MGDAEFHIJKLNPOBC QUICK REFERENCE INDEX A GENERAL INFORMATION GI General Information B ENGINE EM Engine Mechanical LU Engine Lubrication System CO Engine Cooling System EC Engine Control System FL Fuel System EX Exhaust System STR Starting System ACC Accelerator Control System C HYBRID HBC Hybrid Control System HBB Hybrid Battery System HBR Hybrid Brake System D TRANSMISSION & DRIVELINE CL Clutch System TM Transaxle & Transmission DLN Driveline FAX Front Axle RAX Rear Axle E SUSPENSION FSU Front Suspension RSU Rear Suspension SCS Suspension Control System WT Road Wheels & Tires F BRAKES BR Brake System PB Parking Brake System BRC Brake Control System G STEERING ST Steering System STC Steering Control System H RESTRAINTS SB Seat Belt SBC Seat Belt Control System SR SRS Airbag SRC SRS Airbag Control System I VENTILATION, HEATER & AIR CONDITIONER VTL Ventilation System HA Heater & Air Conditioning System HAC Heater & Air Conditioning Control System J BODY INTERIOR INT Interior IP Instrument Panel SE Seat ADP Automatic Drive Positioner K BODY SECURITYDOORS,EXTERIOR,ROOF&VEHICLE DLK Door & Lock SEC Security Control System GW Glass & Window System PWC Power Window Control System RF Roof EXT Exterior BRM Body Repair Manual L DRIVER CONTROLS MIR Mirrors EXL Exterior Lighting System INL Interior Lighting System WW Wiper & Washer DEF Defogger HRN Horn M ELECTRICAL & POWER CONTROL PWO Power Outlet BCS Body Control System LAN LAN System PCS Power Control System CHG Charging System PG Power Supply, Ground & Circuit Elements N DRIVER INFORMATION & MULTIMEDIA MWI Meter, Warning Lamp & Indicator WCS Warning Chime System SN Sonar System AV Audio, Visual & Navigation System O CRUISE CONTROL CCS Cruise Control System P MAINTENANCE MA Maintenance All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc. Edition: September 2009 Revision: September 2009 Publication No. SM0E-1H32U0
In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
IMPORTANT SAFETY NOTICE
All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
This manual contains maintenance and repair procedure for the 2010 NISSAN ALTIMA HYBRID.
2010 QUICK REFERENCE CHART: ALTIME HEV QUICKREFERENCECHART:ALTIMEHEV EngineTune-upData INFOID:0000000005838951 GENERALSPECIFICATIONS DRIVEBELTS SPARKPLUGUnit:mm(in) *:AlwayscheckwiththePartsDepartmentforthelatestpartsinformation CylinderarrangementIn-line4 Displacementcm3(in3 Bore)2,488(151.82) andstrokemm(in)89.0x100(3.50x3.94) ValvearrangementDOHC Firingorder1-3-4-2 NumberofpistonringsCompression2 CompressionOil1 Compressionratio9.5:1 kPapressure (kg/cm2,psi)/250rpmStandard900(9.2,130.5) Minimum710(7.3,103) DifferentiallimitbeValvetweencylinders100(1.0,14) timingUnit:degree abcdef 220° 232° -41° 93° 10° 30° PBIC0187E TensionofdrivebeltsAutoadjustmentbyautotensioner MakeNGK Type*StandardDILKAR6A-11 Gap(nominal)1.1(0.043)
RearWheelAlignment(Unladen*)
Nominal0(0) AngleMaximum2(0.08) differencebetweenRHandLHside Degreeminute(decimaldegree)Minimum0° 5′ (0.08° Nominal0) ° 0′ (0° Maximum0) ° 5′ (0.08° Angle) (leftorright) Degreeminute(decimaldegree)0° 6′ (0.109°) ALEIA0059ZZ
FrontWheelAlignment(Unladen*)
Camber*
*:Fuel,radiatorcoolantandengineoilfull.Sparetire,jack,handtoolsandmatsindesignatedpositions.
Degreeminute(decimaldegree)LHMinimum-1° 09'(-1.15° Nominal-0) ° 24'(-0.40° Maximum0) ° 21'(0.35° RH) Minimum-1° 24'(-1.40° Nominal-0) ° 39'(-0.65° Maximum0) ° 06'(0.10° Right) andleftdifference-0° 15' ± 0° 33'(-0.25° ± 0.55° Caster*)
Nominal1mm(0.04in) AngleMaximum2mm(0.08in) left(rightsideorside)Minimum0° 01'(0.017° Nominal0) ° 03'(0.050° Maximum0) ° 05'(0.083° Camber)
INFOID:0000000005838950
Degreeminute(decimaldegree)Nominal5° 00'(5.00° Right) andleftdifference0° 33'(0.55° Kingpin) Degreeoffset*minute(decimaldegree)Minimum11° 48'(11.80° Nominal12) ° 33'(12.55° Maximum13) ° 18'(13.30° Total) toe-in* Degreeminute(decimaldegree)DistanceMinimum0mm(0in)
toe-inDistancedifferencebetweenRHandLH side (AR-BR)-(AL-BL :)mmFront(in)Minimum2(0.08)
INFOID:0000000005838948
QUICK REFERENCE CHART: ALTIME HEV 2010
Degreeminute(Decimaldegree)Minimum0° 45′ (0.749° Nominal) 0° 15′ (0.249° Maximum0) ° 15′ (0.251° Total)
*:Fuel,enginecoolantandengineoilfull.Sparetire,jack,handtoolsandmatsindesignatedpositions.
2010 QUICK REFERENCE CHART: ALTIME HEV WheelarchHeight(Unladen*) INFOID:0000000005838949 *:Unit:mm(in) Fuel,enginecoolantandengineoilfull.Sparetire,jack,handtoolsandmatsindesignatedpositions. BrakeSpecifications INFOID:0000000005838944 DestinationUSACanadaUnit:mm(in) Tiresize215/60R16215/60R16 Front(Hf)*727(28.62)728(28.66) Rear(Hr)*719(28.31)719(28.31) SFA818A FrontbrakeCylinderborediameter(each)57.2(2.25)
outerdiameter
brakeCylinderborediameter34.93(1.375)
Padlength × width × thickness126.5 × 52 × 11(4.98 × 2.047 × Rotor0.433) × thickness296 × 26(11.65 × Rear1.024)
Padlength × width × thickness83 × 33 × 8.5(3.268 × 1.299 × Rotor0.335) × thickness292 × 9(11.50 × Recommended0.354) brakefluidDOT3
outerdiameter
BrakeMaximumrunout(withitattachedtothevehicle)0.040mm(0.0016in)
INFOID:0000000005838946 RearDiscBrake INFOID:0000000005838947
Wearlimitthickness8.0mm(0.315in) Thicknessvariation(measuredat8positions)0.015mm(0.0006in) Maximumrunout(withitattachedtothevehicle)0.05mm(0.0020in)
FrontDiscBrake
Wearlimitthickness24.0mm(0.945in) Thicknessvariation(measuredat8positions)0.015mm(0.0006in)
rotorStandardthickness(new)9.0mm(0.354in)
QUICK REFERENCE CHART: ALTIME HEV 2010 BrakePedal INFOID:0000000005838945
DiscWearlimitthickness2.0mm(0.079in)
DiscWearlimitthickness1.0mm(0.039in)
SBrakepedalfullstroke130mm(5.12in) C1
HBrakepedalheight(fromdashlowerpaneltopsurface)191.7-205.7mm(7.55-8.10in) C,2ClearancebetweenbracketandthreadedendofthestoplampswitchandASCD cancelswitch0.74-1.96mm(0.0291-0.0772in)
AWFIA0557ZZ
padStandardthickness(new)8.5mm(0.335in)
rotorStandardthickness(new)26.0mm(1.024in)
BrakepadStandardthickness(new)11.0mm(0.433in)
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Enginecoolingsystem withreservoirtank8-1/8qt6-3/4qt7.7 Invertercoolantwithreservoirtank3-3/8qt2-7/8qt3.2 HEVtransaxlefluid4-3/8qt3-5/8qt4.1 Brakefluid——— Brakegrease——— Brakepadplategrease——— Multi-purposegrease——— Airconditioningsystemrefrigerant1.10
± 0.055lb0.50 ± 0.025kg0.50 ± Air0.025kg conditioningsystemoil4.1floz4.2floz120m
FluidsandLubricants
2010 QUICK REFERENCE CHART: ALTIME HEV
INFOID:0000000005838943
DescriptionCapacity(Approximate) USmeasureImpmeasureLiter Fuel20gal16-5/8gal75.6 Engineoil DrainandrefillWithoilfilterchange4-7/8qt4qt4.6 DryWithoutoilfilterchange4-1/2qt3-3/4qt4.3 engine(Overhaul)5-3/4qt4-3/4qt5.4
GI-1 GENERAL INFORMATION GIMGDCEFHIJKLBSECTION GI ONP CONTENTSGENERAL INFORMATION HOW TO USE THIS MANUAL ...................... 3 HOW TO USE THIS MANUAL ............................ 3 Description .......................................................... 3 Terms .................................................................. 3 Units .................................................................... 3 Contents .................................................................... 3 Relation between Illustrations and Descriptions ....... 4 Components ........................................................ 4 HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6 Description ................................................................ 6 How to Follow Test Groups in Trouble Diagnosis...... 6 Key to Symbols Signifying Measurements or Procedures ............................................................... 7 HOW TO READ WIRING DIAGRAMS ................ 9 Connector symbols ................................................... 9 Sample/wiring diagram -example- ....................... 10 Description .......................................................... 11 ABBREVIATIONS ..............................................13 Abbreviation List ...................................................... 13 TIGHTENING TORQUE OF STANDARD BOLTS ................................................................14 Tightening Torque Table ......................................... 14 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................15 Recommended Chemical Products and Sealants.... 15 TERMINOLOGY .................................................16 SAE J1930 Terminology List ............................... 16 FEATURES OF NEW MODEL ..................... 20 IDENTIFICATION INFORMATION .....................20 Model Variation ................................................... 20 Identification Number .......................................... 21 Identification Plate ............................................... 22 Engine Serial Number ......................................... 22 CVT Number ........................................................ 23 Dimensions .......................................................... 23 Wheels & Tires .................................................... 23 PRECAUTION .............................................. 24 PRECAUTIONS ................................................. 24 Description ............................................................... 24 Precautions For High-Voltage System ................ 24 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ............................................................. 28 Procedures without Cowl Top Cover ................... 28 General Precautions ................................................ 29 Three Way Catalyst ................................................. 30 Fuel (Regular Unleaded Gasoline Recommended) QR25DE ........................................................ 30 Multiport Fuel Injection System or Engine Control System ................................................................. 31 Hoses ...................................................................... 31 Engine Oils .............................................................. 32 Air Conditioning ....................................................... 32 LIFTING POINT ................................................. 33 Special Service Tool ............................................ 33 Garage Jack and Safety Stand ................................ 33 2-Pole Lift ................................................................ 34 Board-on Lift ............................................................ 35 TOW TRUCK TOWING ..................................... 36 Tow Truck Towing ................................................... 36 Vehicle Recovery (Freeing a Stuck Vehicle) ........... 36 BASIC INSPECTION ................................... 38 SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 38 Work Flow ................................................................ 38 Control Units and Electrical Parts ............................ 38 How to Check Terminal ....................................... 39 Intermittent Incident ................................................. 42 Circuit Inspection ................................................. 45 Revision: September 2009 2010 Altima HEV
GI-2 CONSULT-III CHECKING SYSTEM .................. 50 Description ........................................................... 50 Function and System Application ........................ 50 CONSULT-III Data Link Connector (DLC) Circuit ... 50 WIRING DIAGRAM .................................... 52 CONSULT-III CHECKING SYSTEM .................. 52 Wiring Diagram ....................................................... 52 Revision: September 2009 2010 Altima HEV
•The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle.
INFOID:0000000005442049
•The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque. “Example”
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble DiagTermsnoses”.
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab.
HOW TO USE THIS MANUAL GI-3 < HOW TO USE THIS MANUAL > GIMGDCEFHIJKLBNOP
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
Revision: September 2009 2010 Altima HEV
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.
Outer Socket Lock Nut: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt: 44.3 N·m (4.5 kg-m, 33 ft-lb)
Standard value: Tolerance at inspection and adjustment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustUnitsment.
Description
• THE CONTENTS are listed on the first page of each section.
WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed.
INFOID:0000000005442047
HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL
INFOID:0000000005442050
INFOID:0000000005442048
ContentsStandardRange
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”).
Revision:
INFOID:0000000005442051
INFOID:0000000005442052
Altima HEV
Components
The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG.
Always check with the PARTS DEPARTMENT for the latest parts information. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration. SAIA0519E September 2009 2010
GI-4 < HOW TO USE THIS MANUAL > HOW TO USE THIS MANUAL
Relation between Illustrations and Descriptions
HOW TO USE THIS MANUAL GI-5 < HOW TO USE THIS MANUAL > GIMGDCEFHIJKLBNOPSYMBOLS1.Union bolt 2.Copper washer 3.Brake hose 4.Cap 5.Bleed valve 6.Sliding pin bolt 7.Piston seal 8.Piston 9.Piston boot 10.Cylinder body 11.Sliding pin 12.Torque member mounting bolt 13.Washer 14.Sliding pin boot 15.Bushing 16.Torque member 17.Inner shim cover 18.Inner shim 19.Inner pad 20.Pad retainer 21.Pad wear sensor 22.Outer pad 23.Outer shim 24.Outer shim cover 1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease 2: Rubber grease : Brake fluid Refer to GI section for additional symbol definitions. SFIA2959E SAIA0749E Revision: September 2009 2010 Altima HEV
