New Holland D180C Power Angle Tilt (PAT) Blade, Low Ground Pressure (LGP) - Tier 2 Crawler Dozer Ser

D180C Power Angle T ilt A

Blade, Long T rack - T ier 2 [NHC108500 - ]

D180C Power Angle T ilt A Long T rack - T ier 2 [NHC108500 - ]

D180C Power Angle T ilt A Long T rack - T ier 2 [NHC108500 - ]

Middle East Africa F4HF A613N*E002

Latin America F4HF A613N*E002

Blade, Extra Long T rack (XLT ier 2 [NHC108500 - ]

D180C Power Angle T ilt A Extra Long T rack (XLT ier 2 [NHC108500 - ]

D180C Power Angle T ilt A Extra Long T rack (XLT ier 2 [NHC108500 - ]

D180C Power Angle T ilt A Extra Long T rack (XLT ier 2 [NHC108500 - ]

D180C Power Angle T ilt A

Blade, Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C

Power Angle T ilt A

Blade, Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C

Power Angle T ilt A

Blade, Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C

Power Angle T ilt A

Blade, Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C Bulldozer (BD) Extra Long T rack (XL - T ier 2 [NHC108500 - ]

Middle East Africa F4HF A613N*E002

Australia New Zealand F4HF A613N*E002

Asia Pacific F4HF A613N*E002

Latin America F4HF A613N*E002

Latin America F4HF A613N*E002

Middle East Africa F4HF A613N*E002

Australia New Zealand F4HF A613N*E002

Asia Pacific

F4HF A613N*E002

Middle East Africa F4HF A613N*E002

Product Market Product Engine

Bulldozer (BD) Blade, Extra Long T rack (XL - T ier 2 [NHC108500 - ]

D180C

Australia New Zealand F4HF A613N*E002

D180C

Bulldozer (BD) Blade, Extra Long T rack (XL - T ier 2 [NHC108500 - ]

D180C Bulldozer (BD) Extra Long T rack (XL - T ier 2 [NHC108500 - ]

D180C

Bulldozer (BD) Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C

Bulldozer (BD) Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C

Bulldozer (BD) Blade, Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

D180C

Bulldozer (BD) Blade, Low Ground Pressure (LGP) - T ier 2 [NHC108500 - ]

Latin America F4HF A613N*E002

Asia Pacific F4HF A613N*E002

Australia New Zealand F4HF A613N*E002

Middle East Africa F4HF A613N*E002

Asia Pacific

F4HF A613N*E002

Latin America F4HF A613N*E002

Foreword - Important notice regarding equipment servicing

D180C ANZ - - - - - - - - - MEA

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer .

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without case refer your NEW HOLLAND CONSTRUCTION Sales and Service

Safety rules

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Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with Read and understand all the safety messages this manual before you operate service the DANGER indicates a hazardous situation not will result death serious injury W ARNING indicates a hazardous situation not could result death serious injury CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury . F

AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y

.

Machine safety

NOTICE: Notice indicates a situation not could result machine property

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

Safety rules - Personal safety

D180C ANZ - - - - - - - - - MEA

General maintenance safety

Keep the area used for servicing the machine clean and dry Clean spilled Service the machine a level Install guards and shields after you service the Close all access doors and install all panels after servicing the not attempt clear make adjustments the machine while motion while the engine Always make sure that working area clear other persons and pets before you start operating the

Unsupported hydraulic cylinders can lose pressure and drop the causing a crushing not leave equipment a raised position while parked during unless the equipment securely

Jack lift the machine only jack lift points indicated this

Incorrect towing procedures can cause When you tow a disabled machine follow the procedure this Use only rigid tow

Stop the remove the key , and relieve pressure before you connect disconnect fluid

Stop the engine and remove the key before you connect disconnect electrical

Scalding can result from incorrect removal coolant Cooling systems operate under Hot coolant can spray out you remove a cap while the system Allow the system cool before you remove the When you remove the turn slowly allow pressure escape before you completely remove the

Replace damaged worn tubes, electrical

The exhaust and hydraulic lines may become hot during T ake care when you service such Allow surfaces cool before you handle disconnect hot W ear protective equipment when

When welding, follow the instructions the manual. Always disconnect the battery before you weld the machine. Always wash your hands after you handle battery

General battery safety

Always wear eye protection when you work with not create sparks have open flame near a battery .

V entilate the area when you charge a battery use a battery enclosed

Disconnect the negative ( terminal first and reconnect the negative ( terminal last. When you weld the disconnect both terminals the battery not smoke near a battery

When you use auxiliary batteries connect jumper cables start the use the procedure shown the ator ’ s manual. not short across terminals.

Follow the manufacturer ’ s instructions when you store and handle

Battery and related accessories contain lead and lead W ash hands after This a California Proposition

Battery acid causes Batteries contain sulfuric A void contact with Antidote ternal): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water not induce Seek medical attention ately

Keep out reach children and other unauthorized persons.

Air - conditioning system

The air - conditioning system under high not disconnect any The release high pressure can cause serious injury

The air - conditioning system contains gases that are harmful the environment when released into the atmosphere. not attempt service repair the

Only trained service technicians can service, repair , recharge the air - conditioning system.

Personal Protective Equipment (PPE)

W ear Personal Protective Equipment (PPE) such hard hat, eye protection, heavy gloves, hearing protection, tective

Not Operate tag

Before you start servicing the attach a Not warning tag the machine area that will

Engine - Remove

W ARNING

- - - - - - - - - MEA

Heavy parts! Support designated component(s) with adequate lifting equipment. Failure comply could result death serious injury .

Prior operation: Frame - Remove

NOTICE: The engine weighs approximately 631 ( 1391 ) Use appropriate lifting equipment prevent personal injury property

NOTICE: The engine must balanced personal injury property damage will occur Attach appropriate lifting device the engine lift

Support the front the hydraulic pump stack with appropriate lifting device stand.

Remove the bolts and washers (1) from the right front engine - - frame cradle mount and the left front engine- frame cradle mount. RAIL14DOZ0447AA

Remove the mounting bolts and washers (1) from the left side engine - - frame cradle mounting bracket (2) . Remove the mounting RAIL14DOZ0209AA

Remove the mounting bolts and washers (1) from the right side engine - - frame cradle mounting bracket (2) Remove the

RAIL14DOZ0202AA 3

Remove the mounting bolts and washers (1) from the engine - - pump stack adapter plate (2) .

Slowly move the engine forward separate from the hydrostatic pump drive and remove the engine from the frame

NOTE: Pull the engine straight forward horizontally hand only from the hydraulic pump stack until the rubber coupler teeth clear the mating ring attached the

Remove the eight bolts (1) that secure the tandem pump flexible coupling mating ring the engine flywheel and remove the mating ring.

NOTICE: Replace the flexible coupler when either the gine hydrostatic pump stack are removed from the The coupler a rubber based component that could damaged excessive excessive shock unintended soaked The pler place protect the integrity the engine and Damage coupler may not

RAIL14DOZ0203AA 4

Remove the mounting bolts (1) and (2) from the left hydrostatic drive pump hub and spline (3)

Remove the flexible coupling drive gear (4) from the hydrostatic drive pump hub and spline.

Next operation: Engine - Install (10.001)

W ARNING

Heavy parts! Support designated component(s) with adequate lifting equipment. Failure comply could result death serious injury .

Prior operation: Engine - Remove Prior operation: Clean threads oil, dirt, and preservatives prior assembly .

NOTICE: Replace the flexible coupler when either the engine hydrostatic pump stack are removed from the machine. The coupler a flexible, rubber based component that could damaged excessive heat, excessive shock unintended The coupler place protect the integrity the engine and Damage coupler may not

NOTE: Clean and inspect all hardware that Apply L OCTITE ® 242® the eight and mount the new tandem pump flexible coupling mating ring (1) the engine flywheel (2) RAIL16DOZ0005AA 1 RAIL16DOZ0004AA

T orque the bolts (1) – ( – )

RAIL16DOZ0008AA 3

Install the new coupler hub onto the left hydrostatic drive pump shaft (1) .

NOTE: Use new hardware secure the new coupler hub the hydrostatic drive pump

RAIL16DOZ0038AA 4

Apply L OCTITE ® 242® all the new then cure the new coupler hub the left hydrostatic drive pump shaft with the new flexible coupler stop (1) , ter bolt and washer (2) and the three bolts and washers (3)

T orque the outside bolts (3) – ( –) and the center bolt (2) 136 – 156 N·m ( 100 –1 )

RAIL14DOZ0283AA 5

Slowly lower the engine into the frame cradle and nect the engine the hydrostatic drive pump

NOTE: Push the engine straight backward horizontally hand only into the hydraulic pump stack until the rubber coupler teeth mesh with the mating ring attached the

Clean and apply L OCTITE ® 242® all the

Install the twelve mounting bolts and washers (1) into the engine - - pump stack adapter plate (2) T orque the bolts – N·m ( – )

RAIL14DOZ0203AA 6

Use a level and verify that the engine mounting frame cradle sitting a level surface out the machine.

NOTE: Before applying the torque the mid engine - - frame cradle mount bracket bolts and the front engine -mount frame cradle bolts their final make sure that the frame cradle Install the right side engine - - frame cradle mounting Apply L OCTITE ® 242® the engine - - frame cradle mounting bracket bolts. T orque the three bolts (1) – 123 N·m ( – ) the adapter and the three bolts (2) 225 – 305 ( 166 – 225 ) the right side engine - - frame cradle mounting bracket (3) RAIL14DOZ0202AA

1 Install the left side engine - - frame cradle mounting Apply L OCTITE ® 242® the engine - - frame cradle mounting bracket T orque the three bolts (1) – 123 ( – ) the adapter plate, and the three bolts (2) 225 – 305 N·m ( 166 – 225 ) the left side engine - - frame cradle mounting bracket (3)

12. Install the bolts and washers (1) into the right front engine - - frame cradle mount and the left front gine - - frame cradle T orque the bolts 107 – 123 N·m ( – )

Remove the support from the hydraulic pump

Remove the lifting device from the

Next operation: Frame - Install

Fuel tank - Drain fluid - Fuel tank sediment

W ARNING

Hot liquid under pressure!

Fuel the high pressure fuel line still under pressure immediately after you shut down the engine. Before performing any maintenance inspection, wait for 2 minutes after engine shutdown allow the pressure

Failure comply could result death serious injury .

W ARNING

W0249A

Chemical hazard! When handling fuel, lubricants, and other service chemicals, follow the instructions.

W ear Personal Protective Equipment (PPE) instructed. not smoke use open flame. Collect fluids proper Obey all local and environmental regulations when disposing chemicals.

Failure comply could result death serious injury W0371A

Drain condensation and sediment from the fuel tank when the hour meter registers 1000 hours operation and every 1000 hours thereafter Drain more frequently conditions The fuel tank drain located the left side the

Prior operation: Keep all unauthorized personnel clear the Park the machine level neutral with the parking brake applied, and the attachment lowered the ground. Make sure that all residual pressure relieved from circuits before beginning

Locate the fuel tank drain hose behind the bolt - panel the left side the

NOTE: machines that are not equipped with the environmental drain connect a drain hose the fuel tank drain The drain valve accessible through the right rear access panel removing the cab floor access panel and tilting back the operator ’ s seat.

Remove the bolts and remove the

RAIL12DOZ0410AA 2

Pull the fuel tank drain hose and remove the fitting.

Open the fuel shut f valve located the fuel tank, and drain the water and sediment into a suitable container

NOTE: The fuel tank shut off valve accessible through the right rear access panel removing the cab floor access panel and tilting back the

Dispose the waste following local

T urn the shut f valve the closed position after only clean fuel

Replace the fitting the

Replace the hoses within the panel and wire essary .

Check for leaks.

Replace the bolts and the cover

Fuel tank - Remove

D180C ANZ - - - - - - - - - MEA

Remove the cab from the See Cab - Remove

Remove four bolts and washers (1) and remove the fuel / Diesel Exhaust Fluid (DEF) drain hose access panel (2) from the left side the

RAIL14DOZ0141AA 1

Remove the fuel tank drain hose cap (1) from the fuel tank drain hose (2)

RAIL14DOZ0142AA 2

Open the fuel tank drain valve and drain the fuel into a suitable container for Close the drain valve when

RAIL14DOZ0144AA 3

Loosen the drain hose clamp (1) and remove the drain hose (2) from the drain valve (3)

RAIL14DOZ0144AA 4

Install the fuel tank drain hose cap (1) the fuel tank drain hose (2)

T and disconnect the fuel supply (1) and the fuel turn (2) lines from the top the fuel Close all openings prevent fuel loss

RAIL14DOZ0142AA 5

RAIL14DOZ0143AA 6

Remove the fuel supply (1) and the fuel return (2) hoses from the four retaining clips (3) the top rear the fuel

RAIL14DOZ0145AA 7

Remove the two fuel tank strap retaining bolts (1) and one locknut (2) Remove the fuel tank retaining straps (3) from the

RAIL14DOZ0143AA 8

Loosen the DEF tank fill hose clamp (1)

RAIL14DOZ0146AA 9

1 Remove the two DEF filler neck bolts and washers (2) and remove the DEF filler neck (3) from the Close all

NOTE: The DEF tank does not need removed from the however , must moved forward gain clearance for the fuel tank removal.

12. Remove the five DEF tank mounting bolts and ers (1) Slide the DEF tank (2) toward the front

RAIL14DOZ0148AA

RAIL14DOZ0147AA 1 1

NOTICE: The fuel tank weighs approximately 31.8 ( ) when empty Use appropriate lifting equipment vent personal injury property

13. With the aid a helper , remove the fuel tank from the Repair replace components necessary

Fuel tank - Install

D180C ANZ - - - - - - - - - MEA

NOTICE: The fuel tank weighs approximately 31.8 ( ) when empty Use appropriate lifting equipment prevent personal injury property With the aid a helper , install the fuel tank the

Slide the DEF tank (1) rearward into Install five Diesel Exhaust Fluid (DEF) tank mounting bolts and washers (2) T ighten the

RAIL14DOZ0147AA 1

RAIL14DOZ0148AA 2

Install the DEF filler neck (1) the machine with two mounting bolts and washers (2) T ighten the

T ighten the DEF fill hose clamp (3)

RAIL14DOZ0146AA 3

Install the fuel tank retaining straps (1) the machine and secure with two retaining bolts (2) and one locknut (3) T ighten the

RAIL14DOZ0143AA 4

Install the fuel supply (1) and the fuel return (2) hoses into the four retaining clips (3)

RAIL14DOZ0145AA 5

Connect the fuel drain hose (1) the fuel drain valve (2) and tighten the clamp (3)

RAIL14DOZ0144AA 6

Connect the fuel supply (1) and the fuel return (2) lines the top the fuel

RAIL14DOZ0143AA 7

Install the fuel / DEF drain hose access panel (1) the left side the machine and secure with four bolts and washers (2) T ighten the

Fill the fuel

1 Install the cab the machine. See Cab - Install