CASE SV250 SKID STEER LOADER operation manual

Page 1

SR130 SR200

SR150 SR220

SR175 SR250

SV185 SV250

SV300

Alpha Series Skid Steer Loader

TR270

TR320

TV380

Alpha Series Compact Track Loader

OPERATOR’S MANUAL

Part number 84571609

4th edition English

December 2011

Replaces part number 84533037

Contents 1 GENERAL INFORMA TION Note the Owner 1 - 1 front and rear the machine 1 - 3 Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4 Machine components 1 - 7 2 SAFETY INFORMA TION Signal word definitions 2 - 1 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2 Decal information 2 - 3 Safety decals 2 - 4 Utility safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 1 Operator precautions 2Proper entry and exit 2Starting and stopping precautions 2Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Specific precautions this machine 2Operating precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Maintenance precautions 2Fuel handling precautions 2Burn prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Fire extinguisher 2California proposition warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Hazardous chemicals 2T ransporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Electro - Magnetic Compatibility (EMC) 2Roll Over Protective Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2W elding the machine 2Mechanical lift arm lock procedure - radial lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Mechanical lift arm lock procedure - vertical lift machines 2engine power - lift arm down control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Emergency exit 23 CONTROLS / INSTRUMENTS ACCESS T O OPERA T OR'S PLA TFORM Door latches, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 Window cab 3 - 2 Windshield wiper and washer controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 Cab air louvers 3 - 3 OPERA T OR'S SEA T Standard seat 3 - 4 Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4 Air seat 3 - 4 Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
MECHANICAL HYDRAULIC CONTROLS Steering and travel 3 - 6 Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6 T urning the machine 3 - 7 Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8 Hand controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8 Foot pedals 3 - 9 ELECTRO HYDRAULIC CONTROLS Control pattern overview 3Standard H control pattern 3Standard ISO control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 1 H control pattern steering and travel 3Left hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Right hand control lever 3Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3T urning the machine 3H control pattern lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Lift arm raise / lower control 3Bucket curl / dump control 3ISO control pattern steering and travel 3Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3T urning the machine 3Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3CONTROL HANDLES Switch configurations 3T speed function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3AUXILIAR Y HYDRAULICS Standard auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3High flow auxiliary hydraulics 3Enhanced high flow auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3INSTRUMENT CLUSTER Electronic instrument cluster (EIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Advanced instrument cluster (AIC) 3Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Left column switch identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3ISO H pattern control switch 3Machine lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3T elematics 34 OPERA TING INSTRUCTIONS COMMISSIONING THE UNIT
Operating Instructions 4 - 1 TING THE UNIT Engine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3 Throttle 4 - 5 OPPING THE UNIT Parking the machine and stopping the engine 4 - 6 Operating extreme temperatures 4 - 7 Booster battery procedure 4 - 8 MOVING THE UNIT Machine operation 4 - 9 5 TRANSPOR T OPERA TIONS SHIPPING TRANSPOR T T ransporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 RECOVER Y TRANSPOR T Moving a disabled machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5 6 WORKING OPERA TIONS GENERAL INFORMA TION Mechanical attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 Hydraulic attachment mounting systems 6 - 4 Field operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 6 7 MAINTENANCE GENERAL INFORMA TION General safety before you service 7 - 1 Lubrication analysis program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3 Plastic and resin parts 7 - 3 Ecology and the environment 7 - 3 T ilting compartment forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4 Machine cleaning 7 - 8 Window removal and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9 Cab door removal and installation 7 - 1 1 Battery safety - check and cleaning 7Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Biodiesel fuel 7Engine hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Wheels and tires 7 -
Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Lubrication and maintenance access 7Fuses and relays 7MAINTENANCE CHAR T Maintenance Chart 7Maintenance procedures Clean tracks and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Engine and hydraulic coolers 7Engine coolant reservoir level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Engine oil 7Lift arm, pivot points, coupler pins and cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Hydraulic system 7Seat belt, lap bar and seat interlock operation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Alternator and air conditioning compressor (if equipped) belt tension 7Cab intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Roll Over Protective Structure (ROPS) mechanism and hardware check 7Engine oil and filter 7Final drive - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Radiator coolant level check 7Fuel filter 7line fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Drive chain tension check 7Primary fuel filter 7Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Final drive chain tank oil 7Air cleaner elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Hardware - loose damaged 7Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Radiator drain and flush 7Final drive chain tank oil 7ORAGE Storing the machine 78 TROUBLESHOOTING F AUL T CODE RESOLUTION Error code index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 9 SPECIFICA TIONS General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 Material weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9T orque charts - Minimum tightening torques for normal assembly 9Units measure and conversion 9 -

P .O. Box 9228 Kansas

U.S.A 67277

DEALER'S AMP CARD

This manual contains important information about the safe adjustment and maintenance your skid steer Refer the detailed INDEX the end this manual for locating specific items about your The skid steer conforms current safety

Use this manual a Y our skid steer will remain a reliable working tool long kept good working condition and serviced properly .

This skid steer , with standard equipment and authorized intended for above ground material Use only approved accessories and attachments designed for your

1 - GENERAL INFORMA TION 1 -
93106834 1
GENERAL INFORMA TION Note the Owner
CNH AMERICA LLC
1 - 1

This operators manual stored the manual compartment equipped this Make sure this manual complete and good Contact your dealer obtain additional

Contact your dealer for any further information assistance about your Y our dealer has corporation approved service Y our dealer has technicians with special training that know the best methods repair and maintenance for your skid steer Y our Case dealer available for any further information. They will also provide any after - sales service you may need, and genuine Case spare your guarantee quality and Case Construction customer assistance also Call 1 - 866 - - CASE6 - 866 - 542 - 2736) email

The information this manual provided the basis information that was available the time that the manual was part and other items can These changes can fect the service that given the machine. Ensure that you have complete and current information from your dealer before you start any machine

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual and machine you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

NOT operate permit anyone operate service this machine until you the other persons have read and understand the safety , and maintenance instructions this Use only trained operators who have demonstrated the ability operate and service this machine correctly and safely All persons who will operating this machine shall possess a valid local vehicle operating permit and / other applicable local age work The information this manual provided the basis information that was available the time that the manual was part software and other items can These changes can fect the service that given the Ensure that you have complete and most current information from your dealer before you start your machine

NOT use this machine for any application purpose other than those described this manual. Consult authorized dealer additions modifications that can required for this machine comply with various country regulations and safety Unauthorized modifications will cause serious injury Anyone making such unauthorized modifications responsible for the

NOTICE: The engine and fuel system your machine designed and built government emissions T ampering customers and operators strictly prohibited law Failure comply could result ernment fines, rework charges invalid warranty , legal action and possible confiscation the machine until rework original condition Engine service and repairs must done a certified technician only!

1 - GENERAL INFORMA TION
1 - 2
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