Processing Line for Flat Glass
best in glass processing
combiFIN
Vertical compact plant for flat glass processing The vertical processing of flat glass is no longer a special solution, but is now the fastest and most uncomplicated way of processing medium-sized glass formats. Not least because of our topDRILL© devices, this technology has established itself worldwide and is more than an alternative to horizontal systems. combiFIN takes this idea further and allows extreme flexibility with excellent cycle times and therefore unbeatable cost-effectiveness.
Highlights Extremely powerful Flexible and modular Mutually coordinated Easy to handle Practical and affordable
combiFIN combines intelligent processing devices into a logical unit and still allows - if necessary - the independent use of the individual components! So you can grind either CNC-controlled and fully integrated or as usual on your linear grinding system - more economic efficiency and flexibility is impossible. Typically, the line consists of a GLX grinding and polishing machine in combination with an MRX drilling and milling center. Instead of the MRX, a topDRILL© drilling machine can also be used, now optionally also with patented water jet technology, all devices of course CNC-controlled.
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GLX P1
External Processing CNC Grinding and Polishing for (almost) all shapes A central and important area of glass processing is the grinding and polishing of outer edges. We made a conscious decision not to map this process in a common machine with the drilling and milling process. The advantage of this method is obvious:
Highlights Cycle times twice as fast compared to typical all-in-one machines Specialization of the grinding head allows significantly better grinding quality Inclined edges or special shapes with curves are possible without any problems Fully integrated, if necessary independent – allows flexible use as required
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Comprehensive water splash protection
Sufficient cooling of the tools is important for the quality of the edge and for the feed rate. The amount of water is encapsulated and drained off on the GLX directly in the area of the grinding wheels. All important drive and control components are located outside in the dry area. This is an unbeatable advantage in terms of maintenance and longevity.
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Water cushion for surface tracking
The Lisec water cushion for perfect tracking of the grinding and polishing wheels along the glass surface is installed as standard on the GLX. Unmatched precision and quality - necessary for a perfect result and unique in this machine category. Can now also be used for special shapes.
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Equipment for small glass processing as standard
The practical use of the GLX is unbeatable. In addition to processing special shapes with a straight edge, small glasses and, if desired, thin glasses can also be ground and polished. With the optional 12-fold tool change, even changing the glass thickness within the production flow is no problem.
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Unmatched ease of maintenance access
In addition to the compact footprint, a particular focus of development was the very simple operation and uncomplicated maintenance in your day-to-day business. The system therefore supports the operator with predictive and interval-controlled maintenance messages, but mechanical access is also optimized and very easy to do.
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MRX G7
Internal processing Drilling, countersinking, milling and grinding The MRX is a well-known system for the most flexible drilling, countersinking and milling operations. The new G7 series has been consistently further developed in essential details but continues to shine with unbeatable variability and extreme performant double-sided operation.
Highlights Drilled and countersunk holes in the most individual design from both sides Milling operations without technical restrictions in size and shape It is now also possible to polish interior cutouts Tool change already during operation on the opposite side The tool change is now also controlled by means of servo drives
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Turret drilling head with tool preselection
The highly dynamic turret heads change the tool during the opposite machining and also during the positioning. The intelligent tool management even recognizes whether milling and grinding tools are only equipped at the front or only at the rear and optimizes or changes according to the processing progress. Auxiliary bores are also carried out without operator intervention.
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Dynamic vacuum belts with special shape recognition
This highly flexible fastening system is still unmatched in terms of speed and variability. NEW on the G7 is the 3-sided sealing of the vacuum chambers and, on request, the version with particularly low-wear metal guides. By separating the right and left machine halves, you can start the next pane while it is being transported out.
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Super-compact design allows space-saving assembly
The multiply optimized compact design allows it to be used even in confined spaces. If necessary, the machine can be placed directly on the wall, the system components are integrated and the maintenance access is from the side. Of course, the MRX is also lubricated automatically, the accessibility is exemplary and the maintenance intervals are calculated automatically.
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Flexible in all directions
More flexibility than with this device is not possible: Working direction at your choice Extension modules available on the right and left side Construction height 1400 mm open top and 2000 mm (closed top) Connection with third-party devices possible on the right and left Later expansion and extension is easily possible 06
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Kombinationsmöglichkeiten
Practical advantages with extensive processing options
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Technical Data GLX 3220 P1 Min. Glass size
470 x 180 mm
Max. Glass size
3,210 x 2,000 mm
The combination options of our combiFIN processing line are as diverse as the types of glass processing and the requirements of the various companies! Start with the GLX for the perfect edge grinding and combine the required type of drilling or milling machine. The maximum length of the glass processing is just as flexible as the maximum length of the entire system. In any case, we recommend adding a washing machine and a water purification – later also our entire range of automatic loading and unloading systems.
Glass thickness
4 – 12 mm, optional 2 – 25 mm
Tools
D=100 mm, max. 70 mm/package
Tool change
optional 12-fold linear
Spindle speed
max. 7,000 rpm
A processing line couldn’t be more compact. All necessary operating and auxiliary units are integrated. The vertical design ensures safe operation and minimal space requirements.
Electrical connection
23 kW at 320 to 480 V
Dimensions
7,700 x 3,400 x 3,800 mm
Total weight
4,800 kg ready for use
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Technical Data MRX 20 Roto-10 G7
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Min. Glass size
600 x 160 mm
Max. Glass size
3,210 x 2,000 mm
Glass thickness
4 – 12 mm
Tools
max. 80 mm, length 75 mm
Tool change
10 + 10-fold turret front + rear
Spindle speed
max. 12,000 U/min
Electrical connection
20 kW at 320 to 480 V
Dimensions
6,200 x 3,200 x 3,500 mm
Total weight
4,200 kg ready for use
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The Highlights combiFIN line 1
Batch size 1 as standard – also for special shapes
The ingenious concept of the GLX allows the mixed production of glasses of different sizes and thicknesses without loss of cycle time *. If necessary, the new tool is automatically changed during the suction phase. Up to 3 grinding and polishing tools are mounted on a tool holder.
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Cycle times in the absolute top field
Thanks to the exemplary combination of the devices, you avoid system-related downtimes of system parts as with all-in-one devices. The automated data handling reduces the operating effort to the absolute minimum. Achieve real production times for typical shower doors or all-glass doors in under 5 minutes* * 12 pieces per hour or more - based on timely data supply but with lot size 1 and different formats
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Additional equipment integrated as standard
There are no compromises when it comes to the technical equipment of the combiFIN. Expect all the necessary and practical additional equipment already integrated as standard: Glass thickness scanning to avoid incorrect loading Dressing and sharpening unit for GLX wheels Dressing and calibrating unit for drilling and milling tools
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State-of-the-art software solutions
As a new concept, the combiFIN offers convincing details and the latest software technology and usability: DXF-import of external drawings is standard The recognition and distribution of data between GLX and MRX is automated without operator intervention Maintenance is carried out during the non-operating period. Remote maintenance and remote control are also possible
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Diamond tools as part of the offer
combiFIN allows the use of standard tools, but we offer a wide range of well-coordinated and practical drilling and grinding tools for uncomplicated use. INNODIA tools are available from stock and offer a perfect price-performance ratio.
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Services
We offer you worldwide service and the fastest possible supply of spare parts. From machine installations to modernization of existing systems, we offer a wide range of services, and stay on your side as a competent and reliable partner throughout the entire life cycle of your systems. Whether you need a customized training program, detailed machine inspections, online support, spare parts or upgrades – the LiSEC service team will take care of it for you.
Facts & figures:
Service Products
Worldwide service network – 160 installation technicians & 45 subsidiaries/representatives Rapid support in the event of a fault High standard of training and quality of our service technicians
Online Support Hotline Service / Maintenance Training Long Life Spare parts Installation Repairs
Hotline LiSEC attributes great importance to customer efficiency from the very beginning. We will deal with your issues quickly: Monday - Thursday Friday
08:00 a.m. - 05:00 p.m. (CET) 08:00 a.m. - 12:00 a.m. (CET)
Phone: +43-7477 405-5701 E-Mail: service.schraml@lisec.com
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Schraml Glastechnik GmbH Lumplgraben 49 A-4463 Grossraming Austria +43-7254-8100 Tel schraml@lisec.com Mail www.schraml.com Web
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Technical/Construction changes reserved. Text and symbol fotos may show optional equipment. This publication is protected by copyright. All rights reserved. The use or reproduction of any of its contents, even parts of it or in altered form, is allowed only with explicit permission of LiSEC.