SERVICE MANUAL 580ST 590ST 695ST Stage IV Tractor Backhoe Loader Part number 48090752 English February 2017 © 2017 CNH Industrial America LLC. All Rights Reserved.
SER VICE MANUAL 580ST AGE , SIDE-SHIFT (SS), FOUR-WHEEL DRIVE (4WD), MARBLE CUTTING, 580ST AGE , STRAIGHT LOADER ARM (SLA), SIDE SHIFT (SS), FOUR-WHEEL DRIVE (4WD), 580ST ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS), TWO-WHEEL DRIVE (2WD), 590ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS), FOUR-WHEEL DRIVE (4WD), 695ST AGE , SIDE-SHIFT (SS), FOUR-WHEEL DRIVE (4WD), MARBLE CUTTING, 695ST AGE , T OOL CARRIER (TC), CENTER PIVOT (CP), 695ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS) 48090752 24/02/2017
Product Market Product
580ST AGE , SIDE - SHIFT (SS), FOUR - WHEEL DRIVE MARBLE CUTTING
580ST AGE , STRAIGHT LOADER ARM (SLA), SIDE SHIFT FOUR - WHEEL DRIVE (4WD)
580ST AGE , T OOL CARRIER (TC), SIDE SHIFT TWO - WHEEL DRIVE (2WD)
590ST AGE , T OOL CARRIER (TC), SIDE SHIFT FOUR - WHEEL DRIVE (4WD)
Europe
Europe
Engine
F5BFL413B*C002
F5BFL413B*C002
Europe
F5BFL413B*C002
Europe
695ST AGE , T OOL CARRIER CENTER PIVOT (CP) Europe
695ST AGE , SIDE - SHIFT (SS), FOUR - WHEEL DRIVE MARBLE CUTTING
Europe
695ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS) Europe
F5BFL413A*B001
F5BFL413A*B001
F5BFL413A*B001
F5BFL413A*B001
Link Product / Engine
48090752 24/02/2017
INTRODUCTION
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.500]
. . . . . . . . . . . . . . . . . . . .
Contents
Drive
ransmission [21.1 12] Power shuttle transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .
21.2 Power shuttle transmission internal components 13] Powershift transmission Powershift transmission external controls Powershift transmission hydraulic components [21.155] Powershift transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7 Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powered front axle Front bevel gear set and dif ferential Final drive steering and shafts front axle Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [27.100] Powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 48090752 24/02/2017
Selective Catalytic Reduction (SCR) exhaust treatment
. . . . . . . 10.5 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 Power coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
shaft T
. .
. . .
Hydraulic
[33.1 10] Parking
Rear bevel gear set and dif ferential Planetary and final drives steerable axle Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
brake parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
V
pump Pump control valves Safety and main relief valves Pilot system Auxiliary hydraulic function control Hydraulic hand control Hydraulic swing system Front loader hydraulic system control 1 Front loader arm hydraulic system Front loader bucket hydraulic system Excavator and backhoe hydraulic controls Boom hydraulic system Dipper hydraulic system Excavator and backhoe bucket hydraulic system [35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.18 [35.703] Stabilizer hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.19 [35.740] T elescopic arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.20 Frames and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48090752 24/02/2017
systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic systems Reservoir , cooler , and filters Fixed displacement pump
ariable displacement
Ballasts and supports Steering . . . . . . . . . . . . . .
. . . . . . . .
. . . . . . . . . . . . .
.
. . Steering control T rods Hydraulic control components Cylinders Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Front wheels [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
44.2 Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. Heating V entilation Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55.2 Battery Fuel tank system Engine cooling system Electronic modules Cab controls T elematics F AUL T CODES Front loader and bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [82.100] Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1 [82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2 Booms, dippers, and buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48090752 24/02/2017
Frame
.
. .
. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . .
14] Boom pivoting support
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4 Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48090752 24/02/2017
Boom Dipper arm
Machine shields and guards
48090752 24/02/2017 1
INTRODUCTION
Foreword - Important notice regarding equipment servicing
580ST 590ST 695ST
All repair and maintenance work listed this manual must carried out only qualified dealership personnel, strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without case refer your CASE CONSTRUCTION Sales and Service
INTRODUCTION
48090752 24/02/2017 3
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special structions. These precautions are intended for the personal safety you and those working with you. Read and understand all the safety messages this manual before you operate service the DANGER indicates a hazardous situation not will result death serious injury W ARNING indicates a hazardous situation not could result death serious injury CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a step, procedure, other information the The word Note not intended address personal safety property
INTRODUCTION
580ST 590ST 695ST
48090752 24/02/2017 4
Safety rules
General safety rules
Use caution when you operate the machine slopes. Raised equipment, full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven
Never permit anyone other than the operator ride the Never operate the machine under the influence alcohol drugs, while you are otherwise impaired. When digging using ground - engaging aware buried Contact local utilities determine the locations services.
Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety
Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury
• NOT use your hand check for Use a piece cardboard paper
• Stop the remove the key , and relieve the pressure before you connect disconnect fluid
• Make sure that all components are good T ighten all connections before you start the engine surize the
• hydraulic fluid diesel fuel penetrates the seek medical attention immediately
• Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving
W ear protective equipment when appropriate.
NOT attempt remove material from any part the machine while being operated while components are motion.
Make sure that all guards and shields are good condition and properly installed before you operate the Never operate the machine with shields removed. Always close access doors panels before you operate the
Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear
A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work
Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during Never operate the engine enclosed spaces
harmful exhaust gases may build
Before you start the sure that all controls are neutral park lock position with the backhoe swing lock pin the lock The backhoe swing lock pin must the lock position when you are not using the
Start the engine only from the operator ’ s you bypass the safety start the engine can start with the transmission gear not connect short across terminals the starter Attach jumper cables described the manual. Starting gear may cause death serious injury .
Always keep all and Slow - Moving V ehicle (SMV) emblem clean provide the best possible visibility while you operate the machine.
INTRODUCTION
48090752 24/02/2017 5
Operate controls only when seated the operator ’ s except for those controls expressly intended for use from other
From the install the backhoe swing lock pin when the backhoe not use and before all other
Before you leave the machine:
Park the machine a level Put all controls neutral park lock Engage the parking Use wheel chocks Lower the loader bucket other front attachment the Move the operator ’ s seat the backhoe operating position and choose one the following backhoe positions:
• Move the backhoe into the stowed position and from the seat install the backhoe swing lock See Swing tower - Basic instructions
• Lower the backhoe bucket other attachment the ground.
T urn f the engine and remove the key Move the operator ’ s seat into the driving position. due exceptional you decide keep the engine running after you leave the operator ’ s then you must follow these precautions:
Bring the engine low idle Disengage all drive systems.
W ARNING
Some components may continue run down after you disengage drive systems. Make sure all drive systems are fully disengaged. Failure comply could result death serious injury
INTRODUCTION
48090752 24/02/2017 6
W01 13A
INTRODUCTION Component identification 580ST 590ST 695ST RAIL16TLB1343GA 1 580ST and 590ST with - line cylinder Loader arm Exhaust stack Loader arm bucket Hydraulic oil battery and optional tool box Loader arm bucket cylinder 15. Backhoe - line cylinder boom* (shown) Engine hood Side shift carriage Front driving light Side shift stabilizer with pad Front axle Backhoe swing tower Front work lights Backhoe boom Operator compartment Backhoe bucket Fuel tank and D IESEL E XHAUST F LUID (DEF) / A D B LUE ® tank 21. Backhoe bucket links with optional lift hook Rear Axle Backhoe bucket cylinder 48090752 24/02/2017
INTRODUCTION 1 Rearview side mirror Backhoe dipper arm cylinder 12. Rear work lights 24. Backhoe standard dipper Extendahoe® dipper NOTE: Boom with overlapping available a standard option most model RAIL16TLB1344GA 2 695ST with - line cylinder and side shift carriage Backhoe standard dipper Extendahoe® dipper 13. Backhoe swing tower Loader arm bucket Side - stabilizers with pad Fuel tank with D IESEL E XHAUST F LUID (DEF) / A D B LUE ® tank Exhaust stack Loader arm bucket cylinder Front driving light T ool Carrier (TC) loader arm with safety support strut Front axle – Four - Wheel Steer (4WS) Rearview side mirror 18. Battery box Front work lights T ool box (optional) Operator ’ s compartment Hydraulic oil tank Side work light Rear axle – Four - Wheel Steer (4WS) Backhoe dipper arm cylinder Backhoe bucket links with optional lift hook 1 Backhoe boom 23. Backhoe bucket 48090752 24/02/2017
SER VICE MANUAL Engine 580ST AGE , SIDE-SHIFT (SS), FOUR-WHEEL DRIVE (4WD), MARBLE CUTTING, 580ST AGE , STRAIGHT LOADER ARM (SLA), SIDE SHIFT (SS), FOUR-WHEEL DRIVE (4WD), 580ST ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS), TWO-WHEEL DRIVE (2WD), 590ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS), FOUR-WHEEL DRIVE (4WD), 695ST AGE , SIDE-SHIFT (SS), FOUR-WHEEL DRIVE (4WD), MARBLE CUTTING, 695ST AGE , T OOL CARRIER (TC), CENTER PIVOT (CP), 695ST AGE , T OOL CARRIER (TC), SIDE SHIFT (SS) 48090752 24/02/2017
3
4
Hydraulic system Check the setting the main relief Check the output the hydraulic pump. Check for leakage the loader control valve.
1 2220 – 2330 RPM 2 Below 2200 RPM 3 2150 – 2310 RPM 4 1810 – 2090 RPM Hydraulic system problem(s). Check the setting the main relief valve. Check the output the hydraulic 1 2220 – 2330 RPM 2 Below 2220 RPM 3 2150 – 2310 RPM 4 1810 – 2090 RPM Hydraulic system Check the setting the main relief Check the output the hydraulic
Engine - Engine and crankcase Engine - Speeds Stall test check sheet NOTE: The following specifications are for engines with more than hours NOTE: Engine RPM speed based the ISO 14396 Cetane number least and density between 820 –845 / ( 1382 – 1424 / yd³ ) Fuel inlet 36.0 –40.0 ( 96.8 –104.0 ) Results from stall test procedure (fill values accordingly) RPM test valve Stall test component (specified value) 1 Loader hydraulic stall speed ( 2220 – 2330 RPM ) 2 Backhoe hydraulic stall speed ( 2220 – 2330 RPM ) 3 T orque converter stall speed ( 2150 – 2310 RPM ) 4 Combined - loader hydraulic and torque converter - stall speed ( 1810 – 2090 RPM ) Stall test reference chart RPM Results 1 2220 –
RPM 2 2220 –
RPM 3 2150 –
RPM 4 1810 –
RPM All systems operating within normal specified RPM values. 1 Above
RPM 2
–
RPM 3 Above
4 Above
Engine Check engine Refer the engine service 1 Below
2
–
3
4
Engine Check engine Replace the fuel and air filters Refer the engine service 1 Below
2
–
3
4
Check
1
2
1
1
2
3
2330 48090752 24/02/2017 10.1 [10.001] / 3
2330
2310
2090
2330
2220
2330
2310 RPM
2090 RPM
2220 RPM
2220
2330 RPM
Below 2150 RPM
Below 1810 RPM
2220 RPM
2220
2330 RPM
2150 – 2310 RPM
Below 1810 RPM Hydraulic system
the setting the main relief Check the output the hydraulic
Above 2330 RPM
2220 –
2330 RPM
2150 – 2310 RPM
Above 2090 RPM
2220 – 2330 RPM 2 2220 – 2330 RPM 3 Above 2310 RPM 4 Above 2090 RPM T orque converter transmission
2220 – 2330 RPM
2220 – 2330 RPM
Below 2150 RPM 4 Below 1810 RPM T orque converter transmission
Engine - Drain fluid
W ARNING
A void injury!
A void getting engine oil your skin. case skin contact, wash with running water . Failure comply could result death serious injury . W1336B
W ARNING
Pressurized system! Never attempt drain fluids remove filters when the engine running. T urn off the engine and relieve all pressure from pressurized systems before servicing the Failure comply could result death serious injury . W0905A
Move the machine a level and firm
Raise the loader attachment and install the safety port
Place the backhoe attachment the road travel
Place the direction - - travel lever and gearshift lever the NEUTRAL
Immobilize the machine with the parking
Stop the engine and remove the starter switch key
Open and raise the engine
Remove the cap (2) the filler
Remove the protection cap from the engine crankcase drain
Screw the connector the extension drain hose (stored the toolbox) the crankcase drain
1 Place the opposite end into a container with suf ficient capacity
NOTE: Drain the engine when still The oil will flow more easily
W ait for the oil completely flow out the
13. Remove the extension drain hose and install the tection cap the crankcase drain
Place the extension drain hose the
LEEN1 1T0354AA 1
Engine - Engine and crankcase
48090752 24/02/2017 10.1 [10.001] / 4
LEEN1 1T0356AA 2
Engine - Remove
Prior operation: Disconnect the battery , refer Battery - Remove (55.302)
Prior operation: Drain the engine refer Engine - Drain fluid
Prior operation: Remove engine refer Engine hood - Remove
Prior operation: Drain the hydraulic fluid, refer Oil reservoir - Drain fluid (35.300)
Prior operation: Drain the transmission refer Power shuttle transmission - Drain fluid (21.1 12) (Power shuttle) Powershift transmission - Drain fluid (21.1 13) (Powershift).
Prior operation: Remove the cooling refer Engine cooling system - Remove (10.400)
Prior operation: applicable discharge the Air Conditioning A / C refer Air conditioning - Discharging (50.200)
Disconnect the air temperature sensor X - 474
RAIL15TLB0216AA 1
Remove the connector X - 4 from 2 - way air cleaner connector
RAIL15TLB0217AA 2
Remove the pipe connecting the air cleaner with turbocharger .
Engine - Engine and crankcase
RAIL15TLB0217AA 3 48090752 24/02/2017 10.1 [10.001] / 5
Remove the aspirator tube. Remove the four ing bolts (1) securing the air cleaner Remove the air cleaner
RAIL15TLB0218AA 4
Disconnect the connecting exhaust pipe from the bocharger
RAIL15TLB0230AA 5
Remove the connectors X - 470 (1) and X - 471 (2) from the engine electronic control
RAIL15TLB0237AA 6
Remove the ground
RAIL15TLB0235AA 7
Engine - Engine and crankcase
48090752 24/02/2017 10.1 [10.001] / 6
Disconnect the fuel line (1) from the cylinder head. connect the fuel lines from the fuel filter (2)
RAIL15TLB0240AA 8
Remove the alternator connector X - and connector X -
RAIL15TLB0233AA 9
Disconnect the connector X - 508 from the starter tor and the ignition connector
1 Remove the flywheel access cover
RAIL15TLB0241AA
LELI12TLB0080AA
Engine - Engine and crankcase
1
48090752 24/02/2017 10.1 [10.001] / 7
1
RAIL15TLB0245AA
Engine - Engine and crankcase
Use tool 380000988 rotate the engine access flywheel flex plate
LELI12TLB0081AA Remove the flywheel and flex plate
LELI12TLB0082AA 14. Attach a suitable lifting device.
RAIL15TLB0244AA 15. Remove engine mounting hardware.
48090752 24/02/2017 10.1 [10.001] / 8
Remove hardware which attaches the engine the
LELI12TLB0085AA
Make sure that all the harness connectors and hoses have been disconnected and are clear the engine. Slowly raise the engine from the frame and remove the engine from the RAIL15TLB0247AA
necessary , see the engine service manual for more specific
Engine - Engine and crankcase
48090752 24/02/2017 10.1 [10.001] / 9
Engine - Install
Carefully lower the engine the
RAIL15TLB0247AA 1
Attach the engine the transmission with the hardware removed earlier . T orque the hardware –( – )
LELI12TLB0085AA 2
Install the engine mounting hardware the engine. T orque the hardware – 107 N·m ( – )
RAIL15TLB0245AA 3
Secure engine mounts the T orque the ware 178 – 240 N·m ( 131 – 177 )
Remove the lifting device. RAIL15TLB0244AA
Engine - Engine and crankcase
4 48090752 24/02/2017 10.1 [10.001] /
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL.NOWAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then clickonit.
Rotate the engine access flywheel. Use tool 380000988
LELI12TLB0081AA 5
Reinstall the flywheel and flex plate T orque – ( – ) .
Install the flywheel access cover .
LELI12TLB0082AA 6
LELI12TLB0080AA 7
Connect the exhaust pipe the turbocharger with the T orque the hardware – ( –)
RAIL15TLB0230AA 8
Engine - Engine and crankcase
48090752 24/02/2017 10.1 [10.001] / 1 1
10. Connect the connector X - 508 the starter motor and the ignition connector
RAIL15TLB0241AA 9 1 Connect the connectors X - and X - the tor
RAIL15TLB0233AA Connect the ground
Connect the fuel line (1) the cylinder Connect the fuel lines (2) the fuel filter
RAIL15TLB0235AA 1 1
RAIL15TLB0240AA
Engine - Engine and crankcase
48090752 24/02/2017 10.1 [10.001] /
14.
Connect the connectors X - 470 (1) and X - 471 (2) the electronic control
RAIL15TLB0237AA
15. Install the air cleaner and secure with the bolts (1) removed earlier Connect the aspirator
RAIL15TLB0218AA
Connect the hose the turbocharger T orque the hardware – N·m ( – )
RAIL15TLB0217AA
Connect the connector X - 4 2 - way air cleaner nector
RAIL15TLB0217AA
Engine - Engine and crankcase
48090752 24/02/2017 10.1 [10.001] /
18.
Connect the air temperature sensor connector .
T the engine oil. Refer Engine - Filling
19.
T the hydraulic Refer Oil reservoiring (35.300)
T the transmission Refer Power shuttle transmission - Filling (21.1 12) (Power Shuttle) Powershift transmission - Filling 13)
Install the cooling Refer Engine cooling system - Install (10.400)
Charge the Air Conditioning Refer Air conditioning - Charging (50.200)
Install the engine Refer Engine hood - Install
25. Connect the battery . Refer Battery - Install 48090752
Engine
Engine
crankcase
-
and
RAIL15TLB0216AA
10.1 [10.001] /
24/02/2017
Engine - Filling
W ARNING
A void injury! A void getting engine oil your skin. case skin contact, wash with running water . Failure comply could result death serious injury .
W ARNING
Pressurized system! Never attempt drain fluids remove filters when the engine running. T urn off the engine and relieve all pressure from pressurized systems before servicing the Failure comply could result death serious injury .
Engine - Engine and crankcase
W1336B
Oil specification and capacity Use CASE AKCELA UNITEK 10W - T3521 , gine oil oil meeting the following specification: • API - 4 • ACEA E9 NOTE: A higher quality oil
Engine
48090752 24/02/2017 10.1 [10.001] /
W0905A Open and raise the engine guard. Remove the cap (2) the filler LEEN1 1T0356AA 1 Fill the engine with new oil. Run the engine for a few minutes and check for leaks. Check the engine oil level means the dipstick (1) NOTE: Always wait min allow the oil return the engine sump before checking the oil Reinstall the cap (2) the filler Lower and lock the engine Remove the safety support strut and lower the loader LEEN1 1T0361AA 2
NOTICE: For machines operating cold see Recommended engine oil for operating temperature ranges (10.304)
oil capacity (with filter): 8.0 L ( 7.0 )
