SERVICE MANUAL 5130 6130 7130 Combine Part number 47871441 English February 2016 © 2016 CNH industrial Latin America LTDA. All Rights Reserved.
AXIAL
Link Product / Engine
Product Market Product Engine AXIAL - FLOW® 5130 Máquina padrão [JHFY5130AEJG05686 - ] Latin America F4HFP613B*H005 AXIAL - FLOW® 5130 [YCG008901 - ] North America F4HFE613T*A004 AXIAL - FLOW® 5130 [YCG007403 - ] Europe F4HFE613T*A004 AXIAL - FLOW® 5130 [YDG009296 - ] Europe F4HFE613T*A004 AXIAL - FLOW® 5130 [YDG009296 - ] North America F4HFE613T*A004 AXIAL - FLOW® 5130 [YCG007403 - ] North America F4HFE613T*A004 AXIAL - FLOW® 5130 [YCG008901 - ] Europe F4HFE613T*A004 AXIAL - FLOW® 5130 Máquina padrão com autonivelamento [JHFY5130AEJG05686 - ] Latin America F4HFP613B*H005 AXIAL - FLOW® 6130 [YCG007403 - ] Europe F2CFE613H*A AXIAL - FLOW® 6130 [YCG008901 - ] North America F2CFE613H*A AXIAL - FLOW® 6130 [YDG009296 - ] North America F2CFE613H*A
- FLOW®
Máquina padrão [JHFY6130AFJG05962 - ] Latin America F2CFP613A*H001
- FLOW® 6130 Máquina padrão com autonivelamento [JHFY6130AFJG05962 - ] Latin America F2CFP613A*H001
- FLOW® 6130 Máquina para arroz [JHFY6130AFJG05962
] Latin America F2CFP613A*H001 AXIAL - FLOW® 6130 [YDG009296 - ] Europe F2CFE613H*A AXIAL - FLOW® 6130 [YCG007403 - ] North America F2CFE613H*A AXIAL - FLOW® 6130 [YCG008901 - ] Europe F2CFE613H*A AXIAL - FLOW® 7130 [YCG007403 - ] North America F2CFE613E*A AXIAL - FLOW® 7130 [YCG007403 - ] Europe F2CFE613E*A AXIAL - FLOW® 7130 [YDG009296 - ] Europe F2CFE613E*A AXIAL - FLOW® 7130 [YCG008901 - ] Europe F2CFE613E*A AXIAL - FLOW® 7130 Máquina para arroz [JHFY7130A TFJ05805 - ] Latin America F2CFP614A*H001 15/02/2016
6130
AXIAL
AXIAL
-
Product Market Product Engine AXIAL - FLOW® 7130 [YDG009296 - ] North America F2CFE613E*A
- FLOW® 7130 Máquina padrão [JHFY7130A TFJ05805 - ] Latin America F2CFP614A*H001 AXIAL - FLOW® 7130 [YCG008901 - ] North America F2CFE613E*A
- FLOW® 7130 Máquina padrão com autonivelamento [JHFY7130A TFJ05805 - ] Latin America F2CFP614A*H001 15/02/2016
AXIAL
AXIAL
Powered rear axle
Final drive steering and shafts
Hydrostatic drive
T ransmission and steering hydrostatic control T assembly
Hydrostatic transmission
, cooler , and lines
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.254] Intake and exhaust manifolds and muf fler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Engine cooling system Fan and drive Rotary screen Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14] Mechanical transmission Gearbox internal components Dif ferential Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 Rear axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
system
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15/02/2016
Reservoir
Pump and motor components Rear hydrostatic transmission
brake parking lock
Regulated/Low pressure system
Main control valve
Header attachment height system
Header attachment tilting system
Reel vertical positioning system
Reel positioning system
tank unload system
Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [33.1 10] Parking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 Hydraulic
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic service brakes
systems
[35.440]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.536] Crop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 [35.760] Header reverser drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9 [35.796] Chaf f spreader control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic systems 1 Pump control valves [35.106] V ariable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13 [35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14 Reservoir , cooler , and filters Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control T rods Hydraulic control components Pump Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15/02/2016
Grain
processor system
Front wheels Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 Heating V entilation Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical system Fuel injection system Engine cooling system Engine oil system Engine intake and exhaust system Engine control system Parking brake electrical system Hydraulic system control V and (HV AC) control system Harnesses and connectors Engine starting system 1 [55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 Alternator Battery External lighting switches and relays W arning and instruments Feeding control system Cleaning control system [55.426] Harvest material flow control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19 [55.512] Cab controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.20 [55.518] Wiper and washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21 15/02/2016
control system
mechanism drive system
Cab harvesting controls Ground speed control Threshing electrical control Electronic modules F AUL T CODES Attachments/Headers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [58.105] Attachment/Header reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.1 Product feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floating feed and drive 10] Feeder housing [60.122] Length-of-cut gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3 [60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4 Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Concave 10] Concave
Threshing
Rotor Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator
Residue handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chaf f spreader Cleaning [74.000] Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1 [74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2 15/02/2016
Rotary separator drive system Rotary separator
grates
Straw chopper drive system Straw chopper
14] Upper shaker shoe 18] Lower shaker shoe Fan housing T ailings return system Crop storage / Unloading [80.101] Clean grain elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1 [80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2 [80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.3 [80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.4 Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine shields and guards operator seat Cab Cab interior 15/02/2016
INTRODUCTION 15/02/2016 1
Safety rules - Ecology and the environment
Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable
• avoid skin contact with all Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and CASE strongly recommends that you return all used batteries a CASE dealer , who will dispose the used batteries recycle the used batteries properly some this a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
INTRODUCTION
15/02/2016 4
Safety rules - Personal safety
Carefully study these precautions, and those included the external attachment operators manual, and insist that they followed those working with and for you.
Thoroughly read and understand this manual and the attachment Operator ’ s Manual before operating this any other
Be sure all people and pets are clear the machine before starting. Sound the horn, equipped, three times before starting
Only the operator should the machine when Never allow anyone climb the machine while the machine equipped with Instructors this must only used for training Passengers must not allowed use the Instructors
Keep all shields place. Never work around the machine any the attachments while wearing loose clothing that might catch moving
Observe the following precautions whenever lubricating the machine making adjustments.
• Disengage all clutching levers
• Lower the attachment, equipped, the ground raise the attachment completely and engage the cylinder safety Completing these actions will prevent the attachment from lowering unexpectedly
• Engage the parking brake.
• Shut f the engine and remove the key
• W ait for all machine movement stop before leaving the operators
Always keep the machine gear while travelling
The machine should always equipped with suf ficient front rear axle weight for safe
Under some field more weight may required the front rear axle for adequate stability This especially important when operating hilly conditions / when using heavy
Always lower the shut f the set the parking engage the transmission remove the key and wait for all machine movement stop before leaving the operators
10. the attachment machine should become obstructed plugged; set the parking brake, shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform removing the obstruction
1 Never disconnect make any adjustments the hydraulic system unless the machine and / the attachment lowered the ground the safety lock(s) the engaged
Use the flashing lights highly recommended when operating a public
When transporting a road highway , use accessory lights and devices for adequate warning the tors other vehicles. this regard, check local government regulations. V arious safety lights and devices are available from your CASE dealer
Practice safety 365 days a year
Keep all your equipment safe operating
Keep all guards and safety devices
Always set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform service the machine and attachment.
Remember: A careful operator the best insurance against
19. Extreme care should taken keeping hands and clothing away from moving parts.
INTRODUCTION
15/02/2016 5
SER VICE MANUAL Engine AXIAL-FLOW® 5130 AXIAL-FLOW® 6130 AXIAL-FLOW® 7130 15/02/2016
Engine - Engine and crankcase
Engine - Install
AXIAL - FLOW® 5130
Prior operation: Engine - Remove (10.001)
Attach suitable lifting chains (1) the engine lift ets (2) and attach a suitable lifting Lift engine into position the
Guide engine into the O gearbox and install twelve gearbox engine mount
NH12AF001337A 1
NH12AF001336A 2 15/02/2016 10.1 [10.001] / 3
Engine - Engine and crankcase
(2) and hardware
. T ighten hardware standard NH12AF001339A 3 NH12AF001338A 4 NH12AF001340A 5 NH12AF001341A 6 15/02/2016 10.1 [10.001] / 4
Install engine mounts
(1)
Engine - Engine and crankcase Connect the fuel return line (1) . NH12AF001323A 7 Connect the fuel supply line (1) NH12AF001321A 8 NH12AF001322A 9 15/02/2016 10.1 [10.001] / 5
Engine - Engine and crankcase
Connect the engine pre - heater connector (1) the gine pre - heater (2)
Connect the electrical connection (1) the Engine Control Module (ECM) (2)
Install cable ties (1) retain the harness (2) the
Next operation: Engine starter - Install (55.201)
Next operation:
Fan and drive - Install
NH12AF001319A
1 1
NH12AF001320A
NH12AF001315A
NH12AF001316A
15/02/2016 10.1 [10.001] / 6
Engine - Engine and crankcase
Next operation:
Radiator coolant tubes - Install (10.400)
Next operation:
Aftercooler air supply and return lines - Install air supply tube from turbocharger lower cooler box (10.310)
Next operation:
Aftercooler air supply and return lines - Install return air tube from cooler intake manifold
Next operation:
Air cleaner connection between filter and engine - Install
Next operation:
Exhaust pipes - Install (10.254)
Next operation:
Connection tube from filter muffler - Install (10.202)
Next operation:
Deaeration tank - Install (10.400)
Next operation:
Engine hood - Install
Next operation:
Engine cooling system - Filling (10.400)
Next operation:
Engine - Filling engine oil (10.001)
Next operation:
Battery - Install (55.302)
15/02/2016 10.1 [10.001] / 7
Engine - Drain fluid
CAUTION
Unexpected machine movement!
Disengage all drives.
Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine.
Remove key from key switch.
Switch off battery key , W ait for all machine movement stop.
Failure comply could result minor moderate injury
Drain engine oil into suitable container Engine oil drain hose and drain valve (1) are located behind the vacuum fan next the coolant drain The engine oil drain valve has a lock that must pushed rearward lock.
Engine - Engine and crankcase
C0038A
1
2 15/02/2016 10.1 [10.001] / 8
NH12AF001357A
NH12AF0991AA
Engine - Engine and crankcase
Engine - Filling engine oil
Close the oil pan drain valve (1) , located under the cooler box the right - hand side the combine.
Put the correct type and amount new oil into the Remove the oil cap the engine and fill required capacity
filter change
filter change
Remove the dipstick and check the
• 6.7 l NEF engine (1)
• 9 l Cursor engine (2)
Start and run the engine until the oil pressure comes
Stop the engine and check the oil add oil
Inspect the engine oil filter for leaks the filter was
831 171 1
Oil capacity - L
14.9 l ( 15.7 ) Oil capacity - L with
l ( ) Oil capacityengine, without filter change 25.3 l ( 26.7 ) Oil capacity - with filter change 26.4 l ( 27.9 )
without
831 17173 2 831 17164 3
15/02/2016 10.1 [10.001] / 9
Engine - Engine and crankcase
Engine - Remove engine oil drain line and drain valve
AXIAL - FLOW® 5130
AXIAL - FLOW® 6130 Machine Standard [JHFY6130AFJG05962 - ]
AXIAL - FLOW® 6130 Machine Standard with Self Leveling [JHFY6130AFJG05962 - ]
AXIAL - FLOW® 6130 Machine Rice [JHFY6130AFJG05962 - ]
AXIAL - FLOW® 7130 Machine Standard [JHFY7130A TFJ05805 - ]
AXIAL - FLOW® 7130 Machine Standard with Self Leveling [JHFY7130A TFJ05805 - ]
AXIAL - FLOW® 7130 Machine Rice [JHFY7130A TFJ05805 - ]
Prior operation: Engine - Drain fluid
Remove the engine oil drain hose (1) and drain valve (2)
NOTE: The drain valve located behind the SAS ary air
Next operation: Engine - Install engine oil drain line and drain valve (10.001)
NH12AF001332A 1 NH12AF0991AA 2
15/02/2016 10.1 [10.001] /
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Engine - Engine and crankcase
Engine - Install engine oil drain line and drain valve
AXIAL - FLOW® 5130
AXIAL - FLOW® 6130 Machine Standard [JHFY6130AFJG05962 - ]
AXIAL - FLOW® 6130 Machine Standard with Self Leveling [JHFY6130AFJG05962 - ]
AXIAL - FLOW® 6130 Machine Rice [JHFY6130AFJG05962 - ]
AXIAL - FLOW® 7130 Machine Standard [JHFY7130A TFJ05805 - ]
AXIAL - FLOW® 7130 Machine Standard with Self Leveling [JHFY7130A TFJ05805 - ]
AXIAL - FLOW® 7130 Machine Rice [JHFY7130A TFJ05805 - ]
Prior operation:
Engine - Remove engine oil drain line and drain valve
Install the engine oil drain hose (1) and drain valve (2)
NOTE: The drain valve located behind the SAS ary air
Next operation: Engine - Filling engine oil (10.001)
NH12AF001332A 1 NH12AF0991AA 2
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