PUMA 170 / 170 CVT PUMA 185 / 185 CVT PUMA 200 / 200 CVT PUMA 215 / 215 CVT PUMA 230 CVT Tractor Part number 47524345 English June 2013 Replaces part number 84476208A SERVICE MANUAL
Link Product / Engine
Product Market Product Engine
PUMA185 North America
PUMA200 North America
PUMA215 North America
PUMA170 CVT North America
PUMA185 CVT North America
PUMA200 CVT North America
PUMA215 CVT North America
PUMA230 CVT North America
PUMA170 North America
F4DFE613K*A
F4DFE613J*A
F4DFE613H*A
F4DFE613L*A
F4DFE613K*A
F4DFE613J*A
F4DFE613H*A
F4DFE613G*A
F4DFE613L*A 47524345 23/05/2013
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineand crankcase [10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Fuel tanks Lift pumpand lines [10.218]Fuel injectionsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 T urbocharger and lines Intakeand exhaust manifolds and muffler Selective Catalytic Reduction(SCR) exhaust treatment [10.400]Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Fan and drive Oil coolerand lines 1 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13] Powershift transmission [21.155] Powershift transmissioninternal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 Overdrive Continuously V ariable T ransmission(CVT) [21.505] Continuously V ariable T ransmission(CVT) external controls . . . . . . . . . . . . . . . . . . . . . . 21.6 [21.506] Continuously V ariable T ransmission(CVT) lubricationsystem . . . . . . . . . . . . . . . . . . . . 21.7 [21.507] Continuously V ariable T ransmission(CVT) internal components . . . . . . . . . . . . . . . . . . 21.8 T ransmissioncoolerand lines Four-Wheel Drive (4WD) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . control [23.314]Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Frontaxle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47524345 23/05/2013
Rearaxle
Power
Poweredfront axle Front bevelgearset and dif ferential [25.108]Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.122]Axle suspensioncontrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powered rear axle Rear bevelgearset and dif ferential [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [31.101]Rear mechanicalcontrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 Rear control 14]T rear Power T f (PT 16] rear Power T f (PT [31.119] Four-speed rear Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5 [31.146]Front Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.6 Brakesand controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [33.202] Hydraulicservice brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 10] Parkingbrake parkinglock T railer brake hydrauliccontrol [33.224] T railer brake pneumaticcontrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4 [33.350] Anti-lockBrake System (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.5 Hydraulicsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulicsystems Reservoir , cooler , and filters [35.106] V ariable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 Pump control valves Chargepump Regulated/Lowpressuresystem 47524345 23/05/2013
Framesand
Remote control valves [35.220] Auxiliary hydraulicpumpand lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 14] hitch controlvalve Fronthitch cylinders and lines Pneumaticsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [36.100] Pneumaticsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1 Hitches, drawbars, and implementcouplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [37.120]Rear three-point hitch linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 Fronthitch 10] Rear hitch [37.106] Automaticpickuphitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.4
ballasting Frame Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control [41.106] T rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Hydrauliccontrol components Cylinders [41.432] Autoguidancesteering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front wheels [44.520]Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control Heating V entilation [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electricalsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [55.610]Groundspeed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 47524345 23/05/2013
Electricalsystem [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 Engine control system Alternator [55.302]Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.988] Selective Catalytic Reduction(SCR) electricalsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 Electronicmodules Cab transmissioncontrols [55.024] T ransmissioncontrol system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 T ransmissionspeed sensors 1 [55.021] T ransmissionpressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 T ransmission temperaturesensors Frontaxle control system [55.048]Rear Power T f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.049]Front Power T ake-Of f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 Parkingbrake electricalsystem Remote controlvalve electric control [55.051] Cab Heating, V entilation, and (HV AC) controls . . . . . . . . . . . . . . . . . 55.19 [55.050] Heating, V entilation, and Air-Conditioning (HV AC) control system . . . . . . . . . . . . . . . 55.20 [55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21 Cab hitch controls Rear hitch electroniccontrol system [55.91 Global PositioningSystem (GPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24 [55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.25 W arning and instruments Brake System (ABS) electricalsystem T railer brake electricalsystem [55.030]Servicebrake electricalsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29 [55.DTC] F AUL T CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30 47524345 23/05/2013
Enginehoodand panels
Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab 47524345 23/05/2013
INTRODUCTION 47524345 23/05/2013 1
Advice - Importantnotice regarding equipmentservicing
All repairand maintenance work listed this manualmust carriedout only qualified dealership strictly complying with the instructions and whenever the special Anyonewho performsrepairand maintenanceoperationswithout complying with the proceduresprovidedherein shall responsible for any subsequent
The manufacturer and all the organizations its distributionchain, including without limitation national, regional, local rejectany responsibility for damagescaused partsand / components not approvedthe facturer , includingthose usedfor the servicing repair the product manufacturedmarketed the manufacturer any case, warrantygiven attributedthe product manufacturedmarketedthe manufacturer case damagescaused partsand / components not approvedthe manufacturer
The information this manual date the date the the policy the manufacturer for continuous Some informationcouldnot updated due modifications a technical commercial type, changesthe laws and regulations dif ferent countries.
case refer your Salesand Service
INTRODUCTION
47524345 23/05/2013 3
Foreword - How use and navigate through this manual
This manual has been produced a new technical information This new system designed deliver technical information electronicallythroughweb delivery and paper A coding system called SAP has been developed link the technical informationother Product Support functions,e.g.,W arranty .
T echnical informationwritten support the maintenance and servicethe functions systems a
When a customer hasa concern their machine usually because a function system their chine not working not working ficiently , not respondingcorrectlytheir Whenyou refer the technical information this manual resolvethat you will find all the informationclassified usingthe SAP coding, according the functions systems that machine.Onceyou have located the technical information for that function you will then find all the electrical hydraulic and sub assemblies for that function Y will also find all the types information that have been written for that function system: the technical data the functional data (how the diagnostic data (fault codesand and the servicedata install
integrating SAP codinginto technical you will able searchand retrievejust the right piece technical information you need resolvethat concernhis This made possible attaching 3 categorieseach piece technical informationduringthe authoring process.
The first categorythe the second categorythe Information T ype and the third categorythe Product:
• LOCATION the componentfunctionthe machine,thatthe piece technical informationgoing describe Fuel
• INFORMA TION TYPEthe piece technical information that has been written for a particular component tion the machine Capacitywould a type T echnicalData describing the amountfuel held the fuel
• PRODUCT the model for whichthe piece technical information written.
Every piece technical information will have those three categoriesattached Y will able use any nation those categories find the right piece technical information you need resolvethat concern their
That informationcouldbe:
• the procedure for how remove the cylinderhead
• a table specifications for a hydraulicpump
• a fault code
• a troubleshooting table
• a specialtool
INTRODUCTION
47524345 23/05/2013 4
Manual content
Sections
INTRODUCTION
This manual dividedinto Sections.Each Section then dividedinto Chapters. Contentspagesare includedthe beginning the then inside every Sectionand inside every Chapter alphabetical Index included the end each ChapterPage number references are included for every piece technical information listed the Chapter Contents Chapter Each Chapter dividedinto four Informationtypes: • T echnicalData (specifications) for all the electrical hydraulic assemblies sub• Functional Data (how works) for all the mechanical,electrical hydraulic devices, components,assemblies sub • Diagnostic Data (fault electrical and hydraulic troubleshooting) for all the electrical hydraulic assemblies sub • ServiceData (remove install) for all the electrical hydraulic assemblies sub
Sections are grouped according the main functions a systemsthe Each Section identified a number The Sections includedthe manual will dependthe type and functionthe machine that the manual written for . Each Sectionhasa Contentspage listed alphabetic / numericorder . This table illustrates which Sectionscould included a manual for a particular PRODUCT T ractors V ehicleswith workingarms: skid forage Seeding, planting, floating, spraying SECTION Mounted equipment and Maintenance X X X X X Machine completion and equipment X X X X X Engine X X X X Main gearbox and drive X X X X Clutch X X X T ransmission X X X X Four wheeldrive (4WD) system X X X X Frontaxle system X X X X Rearaxle system X X X X Hydrostatic drive X X X X Power T ake f (PT X X Brakesand controls X X X X Hydraulic systems X X X X Pneumaticsystem X X X X drawbars and implementcouplings X X X Framesand ballasting X X X X X Steering X X X X Wheels X X X X Steering clutches T racksand track suspension X X X Cab climate control X X X X Electricalsystems X X X X X Grape harvestershaking Attachments / headers X Product feeding X 47524345 23/05/2013 5
INTRODUCTION Meteringsystem X PressingBale formation X Chemical applicators X - Chopping X Threshing X T ying / W rapping / T wisting X Bale wagons Ejection X Lubricationsystem X X X X X Separation X Residue handling X Cleaning X Soil preparation / Finishing - Secondarycleaning / Destemmer Seeding X Spraying X Planting X Crop storage / Unloading X Front loaderand bucket X X T elescopicsinglearm X X dippersand buckets X X Dozer bladeand arm X X Accessories X X X X X T ools X X X X X bodywork and decals X X X X 47524345 23/05/2013 6
SER VICE MANUAL Engine PUMA170 CVT , PUMA170 , PUMA185 CVT , PUMA185 , PUMA200 CVT , PUMA200 , PUMA215 CVT , PUMA215 , PUMA230 CVT 47524345 23/05/2013
Engine
Specialtools
T OOL NAME
Engine Engineand crankcase Engine - General specification A TTENTION: For completeservice informationengineblockand components refer the relevantEngine repair manual F4DFE613L*A F4DFE613K*A F4DFE613J*A F4DFE613H*A F4DFE613G*A
-
380000979 Puller for engine injectionpump union gear 380000665 T ool extract crankshaft front seal 380000663 T ool extract crankshaft rear seal 380001099 Injector extractor 380000666 Crankshaft front seal installer 380000664 Crankshaft rear seal installer 380000988 Flywheellocking adaptorplate(to used with 380000732 ) 380000732 Engine turningtool(to used with 380000988 ) 380000667 Driftfor camshaftbushing disassembly and reassembly 380000158 T orque screwdriver for injector solenoidvalve connector nut setting 99395363 Connecting rod bush squaring kit 380000301 Enginestand (revolving) 380001073 Enginelifting brackets 380040228 Large frame tractor splittingstand 47524345 23/05/2013 10.1 [10.001] / 3
•
Engine
Electrical test using T equipment
The engine controllerusesthe cam and crank sensor
fuellingand injection initial engine start,the sensor
sensor mation also used the controller
the actual
inductive sensorswhich detect the
A
(Red)
Thereare three wires
frontleft
The camshaftsensor connectedX835with three wires (locatedthe rear left hand side
crankshaft
camshaftsensors
Engine Engineand crankcase
-
informationcontrol the
informationused informthe controllerwhen initiatefirst injection. The
measure
engine The
and
are both
rotationthe tone The signal producedmust a cleansine wave signal without any noise, disturbance interferences.
Channel
(Blue) Crankshaft,produces a sine wave signal ranging ± V . The amplitude (voltage) will change depending the engine • Channel B
produces a sine wave
the crankshaftsensorX834 (locatedthe
hand side the engine SS08K075 1 Pin 1 : Earth Pin 2 : Signal Pin 3 : Power SS08F270 2
the SS08K076 3 47524345 23/05/2013 10.1 [10.001] / 4
Engine - Disconnect
Prior operation:
Remove the battery , for further information refer Battery - Remove
Prior operation:
Drainthe engine for further information refer Engine cooling system - Drain fluid
Prior operation: Discharge the air conditioning for further information refer Air conditioning - Discharging
Prior operation: Remove the selective catalytic reduction(SCR) exhaustline,for further information refer Exhaustpipes Remove
Prior operation:
Remove the front AoH converter , for further information
Air over Hydraulic(AoH) converter Remove (33.350)
Prior operation:
Remove the front
W ARNING
Heavy objects!
Lift and handle all heavy componentsusinglifting equipment with adequate capacity . Always supportunits parts with suitableslings hooks.Make surethe work area clear all bystanders.
Failure complycould result death serious injury . W0398A
W ARNING
A void injury!
Handle all parts carefully . not place your hands fingers betweenparts.Use Personal Protective Equipment(PPE) indicatedthis manual, including protective goggles,gloves, and safety footwear
Failure complycould result death serious injury . W0208A
Using suitablelifting equipmentsupport the front weights.
Engine Engineand crankcase
(55.302)
refer
for further information refer Front wheels - Remove
BAIL08CVT01 V A 1 47524345 23/05/2013 10.1 [10.001] / 7
Engine Engineand crankcase Disconnect and remove the front weightsfrom the weight carrier BAIL08CVT012A V A 2 Disconnect the air conditioninghoses(1) and detach the bracket (2) NOTE:Capall open connectionsprevent contamination the BAIL12ABS131A V A 3 Detach the air conditioning pipe bracketfrom the gine BAIL1 1CCM027A V A 4 Remove the frontAoH bracketlower BAIL12ABS132A V A 5 47524345 23/05/2013 10.1 [10.001] / 8
Engine Engineand crankcase Detachthe pipe bracketand removethe AoH BAIL12ABS133A V A 6 Disconnect the brake valve supplyhose (if BAIL1 1CCM031A V A 7 Disconnect the flywheel position sensor electrical connector BAIL1 1CCM022A V A 8 Disconnect the steering NOTE:Make a note the positionthe hoses aid BAIL1 1CCM028A V A 9 47524345 23/05/2013 10.1 [10.001] / 9
Engine Engineand crankcase 10. Disconnect the fuel supplyand return lines. BAIL1 1CCM283A V A 1 Disconnect the dif f lock and suspension BAIL12ABS134A V A 1 1 12. Disconnect the trailer brakeair supplypipe. BAIL08CVT135A V A Disconnect the heater supplyhose from the rear the engine cylinder BAIL12ABS135A V A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase Disconnect the steering hydraulic oil supply BAIL1 1CCM035A V A Disconnect the SCR coolant controlvalve electrical connector BAIL10CVT410A Disconnect the coolant line connectors from the SCR coolant control BAIL10CVT412A Detach the cab heaterhose retaining BAIL12ABS136A V A 47524345 23/05/2013 10.1 [10.001] / 1 1
Engine Engineand crankcase Disconnect the engine harness electrical connector BAIL12ABS137A V A Disconnect the cab electrical BAIL07APH058A 20. Disconnect the electrical connector and cut the cable BAIL12ABS138A V A Disconnect the radar electrical connector (1) and removethe radar(2) BAIL12ABS139A V A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase 22. Remove the flywheelspeed sensorand disconnect the heater return BAIL12ABS140A V A Disconnect the brake BAIL12ABS141A V A Remove the starter motorheat shieldand BAIL12ABS142A V A Remove the starter motor cover BAIL12ABS143A V A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase 26. Disconnect the positive terminal (1) and bracket (2) and positionone BAIL12ABS144A V A 27. Disconnect the starter motor electrical connector . BAIL12ABS148A V A Disconnect the starter motor negative BAIL12ABS145A V A Cut the radar harnesscable BAIL12ABS146A V A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase Disconnect the battery isolatorswitch electrical nector BAIL12ABS147A V A Disconnect the front hitch pipes(1) and remove the bracket (2) BAIL12ABS149A V A Remove the front hitch BAIL12ABS151A V A 33. Detach the fuse / step bracket. BAIL12ABS150A V A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase Disconnect the oil coolerquick release For further refer Oil coolerlinesService instruction(35.300) . BAIL12ABS152A V A Disconnect the oil coolerquick release couplers (1) , remove the pipe bracket (2) and remove the oil cooler For further refer Oil coolerlinesService instruction BAIL12ABS153A V A Disconnect the greenfuel BAIL12ABS155A V A Cut the cable BAIL12ABS156A V A 47524345 23/05/2013 10.1 [10.001] /
V ehicleswith
V ehicleswith standardfrontaxle
Engine Engineand crankcase 38. Disconnect the dif f lock supplypipe (1) . Remove the pipe retaining bracket (2) and remove the dif f lock BAIL12ABS154A V A
ABS Detach the wiring harness (1) and disconnect the ABS speed sensor (2) BAIL12ABS158A V A
Remove the front wheeldrive shaft guardand drive BSD1959A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase 41. Cut the cableties and detach the wiring. BAIL12ABS157A V A Remove the drive shaft BAIL1 1CCM137A V A 43. 46. Usingthe tractor splitting equipment 380040228 Installthe larger wheeledpart the splitting equipment underthe front weight carrier BAIL12APH159A V A 47524345 23/05/2013 10.1 [10.001] /
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Engine Engineand crankcase 48. Position the static part the splitting equipment der the transmission and securethe Install the smaller wheeledpart the splitting ment underthe BAIL12APH160A V A Connect the two piecesthe wheeled splittinggear together with the alignment bar BAIL12APH161A V A Support the rear the BAIL07APH145A V A 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase 51. Remove the left hand side engine transmission securing NOTE: Repeat this stepfor the right - hand BAIL07APH146BV A Remove the centre engine transmissionsecuring bolt (2) Remove the top left hand engine mission securing bolt (1) . NOTE: Repeat this stepfor the right hand BAIL07APH147A V A 53. Separate the enginefrom the transmission. BAIL12APH161A V A 47524345 23/05/2013 10.1 [10.001] /
W ARNING
Heavy objects!
Lift and handle all heavy componentsusinglifting equipment with adequate capacity . Always supportunits parts with suitableslings hooks.Make surethe work area clear all bystanders.
Failure complycould result death
ous injury
W ARNING
A void injury!
Handle all parts carefully . not place your hands fingers between Use Personal Protective Equipment(PPE) indicatedthis manual, including protective goggles,gloves, and safety footwear
Failure complycould result death
ous injury .
W0208A
Thoroughlycleanthe engine transmissionmating surfaces and apply a bead Connect the transmission the
Install the engine transmission centre securing bolt (2) . Installthe engine transmission top left hand securing bolt (1) T ighten 285 - 315 ( 210 - 232
NOTE: Repeat this stepfor the right hand
Engine Engineand crankcase Engine - Connect
seri-
. W0398A
seri-
BAIL12APH161A V A 1
BAIL07APH147A V A 2 47524345 23/05/2013 10.1 [10.001] /
Engine Engineand crankcase Installthe left hand side engine transmission curing T ighten 285 - 315 ( 210 - 232 NOTE: Repeat this stepfor the right hand side. BAIL07APH146BV A 3 Place suitableaxle stands underthe front Disconnect the two pieces the wheeled splitting gear 380040228 and remove the alignment bar . BAIL12APH161A V A 4 Remove the smaller wheeledpart the splitting equipment from underthe Remove the splitting equipmentsecuringbolts from the transmission. Remove the splitting equipment from underthe BAIL12APH160A V A 5 47524345 23/05/2013 10.1 [10.001] /
V ehicleswith standardfrontaxle
Engine Engineand crankcase Remove the larger wheeledpart the splitting equipment from underthe front weight carrier BAIL12APH159A V A 6 Remove the supportfrom the rear the BAIL07APH145A V A 7 1
Installthe drive shaft BAIL1 1CCM137A V A 8 47524345 23/05/2013 10.1 [10.001] /
All vehicles
Engine Engineand crankcase 14. Installthe front wheeldrive shaftand drive shaft BSD1959A 9 V ehicleswith ABS Attachthe wiring harness (1) and connect the ABS speed sensor (2) . BAIL12ABS158A V A
Connect the dif ferential lock supplypipe (1) Installthe pipe retaining bracket (2) and installthe dif ferential lock BAIL12ABS154A V A 1 1 47524345 23/05/2013 10.1 [10.001] /