Don 9-24844
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3220, 3230,
Tractors
3210,
4210, 4220, 4230 and 4240
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH.
Safety Decals on this machine use the words Danger, Warning or Caution, which are de fi ned as follows:
● DANGER: Indicates an immediate hazard situation which, if not avoided, will result in death or serious injury. The color associated with Danger is RED.
● WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury. The color associated with Warning is ORANGE.
● CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.
IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR:
● Is instructed in safe and proper use of the machine.
● Reads and understands the Manual(s) pertaining to the machine.
● Reads and understands ALL Safety Decals on the machine.
● Clear the area of other persons.
● Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site.
It is your responsibility to observe pertinent laws and regulations and follow Case Corporation instructions on machine operation and maintenance.
Don 9-24844
Copyright © 1996 Case CorporationMarch, 1994 (Revised November, 1996) CASE and IH are registered trade marks of Case Corporation
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M171B
WARNING
GENERAL TABLE OF CONTENTS
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TO THE OWNER 1 IDENTIFICATION NUMBERS 4 SAFETY/DECALS 7 INTENDED USE............................................................................................ 7 GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS........ 8 TRANSPORTING PASSENGERS................................................................. 8 OPERATION.................................................................................................. 8 LEAVING THE TRACTOR............................................................................. 9 IMPLEMENTS................................................................................................ 9 PTO OPERATION......................................................................................... 9 SERVICE..................................................................................................... 10 BASIC RULE................................................................................................ 10 MOUNTING AND DISMOUNTING THE TRACTOR.................................... 11 SAFETY DECALS........................................................................................ 12 ROLL OVER PROTECTIVE STRUCTURE (ROPS).................................... 18 INSTRUMENTS/CONTROLS 20 DIGITAL INSTRUMENT CLUSTER............................................................. 22 OPERATING CONTROLS (XL CAB, LP CAB, PLATFORM)...................... 26 OPERATING CONTROLS (NON-CAB TRACTORS).................................. 42 OPERATORS SEAT.................................................................................... 49 OPERATING INSTRUCTIONS 52 BEFORE STARTING THE ENGINE............................................................ 52 SERVICE INDICATOR LAMPS AND GAUGES.......................................... 53 RUN IN PROCEDURE................................................................................. 53 SEAT BELT (IF EQUIPPED)....................................................................... 55 NORMAL STARTING PROCEDURE.......................................................... 56 STOPPING THE ENGINE........................................................................... 58 COLD TEMPERATURE OPERATION......................................................... 59 TOWING THE TRACTOR............................................................................ 63 HOW TO TRANSPORT THE TRACTOR.................................................... 64 TRANSMISSION OPERATING INSTRUCTIONS....................................... 65 DIFFERENTIAL LOCK................................................................................. 74 MFD OPERATION....................................................................................... 75 CAB AIR FLOW ARRANGEMENTS (XL CAB)............................................ 76 AIR CONDITIONER OPERATION.............................................................. 79
II TRIM THIS EDGE TRIM THIS EDGE LEFT PAGE Template Name: OM_1_col Template Date: 1994_05_26 Alt= to hide template information Alt+ to display template information CAB AIR FLOW ARRANGEMENTS (LOW PROFILE CAB)...................... 80 POWER TAKEOFF (PTO)........................................................................... 81 DRAWBAR OPERATION............................................................................. 88 COMBINED AUTO HITCH AND 2 PIECE DRAWBAR................................ 89 HEIGHT ADJUSTABLE TRAILER HITCH.................................................. 91 TRAILER/IMPLEMENT DRAWBAR DIMENSIONS.................................... 94 TRACTOR WARNING LAMPS AND DIRECTION TURN SIGNALS........... 95 FIELD OPERATION 97 DRAWBAR PREPARATION........................................................................ 97 THREE POINT HITCH SYSTEM PREPARATION...................................... 99 THREE POINT HITCH OPERATION........................................................ 108 FRONT HITCH PREPARATION................................................................ 114 REMOTE HYDRAULICS OPERATION..................................................... 116 AUXILIARY POWER CONNECTIONS...................................................... 121 DIGITAL INSTRUMENT CLUSTER PROGRAMMING............................. 123 HOURMETER............................................................................................ 133 IMPLEMENT MONITOR............................................................................ 135 ROPS FRAME.......................................................................................... 136 TIRES/WHEELS/SPACING/BALLAST ....................................................... 137 TIRE AND WHEEL EQUIPMENT.............................................................. 137 TIRE PRESSURES AND LOAD CAPACITIES.......................................... 139 TIRE AND WHEEL SERVICE................................................................... 143 FRONT TO REAR TIRE SIZE COMBINATIONS...................................... 143 FRONT WHEEL TREAD POSITIONS....................................................... 144 REAR WHEEL TREAD POSITIONS......................................................... 147 TOE-IN SETTING...................................................................................... 149 WHEEL BOLT TORQUES......................................................................... 151 MFD AXLE STEERING STOP ADJUSTMENT......................................... 153 MFD AXLE OSCILLATION STOPS........................................................... 154 FRONT WHEEL FENDERS...................................................................... 157 TRACTOR BALLAST................................................................................. 158 LUBRICATION/FILTERS/FLUIDS 168 HOURMETER............................................................................................ 168 LUBRICATION/MAINTENANCE CHART.................................................. 169 LUBRICATION/MAINTENANCE CHART.................................................. 170 HOOD AND SIDE COVERS...................................................................... 171 GREASE POINTS..................................................................................... 174 CAPACITIES............................................................................................. 176 ENGINE LUBRICATION............................................................................ 177 FUEL SYSTEM.......................................................................................... 181 COOLING SYSTEM.................................................................................. 188 AIR INDUCTION SYSTEM........................................................................ 193 TRANSMISSION LUBRICATION.............................................................. 197
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Template Name: OM_1_col Template Date: 1994_05_26 Alt= to hide template information Alt+ to display template information MECHANICAL FRONT DRIVE (MFD) AXLE............................................. 200 2WD FRONT WHEEL BEARINGS............................................................ 202 FRONT PTO LUBRICATION..................................................................... 203 OPERATORS CAB.................................................................................... 204 MAINTENANCE/ADJUSTMENTS 209 COOLING SYSTEM................................................................................... 209 FAN/ALTERNATOR BELT AND COMPRESSOR BELT........................... 210 OPERATORS CAB.................................................................................... 211 BRAKES.................................................................................................... 213 ENGINE CLUTCH...................................................................................... 222 ADJUSTING THE AUTOMATIC HITCH.................................................... 227 VALVE CLEARENCES.............................................................................. 228 ELECTRICAL SYSTEM 229 SPECIFICATIONS..................................................................................... 229 GENERAL SERVICE INFORMATION....................................................... 230 FUSES....................................................................................................... 232 BATTERY.................................................................................................. 234 BULB AND LAMP REPLACEMENT.......................................................... 238 MACHINE STORAGE 245 SPECIFICATIONS 247 GENERAL MACHINE................................................................................ 247 DIESEL ENGINE....................................................................................... 250 TRAVEL SPEEDS..................................................................................... 255 SPEED CHART ADJUSTMENT FOR ALTERNATIVE TIRES.................. 260 APPROXIMATE TRACTOR MEASUREMENTS....................................... 261 APPROXIMATE TRACTOR WEIGHTS..................................................... 269 NOISE LEVELS......................................................................................... 272 DETAIL INDEX 249
RIGHT PAGE
TO
4240 TRACTOR
With Mechanical Front Drive (MFD) and Low Profile Cab
Dealer Stamp
Manufacturer:
CASE UNITED KINGDOM LIMITED
Wheatley Hall Road
Doncaster
South Yorkshire
DN2 4PG
ENGLAND
Name: OM_1_col Template Date: 1994_04_29
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NOTE: This operators manual replaces the previous operators manual 9-24843.
DD96F162
THE OWNER
Template Date: 1994_04_29
Template Name: OM_1_col
TO THE OWNER
This manual contains important information about the safe operation, adjustment and maintenance of your Case Tractor. Refer to the Detail Index at the end of this manual for locating speci fi c items about your tractor.
The right and left of the tractor in this manual are the same as your right and left when sitting in the tractor seat looking forward.
DO NOT operate or permit anyone to operate or service this tractor until you or the other persons have read this manual. Use only trained operators who have demonstrated the ability to operate and service this tractor correctly and safely.
This tractor, with standard equipment and authorized attachments, is intended to be used for farming, etc.
DO NOT use this tractor for any application or purpose other than those described in this manual. Consult an authorized dealer or the Case Corporation on changes, additions or modifi cations that can be required for this tractor to comply with various country regulations and safety requirements. Unauthorized modi fications will cause serious injury or death. Anyone making such unauthorized modi fi cations is responsible for the consequences.
The Operators Manual is stored in the manual compartment equipped on this tractor. Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for any further information or assistance about your tractor. Your dealer has technicians with special training that know the best methods of repair and maintenance for your tractor.
IMPORTANT: This operators manual is part of your tractor. If the tractor is sold, loaned or rented the operators manual MUST go with it.
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TO THE OWNER__________________________________________________
OPERATORS MANUAL STORAGE G06430B
Official Justifying Documents
Declaration of Conformity
This tractor complies with the provisions of directive (89/336/EEC) : - Electromagnetic Compatibility
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Template Date: 1994_04_29
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IDENTIFICATION NUMBERS
PRODUCT IDENTIFICATION AND SERIAL NUMBERS
Write your machine Model number, Product Identifi cation Number (P.I.N.), and Serial numbers on the lines provided below. If needed, give these numbers to your Case dealer when you need parts or information for your machine.
Make a record of the numbers. Keep the record and your Manufacturers Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.
Serial Number Locations
TRACTOR - WITH CAB OR PLATFORM
TRACTOR - WITH 2 OR 4 POST ROPS
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Model Number_________________ Product Identifi cation Number CAB Serial Number_________________ J00734 H00101
Model Number_________________ Product Identifi cation Number PLATFORM Serial Number__________________ H00901 J00624
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NUMBERS 4 POST ROPS FRAME Serial Number_________________ ENGINE Serial Number_________________ MFD AXLE Serial Number_________________ H01114A D10805 D24906 2 POST ROPS FRAME Serial Number__________________ TRANSMISSION Serial Number__________________ SERIAL NUMBERS - DECAL Serial Number__________________ H01136 H00911 H01921
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IDENTIFICATION
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IDENTIFICATION NUMBERS
Transmission and PTO Identification Number
EXAMPLE: BTX
The suffi x letter, BTX denotes the build of the unit.
The first letter denotes the type of drive train, B = fast speed transmission, J = fast speed transmissions with 30 km/h and 15 speeds, H = fast speed transmissions with 40 km/h and 16 speeds, G = slow speed transmission.
The second letter denotes the bevel gear ratio, T = 11:52,
The third letter denotes the operating speeds for the PTO shafts as shown below.
M = 540/1000 rpm Shiftable
N = 540/750 rpm Shiftable
U = 555 rpm Upper Shaft
W = 580 rpm Upper Shaft
X = 606 rpm Upper Shaft
NOTE: All upper shafts will have 6 splines.
When applicable, dual speed installations are indicated by a fourth suffi x letter D. The lower shaft will usually have 21 splines. However, a 6 spline shaft may be installed for some markets.
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SAFETY
Before operating, read and comply with the operators manual and safety instructions.
Understand that your safety and the safety of other persons is measured by how you service, and operate this machine. Know the positions and operations of all controls before you try to operate. MAKE SURE YOU CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK.
READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate.
The safety information given in this manual does not replace safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment needed by the local laws and regulations.
CASE is continuing to work for your safety: by making tractors with better protection and by giving these rules for safe operation.
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH.
INTENDED USE
M171B
This Case tractor is designed solely for use in customary agricultural or similar operation (intended use).
Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user.
Compliance with and strict adherance to the conditions of operation, service and repair as speci ficed by the manufacturer also constitutes essential elements for the intended use.
This Case tractor should be operated, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules (accident prevention).
The accident prevention regulations, all other generally recognised regulations on safety and occupational medicine and the road traffi c regulations must be observed at all times.
Any arbitrary modi fi cations carried out on the tractor will relieve the manufacturer of all liability for any resulting damage or injury.
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SAFETY/DECALS
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SAFETY/DECALS
GENERAL SAFETY AND ACCIDENT PREVENTION REGULATIONS
● In addition to the instructions contained in this operator’s manual, also observe the general safety and accident prevention regulations.
● Always comply with local traffic regulations when driving on public roads.
● Before starting work, familiarize yourself with all the controls and instruments and their functions. During work is too late.
● Start the engine only from the operator’s seat.Never attempt to start engine by shorting across the starting motor terminals as the machine may immediately start to move.
● Before moving away, always check the immediate vicinity of the machine (e.g. for children). Ensure adequate visibility.
● Never run the engine in a closed building. Proper ventilation is required.
● Clothing worn by the operator must be close-fitting. Avoid wearing loose jackets, shirts or ties.
● Handle fuel with care as it is highly flammable. Never refuel the machine in the vicinity of naked flames or sparks. Do not smoke during refuelling.
● Always stop the engine and remove the main switch key before refuelling. Fill fuel tank outdoors. Clean up any spilled fuel immediately.
● Prevent fires by keeping the machine clean.
● Take care when handling brake fluid and battery acid (toxic and corrosive).
TRANSPORTING PASSENGERS
● Passengers may only be carried if a proper passenger seat is fitted.
● The carrying of passengers is otherwise not permitted.
OPERATION
● Always adapt your ground speed to the ground conditions. Avoid making sharp turns when driving up or down slopes or when driving across the slope. Do not attempt to turn the machine with the differential lock engaged. When driving down slopes, never depress the clutch and change gear.
● Attach trailers and/or implements correctly. The operating, steering and braking behaviour will be affected by attaching implements, trailers and ballast weights. Therefore ensure adequate steering and braking power. See Page158.
● Observe maximum permissible axle loads and total weights, See page271.
● When making turns with towed or mounted implements, always take into consideration the width and inertia of the implement.
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LEAVING THE TRACTOR
● When leaving the tractor, ensure that it will not roll away (apply park lock, wheel wedges) stop the engine, see page16 and page59.
● Remove the main switch key and lock the operator’s cab (when equipped).
● Never leave the tractor unattended as long as the engine is still running.
● Never leave the operator’s platform/cab when driving.
● Lower implement or equipment to the ground before leaving the tractor.
IMPLEMENTS
● Attach implements and trailers to the tractor only using the prescribed drawbars or hitches, see page88, page99 and page114.
● Take particular care when attaching trailers or implements.
● Prevent trailer and implement from rolling away.
● Operate tractor only when all guards are fitted and in their correct position.
PTO OPERATION
● Always shut off engine before connecting or disconnecting drive shaft.
● When operating the PTO, no-one must be allowed to remain in the vicinity of the rotating PTO stub shaft or drive shaft.
● Guards for drive shaft and PTO stub shaft must be fitted, see page86.
● High-inertia implements do not become stationary immediately when PTO is disengaged. Allow sufficient time for implement to “coast down” to a halt before cleaning or adjusting.
● As soon as drive shaft has been removed, install guard over PTO stub shaft.
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SAFETY/DECALS
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● DO NOT service the tractor with the engine running. Follow the instructions in this manual or see your dealer.
● Escaping fluid (fuel or hydraulic oil) under high pressure can penetrate the skin and cause serious injury. If any fluid is injected into the skin, consult a doctor immediately as other-wise serious infections may result.
● Dispose of oil, fuel and filters in accordance with local regulations. Do not drain the oil on the ground or into a drain. Be responsible for the environment.
● Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job safely, See Page143.
● Retighten wheel nuts after the specified hours in this manual, See Page151.
● Always disconnect the battery ground strap(s) before carrying out any electrical repairs on the machine See Page230.
● Use original manufacturers parts. Spare parts/service parts must comply with the manufacturers technical specifications.
BASIC RULE
● Always check the operating and road safety of the tractor before starting.
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SAFETY/DECALS SERVICE
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MOUNTING AND DISMOUNTING THE TRACTOR
WARNING: Jumping on or off the machine can cause an injury. Always face the machine, use the hand rails and steps, and get on or off the machine slowly. Maintain a three point contact to avoid falling. Both hands on the hand rails and one foot on the step or one hand on the hand rail and both feet on the steps.
When mounting and dismounting the tractor use the left hand door when possible. If you use the right hand door, avoid interference with the control levers.
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G04730A
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SAFETY/DECALS
SAFETY DECALS
WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Replace any missing or damaged safety decal and keep all safety decals clean. See your dealer for new safety decals.
Make sure that you read all safety decals and all instruction decals. Check these decals every day before you start. Clean these decals if you cannot read the words.
When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc.
You must replace a decal if the decal is damaged, the decal is missing, or the decal cannot be read.
If a decal is on a part that is replaced, make sure you install a new decal on the new part. See your Case dealer for new decals.
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SC002 ! H00110 321-6831 H00112 321-6830
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321-6814
109182R1 141706A1
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D20801