New Holland Engine F4dfe F4hfe Tier4 4 6 Cylinders En Service Manual

ENGINE AND O

ENGINE

LUBRICA TION SYSTEM TING SYSTEM

Foreword - Ecology and the environment

air , and water are vital factors agriculture and life When legislation does not yet rule the treatment some the substances which are required advanced technology , sound judgement should govern the use and disposal products a chemical and petrochemical nature.

NOTICE: The following are recommendations which may assistance:

• Become acquainted with and ensure that you understand the relative legislation applicable your country

• Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, antifreeze, cleaning with regard their fect man and nature and how safely use and dispose these

• Agricultural consultants many able help you

HELPFUL HINTS

• A void filling tanks using cans inappropriate pressurized fuel delivery systems which may cause considerable

• avoid skin contact with all Most them contain substances which may harmful your

• Modern oils contain additives. not burn contaminated fuels and waste oils ordinary heating systems.

• A void spillage when draining f used engine coolant gearbox and hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store them safely until they can disposed a proper way comply with local legislation and available

• Modern coolant antifreeze and other should replaced every two They should not allowed get into the soil but should collected and disposed properly

• not open the air - conditioning system contains gases which should not released into the phere. Y our CNH dealer air conditioning specialist has a special extractor for this purpose and will have recharge the system properly

• Repair any leaks defects the engine cooling hydraulic system immediately .

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during welding penetrating weld splatter may burn a hole weaken allowing the loss

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual and machine you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury The color associated with DANGER

W ARNING indicates a hazardous situation not could result death serious injury The color associated with W ARNING

used with the safety alert indicates a hazardous situation not could result minor moderate injury The color associated with CAUTION YELLOW

F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation not could result machine property The color associated with Notice BLUE.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information which clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

Component Size Specification

Fuel System and Components

Feed Pump Studs - ( - )

High Pressure Pump Gear M18 Nut 100 - 1 ( 73.881.1 )

Fuel Pump Nut - ( 14.820.7 )

Injector

First Phase Screw - ( - )

Second Phase Screw° Injector Feed Connector - ( 33.240.6 )

Common Rail Screw - ( - )

High Pressure Fuel Line M14 Fitting - ( 13.316.2 )

High Pressure Pipe Connector Screw - ( 14.820.7 )

Fuel Filter Bracket M12 Screw - ( - )

Fuel Filter Holder Screw - ( - )

Fuel Filter Contact + ¾ T urn Cooling System and Components

Engine Coolant Inlet M10 Screw - ( - ) Fitting Coolant Inlet ° Elbow - ( - )

Compressor Cooling Pipe - ( 14.817.7 )

Engine Coolant Drain Collector Screw 8 - ( 5.98.9 )

W ater Pump Screw - ( - )

Belt T ensioner M10 - ( - )

Idler Pulleys M10 - ( 27.336.1 )

Basic instructions - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The information this manual - - date the date the

the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.

case refer your CNH Sales and Service

Basic instructions - How T o Use and Navigate Through This Manual

T echnical Information

This manual has been produced a new technical information This new system designed deliver technical information electronically through W delivery , DVD and paper manuals. A coding system called SAP has been developed link the technical information other Product Support W arranty

T echnical information written support the maintenance and service the functions systems a customer ’ s When a customer has a concern his machine usually because a function system his machine not working not working ficiently , not responding correctly his When you refer the technical information this manual resolve that customer ’ s you will find all the information classified using the SAP according the functions systems that Once you have located the technical information for that function system then you will find all the mechanical, electrical hydraulic devices, assemblies and sub assemblies for that function Y will also find all the types information that have been written for that function the technical data the functional data (how the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).

integrating SAP coding into technical information , you will able search and retrieve just the right piece technical information you need resolve that customer ’ s concern his machine. This made possible attaching 3 categories each piece technical information during the authoring

The first category the Location, the second category the Information T ype and the third category the Product:

• LOCA TION - the component function the that the piece technical information going describe Fuel

• INFORMA TION TYPE - the piece technical information that has been written for a particular component function the machine Capacity would a type T echnical Data that would describe the amount fuel held the Fuel tank.

• PRODUCT - the model for which the piece technical information

Every piece technical information will have those 3 categories attached Y will able use any combination those categories find the right piece technical information you need resolve that customer ’ s concern his

That information could be:

• the description how remove the cylinder head

• a table specifications for a hydraulic pump

• a fault code

• a troubleshooting table

• a special tool

How Use this Manual

This manual divided into Sections. Each Section then divided into Chapters. Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end a Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter

Each Chapter divided into four Information types:

• T echnical Data (specifications) for all the electrical hydraulic components

• Functional Data (how works) for all the electrical hydraulic components and

• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the electrical hydraulic components and

• Service Data (remove disassembly , assemble, install) for all the mechanical, electrical hydraulic devices, ponents and

Sections

Section Contents

SECTION LETTER DESCRIPTION

A

HYDRAULIC –PNEUMA TIC –ELECTRICAL –ELECTRONIC SYSTEMS

ENGINE AND PT O B

DRIVE AND PT O OUT C

BRAKES AND STEERING D

FRAME

AND CAB E

FRAME POSITIONING F

T OOL POSITIONING G

HITCH AND WORKING T OOL H

EXCA V A TING AND LANSCAPING J

CROP PROCESSING K

This Section covers the main systems that interact with most the functions the includes the central parts the lighting and grease lubrication systems. The components that are dedicated a specific function are listed the Chapter where all the technical information for that function

This Section covers all the functions related the production power move the machine and drive various the case a pulled - type machine, this Section covers the power take - f function where power provided from the towing

This Section covers all the functions related the transmission power from the engine the axles and internal external devices. This Section also covers the power take - f function where power provided the pull - type machine and additional Process Drive

This Section covers all the functions related moving the including steering and covers all the axles; both driven axles and non - driven axles, including any axle

This Section covers all the main functions and systems related the structure and the body the including the the shields, the operators cab and the platform. The functions related the positioning the machine frame are included Section F , Frame

This Section covers all the main functions and systems related positioning the machine frame positioning the attachment the supporting machine

This Section covers all the functions related the final and / automatic positioning the tool once the tool positioned using the W orking Arm the machine

This Section covers all the functions related the articulated single arms mounted the front rear the A working arm can have various tools and quick couplers mounted The tools and quick couplers are included Section Excavating and Landscaping.

This Section covers all the functions related the specific tools that mount the rear beside the The tools described here can mounted with the positioning systems (lifting, side shift, swing) listed Section G T ool Positioning. This Section covers all the quick coupling located between the tool and the positioning The tools used for field preparation, soil preparation and treatment, planting and seeding are

This Section covers all the functions related crop processing. Examples crop processing include cutting and

FIELD PROCESSING L

This Section covers all the field processing functions the Examples field process include fertilizer seedbed preparation and chemical

This manual contains these Sections: Contents

INTRODUCTION

HYDRAULIC – PNEUMA TIC – ELECTRICAL – ELECTRONIC SYSTEMS A ENGINE AND O B FRAME POSITIONING F CROP PROCESSING K

Chapters

Each Chapter identified a letter and number combination Engine The first letter identical the Section letter Chapter inside Section Engine and O

CONTENTS

The Chapter Contents lists all the technical data functional data (how service data install and diagnostic data (fault codes and troubleshooting) that have been written that Chapter for that function system the

Contents

TECHNICAL T A ENGINE - General specification FUNCTIONAL T A ENGINE - Dynamic description

SER VICE ENGINE - Remove DIAGNOSTIC ENGINE - T roubleshooting

INDEX

ENGINE AND O ENGINE

The Chapter Index lists alphabetical order all the types information (called Information Units) that have been written that Chapter for that function system the Index

ENGINE AND O - B ENGINE

ENGINE - Dynamic description

ENGINE - General specification (B.10.A)

ENGINE - Remove ENGINE - T roubleshooting

Information Units and Information Search

Each chapter composed information units. Each information unit has the SAP code shown parentheses which indicates the function and the type information written that information Each information unit has a page erence within that Chapter The information units provide a quick and easy way find just the right piece technical information you are looking for

Example information unit Stack valve - Sectional V iew Information Unit SAP code A SAP code classification Hydraulic –Pneumatic –Electrical –Electronic Systems

Primary hydraulic power Stack valve

CRIL03J033E01A

• (1) Function and (2) Information type.

• (A) corresponds the sections the repair (B) corresponds the chapters the repair manual. (C) corresponds the type information listed the chapter T echnical Functional nostic (A) and (B) are also shown the page numbering the page footer THE REST THE CODING NOT LISTED ALPHANUMERIC ORDER THIS

• Y will find a table contents the beginning and end each section and chapter Y will find alphabetical index the end each chapter

• referring (A) , (B) and (C) the you can follow the contents index (page numbers) and quickly find the information you are looking for

Page Header and Footer

The page header will contain the following references:

• Section and Chapter description

The page footer will contain the following references:

• Publication number for that Section Chapter

• V ersion reference for that

• Publication date

• chapter and page reference / 9

15/03/201 1

Basic instructions - Shop and Assembly

SHIMMING

For each adjustment select adjusting shims and measure individually using a micrometer , then add the recorded not rely measuring the entire shimming which may the rated value indicated each

ROT A TING SHAFT SEALS

For correct rotating shaft seal proceed follows:

• before assembly , allow the seal soak the oil will sealing for least thirty

• thoroughly clean the shaft and check that the working surface the shaft not

• position the sealing lip facing the fluid; with hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will deviate the fluid towards the inner side the seal.

• coat the sealing lip with a thin layer lubricant (use oil rather than grease) and fill the gap between the sealing lip and the dust lip double lip seals with grease.

• insert the seal its seat and press down using a flat punch seal installation not tap the seal with a hammer

• whilst inserting the check that perpendicular the seat; once make sure that makes contact with the thrust

• prevent damaging the seal lip the position a protective guard during installation

O - RING SEALS

Lubricate the O - RING seals before inserting them the seats, this will prevent them from overturning and which would jeopardise sealing ficiency

SEALING COMPOUNDS

•

•

ARE P ARTS

•

•

PROTECTING THE ELECTRONIC / ELECTRICAL SYSTEMS DURING CHARGING WELDING

T o avoid damage the electronic / electrical always observe the following: Never make break any the charging circuit including the battery when the engine

Never short any the charging components ground. Always disconnect the ground cable from the battery before arc welding the combine any header attached the

• position the welder ground clamp close the welding area possible

• welding close proximity a computer then the module should removed from the combine

• never allow welding cables lay near across any electrical wiring electronic component while welding progress

Always disconnect the negative cable from the battery when charging the battery the combine with a battery charger

NOTICE: welding must performed the either the combine the header (if the battery ground cable must disconnected from the combine battery . The electronic monitoring system and charging system will damaged this not

Remove the battery ground cable. Reconnect the cable when welding completed.

W ARNING

Battery acid causes severe Batteries contain sulfuric A void contact with eyes Antidote - EXTERNAL: flush with water .

INTERNAL: drink large quantities water milk. Follow with milk beaten egg vegetables Call physician immediately EYES: flush with water for minutes and get prompt medical attention. - 1

T OOLS

The tools that CNH suggests and illustrate this manual have been:

• specifically researched and designed for use with CNH machines

• essential for reliable repair operations

• accurately built and rigorously tested fer ficient and long - lasting operation using these repair personnel will benefit from:

• operating optimal technical conditions

• obtaining the best results

• saving time and fort

• working safe conditions

NOTE: The terms "front", "rear", - and - (when referred different parts) are determined from the rear , facing the direction travel the machine during