CASE SV212 Tier 3 Vibratory Roller Service Repair Manual

Page 1

Part number 47688018 2nd edition English June 2014 Replaces part number 87480985NA SERVICE MANUAL SV208 SV210 SV212 SV216 Tier 3 Vibratory Roller
Contents
. . [10.001] Engine and crankcase . . . . . . . . . . .
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10.1 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. 10.2 Power coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10] Flywheel damper Hydrostatic drive Pump and motor components Hydrostatic transmission Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10] Parking brake parking lock Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Hydraulic systems [35.300] Reservoir , cooler , and filters . . . . . . . . . . .
35.2 [35.995] Compaction/vibration hydraulic system .
. .
35.3 Frames and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Frame [39.500] V ibratory roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinders Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear wheels Compaction drums Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 47688018 12/06/2014
INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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connectors
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. . . 55.3
Cab controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 55.5 W
[55.DTC] F
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Electrical systems Fuel tank system Hydraulic system control [55.100] Harnesses and
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Battery [55.512]
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arning and instruments
AUL T CODES
47688018 12/06/2014 1
INTRODUCTION

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.

case refer your CASE CONSTRUCTION Sales and Service

INTRODUCTION
47688018 12/06/2014 3

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

INTRODUCTION
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
47688018 12/06/2014 4

Safety rules - Personal safety

Carefully study these precautions, and those included the external attachment operators

manual, and insist that they followed those working with and for you.

Thoroughly read and understand this manual and the attachment Operator ’ s Manual before operating this any other

Be sure all people and pets are clear the machine before starting. Sound the horn, equipped, three times before starting

Only the operator should the machine when Never allow anyone climb the machine while the machine equipped with Instructors this must only used for training Passengers must not allowed use the Instructors

Keep all shields place. Never work around the machine any the attachments while wearing loose clothing that might catch moving Observe the following precautions whenever lubricating the machine making adjustments.

• Disengage all clutching levers

• Lower the attachment, equipped, the ground raise the attachment completely and engage the cylinder safety Completing these actions will prevent the attachment from lowering unexpectedly

• Engage the parking brake.

• Shut f the engine and remove the key

• W ait for all machine movement stop before leaving the operators

Always keep the machine gear while travelling The machine should always equipped with suf ficient front rear axle weight for safe

Under some field more weight may required the front rear axle for adequate stability This especially important when operating hilly conditions / when using heavy

Always lower the shut f the set the parking engage the transmission remove the key and wait for all machine movement stop before leaving the operators

10. the attachment machine should become obstructed plugged; set the parking brake, shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform removing the obstruction

1 Never disconnect make any adjustments the hydraulic system unless the machine and / the attachment lowered the ground the safety lock(s) the engaged

Use the flashing lights highly recommended when operating a public

When transporting a road highway , use accessory lights and devices for adequate warning the tors other vehicles. this regard, check local government regulations. V arious safety lights and devices are available from your CASE CONSTRUCTION dealer

Practice safety 365 days a year

Keep all your equipment safe operating

Keep all guards and safety devices

Always set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform service the machine and attachment.

Remember: A careful operator the best insurance against

19. Extreme care should taken keeping hands and clothing away from moving parts.

INTRODUCTION
47688018 12/06/2014 5

Safety rules - Ecology and the environment

Soil, air , and water are vital factors agriculture and life general. When legislation does not yet rule the treatment some the substances required advanced technology , sound judgment should govern the use and disposal products a chemical and petrochemical

NOTE: The following are recommendations that may assistance:

• Become acquainted with and ensure that you understand the relative legislation applicable your country

• Where legislation obtain information from suppliers cleaning with regard their fect man and nature and how safely and dispose these

• Agricultural consultants many cases, able help you

Helpful hints

• A void filling tanks using cans inappropriate pressurized fuel delivery systems that may cause considerable

• general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most them contain substances that may harmful your

• Modern oils contain not burn contaminated fuels and waste oils ordinary heating

• A void spillage when draining f used engine coolant gearbox and hydraulic brake not mix drained brake fluids fuels with Store them safely until they can disposed a proper way comply with local legislation and available

• not allow coolant mixtures get into the soil Collect and dispose coolant mixtures properly

• not open the air - conditioning system yourself. contains gases that should not released into the atmosphere. Y our CASE CONSTRUCTION dealer air conditioning specialist has a special extractor for this purpose and will have recharge the system properly

• Repair any leaks defects the engine cooling hydraulic system immediately

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during welding penetrating weld splatter may burn a hole weaken allowing the loss

INTRODUCTION
47688018 12/06/2014 6
INTRODUCTION Part identification SS12K457 1 Item Designation Item Designation 1 V ibratory drum Engine 2 Drum frame Radiator - Engine air cooler for intake manifold - Hydraulics cooler 3 Scraper Instrument panel 4 Joint Drive motor 5 Machine frame Compaction (vibration) motor 6 Axle Exhaust muf fler 7 Fuel tank Air filter 8 Batteries Dozer blade (option) 9 Roll Over Protective System (ROPS) frame Pad foot segments (option) Hydraulic tank Hydraulic oil pressure filter 1 1 Cab Canopy Air conditioner Hood 47688018 12/06/2014
SER VICE MANUAL Engine SV208 SV210 SV212 SV216 47688018 12/06/2014
Engine - Engine and crankcase SS13A731 1 Engine 47688018 12/06/2014 10.1 [10.001] / 1 1

Front bracket Spring washer Lower bracket Spring washer Lower bracket W asher Insert W asher Pipe W asher Pipe W asher

Fuel filter W asher Coupling W asher Clamp hose Coupling Clamp hose Connecting pipe Clamp hose Connecting pipe Holder Connecting pipe Holder Contactor Connecting pipe Hydraulic clutch Cummins engine Hose

Elbow Hose Bolt Hose Bolt Silent block Bolt 108 Clamp Bolt 1 Sleeve Bolt 1 Cover Bolt 1 Link tape Bolt

Engine - Engine and crankcase
5
6
7
8
Engine table Position Designation Position Designation 1 Left bracket Bolt 2 Right bracket Bolt 4 Rubber mounting Bolt
Left bracket Bolt
Right bracket Nut
Holder Nut
Ring Nut 1 1 Holder Nut Flange W asher W asher W asher Filter holder W asher
47688018 12/06/2014 10.1 [10.001] /
Engine - Engine and crankcase SS13A735 2
10.1 [10.001] /
Cooling system 47688018 12/06/2014

Cooling system table

Position Designation Position Designation

1 Equalizer tank Link tape

2 Lower pipeline Oil level gauge 4 Holder Clamp 5 Holder Clamp 6 Spacing ring Rubber elbow 7 Spacing ring Clamp

Spacing ring Clamp

Steel plate Clamp hose

Piping Clamp hose Clamp Clamp hose

Spacing ring Bolt Spacing ring Bolt Strap Bolt Packing Bolt Packing Nut

Side seal Nut

Hose W asher for wood

Deaereting hose Spring washer Deaereting hose Spring washer Hose W asher

Cooler W asher

Cover W asher Rubber elbow W asher Rubber elbow

Engine - Engine and crankcase
47688018 12/06/2014 10.1 [10.001] /
Engine - Engine and crankcase SS13A736 3 Intake and exhaust 47688018 12/06/2014 10.1 [10.001] /
Engine - Engine and crankcase Intake and exhaust table Position Designation Position Designation 1 Exhaust Indicator 2 Reducing piece Sleeve 3 Filter holder Clamp 4 Sleeve Clamp 5 Support Bolt 8 Nut Bolt 9 Cylinder Bolt Steel plate Bolt Sleeve Bolt Clamp Bolt Sleeve Nut Exhaust adapter W asher Elbow W asher Air cleaner 47688018 12/06/2014 10.1 [10.001] /

Engine - Service instruction

NOTE: All internal engine repairs are performed a licensed engine dealer . Please contact your local engine dealer for

Engine - Engine and crankcase
47688018 12/06/2014 10.1 [10.001] /
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Engine - Drain fluid

NOTICE: Collect drained oil and not let soak into the ground.

Remove the drain plug and let oil pour out into 8 l ( 2.1 gal ) container

Reinstall the

Engine - Engine and crankcase
SV208 SV210
47688018 12/06/2014 10.1 [10.001] /
SS12J41 1 1

NOTE: For more refer Engine - Exploded view , Hydrostatic transmission - Component identification (29.202)

Lift the hood and support the lifted position with adequate lifting equipment (1) .

Disconnect the electrical wiring.

Engine - Engine and crankcase
SV208
Engine - Remove
SV210
SS13A846
47688018 12/06/2014 10.1 [10.001] /
SS13A845 1
2

Press out the pins from the piston ends the lifting cylinder; and secure with adequate lifting

SS13A847 3

Install a suitable tool (3) lower and support the hood.

SS13A848 4 Remove the hinges.

SS13A849 5

Attach a suitable lifting tool (3) SS13A850

Engine - Engine and crankcase
47688018 12/06/2014 10.1 [10.001] /
6

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