FOREWORD
This manual contains maintenance and repair procedure for the 2009 INFINITI FX35/FX50.
In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
QUICK REFERENCE CHART FX35/FX50
ENGINE TUNE-UP DATA (VQ35HR)
ENGINE TUNE-UP DATA (VK50VE)
QUICK REFERENCE CHART FX35/FX50 PFP:00000
Engine model VQ35HR Firing order 1-2-3-4-5-6 Idle speed A/T (In “P” or “N” position) rpm 675 ± 50 Ignition timing (BTDC at idle speed) A/T (In “P” or “N” position) 15° ± 5° Tensions of drive beltsAuto adjustment by auto tensioner Radiator cap relief pressure kPa (kg/cm2, psi) Standard122.3 - 151.7 (1.2 - 1.5, 18 - 22) Limit107 (1.1, 16) Cooling system leakage testing pressure kPa (kg/cm2, psi) 157 (1.6, 23) Compression pressure kPa (kg/cm2, psi)/rpm Standard1,275 (13.0, 185)/300 Minimum981 (10.0, 142)/300 Spark plugStandard typeFXE22HR11 Engine model VK50VE Firing order 1-8-7-3-6-5-4-2 Idle speed A/T (In “P” or “N” position)rpm 650 ± 50 Ignition timing (BTDC at idle speed) A/T (In “P” or “N” position) 15° ± 5° Tensions of drive beltsAuto adjustment by auto tensioner Radiator cap relief pressure kPa (kg/cm2, psi) Standard122.3 - 151.7 (1.2 - 1.5, 18 - 22) Limit107 (1.1, 16) Cooling system leakage testing pressure kPa (kg/cm2, psi) 157 (1.6, 23) Compression pressure kPa (kg/cm2, psi)/rpm Standard1,667 (17, 242)/200 Minimum1,226 (12.5, 178)/200 Spark plugStandard typeFXE22HR11 2009
QUICK REFERENCE CHART FX35/FX50
FRONT WHEEL ALIGNMENT (Unladen*)
2WD
angle (left wheel or right wheel)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
AWD
ItemStandard Camber Degree minute (Decimal degree) Minimum–1° 05′ (–1.08°) Nominal 0° 20′ ( 0.33°) Maximum0° 25′ (0.41°) Left and right difference0° 33′ (0.55°) or less Caster Degree minute (Decimal degree) Minimum2° 55′ (2.92°) Nominal3° 40′ (3.67°) Maximum4° 25′ (4.41°) Left and right difference0° 39′ (0.65°) or less Kingpin inclination Degree minute (Decimal degree) Minimum7° 55′ (7.92°) Nominal8°40′ (8.67°) Maximum9° 25′ (9.41°) Toe-in Total toe-in Distance MinimumIn 1 mm (0.04 in) NominalIn 2 mm (0.08 in) MaximumIn 3 mm (0.11 in)
Degree minute (Decimal Degree) MinimumIn 0° 02′ 12″ (0.04°) NominalIn 0° 04′ 24″ (0.07°) MaximumIn 0° 06′ 36″ (0.11°) ItemStandard Camber Degree minute (Decimal degree) Minimum–1° 05′ (–1.08°) Nominal 0° 20′ ( 0.33°) Maximum0° 25′ (0.41°) Left and right difference0° 33′ (0.55°) or less Caster Degree minute (Decimal degree) Minimum2° 55′ (2.92°) Nominal3° 40′ (3.67°) Maximum4° 25′ (4.41°) Left and right difference0° 39′ (0.65°) or less Kingpin inclination Degree minute (Decimal degree) Minimum7° 55′ (7.92°) Nominal8°40′ (8.67°) Maximum9° 25′ (9.41°) Toe-in Total toe-in Distance MinimumIn 1 mm (0.04 in) NominalIn 2 mm (0.08 in) MaximumIn 3 mm (0.11 in) Toe angle (left wheel or right wheel) Degree minute (Decimal Degree) MinimumIn 0° 02′ 12″ (0.04°) NominalIn 0° 04′ 24″ (0.07°) MaximumIn 0° 06′ 36″ (0.11°) 2009
Toe
QUICK REFERENCE CHART FX35/FX50 REAR WHEEL ALIGNMENT (Unladen*)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
BRAKE
* : Under force of 490 N (50 kg, 110 lb) with engine running.
STEEARING ANGLE
Unit: Degree minute (Decimal degree) ItemStandard Tire size265/60R18265/50R20265/45R21 Camber Degree minute (Decimal degree) Minimum–1° 40′ (–1.66°) Nominal–1° 10′ (–1.16°) Maximum–0° 40′ (–0.67°) Toe-in Total toe-in Distance Minimum0 mm (0 in) NominalIn 3.2 mm (0.126 in)In 3.1 mm (0.122 in) MaximumIn 6.4 mm (0.252 in)In 6.2 mm (0.244 in) Toe angle (left wheel or
wheel) Degree minute (Decimal Degree) Minimum 0° 00′ (0.00°) NominalIn 0° 07′ (0.12°) MaximumIn 0° 14′ (0.23°) Front brake Pad repair limit2.0 mm (0.079 in) Rotor wear limit 2 piston type32.0 mm (1.260 in) 4 piston type30.0 mm (1.181 in)
brake Pad repair limit2.0 mm (0.079 in) Rotor wear limit 1 piston type14.0 mm (0.551 in) 2 piston type18.0 mm (0.709 in) Pedal free height Without DCA171.5 - 181.5 mm (6.75 - 7.15 in) With DCA185.4 - 195.4 mm (7.30 - 7.69 in) Pedal depressed height* Without DCA114.0 mm (4.49 in) or more With DCA120.8 mm (4.76 in) or more ItemStandard Inner wheel Minimum38°00′ (38.0°) Nominal41°00′ (41.0°) Maximum42°00′ (42.0°) Outer wheelNominal32°15′ (32.3°) 2009
right
Rear
QUICK
REFILL CAPACITIES
REFERENCE CHART FX35/FX50
UNIT LiterUS measure Fuel tank 9023 - 3/4 gal Coolant (With reservoir tank) VQ35HR9.29 - 3/4 qt VK50VE1111 - 5/8 qt Engine (VQ35HR) Drain and refill With oil filter change4.95 - 1/8 qt Without oil filter change4.64 - 7/8 qt Dry engine (Overhaul)5.76 qt Engine (VK50VE) Drain and refill With oil filter change6.77 - 1/8 qt Without oil filter change5.86 - 1/8 qt Dry engine (Overhaul)7.27 - 5/8 qt TransmissionA/T10.310 - 7/8 qt Transfer 1.02 - 1/8 pt Differential gear Front0.651 - 3/8 pt Rear VQ35HR1.43 pt VK50VE1.753 - 3/4 pt Power steering system1.01 - 1/8 qt Air conditioning system Compressor oil0.155.07 fl oz Refrigerant0.55 kg1.21 lb 2009
GI-1 GENERAL INFORMATION C D E F G H I J K L M B GI SECTION GI N O P
HOW TO USE THIS MANUAL ...................... 3 HOW TO USE THIS MANUAL ............................ 3 Description .......................................................... 3 Terms .................................................................. 3 Units .................................................................... 3 Contents .................................................................... 3 Relation between Illustrations and Descriptions . 4 Components ........................................................ 4 HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6 Description ................................................................ 6 How to Follow Test Groups in Trouble Diagnosis...... 6 Key to Symbols Signifying Measurements or Procedures ............................................................... 7 HOW TO READ WIRING DIAGRAMS ................ 9 Connector Symbols ................................................... 9 Sample/Wiring Diagram -Example- ..................... 10 Description .......................................................... 11 ABBREVIATIONS ..............................................13 Abbreviation List ...................................................... 13 TIGHTENING TORQUE OF STANDARD BOLTS ................................................................14 Tightening Torque Table ......................................... 14 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................15 Recommended Chemical Products and Sealants 15 VEHICLE INFORMATION ............................ 16 IDENTIFICATION INFORMATION .....................16 Model Variation ................................................... 16 Information About Identification or Model Code .. 16 Dimensions ............................................................. 18 Wheels & Tires ........................................................ 19 PRECAUTION .............................................. 20 PRECAUTIONS ................................................. 20 Description ........................................................... 20 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ............................................................. 20 Precautions For Xenon Headlamp Service ......... 20 Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ............................... 21 Precaution for Procedure without Cowl Top Cover 21 General Precautions ................................................21 Three Way Catalyst .................................................23 Multiport Fuel Injection System or Engine Control System ................................................................. 23 Hoses .................................................................. 23 Engine Oils .......................................................... 24 Air Conditioning ................................................... 25 Fuel ..........................................................................25 LIFTING POINT ................................................. 26 Commercial Service Tools ................................... 26 Garage Jack and Safety Stand and 2-Pole Lift ... 26 Board-On Lift ...........................................................27 TOW TRUCK TOWING ..................................... 28 Tow Truck Towing ............................................... 28 Vehicle Recovery (Freeing a Stuck Vehicle) ....... 29 BASIC INSPECTION ................................... 31 SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 31 Work Flow ............................................................ 31 Control Units and Electrical Parts ........................ 31 How to Check Terminal ...........................................32 Intermittent Incident .................................................35 Circuit Inspection ................................................. 38 CONSULT-III/GST CHECKING SYSTEM ......... 43 Description ...............................................................43 CONSULT-III Function and System Application*1....43 Revision: 2009 March 2009 FX35/FX50
CONTENTS GENERAL INFORMATION
GI-2 CONSULT-III/GST Data Link Connector (DLC) Circuit ..................................................................... 44 Wiring Diagram - CONSULT-III/GST CHECKING SYSTEM - ........... 45 INSPECTION AND ADJUSTMENT ................... 57 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL .................................. 57 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection ................ 57 Revision: 2009 March 2009 FX35/FX50
HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL
Description
INFOID:0000000003971513
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.
Terms
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•The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
Units
INFOID:0000000003971515
•The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.
“Example” Range Standard
Contents
INFOID:0000000003971516
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.
HOW TO USE THIS MANUAL GI-3 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P
Outer Socket Lock Nut: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb) Revision: 2009 March 2009 FX35/FX50
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Relation between Illustrations and Descriptions
INFOID:0000000003971517
The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.
Components
SAIA0519E
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• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.
GI-4 < HOW TO USE THIS MANUAL > HOW TO USE THIS MANUAL
Revision: 2009 March 2009 FX35/FX50
1.Union bolt2.Copper washer3.Brake hose
4.Cap5.Bleed valve6.Sliding pin bolt
7.Piston seal8.Piston9.Piston boot
10.Cylinder body11.Sliding pin12.Torque member mounting bolt
13.Washer14.Sliding pin boot15.Bushing
16.Torque member17.Inner shim cover18.Inner shim
19.Inner pad20.Pad retainer21.Pad wear sensor
22.Outer pad23.Outer shim24.Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease
2: Rubber grease: Brake fluid
Refer to GI section for additional symbol definitions.
SYMBOLS
HOW TO USE THIS MANUAL GI-5 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P
SFIA2959E
Revision: 2009 March 2009 FX35/FX50
SAIA0749E
FOLLOW TROUBLE DIAGNOSES HOW TO FOLLOW TROUBLE DIAGNOSES
Description
NOTICE:
HOW
INFOID:0000000003971519
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing.
•Before performing trouble diagnoses, read the “Work Flow” in each section.
•After repairs, re-check that the problem has been completely eliminated.
•Refer to Component Parts and Harness Connector Location for the Systems described in each section for identification/location of components and harness connectors.
•When checking circuit continuity, ignition switch should be OFF.
•Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors.
•Before checking voltage at connectors, check battery voltage.
•After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all harness connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis
1.Test group number and test group title
•Test group number and test group title are shown in the upper portion of each test group.
2.Work and diagnosis procedure
•Start to diagnose a problem using procedures indicated in enclosed test groups.
3.Questions and results
•Questions and required results are indicated in test group.
4.Action
•Next action for each test group is indicated based on result of each question.
GI-6 < HOW TO USE THIS MANUAL >
TO
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Revision: 2009 March 2009 FX35/FX50
JPAIA0021GB
HOW TO FOLLOW TROUBLE DIAGNOSES GI-7 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P Key to Symbols Signifying Measurements or Procedures INFOID:0000000003971521 JPAIA0397GB Revision: 2009 March 2009 FX35/FX50
GI-8 < HOW TO USE THIS MANUAL > HOW TO FOLLOW TROUBLE DIAGNOSES
Revision: 2009 March 2009 FX35/FX50
JPAIA0398GB
