MakerLabs PhoneBooth - Assembly Instructions - Lucas Akira Druet

MAKERLABS PHONEBOOTH

ASSEMBLY INSTRUCTIONS

Designed and prepared by: Lucas Druet & MakerLabs

CONTENTS COMPLETED VIEWS 3 FLOOR 5 PLATFORM 11 WEST WALL 15 EAST WALL 21 SOUTH WALL 29 NORTH WALL 37 ROOF 45 FINAL ASSEMBLY 51

GETTING STARTED MACHINERY NEEDED - CNC ROUTER TABLE WITH 1/4” CUTTING BIT - TABLE SAW TOOLS NEEDED - DRILL & APPROPRIATE BITS - HAND ROUTER MATERIALS & HARDWARE LISTED ON FIRST PAGE OF SECTIONS ABOVE *THIS DESIGN ONLY WORKS USING 0.7in PLYWOOD USE ACCOMPANYING CNC CUTTING FILES TO PREPARE ALL PIECES FOR ASSEMBLY. SOME ELEMENTS MAY NEED TO BY CUT BY TABLE SAW. ELEMENTS THAT NEED ADDITIONAL PREP AFTER CNC CUTTING (RABBETS, DADOS, ANGLES & MITRES) ARE INDICATED IN EACH SECTIONS MATERIAL LIST BY THE LINE-TYPES BELOW. PAY CLOSE ATTENTION TO ASSEMBLY GRAPHIC FOR ANGLE DIRECTION.

CUT INDICATED ANGLE CUT DADO CENTRED ON EDGE THICKNESS OF ACRYLIC

**The designer and MakerLabs are not liable for any damage or injury resulting from the construction or use of the MakerLabs PhoneBooth. Please build and use safely.

1

2

COMPLETED VIEWS

3

FLOOR

4

FLOOR 3” dia CASTERS

12.5º

30º 0.7in PLYWOOD CNC ROUTER TABLE

12.5º 12.5º

30º

SPACER BLOCKS FOR CASTERS

12.5º

1.25” WOOD SCREWS

2x4 DIM LUMBER

2x6 DIM LUMBER

5

FLOOR

1

6

- Assemble base structure

FLOOR

2

- Fasten frame together - Attach casters, using spacer blocks to allow min 1� clearance

7

FLOOR

3

8

- Add blocks & cleats to each side - Loosely place floor sheet atop structure

FLOOR

4

- Fasten blocks & cleats to sides

9

PLATFORM

10

PLATFORM 1.25” WOOD SCREWS

12.5º

12.5º

12.5º

12.5º

0.7in PLYWOOD CNC ROUTER TABLE

11

PLATFORM

1

12

- Assemble and fasten leg structure of platform

PLATFORM

2

- Fasten top of platform

13

WEST

14

WALL

WEST

WALL 0.75x0.75x2” ANGLE BRACKET

0.5” WOOD SCREWS

1.25” WOOD SCREWS

20º

dado

20º

dado

dado

20º

20º 6mm ACRYLIC TABLE-SAW

0.7in PLYWOOD CNC ROUTER TABLE

15

WEST

WALL

1

16

- Fasten perpendicular frame pieces to exterior frame using angle brackets

WALL WEST

2

- Slot acrylic window into dadoed wall elements

17

WEST

WALL

3

18

- Fit wall & window piece into exterior frame - Fasten perpendicular frame elements together

WALL WEST

4

- Fasten wall & window piece to exterior frame

19

EAST

20

WALL

EAST

WALL 0.75x0.75x2” ANGLE BRACKET

0.5” WOOD SCREWS

3/4” WOOD DOWEL & HARDWARE

1.25” WOOD SCREWS

72” PIANO HINGE

(or alternate handle system)

38.75º MITRED EDGE

20º

12.5º

20º

38.75º MITRED EDGE

12.5º

dado edge

20º

20º

6mm ACRYLIC TABLE-SAW

0.7in PLYWOOD CNC ROUTER TABLE

21

EAST

WALL

1

22

- Fasten perpendicular frame elements to exterior frame using angle brackets

(use a vice to bend angle brackets to appropriate angle)

WALL EAST

2

- Slot acrylic window into dadoed wall elements

23

EAST

WALL

3

24

- Fasten wall & window element to exterior frame - Fit wall elements into exterior frame - Fasten remaining frame element using angle brackets

WALL EAST

4

- Fasten wall elements to exterior frame

25

EAST

WALL

5

26

- Fasten piano hinge to edge of wall element and acrylic door piece - Assemble door hardware and handle

27

SOUTH

28

WALL

SOUTH WALL 1”x0.5” EXPANDED CORK ACOUSTIC STRIP (or alternative acoustic material)

x4 x6

WOOD GLUE

1.25” WOOD SCREWS

x7

x7

30º

x6

KERF BEND x7

0.7in PLYWOOD TABLE-SAW

0.7in PLYWOOD CNC ROUTER TABLE

0.25in PLYWOOD TABLE-SAW

29

SOUTH

WALL

1

30

- Fasten bottom cleat and top spacer block to wall at marked distance - Adhere acoustic material & plywood strips 2.5in from wall edge

WALL

(should be 2.7� gap between each seat)

SOUTH

2

- Fasten seat structure block to seat elements equidistant along block

31

SOUTH

WALL

3

32

- Place seat on wall using adhered plywood strips as guide - Fasten seat to wall

(use plywood strips to ensure seat is horizontal on wall)

WALL SOUTH

4

- Lightly adhere remaining acoustic material and plywood strips to wall

33

SOUTH

WALL

5

34

- Fasten seat back to seat - Adhere seat bottom to seat, carefully bending kerfed plywood around lip of seat

35

NORTH

36

WALL

NORTH WALL 1”x0.5” EXPANDED CORK ACOUSTIC STRIP (or alternative acoustic material)

WOOD GLUE

1.25” WOOD SCREWS

30º

6mm RABBET FOR ACRYLIC

x6

6mm ACRYLIC TABLE-SAW

0.7in PLYWOOD TABLE-SAW

0.7in PLYWOOD CNC ROUTER TABLE

37

NORTH

WALL

1

38

- Fasten bottom cleat and top spacer block to wall at marked distance - Slot acrylic window into opening - Adhere acoustic material & plywood strips 2.5in from wall edge

WALL

(should be 2.7� gap between each element)

NORTH

2

- Fasten table structure block to seat elements equidistant along block

39

NORTH

WALL

3

40

- Place table structure on wall using adhered plywood strips as guide - Fasten seat to wall (use plywood strips to ensure table is horizontal on wall)

WALL NORTH

4

- Lightly adhere remaining acoustic material and plywood strips to wall

41

NORTH

WALL

5

42

- Fasten table top to table structure using angle brackets

43

ROOF

44

ROOF 0.75x0.75x2” ANGLE BRACKET

0.5” WOOD SCREWS

1.25” WOOD SCREWS

12.5º

12.5º

20º

20º

12.5º

20º

20º

12.5º 12.5º 12.5º 12.5º

6mm RABBET FOR ACRYLIC

6mm ACRYLIC TABLE-SAW

0.7in PLYWOOD CNC ROUTER TABLE

45

ROOF

1

46

- Place roof framing structure on underside of roof sheet

ROOF

2

- Fasten roof frame structure using angle brackets and fasteners

47

ROOF

3

48

- Fasten ceiling sheet to roof structure, aligned to edge of skylight opening

4

- Fasten acrylic skylight to roof opening

49

50

FINAL ASSEMBLY 1.25” WOOD SCREWS

51

FINAL

ASSEMBLY

1

52

- Sit the WEST WALL to the on the west edge of the floor structure - Hang the SOUTH WALL on the cleat on the south face of the floor structure

ASSEMBLY FINAL

2

- Fasten the walls together along the frame of the WEST WALL - Fast the WEST WALL to the floor structure - Hand the NORTH WALL on the cleat on the north face of the floor structure

53

FINAL

ASSEMBLY

3

54

- Fasten the NORTH & WEST WALLS together along the WEST WALL frame - Place the PLATFORM onto the FLOOR structure - Slot the EAST WALL into the NORTH & SOUTH WALLS, sitting on the FLOOR structure

ASSEMBLY FINAL

4

- Fasten the EAST WALL to the NORTH & SOUTH WALLS along the EAST WALL frame - Slot the ROOF structure into place, fasten if desired

55

56

COMPLETE - THE MAKERLABS PHONEBOOTH IS NOW ASSEMBLED - ADD PAINT, FINISHES, AND UPHOLSTERING AS DESIRED - IT IS NOW READY FOR FUTURE INSTALLATION OF LIGHTING, POWER CONNECTION, AND VENTILATION SYSTEMS - ENJOY!

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