JCB 515-40 Telescopic Handlers (Loadall) Parts Catalogue Manual (Serial Number 01012000-01014999)

Page 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M06 FUEL SYSTEM 9802/7990 M6-2-1 INJECTORS, FUEL & INJECTION PIPES HP BUILD Item Part # Change No Description Usage Code QTY 1 02/634141 Pipe fuel injector No.1 1

02/634142

02/634143

02/634144

02/630314

826/10724

02/630096

02/634145

02/634173

02/630820

Pipe fuel injector No.2 1

Pipe fuel injector No.3 1

Pipe fuel injector No.4 1

Clamp 6

Screw 3

3

Pipe fuel leak off 1

Pipe fuel leak off 1

Superseded Injector assembly

P/Ex 4

02/630866 Injector assembly 4

****

:02/630822

:02/630823

None serviced part 1

1

Washer seal 1

:02/630824 Shim 1

:02/630825 Spring 1

:02/630826

Pin 1

:02/630827 Spacer 1

:02/630821 Nozzle 1

:02/630828 Nut 1

02/630804

Washer copper 4

02/630806 Bolt banjo 1

02/630808 Washer 2

2
3
4
5
6
7
Nut
8
<EU975006K
8A
>EU975007K
9
9
10
11
Nut
12
13
14
15
16
17
18
19
20
21
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M06 FUEL SYSTEM 9802/7990 M6-3-1 FUEL SYSTEM Item Part # Change No Description Usage Code QTY 1 704/50130 Sender Fuel 1 1A :32/925704 Filter gauze fuel strainer 1 2 716/25500 Ring Sealing 1

716/25600

649/51473

:650/10180

:650/10176

32/400100

Ring Locking 1

Hose diesel fuel

Sendertosedimenter 1

Connector 9.49mm straight 1

Grommet (short) 1

Filter Fuel Assembly Diesel 1

331/32421 Bracket Sedimenter 1

1315/0308Z

1420/0007Z

1370/0203Z

1315/0409Z

1420/0008Z

Setscrew M8 x 30 2

Washer (M8) 4

Nut M8 2

Setscrew M10 x 35 2

Washer (M10) 2

816/13405 Adapter 7.89mm male 2

200/44612 Washer 2

649/51474 Superseded

M.S.S

Hose diesel fuel sedimenter to l/pump 1

Multi Supersession

PartN.L.Auseitems31to35inclusive 1

:650/10175 Grommet 1

:246/00646

:650/10176

:650/10178

Pump hand primer 1

Grommet (short) 2

Connector 7.9mm 135degree 1

17/912400 Pump fuel lift 1

649/51475 Superseded

M.S.S

:650/10176

:650/10179

Hose diesel fuel f/filte to inj/pump 1

Multi Supersession

PartN.L.Auseitems36to38inclusive 1

Grommet (short) 1

Elbow 7.89mm 90degree 1

17/914700 Pump fuel injection 1

649/51476

:650/10180

Hose diesel fuel leak off return 1

Connector 9.49mm straight 1

:650/10181 Grommet (long) 1

821/00493 Clip crimp 3

121/77603 Tie Cable 300mm 3

649/51609

649/51610

Hose diesel fuel 1

Hose diesel fuel 1

2201/0003 Clip Jubilee 4

816/60084

1

816/60085 Olive 1/4" 1

649/51611 Hose diesel fuel 1

816/60084

1

816/60085 Olive 1/4" 1

3
4
5
6
7
8
9
10
11
Nut
12
13
14
15
16
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
Nut
35
36
37
Nut
38
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M06 FUEL SYSTEM 9802/7990 M6-3-2 FUEL SYSTEM ELECTRIC FUEL PUMP Item Part # Change No Description Usage Code QTY 1 704/50130 Sender Fuel 1 1A :32/925704 Filter gauze fuel strainer 1 2 716/25500 Ring Sealing 1

716/25600

649/51473

:650/10180

:650/10176

32/400100

331/63527

1315/0308D

1420/0007D

1370/0203D

1315/0409D

1420/0008D

32/922300

02/634654

826/01749

649/51609

Ring Locking 1

Hose diesel fuel

Sendertoprefilter 1

Connector 9.49mm straight 1

Grommet (short) 1

Filter Fuel Assembly Diesel 1

Bracket sedimentor & pump 1

Setscrew M8 x 30 mm 2

Washer (M8) 5

Nut Lock M8 2

Setscrew M10 x 35mm 2

Washer (M10) 2

Filter fuel pre filter 1

Bracket fuel pre filter 1

Band , Hose 4

Hose diesel fuel 1

17/930400 Pump fuel 1

721/12373

649/51447

816/60170

649/38200

1315/0205D

1370/0103D

1315/3312D

123/03439

649/51476

:650/10180

:650/10181

Harness electric fuel pump 1

Hose diesel fuel 1

Olive 2

Hose diesel fuel 1

Setscrew M6 x 20 2

Nut (M6) 2

Bolt (M8 x 50) 1

Spacer 1

Hose diesel fuel leak off return 1

Connector 9.49mm straight 1

Grommet (long) 1

821/00493 Clip crimp 3

121/77603

Tie Cable 300mm 3

826/11017 Tie cable 1

3
4
5
6
7
8
9
10
11
12
13
14
14A
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M06 FUEL SYSTEM 9802/7990 M6-4-1 FILTER, FUEL Item Part # Change No Description Usage Code QTY 1 32/400100 Filter Fuel Assembly Diesel 1 2 :32/400101 Head fuel filter 1 3 :200/44613 Plug vent 1

:200/44614

:200/44611

:200/44612

:200/44607

:32/400508

:2401/0006

:32/401102

****

:200/44606

:828/00085

:200/44604

:828/00086

:32/400102

:32/400505

:200/44610

Washer 1

2

Washer 2

Bolt centre 1

Washer 1

O Ring 1

Kit element fuel filter, short 1

None serviced part 1

1

Ring 1

glass 1

2

Base Filter 1

drain 1

Washer 1

4
5
Plug
6
7
8
9
10
11
12
Seal
13
O
14
Bowl
15
Seal
16
17
Plug
18
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M06 FUEL SYSTEM 9802/7990 M6-5-1 PUMP, FUEL LIFT Item Part # Change No Description Usage Code QTY 1 17/912400 Pump fuel lift 1 2 02/630269 O Ring 1 3 02/634092 Screw M6x16 2
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M07 AUXILIARY EQUIPMENT 9802/7990 M7-5-1 COMPRESSOR & INSTALLATION AIR CONDITIONING Item Part # Change No Description Usage Code QTY 1 714/40404 Compressor air conditioning 24 volt 1

331/55520

335/10717

331/55512

331/55811

1316/3421D

1420/0008D

1425/0008D

1370/0303D

1391/3408D

826/10544

1420/0010D

1425/0010D

1305/0408Z

1416/0008Z

589/10454

Belt compressor drive 1

Bracket mounting engine/aircon 1

Pulley aircon idler 1

Adjuster pulley eccentric 1

Bolt M10 X 110 1

Washer (M10) 3

Washer Spring M10 2

Nut Self Lock M10 1

Capscrew M10 x 30mm 1

Screw M14 X 40mm 4

Washer M14 4

Washer spring M14 4

Bolt 1/2" x 1.1/4" long 1

Washer Spring (1/2") 1

Bolt shoulder 1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M07 AUXILIARY EQUIPMENT 9802/7990 M7-5-2 COMPRESSOR & INSTALLATION,AIRCON Item Part # Change No Description Usage Code QTY 1 923/10181 Compressor A/C,12 Volt 1

331/67401

335/14340

JLJ0138

1315/0409D

1422/0008D

1370/0303D

823/00326

1315/0410D

1315/3422D

331/68231

331/68232

1315/0411D

331/68230

Belt V Belt,950mm 1

Mounting A/C Engine 1

Bearing 1

Setscrew M10 x 35mm 1

Washer Hardened (M10) 3

Nut Self Lock M10 2

Washer M10 X 30mm 1

Setscrew M10 x 40mm 1

Bolt M10x120mm long 1

Spacer Idler 1

Arm Swing 1

Setscrew M10X45 1

Pulley A/C Idler,V Belt 1

2
3
4
5
6
7
8
9
10
11
12
13
14
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ M ENGINE 404C 22 \ M08 GASKET SETS 9802/7990 M8-1-1 GASKET SETS HP BUILD

1 02/634215

1 02/634214

Kit gasket (0.4mm)

RefertoServiceWorkshopManual. SeeNote1

Kit gasket (0.5mm) SeeNote1

Note 1: TO ENSURE THE CORRECT GASKET SET IS USED, CHECK, CYLINDER HEAD GASKET, 0.4MM OR 0.5MM.

Item Part # Change No Description Usage Code QTY
1
1
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ V ENGINE PERKINS 404D 22 NA 36.3kw TIER 3 GN66168 \ V01 ENGINE ASSEMBLIES 9802/7990 V100-1-1 ENGINE ASSEMBLIES COMPLETE 404D-22 NAT ASP 36.3kw TIER 3 GN66168 Item Part # Change No Description Usage Code QTY 1 333/D1650 Engine assembly 404D 22 36.3kw nat asp GN66168 1
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ V ENGINE PERKINS 404D 22 NA 36.3kw TIER 3 GN66168 \ V01 ENGINE ASSEMBLIES 9802/7990 V120-1-1 CYLINDER BLOCK Item Part # Change No Description Usage Code QTY 1 **** None serviced part 1 2 02/630456 Plug D=40mm 4 3 02/630007 Plug 8.4mm 3

02/630702

02/634206

333/D1839

333/D1839

333/D1839

02/634202

Plug 10.4mm 3

Plug core D=25mm 2

Plug core d=40mm 3

Plug core d=40mm 1

Plug core d=40mm 1

Plug D=6.5mm 2

02/634203 Bush 1

02/634709

02/634710

02/634002

Bush 0.25mm undersize 1

Bush 0.5mm undersize 1

Bearing needle 1

02/634001 Bearing needle 1

02/630013 Bearing 1

02/630014

Plug core D=45mm 1

02/634768 Shaft . 1

826/10720 Stud 1

02/630022 Stud 1

826/10719 Stud 3

02/630024 Dowel 2

02/630017 Dowel 2

02/630018 Dowel 2

02/630019 Pin 2

4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ V ENGINE PERKINS 404D 22 NA 36.3kw TIER 3 GN66168 \ V01 ENGINE ASSEMBLIES 9802/7990 V120-2-1 CYLINDER BLOCK REAR END OIL SEAL Item Part # Change No Description Usage Code QTY 1 02/634013 Seal rear oil 1 1.1 02/630877 Sleeve wear 1
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Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ V ENGINE PERKINS 404D 22 NA 36.3kw TIER 3 GN66168 \ V01 ENGINE ASSEMBLIES 9802/7990 V130-1-1 CRANKSHAFT Item Part # Change No Description Usage Code QTY 1 02/634729 Crankshaft Assembly 1 2 **** None serviced part 1 3 :02/634956 Gear Crankshaft 1

:02/630042

02/634021

02/630723

02/630723

02/634004

Key 1

Washer thrust 1

Washer thrust 1

Washer thrust 1

Cap bearing assembly 1

**** None serviced part 1

**** None serviced part 1

:02/630024 Dowel 2

:02/634005 Screw 2

826/10744 Screw 1

02/634007

****

Cap bearing assembly 1

serviced part 1

**** None serviced part 1

:02/630024 Dowel 2

:02/634005 Screw 2

826/10744 Screw 1

02/634008

Cap bearing assembly 1

**** None serviced part 1

**** None serviced part 1

:02/630024 Dowel 2

:02/634005 Screw 2

826/10744 Screw 1

02/634009

Cap bearing assembly 1

**** None serviced part 1

**** None serviced part 1

:02/630024 Dowel 2

:02/634005 Screw 2

826/10745 Screw 2

02/634781 Kit Main Bearing Std. 1

02/634782 Kit Main Bearing 0.25mm 1

02/634783 Kit Big End Bearing 1

4
5
6
7
8
9
10
11
12
13
14
15
None
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 515 40 01012000 01014999 9802/7990 \ V ENGINE PERKINS 404D 22 NA 36.3kw TIER 3 GN66168 \ V01 ENGINE ASSEMBLIES 9802/7990 V140-1-1 PISTON AND CONROD ASSEMBLIES Item Part # Change No Description Usage Code QTY 1 02/634135 Piston assembly 4 2 **** None serviced part 1 3 02/634136 Kit piston ring 1

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