OPERATOR’S MANUAL
Workmaster™ 35
Workmaster™ 40
Tier 4B (final)
Compact Tractor
Workmaster™ 35 ROPS - PIN LSM0W35Rxx0010001 and above
Workmaster™ 40 ROPS - PIN LSM0W40Rxx0010001 and above
Part number 51485746
2nd edition English
July 2018
Replaces part number 48056596
ORIGINAL INSTRUCTIONS
Contents 1 GENERAL INFORMA TION Note the owner 1 - 1 Intended use 1 - 2 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5 manual storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6 Machine orientation 1 - 7 Emissions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8 2 SAFETY INFORMA TION Safety rules and signal word definitions 2 - 1 Safety rules 2 - 2 not operate tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 9 Roll Over Protective Structure (ROPS) frame - Personal safety 2Ecology and the environment 2 - 1 1 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Instructional signs 2Safety features 23 CONTROLS AND INSTRUMENTS Access operator's platform Access operator ’ s platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 seat Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 Mechanically - adjusted operator seat 3 - 2 Roll Over Protective Structure (ROPS) 3 - 3 Forward controls Instrument panel 3 - 5 Engine fault code display 3 - 9 Hydrostatic transmission - Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Shuttle lever 3Clutch pedal 3Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Foot throttle pedal 3Hand throttle lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Horn switch (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Power T ake - f (PT switch 3Key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Dif ferential lock lever - Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Hydrostatic transmission pedal - Operating 3T ilt steering lever - Operating 3Multifunction light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -
Engine Speed Management (ESM) switch 3Engine Speed Management (ESM) / Down switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3DPF switch 3Left - hand side controls T ransmission range lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Park brake 3Four - Wheel Drive(4WD) lever 3Mid Power T ake - f (PT (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Right - hand side controls Hydraulic Power Lift (HPL) 3Rear remote control valve(s) - optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Mid - mount control valve 3Mechanical transmission lever 3Exterior controls Hood release latch 34 OPERA TING INSTRUCTIONS Commissioning the unit Engine break - procedure 4 - 1 Diesel Particulate Filter (DPF) regeneration 4 - 2 Engine speed management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7 Power T ake - f (PT operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8 Three - point hitch 4Attaching three - point equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 1 Drawbar - Operating 4T link installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Drop rate control valve 4Starting the unit Key switch - Operating 4Glow plugs - Cold start aid 4Starting the engine (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Starting the engine (Hydrostatic transmission) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Starting the engine with jumper cables 4Stopping the unit Stopping the engine 4Emergency stopping the engine 4Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Moving the unit Steering wheel - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -
5 TRANSPOR T OPERA TIONS
Steering - Operation 4T ransmission - W arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Hydrostatic transmission - Operation 4Mechanical transmission external controls - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Parking the unit Parking the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -
Road transport External lighting 5 - 1 T urn signal / Hazard lights - Identification 5 - 2 T urn signal / Hazard lights - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3 Road lights - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4 W ork lights - Operation 5 - 5 External lighting - Operation (optional) 5 - 6 Brakes and controls - Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7 Shipping transport T ransporting truck trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8 Recovery transport Brakes and controls - T owing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8 6 WORKING OPERA TIONS General information Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 Ballast weight requirements 6 - 2 Liquid ballast 6 - 4 7 MAINTENANCE General information General information 7 - 1 General specification - Diesel fuel 7 - 3 General specification - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4 Refueling the tractor 7 - 6 Change engine coolant Organic Acid T echnology (OA coolant 7 - 7 Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 9 Capacities 7Maintenance planning Maintenance chart 7 - 1 1
Every hours daily Engine oil level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Engine cooling system - Check 7After first hours Engine oil and oil filter - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Hydraulic oil filter - Replace 7Hydrostatic transmission oil filter - Replace 7Roll Over Protective Structure (ROPS) - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Wheels - Bolts and Nuts - T ighten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Fuel water seperator filter - Replace 7Every hours Grease fittings - Lubricate 7T ransmission fluid level - Check 7Clutch pedal free play - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Brake pedal free play - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Hydrostatic T ransmission (HST) neutral position - Check and Adjust 7T ire inflation pressure - Check 7Front axle and dif ferential oil level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Air cleaner - Clean - Primary element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Every 100 hours Fuel filter - Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Every 300 hours Engine oil and oil filter - Change 7Oil filter - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Hydrostatic T ransmission (HST) oil filter - Replace - HST system 7Wheel bolts and nuts - Check 7Air cleaner primary element - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Every 500 hours Fuel filter water separator - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Every 600 hours Front axle and dif ferential fluid - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7T ransmission fluid - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Every 1000 hours Air cleaner inner element - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 -
Every 1500 hours Engine coolant - Draining and flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7General maintenance Fuel water separator filter - Bleed 7Hydrostatic transmission (HST) neutral adjustment - Check . . . . . . . . . . . . . . . . . . . . . . . . . . 7Engine belts - Adjust 7Roll Over Protective Structure (ROPS) - Replace - Possible damage . . . . . . . . . . . . . . . . 7Battery 7Alternator 7Headlight bulb - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7T urn signal / Hazard light bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Flasher unit bulb - Replace 7Wheels - Bolts and Nuts - T ighten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Front wheel toe - - Adjust 7Brake pedal free play - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Clutch pedal free play - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Fuse and relay locations Fuse and relay locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Storage T ractor storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Removal tractor from storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 TROUBLESHOOTING Symptom(s) Engine - T roubleshooting 8 - 1 Hydraulic Lift System - T roubleshooting 8 - 2 Steering - T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2 Hydrostatic transmission - T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3 Electrical system - T roubleshooting 8 - 3 9 SPECIFICA TIONS T ire inflation pressures 9 - 1 Rear wheel liquid ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2 General specification 9 - 3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 8 ACCESSORIES Accessories - 1 1 1 FORMS AND DECLARA TIONS Delivery report - owner copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 - 1 Delivery report - dealer copy 1 1 - 3
1 - GENERAL INFORMA TION
Note the owner
This manual contains information concerning the adjustment and maintenance your new Y have purchased a dependable machine, but only proper care and operation can you expect receive the performance and long service built into this Please have all operators read this manual carefully and keep available for ready
Y our NEW HOLLAND dealer will instruct you the general operation your new (Refer the the back this Y our staf f factory - trained service technicians will glad answer any questions that may arise regarding the operation your machine. New Holland T Service also available. Call 1 - 866 - NEWHLND - 866 - 639 - 4563) email
Y our NEW HOLLAND dealer carries a complete line genuine NEW HOLLAND service parts. These parts are manufactured and carefully inspected insure high quality and accurate fitting any necessary replacement prepared give your dealer the model and product identification number your new equipment when ordering Locate these numbers now and record them below Refer the section this manual for the location the model and product identification numbers your
PLEASE RECORD THE FOLLOWING INFORMA TION
Model
Product Identification Number (PIN)
Engine number T ransmission number
Purchase date
This the safety alert used with and without signal words alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
W ARNING
Illustrations this manual may show protective shielding open removed better illustrate a particular feature adjustment. Replace all shields before operating the Failure comply could result death serious injury .
W0012A
A TTENTION: The engine and fuel system your machine designed and built government emission T ampering dealer , customers, operators, and end users strictly prohibited law . Failure comply could result government rework invalid warranty , legal and possible confiscation the machine until rework original condition Engine service and / repairs must done a certified technician only!
Improvements
CNH INDUSTRIAL AMERICA LLC continually striving improve its W e reserve the right make provements changes when becomes practical and possible so, without incurring any obligation make changes additions the equipment sold previously
1 - GENERAL INFORMA TION
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1
Intended use W ARNING
Roll - over hazard!
Always pull from the drawbar . NOT attach chains ropes the Roll Over Protective Structure (ROPS) for pulling purposes, the machine could tip over . When driving through door openings under low overhead make sure there sufficient clearance for the Failure comply could result death serious injury .
W0463A
Y our tractor designed and made carry , and power a variety mounted towed although within some physical limits. The working speed and performance may depend a number various parameters, such weather and terrain Though the tractor designed perform combination with a variety equipment most crops and there may a number combinations above for which there severe degradation performance the tractor and / its mounted trailed you notice degradation contact your dealer for may have useful information for a kit may available enhance the performance.
• not use the tractor for another purpose than intended the manufacturer and outlined this
• not use the tractor beyond its limits terrain gradient and stability outlined further this manual. Using the tractor beyond these limits may result roll - over tip - over Observe the recommendations this
• Use only approved accessories and attachments that are designed for your Consult your dealer additions modifications that may required for your not make any unauthorized cations your
• not use the tractor higher speeds than allowed the load and the environment. A wet surface other low adherence conditions may increase the braking distance result vehicle instability Always adapt your traveling speed according the load the vehicle and the characteristics the
• not use the tractor near soft verges canals and brooks banks and verges that are undermined The tractor may sink sideways and roll - over
• not use the tractor brittle bridge heads and poor bridge These constructions may collapse and cause roll - over the tractor Always check out the condition and carrying capacity bridges and ramps prior
• not use the tractor without wearing the seat restraint system during activities where roll - over tip - over hazards The Roll Over Protection Structure (ROPS) cab ROPS structure will only fully fective when the driver remains attached his
• not use equipment mounted the tractor which not correctly matching and firmly Such equipment may increase the risk for roll - over and hit the tractor when coming Ensure that the dimensions the three - point linkage interface both the tractor and the equipment are matching according the categories defined ISO Ensure that the dimensions and speed the Power T ake - f (PT shaft the tractors are matching those the
• not use the tractor combination with without having consulted the specific operator ’ s manual provided with the The tractor a universal tool carry , tow , and drive a variety This manual alone cannot provide you with all the information required for the safe operation the
• not use the tractor beyond its limits dynamic stability High abrupt and fast and short cornering will increase the risk roll - over .
• not use the tractor for pulling cases where you not know whether the load will for instance when pulling The tractor may flip over when the stump not
• cautious that the center gravity the tractor may increase when loads the front - end loader the threepoint linkage are these the tractor may roll - over earlier than
• not step down from the tractor without shutting down the shifting the transmission park neutral and applying the park unless continued O operation required for some such pumps wood chippers. The latter equipment may have emergency stop device the equipment itself, human intervention needed during But other engaged and driven the tractor will have means stop the power other than the O clutch the tractor
• Y shall take the necessary precautions always aware the possible presence certainly when maneuvering confined such the farm yard and Keep people away from the tractor during work; ask bystanders leave the field. There not only the risk overrun the tractor , but objects ejected some
1 - GENERAL INFORMA TION
2
equipment mounted the tractor , such a rotary mower , may cause Stones may thrown further than the mowed Pay the necessary attention while operating next public roads Thrown objects can get projected outside the field and hit unprotected people like bikers W ait cut the edge the field till clear
• not allow riders the tractor; not allow people standing the access way step the cab when the tractor Y our view the left will obstructed and a rider risks fall from the tractor during unforeseen abrupt
• Always stay clear from implements operating area and especially not stand between tractor and trailed vehicle either three - point linkage when operating lift controls; ensure bystanders are near these operating
• Y our tractor may equipped with a number sensors control safety T ripping these sensors will result a safe operation not attempt bypass any function the tractor Y will exposed serious hazards, and moreover , the behavior the tractor may become unpredictable.
• A tractor has only one operator station and a one man operated Other people around the tractor during normal operation are not
• All persons who will operating this machine shall possess a valid local vehicle operating permit and / other applicable local age work
• The machine designed and produced exclusively for agricultural
• The machine not designed for light / heavy forestry applications; usage prohibited for forestry
• All other use will considered contrary the use specified CNH INDUSTRIAL AMERICA LLC, who cannot held liable for damage property the for personal injuries which may
• Persons who risk improper use will therefore assume the responsibility for any consequences arising from such
• Compliance with the instructions for maintenance and repairs described this are the essential conditions for the use specified CNH INDUSTRIAL AMERICA
• The machine must only repaired personnel trained the relevant working methods and safety regulations and who have been authorized work the machine.
• The engine and fuel system your machine designed and built government emissions T ampering dealer , customers, operators and users strictly prohibited law . Failure comply could result government rework invalid warranty , legal action and possible confiscation the machine until rework original condition Engine service and / repairs must done a certified technician only!
• The user must also observe the rules concerning general safety and accident including the Highway Code when driving public
• Any arbitrary modifications made this machine will release CNH INDUSTRIAL AMERICA LLC from any liability resulting from damage injury
• CNH INDUSTRIAL AMERICA LLC and all its distribution inclusive but not restricted local cannot held liable for damage resulting from the malfunction parts and / ponents not approved CNH INDUSTRIAL AMERICA
• Under circumstances will a guarantee issued for products made sold CNH INDUSTRIAL AMERICA LLC that are damaged a result the malfunction parts and / components not approved CNH INDUSTRIAL AMERICA LLC.
1 -
GENERAL INFORMA TION
3
GENERAL INFORMA TION
Electromagnetic Compatibility (EMC)
Interference may arise a result add ‐ equipment that may not necessarily meet the required standards. such interference can result serious malfunction the unit and / create unsafe you must observe the following:
• The maximum power emission equipment must not exceed the limits imposed the national authorities the country where you use the machine
• The electro ‐ magnetic field generated the add ‐ system should not exceed V / m any time and any cation the proximity electronic components
• The add ‐ equipment must not interfere with the functioning the board electronics
Failure comply with these rules will render the NEW HOLLAND warranty null and
1 -
4
GENERAL INFORMA TION
Product identification
The numbers the Product Identification Number (PIN) plate are important the event your tractor should require future Record the PIN the section provided page 1 - 1
The PIN plate (1) located the right - hand side the front
The emissions information plate (2) located the lefthand side the engine
The transmission identification numbers (3) are located the transmission housing, the left the Hydraulic Power Lift The transmission identification numbers are also located the PIN
The engine identification number located the right - hand side the engine below and inboard the Exhaust Gas Recirculation (EGR) cooler The engine identification number also located the PIN
1 -
NHIL18CT00031AA 1
NHIL16CT00707AA 2
NHIL16CT00383AA 3
NHIL16CT00674AA 4 5
manual storage
The operator ’ s manual must stored a secure place prior operation and must kept available for use all
NOTE: There not a designated manual storage area the tractor
1 - GENERAL
INFORMA TION
6
GENERAL INFORMA TION
Machine orientation
NOTE: this and right - hand are determined standing behind the unit, looking the rection
1 -
NHIL15CT00344AA 1 Left - hand view NHIL15CT00346AA 2 Right - hand view NHIL12CT00671AA 3 Rear view NHIL15CT00345AA 4 Front view 7
Emissions overview
FEDERAL and CALIFORNIA EMISSION CONTROL SYSTEM W ARRANTY A TEMENT
Y our warranty rights and obligations
The California Air Resources Board (CARB), U.S. Environmental Protection Agency (EP A), and Mtron Ltd. (LS Mtron) are pleased explain the emission control system warranty your 2017 - 2018 model year New engines must built and equipped meet stringent anti - smog Mtron must warrant the emission control system your engine for the periods time listed below provided there has been neglect improper maintenance usage your Additional conditions and responsibilities are further outlined below
Where a warrantable condition exists, Mtron will repair your engine cost you including diagnosis, parts and labor
MANUF ACTURER’S LIMITED W ARRANTY COVERAGE:
Mtron warrants the original owner , and each subsequent owner a new diesel that the emission control system your engine:
W built and equipped conform the time sale with all applicable regulations CARB and free from defects material and workmanship which will cause such engine fail conform with applicable regulations for the following warranty period:
○ For engines rated above ( ) : five (5) years 3,000 hours operation, whichever occurs first.
The warranty period shall begin:
• the date the equipment first delivered the first retail purchaser , or;
• the equipment placed service for demonstration purposes prior sale the date the engine first placed service.
The emission control systems your new Mtron engine were built and tested using genuine Mtron and the engine certified being conformity with CARB and A emission control Accordingly , recommended that any replacement parts used for repair , replacement emission control tems must Mtron Any replacement part may used the performance any maintenance repairs and will provided without charge the owner , although Mtron recommends that the owner obtain assurance that such parts are warranted their manufacturer and Mtron equivalent genuine Mtron Such use shall not reduce the warranty obligations provided they are warranted equivalent genuine Mtron
Any warranted part which not scheduled for replacement required maintenance shall warranted for the ranty period defined any such part fails during the period warranty and provided that there has been neglect improper maintenance usage your will repaired replaced under warranty . Any such part repaired replaced under the warranty shall warranted for the remaining warranty period.
Any warranted part which scheduled only for regular inspection the written instructions shall warranted for the warranty period defined provided that there has been neglect improper maintenance usage your A statement the written instructions the fect replace shall not reduce the period warranty Any such part repaired replaced under warranty shall warranted for the remaining warranty period.
Any warranted part which scheduled for replacement required maintenance shall warranted for the period time prior the first scheduled replacement point for that part. the part fails prior the first scheduled replacement, the part shall repaired replaced Mtron under warranty , provided that there has been neglect improper maintenance usage your Any such part repaired replaced under warranty shall warranted for the remainder the period prior the first scheduled replacement point for the Mtron provides warranty services repairs all manufacturer distribution centers (warranty stations) that are franchised service the subject Please see the Customer Assistance section this statement for help locating such service Repair replacement any warranted part under warranty shall performed charge the owner a warranty
1 -
GENERAL INFORMA TION
8
The owner will not charged for diagnostic labor that leads the determination that a warranted part fact provided that such diagnostic work performed a warranty
Mtron liable for damages other engine components proximately caused a failure under warranty any warranted
Mtron required California regulations maintain a supply warranted parts suf ficient meet the expected demand for such parts during the warranty period for the engines covered this warranty
OWNER’S W ARRANTY RESPONSIBILITIES:
This engine designed operate ultra low sulfur diesel fuel only Use any other fuel may result this engine longer operating compliance with CARB A ’ s emissions requirements.
The purchaser responsible for initiating the warranty Y must present the engine a Mtron dealer soon a problem exists. The warranty repairs should completed the dealer expeditiously possible.
Use any add - modified parts that are not exempted from anti - tampering laws CARB A may reduce eliminate your warranty coverage. The use any non - exempted add - modified parts shall grounds for disallowing a warranty Mtron not liable for failures warranted parts caused the use a non - exempted add - modified
The emissions control parts covered this Limited Emission Control System W arranty are listed under covered the Limited Emission Control System W arranty Y are responsible for the performance all scheduled maintenance repairs your new Mtron Mtron may deny a warranty claim failure perform maintenance results the failure a warranted Receipts covering the performance regular maintenance should retained the event questions arise concerning The receipts should transferred each subsequent owner the equipment with the emission warranted
Customer Assistance
Mtron
886, Gwahak - Bongdong - Eup
W anju - Jeollabuk - Korea
Phone: - - 279 - 5824
Fax: - - 279 - 5933
CNH America LLC
Matt Fraiser 1919 Williams San 94577
Phone : 1 - 510 - 351 - 2015
Fax: 1 - 510 - 357 - 2546
CNH America LLC
Andrew Jonik
200 George Delp New P A 17557
Phone : 1 - 717 - 355 - 1 121
Fax : 1 - 717 - 355 - 1706
What not covered the Limited Emission Control System W arranty
This warranty does not cover:
Malfunctions any part caused any the following: improper improper inadequate use fuels not recommended for the engine described the Maintenance Damage resulting from accident, acts nature other events beyond the control Mtron.
The replacement expendable maintenance items such exhaust and coolant made connection with scheduled maintenance services once these parts have been replaced.
Replacement items which are not genuine Mtron parts not authorized Loss loss use engine commercial
What covered the Limited Emission Control System W arranty
The following a list systems and parts that are considered a part the Emission Control System and are ered the Limited Emission Control System W arranty for engines which were built conform CARB and A regulations:
IMPOR T ANT! This may not include expendable maintenance items such nozzle assemblies and rubber Emission related parts requiring scheduled maintenance are warranted until their first scheduled replacement point only .
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GENERAL INFORMA TION
9
GENERAL INFORMA TION
This Limited Emission Control System W arranty applies the following emission control parts:
Fuel System
Fuel injection
Fuel
Air Induction System
Intake
T urbocharger
Air Control V alve
Exhaust Manifold
Exhaust Gas Recirculation (EGR) System
EGR valve body
Aftertreatment Devices
Diesel Oxidation Catalyst (DOC)
Diesel Particulate Filter (DPF)
Positive Crankcase V entilation (PCV) System.
PCV V
Oil Filler Cap.
Miscellaneous items Used Above Systems
V
acuum, temperature, and time sensitive valves and switches.
Electronic control and wiring
belts and Emission Control Information
sealing gaskets and mounting
F Any other part with the primary purpose reducing emissions that can increase emissions during failure without significantly degrading engine performance.
1 -
Safety rules and signal word definitions
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual and machine safety you will find the signal words W and TION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury The color associated with DANGER
W ARNING indicates a hazardous situation not could result death serious injury The color associated with W ARNING
CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury . The color associated with CAUTION YELLOW
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y
Machine safety
NOTICE: Notice indicates a situation not could result machine damage property The color associated with Notice
Throughout this manual you will find the signal word Notice followed special instructions prevent machine age property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
2 - SAFETY INFORMA TION 2 - SAFETY INFORMA TION ###_2_###
1
Safety rules
General safety rules
Use caution when you operate the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven
Never permit anyone other than the operator ride the
Never operate the machine under the influence alcohol while you are otherwise
When digging using ground - engaging aware buried Contact local utilities determine the locations
Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety
Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury
• NOT use your hand check for Use a piece cardboard paper
• Stop the remove the key , and relieve the pressure before you connect disconnect fluid
• Make sure that all components are good T ighten all connections before you start the engine surize the system.
• hydraulic fluid diesel fuel penetrates the seek medical attention immediately
• Continuous long term contact with hydraulic fluid may cause skin cancer . A void long term contact and wash the skin promptly with soap and water
Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving
W ear protective equipment when NOT attempt remove material from any part the machine while being operated while components are
Make sure that all guards and shields are good condition and properly installed before you operate the Never operate the machine with shields Always close access doors panels before you operate the
Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear debris.
A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work area.
Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during operation.
Never operate the engine enclosed spaces harmful exhaust gases may build
Before you start the machine, sure that all controls are neutral park lock position.
Start the engine only from the operator ’ s you bypass the safety start the engine can start with the transmission gear . not connect short across terminals the starter solenoid. Attach jumper cables described the Starting gear may cause death serious injury
Always keep windows, mirrors, all lighting, and Slow - Moving V ehicle (SMV) emblem clean provide the best possible visibility while you operate the
Operate controls only when seated the operator ’ s except for those controls expressly intended for use from other
2 - SAFETY INFORMA
TION
2
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Before you leave the machine:
Park the machine a level
Put all controls neutral park lock
Engage the parking Use wheel chocks
Lower all hydraulic equipment header , T urn f the engine and remove the key
due exceptional you would decide keep the engine running after you leave the operator ’ s then you must follow these precautions:
Bring the engine low idle
Disengage all drive
W ARNING
Some components may continue run down after you disengage drive systems. Make sure all drive systems are fully Failure comply could result death serious injury .
Shift the transmission into Apply the parking
General maintenance safety
Keep the area used for servicing the machine clean and dry Clean spilled
Service the machine a level
Install guards and shields after you service the machine. Close all access doors and install all panels after servicing the not attempt clean, lubricate, clear obstructions, make adjustments the machine while motion while the engine
Always make sure that working area clear tools, parts, other persons and pets before you start operating the Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. not leave equipment a raised position while parked during unless the equipment securely
Jack lift the machine only jack lift points indicated this
Incorrect towing procedures can cause
When you tow a disabled machine follow the procedure this Use only rigid tow
Stop the remove the key , and relieve pressure before you connect disconnect fluid
Stop the engine and remove the key before you connect disconnect electrical connections.
Scalding can result from incorrect removal coolant Cooling systems operate under Hot coolant can spray out you remove a cap while the system Allow the system cool before you remove the When you remove the turn slowly allow pressure escape before you completely remove the
Replace damaged worn electrical
The exhaust and hydraulic lines may become hot during T ake care when you service such Allow surfaces cool before you handle disconnect hot W ear protective equipment when
When follow the instructions the Always disconnect the battery before you weld the Always wash your hands after you handle battery components.
2 - SAFETY
INFORMA TION
W01 13A
3
