2010 Nissan 370Z Service Repair Manual

Page 1

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, recording or otherwise, without the prior written permission of Nissan Motor Company Ltd., Tokyo, Japan.

A B D E F G H I J K L M N P O C QUICK REFERENCE INDEX A GENERAL INFORMATION GI General Information B ENGINE EM Engine Mechanical LU Engine Lubrication System CO Engine Cooling System EC Engine Control System FL Fuel System EX Exhaust System STR Starting System ACC Accelerator Control System C HYBRID HBB Hybrid Battery System HBR Hybrid Brake System D TRANSMISSION & DRIVELINE CL Clutch TM Transaxle & Transmission DLN Driveline FAX Front Axle RAX Rear Axle E SUSPENSION FSU Front Suspension RSU Rear Suspension SCS Suspension Control System WT Road Wheels & Tires F BRAKES BR Brake System PB Parking Brake System BRC Brake Control System G STEERING ST Steering System STC Steering Control System H RESTRAINTS SB Seat Belt SBC Seat Belt Control System SR SRS Airbag SRC SRS Airbag Control System I VENTILATION, HEATER & AIR CONDITIONER VTL Ventilation System HA Heater & Air Conditioning System HAC Heater & Air Conditioning Control System J BODY INTERIOR INT Interior IP Instrument Panel SE Seat ADP Automatic Drive Positioner K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY DLK Door & Lock SEC Security Control System GW Glass & Window System PWC Power Window Control System RF Roof EXT Exterior BRM Body Repair L DRIVER CONTROLS MIR Mirrors EXL Exterior Lighting System INL Interior Lighting System WW Wiper & Washer DEF Defogger HRN Horn M ELECTRICAL & POWER CONTROL PWO Power Outlet BCS Body Control System LAN LAN System PCS Power Control System CHG Charging System PG Power Supply, Ground & Circuit Elements N DRIVER INFORMATION & MULTIMEDIA MWI Meter, Warning Lamp & Indicator WCS Warning Chime System SN Sonar System AV Audio, Visual & Navigation System O CRUISE CONTROL CCS Cruise Control System P MAINTENANCE MA Maintenance
Edition: July 2009 Publication No. SM0E-1Z34U0

FOREWORD

This manual contains maintenance and repair procedure for the 2010 NISSAN 370Z.

In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.

All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE

The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.

QUICK REFERENCE CHART 370Z

ENGINE TUNE-UP DATA (VQ37VHR)

PFP:00000
QUICK REFERENCE CHART 370Z
ELS0003W Engine model VQ37VHR Firing order 1-2-3-4-5-6 Idle speed A/T (In “P or N” position) M/T (In Neutral position) rpm 650 ± 50 Ignition timing (BTDC at idle speed) 10° ± 5° CO% at idle 0.7 - 9.9 % and engine runs smoothly Tensions of drive belts Auto adjustment by auto tensioner Radiater cap relief pressure kPa (kg/cm2, psi) Standard122.3 - 151.7 (1.2 - 1.5, 18 - 22) Limit107 (1.1, 16) Cooling system leakage testing pressure kPa (kg/cm2, psi) 157 (1.6, 23) Compression pressure kPa (kg/cm2, psi)/200 rpm Standard1,667 - 2,354 (17 - 24, 242 - 341) Minimum1,226 (12.5, 178) Differential limit between cylinders98 (1.0, 14) Spark plug (Iridium-tipped type) MakeDENSO Standard typeFXE24HR11 Gap (Nominal) mm (in)1.1 (0.043) 2010

QUICK REFERENCE CHART 370Z

FRONT WHEEL ALIGNMENT

Toe angle (Left wheel or right wheel)

Measure value under unladen* conditions.

*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

REAR WHEEL ALIGNMENT

Wheel size18 inch19 inch

Toe angle (Left wheel or right wheel)

minute (Decimal degree)

Measure value under unladen* conditions.

*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

BRAKE PEDAL

Depressed brake pedal height (H1)171.5 - 181.5 (6.75 - 7.15)

Brake pedal reserve height (H2)

490 N (50 kg, 110 lb) while turning the engine ON]

ELS0003X
ELS0003Y
Unit :
(in.) Camber Degree minute (Decimal degree) Minimum–1° 25′ (–1.41°) Nominal–0° 40′ (–0.67°) Maximum0° 05′ (0.08°) Left and right difference0° 33′ (0.55°) or less Caster Degree minute (Decimal degree) Minimum4° 25′ (4.42°) Nominal5° 10′ (5.17°) Maximum5° 55′ (5.91°) Left and right difference0° 39′ (0.65°) or less Kingpin inclination Degree minute (Decimal degree) Minimum 6° 55′ (6.92°) Nominal7° 40′ (7.67°) Maximum8° 25′ (8.41°) Toe-in Total toe-in Distance MinimumIn 1 mm (0.04 in) NominalIn 2 mm (0.08 in) MaximumIn 3 mm (0.11 in)
mm
Degree minute (Decimal
MinimumIn 0° 03′ (0.05°) NominalIn 0° 05′ (0.08°) MaximumIn 0° 07′ (0.11°)
Camber Degree minute (Decimal degree) Minimum–2° 10′ (–2.16°) Nominal–1° 40′ (–1.67°) Maximum–1° 10′ (–1.17°) Toe-in Total toe-in Distance MinimumIn 2.0 mm (0.079 in)In 2.0 mm (0.079 in) NominalIn 3.8 mm (0.150 in)In 3.7 mm (0.146 in) MaximumIn 5.6 mm (0.221 in)In 5.4 mm (0.213 in)
degree)
Degree
MinimumIn 0° 05′ (0.09°) NominalIn 0° 09′ (0.15°) MaximumIn 0° 13′ (0.21°)
[Depressing
124.0 (4.88)
2010
or more

FRONT

QUICK REFERENCE CHART 370Z

DISK BRAKE
Piston Type Unit : mm (in.) 4 Piston Type Unit : mm (in.)
DISK BRAKE 1 Piston Type Unit : mm (in.) 2 Piston Type Unit : mm (in.) REFILL CAPACITIES ELS00040 Brake padWear limit thickness2.0 (0.079) Disc rotorWear limit thickness26.0 (1.024) Brake padWear limit thickness2.0 (0.079) Disc rotorWear limit thickness30.0 (1.181) Brake padWear limit thickness2.0 (0.079) Disc rotorWear limit thickness14.0 (0.551) Brake padWear limit thickness2.0 (0.079) Disc rotorWear limit thickness18.0 (0.709) UNIT LiterUS measureImp measure Fuel tank71.919 gal15-7/8 gal Engine Coolant (With reservoir tank) at MAX level A/T models8.59 qt7-1/2 qt M/T models8.69-1/8 qt7-5/8 qt Engine oil Drain and refill With oil filter change4.95-1/8 qt4-1/4 qt Without oil filter change4.64-7/8 qt4 qt Dry engine (Overhaul)5.76 qt5 qt Transmission A/T9.29-3/4 qt8-1/8 qt M/T2.836 pt5 pt Final driveRear1.43 pt2-1/2 pt Power steering system1.01-1/8 qt7/8 qt Air conditioning system Compressor oil0.155.07 fl oz5.3 fl oz Refrigerant0.5 kg1.1 lb1.1 lb 2010
2
REAR
GI-1 GENERAL INFORMATION C D E F G H I J K L M B GI SECTION GI N O P CONTENTS
REGULAR GRADE HOW TO USE THIS MANUAL ...................... 3 HOW TO USE THIS MANUAL ............................ 3 Description .......................................................... 3 Terms .................................................................. 3 Units .................................................................... 3 Contents .............................................................. 3 Relation between Illustrations and Descriptions . 4 Components .............................................................. 4 HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6 Description .......................................................... 6 How to Follow Test Groups in Trouble Diagnosis 6 Key to Symbols Signifying Measurements or Procedures ..................................................................... 7 HOW TO READ WIRING DIAGRAMS ................ 9 Connector Symbols ............................................. 9 Sample/Wiring Diagram -Example- ......................... 10 Connector Information ............................................. 12 ABBREVIATIONS ..............................................14 Abbreviation List .................................................. 14 TIGHTENING TORQUE OF STANDARD BOLTS ................................................................15 Description .......................................................... 15 Tightening Torque Table (New Standard Included) ....................................................................... 15 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................18 Recommended Chemical Products and Sealants 18 VEHICLE INFORMATION ............................ 19 IDENTIFICATION INFORMATION .....................19 Model Variation ................................................... 19 Information About Identification or Model Code ...... 20 Dimensions ............................................................. 22 Wheels & Tires .................................................... 22 PRECAUTION .............................................. 23 PRECAUTIONS ................................................. 23 Description ........................................................... 23 FOR USA AND CANADA ..........................................23 FOR USA AND CANADA : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .......... 23 FOR USA AND CANADA : Precautions For Xenon Headlamp Service ............................................... 23 FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ...................................................................... 24 FOR USA AND CANADA : Precaution for Battery Service ................................................................. 24 FOR USA AND CANADA : Precaution for Procedure without Cowl Top Cover .............................. 24 FOR USA AND CANADA : Service notice or Precautions for Rear Propeller Shaft ............................24 FOR MEXICO .............................................................24 FOR MEXICO : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .............................................. 25 FOR MEXICO : Precautions For Xenon Headlamp Service ................................................................. 25 FOR MEXICO : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ....... 25 FOR MEXICO : Precaution for Battery Service ... 26 FOR MEXICO : Precaution for Procedure without Cowl Top Cover .......................................................26 FOR MEXICO : Service notice or Precautions for Rear Propeller Shaft ............................................ 26 General Precautions ............................................ 26 Three Way Catalyst ............................................. 28 Multiport Fuel Injection System or Engine Control System ................................................................. 28 Hoses ......................................................................28 Revision: 2009 July 2010 370Z
GENERAL INFORMATION
GI-2 Engine Oils ............................................................. 29 Air Conditioning ...................................................... 30 Service notice or Precautions for Rear Propeller Shaft .................................................................... 30 Fuel ...................................................................... 30 LIFTING POINT ................................................. 31 Commercial Service Tools ................................... 31 Garage Jack and Safety Stand and 2-Pole Lift ... 31 Board-On Lift ....................................................... 32 TOW TRUCK TOWING ...................................... 33 Tow Truck Towing .................................................. 33 Vehicle Recovery (Freeing a Stuck Vehicle) ....... 33 BASIC INSPECTION ................................... 35 SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 35 Work Flow ............................................................... 35 Control Units and Electrical Parts ........................ 35 How to Check Terminal ....................................... 36 Intermittent Incident ............................................. 39 Circuit Inspection ................................................. 42 CONSULT-III/GST CHECKING SYSTEM ...... 47 Description ........................................................... 47 CONSULT-III Function and System Application*1 47 CONSULT-III/GST Data Link Connector (DLC) Circuit .................................................................. 47 Wiring Diagram - CONSULT-III/GST CHECKING SYSTEM - ............................................................... 49 INSPECTION AND ADJUSTMENT ................... 53 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL .................................. 53 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection ................ 53 Nismo 370Z SPEC CHANGE INFORMATION ............... 54 IDENTIFICATION INFORMATION .................... 54 Model Variation .................................................... 54 DIMENSIONS AND WEIGHTS .......................... 55 Dimensions and Weights ..................................... 55 PRECAUTION ............................................ 56 LIFTING POINT ................................................. 56 Lifting Point .......................................................... 56 TOW TRUCK TOWING ..................................... 57 Tow Truck Towing ................................................ 57 Vehicle Recovery (Freeing a Stuck Vehicle) ........ 57 BACK DOOR ..................................................... 59 Opening and Closing Back Door ............................. 59 Revision: 2009 July 2010 370Z

HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL

Description

INFOID:0000000005238416

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.

Terms

INFOID:0000000005238417

•The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle.

WARNING indicates the possibility of personal injury if instructions are not followed.

CAUTION indicates the possibility of component damage if instructions are not followed.

BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.

Standard value: Tolerance at inspection and adjustment.

Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.

Units

INFOID:0000000005238418

•The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.

“Example”

Range Standard

Contents

INFOID:0000000005238419

• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab.

• THE CONTENTS are listed on the first page of each section.

• THE TITLE is indicated on the upper portion of each page and shows the part or system.

• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”).

• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.

HOW TO USE THIS MANUAL GI-3 < HOW TO USE THIS MANUAL > [REGULAR GRADE] C D E F G H I J K L M B GI N O P
Outer Socket Lock Nut: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb) Revision: 2009 July 2010 370Z

Thank you very much foryourreading.Please Click Here Then Get MoreInformation.

NOTE: If there is no response to click on the link above, please download the PDF document first and then clickonit.

Relation between Illustrations and Descriptions

INFOID:0000000005238420

The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.

Components

SAIA0519E

INFOID:0000000005238421

• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs.

The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG.

Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.

GI-4 < HOW TO USE THIS MANUAL > [REGULAR GRADE]
THIS MANUAL
HOW TO USE
Revision: 2009 July 2010 370Z

1.Union bolt2.Copper washer3.Brake hose

4.Cap5.Bleed valve6.Sliding pin bolt

7.Piston seal8.Piston9.Piston boot

10.Cylinder body11.Sliding pin12.Torque member mounting bolt

13.Washer14.Sliding pin boot15.Bushing

16.Torque member17.Inner shim cover18.Inner shim

19.Inner pad20.Pad retainer21.Pad wear sensor

22.Outer pad23.Outer shim24.Outer shim cover

1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease

2: Rubber grease: Brake fluid

Refer to GI section for additional symbol definitions.

SYMBOLS

HOW TO USE THIS MANUAL GI-5 < HOW TO USE THIS MANUAL > [REGULAR GRADE] C D E F G H I J K L M B GI N O P
SFIA2959E
Revision: 2009 July 2010 370Z
SAIA0749E

HOW TO FOLLOW TROUBLE DIAGNOSES

HOW TO FOLLOW TROUBLE DIAGNOSES

Description

NOTICE:

INFOID:0000000005238422

Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing.

•Before performing trouble diagnoses, read the “Work Flow” in each section.

•After repairs, re-check that the problem has been completely eliminated.

•Refer to Component Parts and Harness Connector Location for the Systems described in each section for identification/location of components and harness connectors.

•When checking circuit continuity, ignition switch should be OFF.

•Refer to the Circuit Diagram for quick pinpoint check.

If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors.

•Before checking voltage at connectors, check battery voltage.

•After accomplishing the Diagnosis Procedures and Electrical Components Inspection, check that all harness connectors are reconnected as they were.

How to Follow Test Groups in Trouble Diagnosis

1.Test group number and test group title

•Test group number and test group title are shown in the upper portion of each test group.

2.Work and diagnosis procedure

•Start to diagnose a problem using procedures indicated in enclosed test groups.

3.Questions and results

•Questions and required results are indicated in test group.

4.Action

•Next action for each test group is indicated based on result of each question.

GI-6 < HOW TO USE THIS MANUAL > [REGULAR GRADE]
INFOID:0000000005238423
Revision: 2009 July 2010 370Z
JPAIA0021GB
HOW TO FOLLOW TROUBLE DIAGNOSES GI-7 < HOW TO USE THIS MANUAL > [REGULAR GRADE] C D E F G H I J K L M B GI N O P Key to Symbols Signifying Measurements or Procedures INFOID:0000000005238424 JPAIA0397GB Revision: 2009 July 2010 370Z
GI-8 < HOW TO USE THIS MANUAL > [REGULAR GRADE]
Revision: 2009 July 2010 370Z
HOW TO FOLLOW TROUBLE DIAGNOSES JPAIA0398GB

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