JCB 532 Telescopic Handlers (Loadall) Parts Catalogue Manual (Serial Number 00767000-01036593)

Page 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-2-65 SWITCH,SOLENOID 2/4WD CLUTCH P/SHIFT TRANSMISSION Item Part # Change No Description Usage Code QTY 1 813/50055 Gasket 1

2 449/11460

Adapter block assembly STD pressure 2WD 1

2A :445/07304 Spool 1

3 :814/00407 Spring 1 4 :816/80061 Plug 1

5 1315/0308Z Setscrew M8 x 30 14

6 1420/0007Z Washer (M8) 16

7 1315/3311Z Bolt (M8 X 45) 2

8 25/105100 <M785809 Valve solenoid c/w AMP connectors A 1

8 25/220991 >M785810 Valve Solenoid 3 Way-2 Position B 1

8A :25/974002 Coil Vickers A 1

9 25/104700 <M785809 Valve solenoid A 3 9 25/220998 >M785810 Valve Solenoid Assembly B 3

9A :25/103001 <M785809 Coil (ref 02/124661)

Vickers A 2

9A :25/221054 >M785810 Coil 12V B 1 10 :35/100801

Kit-seal solenoid valve A 1 12 1392/3108Z Capscrew M5 X 30 12 13 826/01581 Bolt 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-2-80 TRANSMISSION CLUTCH UNIT DROP BOX Item Part # Change No Description Usage Code QTY 1 445/64700 Clutch unit 1

2 :445/19802

Housing piston 1

3 :2403/0244 O Ring 1

4 :445/15701 Piston 1 5 :2403/0221 O Ring 1 6 :445/05114 Ring spring 1 7 :445/05118 Disc spring 1 8 :445/19805 Sleeve actuating 1 9 :445/19808 Washer thrust, 3.5mm thick phosphated 1 10 :445/64701 Drum clutch 1 11 :445/05116 Circlip external 1 12 :445/19807 Plate shim 1 13 :445/05106 Plate friction 11 14 :445/05107 Plate counter 11 15 :445/19804 Plate pressure 1 16 :445/05110 Disc spring 4 17 :2203/1104 Circlip 1 18 :445/64702 Shaft output 1 19 :904/14300 Seal ring (turquoise) 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-3-1 TRANSMISSION BEVEL GEARBOX COMPONENTS Item Part # Change No Description Usage Code QTY A 455/00100 Gearbox Bevelled 1

1 :455/00101 Superseded

Casing Bevel Machining 1

1 :459/30288 Casing Bevel Machining 1

2 :455/02000 Superseded Gear Gear & Pinion Assy 1 2 455/05300 Gear Gear & Pinion Assy 1

3 **** 'See Remark' Includedinitem2 1 4 :907/08300 Bearing Taper Roller 4 5 :921/53000 Kit Spacer 1 6 :455/00102 Carrier Bevel Bearing 2 7 :904/50023 Seal Triple Lip, To Suit 55.0/54.81 Shaft Blue 2 8 :921/52800 Spacer Seal Ring 1 9 :828/00392 O Ring Seal 1 10 :828/00391 O Ring Seal 2 11 :826/01084 Bolt 12 12 :921/52900 Shim Kit 1 13 :828/00392 O Ring Seal 1 14 :455/00103 Flange T/C Drive 1 15 :823/00331 Washer (31.3mm x 55.5mm x 4mm) 1 16 :826/01551 Nut Stake M30 (46mm Head) 1 16 826/01648 Nut Stake M36 (55mm Head) 1 17 :1406/0018 Washer Bonded (1/2" BSP) 1 18 816/80041 Plug 1/2"BSP 25.65mm A/F 1 19 826/01343 Screw Grub, Nylon Coated 2 20 1406/0008 Seal Washer 1 21 816/60286 Adapter 1 21 454/08305 Plug 1 22 1406/0021 Washer Bonded 1 23 :816/10164 Adapter Straight 1 24 1406/0011 Washer Bonded (1/4") 1 25 1604/0002 Adapter 1 26 816/55064 <M783155 Adapter Tee 1 26 816/13251 >M783156 Adapter Tee 1 28 835/00156 Cap Transit 1 30 **** 'See Remark' SERIALPLATE 1 31 826/01231 Rivet chobert 2 36 835/00108 Cap Transit 1 37 160/00971 Mounting Rubber 2 38 162/03080 Clip P/Clip 1 39 1406/0008 Seal Washer 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-3-5 BEVEL GEARBOX KITS

A 455/02900

Kit Bevel Gearbox Pinion/Gear/Bearing Casingnotincluded.SeeF5-3-1

Item Part # Change No Description Usage Code QTY
1
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-4-1 ELECTRONIC CONTROL UNIT Item Part # Change No Description Usage Code QTY 1 449/03703 Harness ECU 1 2 449/03801 Controller Powershift 4 Speed SeeNote1 1

2 449/03804

3 449/04900

4 :1391/9411Z

5 :449/04800

6 :1391/3105Z

7 :460/31602

Computer Powershift 3 Speed 1

Kit-mounting ECU controler 1

Capscrew 4

Strap Mounting 1

Screw M5 x 20 4

Fastener flex-loc anti vibration 4

8 :460/31601 Plate Support 1

10 ****

None serviced part 1

Note 1: 1st 25 m/c's with ECU 449/03801 sensor req 449/03807,449/03501 & 475/48900.

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-6-1 TRANSMISSION MOUNTING Item Part # Change No Description Usage Code QTY 1 161/00461 Mounting Arm W.A. 1 2 1315/3718Z Bolt M16 x 80 2 3 1420/0011Z Washer (M16) 2

1370/0603

6 160/00971

Nut LOCK NUT (M16)

Mounting Rubber 1

4
2
Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-7-1 COOLERS,INSTALLATION OIL & HYDRAULIC Item Part # Change No Description Usage Code QTY 1 30/206200 Cooler Hydraulic P/Ex 1

2 30/916500

3 834/00692

4 2201/0006

5 834/00691

6 701/71300

Cooler Transmission Oil 1

Hose cooler lower 1

Clip Jubilee, 17/32mm 2

Hose cooler upper 1

Switch oil temp 5/8"UNF AMP connector 1

7 634/20100 Hose 5/8"BSP LP 384mm 1

8 614/20700 Hose Hydraulic 5/8 BSP 1

9 816/50029

Adapter 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-7-2 COOLER,INSTALLATION OIL Item Part # Change No Description Usage Code QTY 7 834/00773 Hose elbow 1 8 2201/0013 Clip Jubilee 6 9 2201/0009 Clip Jubilee 3

10 30/916500 <M771629

Cooler Transmission Oil

Transmissionoilcooler,SeesectionindexE1 1

Cooler Transmission Oil 1 11 834/00758

10 30/919900 >M771630

Hose bottom 1 31 834/00772

Hose trans/oil cooler 1 32 834/00771 Hose trans/oil cooler 1 33 2201/0006 Clip Jubilee, 17/32mm 4 34 200/77109

Tie Cable L=272mm x W=7.6mm 1 35 701/71300 <M786019

Switch oil temp 5/8"UNF AMP connector 1 35 701/80324 >M786020

Switch oil temp 5/8"UNF Deutsch connector 1 37 823/00516 Washer Nylon M6 27

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-8-1 TORQUE CONVERTOR DRIVE PLATES & DRIVE COUPLINGS Item Part # Change No Description Usage Code QTY 1 04/501800 Converter Torque ... P/Ex 1

2 04/501900

Kit Drive Plate 1

2A :04/500303 Bolt 4

2B :1316/0303 Screw Setscrew 6

3 **** 'See Remark' Notapplicable 1

4 45/913100 <M1036616 Damper Vibration 532/537 1

4 331/34159 >M1036617 Damper Vibration 1

5 826/01664 Bolt Flanged 6

6 45/912400 <M773607 Coupling Drive 1

6 45/916900 >M773608 Coupling Drive 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-9-1 DIPSTICK TRANSMISSION Item Part # Change No Description Usage Code QTY 1 161/00741 <M774731 Tube Dipstick W.A. Usedon530only 1 1 161/01091 <M785135 Tube Dipstick W.A. 1

F/FunM774554(MK11G/Box)

1 830/11053 >M785136 Tube Filler W.A. 1

2 160/01313 Dipstick 1

3 161/00701 <M770406 Bracket 1

3 161/00883 <M773533 Bracket Dipstick W.A. 1

3 162/02832 <M785165 Bracket Dipstick 1

3 331/24655 >M785166 Bracket Dipstick 1

4 155/10600 Nut Male 1" 1

4A :904/20334 Kit-seal & ferrule 1

5 816/60299 >M774735 Elbow Compact Hose End 1

6 821/00480 Clamp 1

7 648/21304 Tube 900mmlg 1

8 1315/3422Z <M773533 Bolt M10 x 120 Fititrem3 1

8 1315/0401Z >M773534 Bolt M10 x 10 Fititem3 1

9 829/00540 <M773533 Spacer Fititem3 1

12 826/01274 >M774735 Cradle Cable Tie Mount 1 13 826/01144 >M774735 Tie Cable 200mm 2

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-10-1 TRANSMISSION COMPONENTS Item Part # Change No Description Usage Code QTY 3A 816/15178 Adapter 1 3B 1603/0001 Adapter Bundy pipe 1 4 1406/0008 Seal Washer 2

5 445/34400

Pipe 1

5 449/03900 Pipe 4WD feed 4WD 1

7 816/15191

Adaptor 3/4"BSP x 1,3/16"JIC 1

Pipe Oil Return Assy 1 10 816/60125 Elbow Swept 1 11 649/25600 Superseded Hose 1 11 649/54100 <M783155 Hose 5/8"BSP Low Pressure 1 11 634/32300 >M783156 Hose 1 12 2201/0005 Clip Worm Drive 14/27mm 2 13 445/39300 Pipe short Layshaft feed 1 14 1603/0003 Adapter 3 15 1406/0018 Washer Bonded (1/2" BSP) 4 16 826/01661 Tie Cable 1 17 162/00511 Clip harness support 1 18 2410/0207 Grommet 1 20 649/25800 Hose 1 22 1406/0021 Washer Bonded 1 23 **** 'See Remark' NotRequired 1 24 **** 'See Remark' NotRequired 1 25 2401/0222 O Ring NotRequired 1 26 816/55064 <M783155 Adapter Tee 1 26 816/13251 >M783156 Adapter Tee 1 27 449/03701 Superseded Block Adapter 1 27 449/03705 Adapter block remote fitter 1 28 1604/0002 Adapter 1 29 816/13253 Adapter 3/4BSP x 1 3/16 UNF 1 30 649/51256 Pipe Transmission Cooler Combination Assembly 1 31 821/10068 Clip Wormdrive 1 32 1603/0001 Adapter Bundy pipe 1 33 649/25800 Hose 1 34 1406/0011 Washer Bonded (1/4") 1

8 455/01201

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-11-1 FILTER TRANSMISSION (REMOTE FITTING) Item Part # Change No Description Usage Code QTY 1 1604/0004 Adaptor Male 1

2 161/00707

3 1606/0017

4 32/916500

Pipe Feed W.A. Trans Filter 1

Adapter 5/8" x 1/2" M/M 2

Head Filter 1

5 613/22300 Hose 1/2"BSP x 470mm 1 6 613/30700 Hose 1/2"BSP 400 mm 1

7 161/00720 Pipe Return Trans/Filter 1 8 1406/0018 Washer Bonded (1/2" BSP) 1 9 1406/0019 Washer Bonded 2 10 816/15184

Adapter 1/2"BSPx1"UNF 1 11 1315/3420Z

Bolt (M10 X 100) 2 12 1420/0008Z Washer (M10) 4 13 1370/0303Z Nut lock M10 2 14 32/915500

Element oil filter,120 long high pressure 1 14A :2401/0137 O Ring 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ F AXLES, WHEELS & TRANSMISSION \ F05 TRANSMISSIONS 9802/7860 F5-12-1 PIPEWORK, POWERSHIFT TRANSMISSION Item Part # Change No Description Usage Code QTY
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6 445/39300

7 449/01700

Pipe short Layshaft feed 1

Pipe Assy Mainshaft feed 1

8 1603/0003 Adapter 4

9 1406/0018

Washer Bonded (1/2" BSP) 1

Product Catalog \ AGRICULTURAL \ AGRICULTURE \ TELESCOPIC HANDLERS (LOADALL) \ 532 00767000-01036593 9802/7860 \ G BRAKES \ G01 BRAKES 9802/7860 G1-1-1 BRAKE SYSTEM INSTALLATION Item Part # Change No Description Usage Code QTY 1 162/02442 Cylinder Master 1 1A :15/905506 Kit-repair master cylinder 1 2 158/24200 Brake reservoir 1

3

1315/0210Z

Bolt M6 x 40mm long 2

4 1420/0006Z Washer (M6) 2

5 1370/0103Z Nut Self Lock M6 2 6 647/02102 Hose 1 7 821/00280 Clamp Hose 2 8 161/00464 Pedal Brake 1 8A :701/44800 Switch brake light/Dump black top 1 9 811/50552 Shaft Brake Pedal 1 10 1315/3111Z Bolt (M5 x 45) 1 11 913/00011 Clevis 1 12 612/26600 Hose 3/8"BSP x 700mm 1 13 913/00012 Pin clevis 10mm 1 14 1315/3409Z Bolt M10 x 35 3 15 1370/0303Z Nut lock M10 3 16 1370/0302Z Nut - Thin (M10) 1 17 814/00177 Spring 1 18 2410/0308 Grommet 1 19 1370/0003Z Lock Nut M5 1 20 831/00065 Bearing 2 22 1620/0003 Adapter 1 24 612/21200 Hose 3/8" BSP 520mm long 1 25 159/10200 <M773271 Bracket L.H A 1 25 162/03804 >M773272 Bracket Brake Pipe LH SeeNote1 SeeNote1 B 1 26 159/10100 <M773271 Bracket R.H A 1 26 162/03803 >M773272 Bracket Brake Pipe RH SeeNote1 B 1 27 159/10500 Pipe RHS 1 28 159/10700 Pipe LHS 1 29 649/15200 Hose 2 30 159/10600 Pipe L.H Rear 1 31 159/10400 Pipe R.H Rear 1 32 159/10000 Bracket mounting 1 33 159/29800 Bracket 1 34 159/09902 Clip pipe 4 35 1315/0201Z Setscrew M6 x 12mm 4 36 1417/0010Z

Washer External Locking (1/4") 4 37 1417/0014Z Washer Locking (1/2") 4 38 15/106700 Nut M12 4 39 1315/0303Z Setscrew M8 x 16 5 40 1417/0011Z

Washer External Locking (5/16") 5 41 816/60300 Plate Tee Mounting 1 42 265/00251 Pipe brake 1 43 612/35000 Hose 3/8"BSP 745lg 1 44 816/15186 Adapter 1 44A :823/00372 Washer Copper (M12) 1 45 161/00690 Pipes Rear Brake WA 1 46 161/00694 Pipes Front/rear WA 1 47 162/02414 Brake Servo SeeG1-1-2 1

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