Lubi Electronics | Mirle ESS and IMM

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7 Pressure Transducer

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PRODUCTS & SOLUTIONS FOR INJECTION MOLDING MACHINE

INJECTION MOLDING CONTROLLER MH-6117

MH-9118

MH-9110

MQ-200

MH-6117

MH-9118

MH-9110

MQ / MX-200

Display Unit CPU

ARM9 266MHz 32 bits

ARM9 266MHz 32 bits

ARM9 266MHz 32 bits

X86 800MHz 32 bits

Control Unit CPU

RISC 140MHz 32 bits

RISC 140MHz 32 bits

RISC 140MHz 32 bits

RISC 140MHz 32 bits

Screen

7.4-inch 800 x 480 color TFT LCD long screen, LED back light

8.4 inch 800 x 600 color TFT LCD

10.4 inch 800 x 600 color TFT LCD

10.4 inch 600 x 800 16 bit color TFT LCD (Vertical)

PID Temperature Control

6 Ranges (control accuracy ±1°C)

8 Ranges (control accuracy±1°C)

8 Ranges (control accuracy±1°C)

12 Ranges (control accuracy±1°C)

Linear Transducer Input

3 Sets (16 bit)

4 Sets (16 bit)

4 Sets (16 bit)

8 Sets (16 bit)

A/D Pressure Sensing Input

1 Set (16 bit)

2 Sets (16 bit)

2 Sets (16 bit)

4 Sets (16 bit)

D/A Proportional Valve Output

3 Sets (16 bit)

4 Sets (16 bit)

4 Sets (16 bit)

8 Sets (16 bit)

Digital Inputs

32

32 (expandable to 48/48 points)

32 (expandable to 48/48 points)

32 (expandable to 48/48 points)

Digital Outputs

32

32 (expandable to 48/48 points)

32 (expandable to 48/48 points)

32 (expandable to 48/48 points)

USB Interface

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1

2

2

ENERGY SAVING SERVO SYSTEM

Features Significant result of Energy Saving (Up to 87%)

Safety and Protection is the top priority

Reliable IMM Control Experience

Precise pressure control

High Quality Servo Motor Drive Technology

Computer control units Integration

Most Energy Saved with Servo Motor

MOTOR

SYSTEMSPEC

Model Number

MP-64E/F

MP-80E/F

Max. Flow Rate (LPM)

64

80

100

130

160

200

Max. Pressure (bar)

150/175

150/175

150/175

150/175

150/175

150/175

210

210

210

210

210

210

30/30

30/30

30/30

30/30

30/30

30/30

11/11

15/15

18.5/18.5

22/25.5

30/33.5

33.5/37

2000

2000

2000

2000

2000

2000

80

100

Safety Relief Valve (bar) Max. Loading Time When Max. Pressure Max. Flow Rate (sec)

Servo Motor Power (kW) Rated Speed (rpm) Max. Speed (rpm)

PUMP

MP-130E/F

MP-160E/F

MP-200E/F

2500

Pump Discharge Rate (cc)

32

40

50

64

Pump Inlet Diameter

1-1/2 PT

1-1/2 PT

1-1/2 PT

1-1/2 PT

2 PT

2-1/2 PT

1 PT

1 PT

1 PT

1-1/2 PT

1 PT

Pump Outlet Diameter

SERVO DRIVER

MP-100E/F

1 PT

Environment Temperature

15˜50 c

Medium Filter/ Temperature/Work Viscosity

(Class 20/18/15 due to ISO4406) / (15 60 C) / (10 60 C) / (10 300mm^2/s)

Working Medium

HL - HLP DIN 51524 part 1/2

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0

0

3150

3185

3220

4300

4370

3185

3220

4300

4370

4450

5550

kW

15/18.5

18.5/22

22/30

30/37

37/45

45/55

Output Amp.

32/39

39/42

42/60

60/75

75/90

90/110

Driver Model ADP200

Accessories (optional)

(E) (F)

Braking Resistorx1-Power Cablex1-Control Cablex1-Resolver Cablex1

4450

LINEAR TRANSDUCER

PRESSURE TRANSDUCER

LTM SERIES Stroke length : 75mm up to 900mm

PKM SERIES

Stroke length : 100mm up to 2000mm

Features

Features

The transducer has been improved in order to guarantee greater reliability under all conditions

Ranges from 200 bar/250 bar/500 bar/600 bar

A sturdier structure makes the LT series even stronger for applications with heavy vibration Ideal for applications on plastic injection presses, vertical presses, and on many other processing machines

Accuracy: ± 0.15% FS typical ATEX certification for hazardous areas use Ambient/process temperature T4 (-40°...+80°C) SIL2 approval according to IEC/EN 62061

IP62 & IP65 protection class

HOT RUNNER SYSTEM Features 12 - 16 & 32 Channel Temperature Sensor Input Applicable for J & K Type Thermocouple Sensor NPN Type Transistor based output Configure with Human Machine Interface (HMI)

OUR PROJECTS

POWER CONSUMPTION CURVE Mold Close

Carriage Advance Injection

Holding

SBBC

Feeding

30 Inductivity Motor Energy Saving System

25 SBAC Carriage Mold Retract Open

20

Ejection

15 Kw

In actual test conditions of Mirle's Energy Saving System, the machine was 180 Ton Horizontal Injection Machine, 160 LPM Energy Saving System. The fully automated process was run, and the watt hour meter was used to measure the power consumption in one side, and the result is shown below

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5

0

0

5

10

15

20

25

30

35

40

45

50

Time

Operation Power Unit Testing Consumed Consumption Products Time Hour (KWH) in KWH (Hours)

Energy Saving Report

Material

Cycle Time (Second)

Traditional IMM System

Noryl

Cooling: 40s 2.30 Holding: 3s Total Cycle: 110s

25

IMM with Mirle MP-160E

Noryl

Cooling: 40s 2.30 Holding: 3s Total Cycle: 110s

10.5

10 LKS 15H Pump Bowl 4 Cavity 4.2

57 % ENERGY SAVING

Performance Highlights

Highest Quality

Maximum Productivity

High Repeatability

Easy & Smooth Operation

Absolute Precision

Reliable Systems

Low Vibration & Noise

Low Energy Consumption

JAMMU & KASHMIR

HIMACHAL PRADESH Ludhiana UT TA

PUNJAB

RA HA

NC

Chandigarh HARYANA

L

New Delhi

RAJASTHAN Jaipur

ARU

SIKKIM

UTTAR PRADESH

ASSAM

Kanpur

BIHAR

Udaipur

SH

ADE

L PR

HA NAC

NAGALAND

MAGHALAYA MANIPUR

GUJARAT

JHARKHAND

Ahmedabad Morbi Baroda Rajkot

MADHYA PRADESH Indore

Surat Vapi Nasik

Nagpur

TRIPURA WEST BENGAL Kolkata

MIZORAM

CHHATTISGARH Jamshedpur Aurangabad MAHARASHTRA

ORISSA

Mumbai Ahmadnagar Pune TELANGANA Solarpur Kolhapur

Hyderabad

GOA KARNATAKA

ANDHRA PRADESH

Bangalore Mysore

Chennai Pondicherry

LA

KERA

Coimbatore TAMILNADU Madurai

Head Office Branch Office Dealer Network Service Centre This map of india does not reflect accurate boundaries. It is only for illustration purpose.

Lubi Electronics

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