SERVICE MANUAL Tractor Part number 47936451 English November 2015 © 2015 CNH Industrial Osterreich GmbH. All Rights Reserved. PUMA® 185 PUMA® 200 PUMA® 220 PUMA® 185 CVX PUMA® 200 CVX PUMA® 220 CVX PUMA® 240 CVX Stage IV
Link Product / Engine
Product Market Product Engine PUMA® 185 CVX Europe F4DFE613K*B006 PUMA® 200 CVX Europe F4DFE613J*B006 PUMA® 220 CVX Europe F4DFE613H*B003 PUMA® 240 CVX Europe F4DFE613B*B006 PUMA® 185 Europe F4DFE613K*B006 PUMA® 200 Europe F4DFE613J*B006 PUMA® 220 Europe F4DFE613H*B003 47936451 17/1 1/2015
Slip clutch flywheel damper
13] Powershift transmission Powershift transmission internal components Creeper Overdrive
Continuously V ariable T ransmission (CVT) [21.505] Continuously V ariable T ransmission (CVT) external controls . .
Continuously V ariable T ransmission (CVT) internal components .
[21.506] Continuously V ariable T ransmission (CVT) lubrication system .
[21.109] T ransmission cooler and lines .
Four-Wheel Drive (4WD) system
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.254] Intake and exhaust manifolds and muf fler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.408] Oil cooler and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [18.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12]
. . . . . . . . . . . . . . . . . 21.6 [21.507]
. . . . . . . . . . . . . . . . . 21.7
. . . . . . . . . . . . . . . . . . . 21.8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9
. . .
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive shaft 47936451 17/1 1/2015
control
Axle suspension control
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential
Planetary and final drives
Spur gear and final drives
Power T ake-Of f (PT
[25.100] Powered
axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.122]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
Front axle system
front
bevel gear set and dif ferential
Final drive hub, steering knuckles, and shafts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.1 14] T wo-speed rear Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 16] rear Power T f (PT 19] rear Power T f (PT Front Power T f (PT Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic service brakes 10] Parking brake parking lock T railer brake hydraulic control T railer brake pneumatic control Brake System (ABS) Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic systems [35.300] Reservoir , cooler , and filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 V ariable displacement pump Pump control valves 47936451 17/1 1/2015
Charge pump Priority valves [35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 Auxiliary hydraulic pump 14] hitch control valve Front hitch cylinders and lines 1 Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [36.100] Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1 Hitches, drawbars, and implement couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear hitch linkage 10] Rear hitch Front hitch Automatic pickup hitch Frames and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Steering [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.106] T rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.200] Hydraulic control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 [41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front wheels Rear wheels Cab climate control [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 47936451 17/1 1/2015
V entilation Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical system Harnesses and connectors Electronic modules Engine control system Alternator Battery Fuel tank system Fuel injection system Selective Catalytic Reduction (SCR) electrical system Cab transmission controls T ransmission speed sensors 1 T ransmission pressure sensors T ransmission temperature sensors [55.023] T ransmission position sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 [55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 [55.048] Rear Power T f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 Front Power T f (PT control system Parking brake electrical system Remote control valve electric control Cab V and (HV AC) controls V and (HV AC) control system Steering control system [55.523] Cab hitch controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24 Rear hitch electronic control system [55.91 Global Positioning System (GPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.26 47936451 17/1 1/2015
W arning and instruments Brake System (ABS) electrical system [55.512] Cab controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29 [55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.30 [55.510] Cab platform harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.31 [55.DTC] F AUL T CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32 Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine hood and panels Cab 47936451 17/1 1/2015
INTRODUCTION 47936451 17/1 1/2015 1
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W
ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property
INTRODUCTION
47936451 17/1 1/2015 3
Safety rules - Ecology and the environment
Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable
• avoid skin contact with all Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and CASE strongly recommends that you return all used batteries a CASE dealer , who will dispose the used batteries recycle the used batteries properly some this a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
INTRODUCTION
47936451 17/1 1/2015 4
Engine PUMA® 185 CVX, PUMA® 185, PUMA® 200 CVX, PUMA® 200, PUMA® 220 CVX, PUMA® 220, PUMA® 240 CVX 47936451 17/1 1/2015
SER VICE MANUAL
Engine - Engine and crankcase
Engine - Remove
Prior operation:
Separate the front axle and front frame from the for further information refer Front frame - Remove (39.100)
Prior operation: Remove the left - hand fuel for further information refer Fuel tank - Remove
Prior operation:
Remove the selective catalytic reduction (SRC) muf fler , for further information refer Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Prior operation: Remove the engine for further information refer Hood - Remove
W ARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders.
Failure comply could result death serious injury .
W0398A
W ARNING
A void injury!
Handle all parts carefully . not place your hands fingers between parts. Use Personal Protective Equipment (PPE) indicated this manual, including protective goggles, gloves, and safety footwear
Failure comply could result death serious injury .
W0208A
NOTICE:
nectors first.
Disconnect the radar electrical connector (if Remove the radar (if
A void DEF / A D B LUE ® contamination the electrical connector disconnecting the DEF / A D B LUE ® con-
BAIL13TR01648AB 1 47936451 17/1 1/2015 10.1 [10.001] / 3
V ehicles with front hitch
Disconnect the mid - mount pipes from the mid - mount
Remove the front hitch pipes.
Remove the starter motor cover BAIL14TR00276AB
Remove the oil cooler pipe
Engine - Engine and crankcase
BAIL13TR01645AB 2
BAIL13TR01647AB 3
4
5 47936451 17/1 1/2015 10.1 [10.001] / 4
BAIL14TR00277AB
Detach the fuse box and position one side.
Disconnect the starter motor positive
Disconnect the starter motor electrical connector .
Disconnect the starter motor negative
Engine - Engine and crankcase
BAIL13TR01663AB 6
BAIL14TR00278AA 7
BAIL13TR01660AB 8
BAIL13TR01661AB 9 47936451 17/1 1/2015 10.1 [10.001] / 5
Engine - Engine and crankcase
10. Disconnect the front axle electrical connectors. BAIL13TR01683AB
1 Disconnect the brake master cylinder oil supply BAIL14TR00279AB
Disconnect the cab hand rail light electrical tors (on both BAIL14TR00280AB
13. Disconnect the steering pipes. Disconnect the brake
NOTE: Mark the hoses aid BAIL14TR00281AB
1 1
47936451 17/1 1/2015 10.1 [10.001] / 6
Disconnect the ground
Engine - Engine and crankcase
BAIL14TR00282AB
Disconnect the generator electrical
BAIL14TR00283AB
Disconnect the brake accumulator electrical nector
Disconnect the water - - fuel sensor electrical connector
BAIL14TR00284AB
Disconnect the flywheel speed sensor electrical connector
Disconnect the engine wiring
BAIL14TR00285AB
47936451 17/1 1/2015 10.1 [10.001] / 7
18. Disconnect the air conditioning / pipes.
NOTE: Make sure that all openings are Use new blanking
BAIL14TR00286AB
Disconnect the coolant
Disconnect the brake
BAIL14TR00287AB Cut the cable
BAIL14TR00288AB
Disconnect the Diesel Oxidation Catalyst (DOC) electrical connector
Disconnect the hood wiring harness electrical connector
BAIL14TR00289AB
Engine - Engine and crankcase
47936451 17/1 1/2015 10.1 [10.001] / 8
22. Cut the cable ties.
BAIL14TR00290AB
Detach the DOC wiring harness and the DEF / A D B LUE ® lines.
Detach the wiring
BAIL14TR00291AB
Disconnect the dosing
Disconnect the DEF / A D B LUE ®
Disconnect the dosing module electrical tor
BAIL14TR00292AB
25. Detach the wiring harness. Cut the cable
BAIL14TR00293AB
Engine - Engine and crankcase
47936451 17/1 1/2015 10.1 [10.001] / 9
26. Cut the cable ties.
BAIL14TR00294AB
Disconnect the fan electrical connector
Disconnect front hitch electrical connector
BAIL14TR00295AB
Disconnect the NOx amplifier electrical tor
Disconnect the coolant level sensor electrical connector
BAIL14TR00296AB
Disconnect the pressure switch electrical nector
Cut the cable
BAIL14TR00297AB
Engine - Engine and crankcase
47936451 17/1 1/2015 10.1 [10.001] /
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Disconnect the air intake sensor electrical nector
Disconnect the A / C compressor electrical nector
BAIL14TR00316AB
Remove the right - hand air intake
BAIL14TR00317AB
Remove the left - hand air intake
BAIL14TR00318AB
33.
Disconnect the air compressor supply pipe.
Disconnect the valve cover breather
BAIL14TR00319AB
Engine - Engine and crankcase
47936451 17/1 1/2015 10.1 [10.001] / 1 1
Remove the air cleaner outlet
BAIL14TR00320AB
Disconnect the coolant hose from the exhaust flap.
Disconnect the coolant expansion tank
Remove the - stream Nox sensor .
Disconnect the engine frame upper retaining
BAIL14TR00321AB
Remove the engine frame front retaining
Remove the upper part the engine
BAIL14TR00323AB
BAIL14TR00324AB
Engine - Engine and crankcase
47936451 17/1 1/2015 10.1 [10.001] /
38. Disconnect the coolant lines from the exhaust
Disconnect the exhaust flap electrical connector .
BAIL14TR00325AB
Remove the DOC frame rear retaining
BAIL14TR00326AB
Remove the exhaust flap and exhaust front
BAIL14TR00327AB
Remove the DOC and
BAIL14TR00328AB
Engine - Engine and crankcase
47936451 17/1 1/2015 10.1 [10.001] /
42. Remove the lower part the engine frame.
BAIL14TR00329AB
Remove the engine side cover
BAIL14TR00330AB
Remove the rear part the engine
BAIL14TR00331AB
Remove the A / C
NOTE: Install blanking plugs.
BAIL14TR00332AB
- Engine
Engine
and crankcase
47936451 17/1 1/2015 10.1 [10.001] /