Musina-Makhado Special Economic Zone - Proposed Ferroalloys Plant, Coal Wash and Coking Plant etc
ENVIRONMENTAL IMPACT ASSESSMENT AND MANAGEMENT PROGRAMME AND WATER USE
LICENSE APPLICATION PROCESS – THE PROPOSED FERROALLOYS PLANT (125Ktpa –
1Mtpa), COAL WASH PLANT - COKE PLANT, HEAT RECOVERY ELECTRICITY POWER PLANT (600MW) AND PHOTOVOLTAIC POWER STATION (1000MW) WITHIN THE MUSINA-MAKHADO SPECIAL ECONOMIC ZONE (MMSEZ) PUBLIC MEETING
13TH SEPTEMBER 2024
AGENDA
PROJECT DESCRIPTION
Kinetic Development Group Limited (KDGL) proposes to develop and construct a new ferroalloys smelter plant and associated infrastructure within the MusinaMakhado Special Economic Zone (MMSEZ).
The proposed ferroalloys smelter and activities will be on the farms Van Der Bijl 528 MS and Dreyer 526 MSZone/Stand 12 and 31. The MMSEZ site is situated near Mopane within the Musina and Makhado Local Municipalities, which fall within the jurisdiction of the Vhembe District Municipality, in Limpopo Province.
PROJECT DESCRIPTION
South African Energy Metallurgical Base (Pty) Ltd (EMSEZ proposes to develop and construct a new coal wash plant, coke plant, heat recovery plant, photovoltaic power station, offices and living facilities and associated infrastructure within the MusinaMakhado Special Economic Zone (MMSEZ).
The proposed industrial and metallurgical activities will be on the farms Dreyer 526 MS, Van Der Bijl 528 MS, Steenbok 565 MS, Antrobus 566 MS - Zone/Stand 1A, 2, 3, 15 and 29. The MMSEZ site is situated near Mopane within the Musina and Makhado Local Municipalities, which fall within the jurisdiction of the Vhembe District Municipality, in Limpopo Province.
2 x 33,000 kVA semi-closed high carbon electric furnaces
Raw materials, batching and feeding system
132KV (power supply) substation
Access roads and Haul roads;
Workshops and Diesel storage tanks;
Sewerage Treatment Facility
Pipelines to Pollution Control Dams (PCDs);
Berms to separate dirty/clean water;
Ore Stockpiles – Chrome, silica, coke/carbon
Topsoil storage dumps
Slag disposal area
Offices and Living Area.
TYPICAL ILLUSTRATION
OF A FERROCHROME SMELTER
High carbon ferrochrome alloy is a product of carbon reduction with chromium ore as raw material, silica as slag flux, and carbon reducing agent (coke) in the electro-heated furnace. It is an electro-thermal process of continuous melting and intermittent oven.
• Through the impact of water flow, the raw coal with different components and different specific gravity is divided into different grades, and the dust and waste rock is removed to reduce the content of ash and sulphur.
• The raw coal is mixed with many impurities in the mining process, and the coal quality is also different. The coal with small internal ash content and large internal ash content are mixed together. Coal washing is an industrial process to eliminate impurities in raw coal or classify highquality coal and low-quality coal.
Coal Wash Plant
Coke Plant
• Coal preparation plant – conveyor belts, vibrating screens and transfer stations
• Carbonization plant – external heating type rotary furnace, coal charging and coke discharging system, coal towers
• Coke screening plant – conveyor belts, vibrating screens and transfer stations 0-6mm, 6-13mm and >13mm
• Gas cleaning plant – air cooling tower for gas, electric coal tar catcher, gas blower, air blower, gas holder,
• Auxiliary production facilities – power supply, distribution system, pipelines, lab, plant offices, Water pump house
SAEMB Capital Investment
Heat Recovery Plant
• Waste heat recovery methods include capturing and transferring the waste heat from a process with a gas or liquid back to the system as an extra energy source. The energy source can be used to create additional heat or to generate electrical and mechanical power.
Heat Recovery Plant
Photovoltaic Plant (1000 MW) – (400 Ha)
• Photovoltaic (PV) technologies – more commonly known as solar panels –generate power using devices that absorb energy from sunlight and convert it into electrical energy through semiconducting materials.
EIA/EMP/IWULA/ PROCESS
Gudani Scope of Work:
• Conduct environmental baseline surveys;
• Identification of impact and assessments thereof;
• Formulation of impact management measures;
• Consultation with authorities and stakeholders;
• Conduct public participation process as part of the EIA/EMP/IWULA/Waste/AEL Amendment Processes;
• Compile the EIA/EMP/IWULA/Waste/AEL Reports and any supporting documentation which includes related engineering aspects.
• Apply for the Required Authorizations and Approvals