and repair your truck.

• Explore detailed procedures, expert insights, and invaluable knowledge designed to empower you, whether you're a seasoned operator or a hands-on enthusiast.

• This document is printable, without restrictions, contains searchable text.

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