Caution: To avoid personal injury when rotating the accessory drive belt tensioner, use a tight fitting 13 mm wrench that is at least 46 cm (18 in) long.
Rem oval Procedure Tools Required J 37059 Accessory Drive Belt Tensioner Wrench
Installation Procedure Tools Required J 37059 Accessory Drive Belt Tensioner Wrench
Caution: To avoid personal injury when rotating the accessory drive belt tensioner, use a tight fitting 13 mm wrench that is at least 46 cm (18 in) long.
Use J 37059 in order to remove the accessory drive belt by rotating the tensioner.
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Page 1 of 2Document ID:
Dri ve Belt Replacement
1996 Buick Skylark | Achieva, Grand Am, Skylark (VIN N) Service Manual | Engine | Engine Mechanical 2.4L | Repair Instructions | Do cument ID: 60142
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Use J 37059 in order to install the accessory drive belt by rotating the tensioner. http://localhost:9001/si/showDoc.do?docSyskey=60142&pubCellSyskey=39343&pubObj
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1996 Buick Skylark | Achieva, Grand Am, Skylark (VIN N) Service Manual | Engine | Engine Mechanical 2.4L | Repair Instructions | Do cument ID: 60815
Page 1 of 3Document ID: 60815
Installation Procedure
6.1 . The A/C compressor mounting bolt
3.Remove the generator assembly. Refer to Generator Replacement in Engine Electrical. 4.Raise and support the vehicle. Refer to SECTION 0A. 5.Remove the oil filter. 6.Refer to Drive Belt Idler Pulley Replacement 7.Remove the tensioner.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. in General Information.
Rem oval Procedure
6.2. The A/C compressor. Position it aside.
© 2010 General Motors Corporation. All rights reserved. 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60815&pubCellSyskey=39344&pubObj... tomsn048@gmail.com
1. Disconnect the negative battery cable.
Dri ve Belt Tensioner Replacement
2.Remove the accessory drive belt. Refer to Drive Belt Replacement
2.Refer to Drive Belt Idler Pulley Replacement Tigh ten Tighten the bolts to 54 N·m (40 lb ft). 2.1 . The A/C compressor. Refer to SECTION 1B. 2.2. The A/C compressor mounting bolts. Refer to SECTION 1B. 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60815&pubCellSyskey=39344&pubObj... tomsn048@gmail.com
Page 2 of 3Document ID: 60815
1.Install the tensioner. Tighten Tighten the tensioner nut to 50 N·m (37 lb ft).
7.Connect
5.Install
3. Install the oil filter. the vehicle. the generator assembly. Refer to Generator Replacement in Engine Electrical. the drive belt. Refer to Drive Belt Replacement . the negative battery cable. http://localhost:9001/si/showDoc.do?docSyskey=60815&pubCellSyskey=39344&pubObj... tomsn048@gmail.com
6.Install
Page 3 of 3Document ID: 60815 10/12/2010
4.Lower
3.Remove the idler pulley bracket and bolts.
Page 1 of 2Document ID: 60819
1996 Buick Skylark | Achieva, Grand Am, Skylark (VIN N) Service Manual | Engine | Engine Mechanical 2.4L | Repair Instructions | Do cument ID: 60819
2.Remove the accessory drive belt. Refer to Drive Belt Replacement
Installation Procedure
Noti ce: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. © 2010 General Motors Corporation. All rights reserved. 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60819&pubCellSyskey=39414&pubObj... tomsn048@gmail.com
4.Remove the idler pulley.
1. Disconnect the negative battery cable. Refer to Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. in General Information.
Dri ve Belt Idler Pulley Replacement Rem oval Procedure
4.Connect
3.Install the drive belt. Refer to Drive Belt Replacement the negative battery cable.
2.Install
Page 2 of 2Document ID: 60819 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60819&pubCellSyskey=39414&pubObj... tomsn048@gmail.com
1.Install the idler pulley. the idler pulley bracket and bolts. Tighten Tighten the bolts to 50 N·m (37 lb ft).
7.Remove the engine mount assembly.
Installation Procedure Tools Required © 2010 General Motors Corporation. All rights reserved. 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60824&pubCellSyskey=39423&pubObj... tomsn048@gmail.com
2.Remove the one bolt attaching the coolant recovery tank. Refer to Coolant Recovery Tank Replacement in Engine Cooling.
3.Remove the coolant recovery tank and position it aside.
Page 1 of 2Document ID: 60824
Rem oval Procedure Tools Required J 28467 360 Engine Support Fixture
1996 Buick Skylark | Achieva, Grand Am, Skylark (VIN N) Service Manual | Engine | Engine Mechanical 2.4L | Repair Instructions | Do cument ID: 60824
En gine Mount Replacement
4.Install the J 28467 360 an d raise the engine off of the mount.
5.Remove the nuts holding the mount to the body.
1.Disconnect the negative battery cable. Refer to Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. in General Information.
6.Remove the bolts holding the engine bracket to the mount.
Page 2 of 2Document ID: 60824
2.Install the nuts holding the mount to the body. Do not tighten.
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
3.Install the bolts holding the engine bracket to the mount.
• Tighten the nuts holding the mount to the body to 75 N·m (55 lb ft). 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60824&pubCellSyskey=39423&pubObj... tomsn048@gmail.com
• Tighten the bolts holding the engine bracket to the mount to 60 N·m (44 lb ft) + 90 degrees.
1.Install the engine mount assembly.
J 28467 360 Engine Support Fixture
TightenNotice:
4.Remove the J 28467 360 . 5. Install the coolant recovery tank. Refer to Coolant Recover Tank Replacement in Engine 6.ConnectCooling. the negative battery cable.
Installation Procedure
1. Disconnect the negative battery cable. Refer to Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. in General Information.
Page 1 of 2Document ID: 61738
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1996 Buick Skylark | Achieva, Grand Am, Skylark (VIN N) Service Manual | Engine | Engine Mechanical 2.4L | Repair Instructions | Do cument ID: 61738
En gine Mount Strut Replacement Rem oval Procedure
2.Raise and support the vehicle. Refer to SECTION 0A. 3.Remove the right front splash shield. 4.Remove the engine mount strut bolts. 5.Remove the engine mount strut.
2.Install the engine mount strut bolts. Tighten Tighten the strut bolts to 100 N·m (74 lb ft) + 90 degrees.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
3.Install the right front splash shield. 4.Lower the vehicle. 5.Connect the negative battery cable. http://localhost:9001/si/showDoc.do?docSyskey=61738&pubCellSyskey=39425&pubObj... tomsn048@gmail.com
1.Install the engine mount strut.
Page 2 of 2Document ID: 61738 10/12/2010
Page 1 of 6Document ID: 60826
1996 Buick Skylark | Achieva, Grand Am, Skylark (VIN N) Service Manual | Engine | Engine Mechanical 2.4L | Repair Instructions | Do cument ID: 60826 Int ake Manifold Replacement Rem oval Procedure
(IAT) sensor • EVAP
6.Remove
1. Disconnect the negative battery cable. Refer to Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. in General Information. the following electrical connectors: the vacuum hoses from the fuel regulator and the EVAP Canister Purge solenoid to the cleaner duct. the accelerator control cable bracket. the stud ended generator mount bolt. Temperature Canister
3.Disconnect
• MAP sensor • Intake Air
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2.Disconnect
4.Removecanister.theair
5.Remove
Purge solenoid • Fuel injector harness©2010
If
no
Thank you very much NOTE:MoreClickforyourreading.PleaseHereThenGetInformation. there is response to click on the link above, please download the PDF document first and then clickonit.
10.Lower
8.Raise
9.Remove the intake manifold support brace. the vehicle. http://localhost:9001/si/showDoc.do?docSyskey=60826&pubCellSyskey=39398&pubObj... tomsn048@gmail.com
7.Remove the EGR pipe from the EGR adapter. and support the vehicle. Refer to SECTION 0A.
Page 2 of 6Document ID: 60826 10/12/2010
1.Install the intake manifold and the gasket. If the gasket is damaged, install a new one with the stamped numbers facing towards the manifold surface. http://localhost:9001/si/showDoc.do?docSyskey=60826&pubCellSyskey=39398&pubObj... tomsn048@gmail.com
12.Remove the intake manifold and the gasket.
11.Remove the intake manifold retaining nuts and bolts.
Installation Procedure
Important: The engine and the manifold should be at ambient temperature when assembled. Do not attempt to install a cold manifold on a hot engine.
Page 3 of 6Document ID: 60826 10/12/2010
2.Install the intake manifold fasteners. Tighten Tighten the fasteners to 24 N·m (18 lb ft).
Page 4 of 6Document ID: 60826
3.Raise and suitably support the vehicle. Refer to SECTION 0A. 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60826&pubCellSyskey=39398&pubObj... tomsn048@gmail.com
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Page 5 of 6Document ID: 60826
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6.Connect the EGR pipe to the EGR adapter.
• Tighten bolt (A) to 24 N·m (18 lb ft).
4. Install the intake manifold brace. Finger start all bolts. Tighten 5.Lower the vehicle.
7.Install the EGR pipe to the EGR adapter fasteners. Tighten Tighten the fasteners to 26 N·m (19 lb ft).
• Tighten bolt (B) to 26 N·m (19 lb ft).
8.Install the stud ended generator mount bolt. 9.Install the accelerator control cable bracket. 10.Connect the vacuum hoses to the fuel regulator and to the EVAP canister purge solenoid.
cable. • MAP sensor • IAT sensor • EVAP canister purge solenoid • Fuel injector harness Page 6 of 6Document ID: 60826 10/12/2010http://localhost:9001/si/showDoc.do?docSyskey=60826&pubCellSyskey=39398&pubObj... tomsn048@gmail.com
12.Install the air cleaner duct. 13.Connect the negative
11.Connect the following electrical
Important: If the Intake Air Temperature (IAT) sensor is removed, apply sealant GM P/N 1052080 or equivalent to its threads before installation. connections: battery
