TEACHING HIGH-VOLTAGE TECHNOLOGY SAFELY AND PRACTICALLY
FROM HIGH-VOLTAGE TO CHARGING TECHNOLOGY
Fundamentals of car electronics and high-voltage technology
Drive systems: Electrical machines, power electronics & hybrid technology
High-voltage technology: HV system technology, HV battery technology and HV vehicle technology
WITH LEYBOLD, YOU CAN RELY ON QUALITY, SAFETY AND INNOVATION IN TECHNICAL TRAINING
From tried-and-tested plug-in systems to versatile teaching from panel systems to practical compact trainers - LEYBOLD offers solutions that perfectly combine theory and practice. Our systems rely on safe low voltage or offer safe measures for higher voltages - without any risk.
Thanks to practical exercises, including safe cutting with real high voltages, trainees experience realistic workshop scenarios. Original measuring devices and components ensure authentic tests, while integrated fault switches enable targeted diagnostics.
From battery technologies and high-voltage components to charging infrastructure - our training systems provide comprehensive expertise and optimally prepare students for electromobility.
With LEYBOLD you can experience electromobility at first hand - future-proof, practical and inspiring!
Our advantages for your training success:
Safe learning - Safe low voltages and safe high-voltage exercises for maximum protection.
Practical scenarios - Realistic workshop environments with original measuring devices and real vehicle components.
Targeted diagnostics - integrated fault switches for precise fault analyses.
Comprehensive expertise - From battery technology to charging infrastructure: Everything for electromobility in one system.
Future-proof and innovative - prepare your trainees optimally for the challenges of modern vehicle technology.
With LEYBOLD, you can rely on quality, safety and innovation in technical training.
Fundamentals of electrics/electronics
Fundamentals of electrics & high-voltage technology
Electrical machines in hybrid and electric cars
Workstation vehicle hybrid drives
FOCUS ON HIGH-VOLTAGE TECHNOLOGY
High-voltage system technology
High-voltage battery technology
High-voltage vehicle technology
Workstation high-voltage vehicle technology
Start now - The perfect basis for electromobility training! FUNDAMENTALS
Modern vehicles are based on complex electronic systems. Our plug-in system teaches the basics of electrics and electronics in a practical way - from sensors and actuators to lighting and data transmission. Through realistic experiments, students gain a sound understanding of vehicle technology and are well prepared for the future of electromobility.
The intuitive plug-in system as an introduction to automotive technology
Transparent components for maximum clarity
Typical automotive components
Robust construction
Circuit diagram-compliant superstructures on a grid plug-in board
ISO-compliant symbolism
With equipment set A1.1.1.1, trainees learn the basics of automotive electronics:
Electrical circuits, resistors, capacitors and coils, Transformers, relays, diodes and LEDs, transistors and thyristors.
Highlight: Your students will build circuits such as electronic rev counters, voltage regulators or transistor control units and experience technology at first hand!
Electromobility is not neglected either. Learn about forward-looking topics such as high-voltage technology, DC/DC converters, high-voltage battery management (HV-BMS) and protective measures in IT networks of intrinsically safe electric vehicles.
Basic system for automotive electrics and electronics
basic exercises and
project tasks
Safety at the highest level: high-voltage systems in intrinsically safe vehicles FUNDAMENTALS OF ELECTRICS & HIGH-VOLTAGE TECHNOLOGY (A1.1.1.5)
An intrinsically safe vehicle offers maximum protection against contact and arcing hazards from the highvoltage system.
Important features include permanent insulation monitoring and low-resistance potential equalisation. These systems can be safely tested with LEYBOLD‘s plug-in elements - thanks to 24 V low voltage, practical and safe.
With LEYBOLD plug-in systems, you can experience this technology safely and tangibly:
Low voltage (24 V) for risk-free training
Direct measurement of voltages and potential equalisation resistance with Sensor-CASSY 2
Determining the insulation resistance with a special measuring device
The basis of electromobility: electrical machines & power electronics
Hybrid and electric vehicles are based on electric machines and power electronics. With the modular „ELM“ electric training machine system from LEYBOLD, trainees learn how DC, AC and rotary field machines and inverters for controlling traction and recuperation work in a practical way. All experiments are carried out using safe 24 V technology - ideal for training.
Key topics:
Design and operation of different types of machines: Direct current, alternating current, rotary field and servo machines
Power electronics: Controlled by a modern inverter
Independent assembly of complete systems
Enable in-depth understanding:
Electromagnetism, induction and voltage generation
DC/DC and DC/AC converters
Motor and generator functions
Power flow and energy direction
All machines are designed to be transparent and safe: In addition, the inverter operates at less than 24 volts - ideal for trainees.
With the innovative workstation from LEYBOLD, trainees can investigate all the key aspects of hybrid drives in a minimum of space.
The trainees explore the complex hybrid technology independently and choose flexibly between different systems using 3 support masks. The PC connection enables additional analyses, such as the display of the energy flow.
The workstation for trainees include:
PMSM electric motor
Inverter
Dual-voltage electrical system with engine CAN bus networking
Operating modes to experience:
Start
Electric driving
Boosting
Regenerative braking Operation with non-hazardous voltage
Digital, interactive courses for independent learning (COM4LAB) Ready for use without additional devices
Mastering high-voltage technology safely HIGH-VOLTAGE SYSTEM TECHNOLOGY (A2.7.2.5)
The high-voltage system technology training system offers safe and practical training in handling highvoltage components. It simulates realistic fault patterns and allows safe measurements on high-voltage components.
Brand-independent training
Diagnosis, testing & repair of all hybrid and high-voltage systems
Measurements under voltage
Insulation, potential equalisation & voltage drop measurement
Integrated fault switches
Realistic diagnostic exercises and analysis of measured values & signals
Safe cutting
Practise cutting the high-voltage cables safely
Understanding charging processes
Charging station with original charging controller to simulate all charging states
Understanding and safely mastering high-voltage batteries
The high-voltage battery technology training system is specially designed for the training of automotive highvoltage technicians. The focus of the trainer is on the safe handling of high-voltage batteries, whose voltages can reach up to 800 V - a potential danger that should not be underestimated. For safe learning, the trainer transforms the high-voltage into a safe voltage of up to 32 V. With interchangeable cell blocks, a variety of cell chemistries can be analysed, which enables an indepth under-standing of the different battery types.
The training system includes functions such as battery management units, main contactor with switching logic, monitoring by a safety line, service disconnect, battery data acquisition, cell temperature simulation and fault switches.
The system offers modern training:
Replaceable cell blocks & battery management
Main contactor with switching logic & service disconnect
Battery data logging & cell temperature measurement simulation
Fault diagnosis for defective cells
On-board charging infrastructure & optional insulation monitoring
In addition, an inverter unit in combination with the „ELM“ electric training machine system makes it possible to set up a complete traction drive - from the motor with recuperation to the activation of the vehicle.
PRODUCT HIGHLIGHTS
Intrinsic safety on a 24 volt basis
Operation with different cell chemistry structures
Use of LiLo or LiFe cells in the same system and future battery cell chemistries
Integrated fault switch box
With the high-voltage vehicle technology training system, you can simulate specific insulation faults and practise systematic troubleshooting - without risc! Thanks to easily accessible high-voltage components and low current carrying capacity, training remains practical and safe at all times.
The high-voltage system trainer offers:
All high-voltage components from original vehicles, easily accessible
Realistic training such as unlocking, under simplified conditions
Manageable design that reduces the complexity of the high-voltage technology
Application and feel like in a real vehicle
With the workstation high-voltage vehicle technology, your trainees learn how to handle high-voltage safely on original components and use standard workshop measuring devices to test high-voltage components and diagnose faults.
The compact tabletop device enables small groups to work independently and practically on realistic scenarios.
Advantages at a glance
Designing lessons simply and safely
Active & independent learning in the classroom safe environment
Coverage of DGUV training courses level 1-3
Working under voltage
Integrated fault switches and lockable access protection
Original components
Versatile use thanks to support masks
Illustrative fault diagnosis –realistically practise critical scenarios
Modular learning masks –Flexible visualisation & verificable
Understanding intrinsic safety –Pilot line visualises high-voltage protection principle
2
REALISTIC CUTTING
Training systems utilise real highvoltages of >60 V for realistic vehicle workshop scenarios
Safe training on real voltages (the safety of the trainees is guaranteed at all times)
All training systems are safe for trainees and trainers
Extra-low voltage (24 V) or safe measures for dangerous touch voltages
ORIGINAL COMPONENTS & MEASURING DEVICES 3
Original measuring devices for high-voltage measurement, as used in workshops
Original electric vehicle components
Realistic functional test, with all relevant aspects
REALISTIC MEASUREMENT UNDER HIGH VOLTAGE 1 4 5
FLEXIBLE BATTERY CELLS
Training systems are equipped with fault switches
Trainers can set a variety of troubleshooting tasks
Fault switches with lockable covers prevent access and tampering
Interchangeable battery cells with different chemical compositions
Simulation of battery technology, if not installed in the training system
Batteries always have the required charge level for the respective task
We cooperate with the AUDI AG training center so that we can guarantee you a high level of practical relevance and continuous technological development with our training systems.
More information on Electromobility by LEYBOLD, including complete Electromobility labs can be found here:
