BMG

as manufacturing fluctuates to the market demand. An increase in flow may not be considered a major factor on some equipment, but when it comes to a pump it can push its operation from the most efficient point toward a critical range. There are other factors that can have detrimental impacts such as changes in the feed material and installation alterations to pipework like lengths, dimensions, and others. This can result in an increase in friction losses in the system. The reason pumps like to work at its most efficient point is because this reduces the amount of wear seen, ultimately extending the service life. It is well known in the industry that slurry pumps will not be able to run forever due to the nature of its work. But every mine aims to extend this life as much as possible, which happens by being as close to BEP as possible. Small adjustments in flow or head can move the duty point on the curve considerably has and have implications on wear life. Moving further to the left of BEP, usually due to a reduction of flow or head, creating recirculation in the pump meaning the material travels around the casing excessively before it is moved down the line. This creates additional wear due to the extra circulation of particles. Alternatively, the duty point can be pushed to the right of BEP by increasing the flow. This can cause issues with inlet velocity meaning the flow into the pump is greater than the installed size that the pump can manage. And resulting in increased wear rate around the discharge area of the casing and on the eye of the impeller, which is the first obstruction the flow finds when entering the pump. In some of these cases a pump can be adjusted on speed to help deal with the changes of duty, but in other cases it would be recommended to change the pump size to best fit the altered application. Without taking these changes into consideration, a previously well performing pump can turn into a maintenance headache. Another factor to keep in mind is that as a pump wears and moves away from its optimum point it has a reflective effect on the power consumption. An increase in power consumption turns into an increase in costs and carbon footprint.

When in doubt, get it checked!

The best action to take is to reach out to your pump supplier when considering any change in duty details. They will be able to check the suitability of the equipment, which is in place and make recommendations as to any actions or alterations that may need to be made to ensure a smooth transition when updating site processes.

Metso Outotec, +27 (0) 12 649 0100, www.mogroup.com

5 - 9 September

Expo Centre, Nasrec, JHB

NORD DRIVESYSTEMS, in partnership with BMG, will be exhibiting at Electra Mining 2022. Visit our stand Hall 6 K26.

www.bmgworld.net