A BOUT US
Joy Air is a Dubai Municipality-approved and accredited specialized manufacturing provider, dedicated to delivering high-quality air filtration systems and kitchen equipment for over a decade. Our goal is to make a significant impact in the dynamic cleaning industry in the UAE by focusing on innovative and sustainable solutions. The rapid development of Dubai and the UAE necessitates effective sustainability programs, which are at the core of our operations. We provide environment-friendly products and continuously monitor the environmental impact of our manufacturing processes.
We are committed to complete customer satisfaction, adopting the latest technological advancements through stateof-the-art equipment, scientific methodologies, and a team of highly skilled personnel. Our operations adhere to international standards, and we hold certifications for our Integrated Management System, including ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018. Our success is attributed to the efficiency and professionalism of our management and staff, grounded in the principle of “Doing it right the first time” and the belief that “Everything is possible.”
MAN POWER KEY PERSONNEL
At Joy Air, our greatest asset is our skilled workforce. Our team comprises highly trained professionals who are dedicated to excellence in every aspect of our operations. Led by our highly-qualified engineer, our design and manufacturing processes are driven by expertise and innovation. Our engineers are proficient in the latest design techniques and technologies, ensuring that our products meet the highest standards of quality and performance.
DESIGN TEAM
Our design team works closely with our engineers to develop energy-efficient and environmentally friendly designs. They utilize advanced CAD software and collaborate to create solutions tailored to the specific needs of our clients.
MANUFACTURING TECHNICIANS
Our technicians are skilled in the use of high technology equipment, including laser cutting machines and automated assembly lines. Their precision and attention to detail ensure that each product is manufactured to exact
QUALITY CONTROL SPECIALISTS
Our quality control team is responsible for rigorous testing and inspection processes, ensuring that every product meets our stringent quality standards before it leaves our facility.
MANUFACTURING PROCESS
JOY AIR’S MANUFACTURING PROCESS INTEGRATES ADVANCED TECHNOLOGIES AND SUSTAINABLE PRACTICES TO PRODUCE HIGH-QUALITY KITCHEN EQUIPMENT AND AIR FILTRATION SYSTEMS. HERE’S AN OVERVIEW OF OUR PROCESS:
DESIGN & ENGINEERING
Our skilled engineers use state-of-the-art CAD software to develop designs focused on energy efficiency and minimal environmental impact.
MATERIAL SELECTION
We use durable and recyclable materials, including high-quality stainless steel, aluminum, metals, and sustainable plastics to ensure longevity and minimal environmental footprint.
LASER CUTTING
We employ high-precision laser cutting machines to fabricate components with exact specifications. This technology allows for intricate designs and ensures the highest level of accuracy and efficiency in the manufacturing process.
COMPONENT FABRICATION
Precision manufacturing techniques are used to create components such as motors, fan blades, housings, and grease traps, ensuring high performance and reliability.
ASSEMBLY
Components are assembled with tight tolerances to enhance energy efficiency and product durability. Automated assembly lines ensure consistency and quality in the final product.
TESTING
Comprehensive testing for airflow, noise levels, and energy consumption is conducted to ensure each product meets our stringent quality standards.
QUALITY CONTROL
Rigorous quality control measures are implemented to test air velocity, noise levels, and energy consumption, guaranteeing consistent product performance.
ECOLOGICAL CONSIDERATIONS
We implement energy-efficient motors to reduce energy consumption.
Recyclable materials are used wherever possible to minimize waste.
Sustainable manufacturing practices are employed to further reduce our environmental impact.
KITCHEN VENTILATION SYSTEM
JOY AIR IS A LEADER IN MANUFACTURING HIGH-QUALITY KITCHEN EQUIPMENT, INCLUDING AIR FILTRATION SYSTEMS, GREASE TRAPS, AND OTHER ESSENTIAL COMPONENTS. OUR PRODUCTS ARE DESIGNED TO MEET THE RIGOROUS DEMANDS OF COMMERCIAL KITCHENS, ENSURING EFFICIENT AND RELIABLE PERFORMANCE.
KEY PRODUCTS
AIR FILTRATION SYSTEMS
Designed to effectively remove airborne contaminants, ensuring a clean and healthy kitchen environment.
KITCHEN EQUIPMENT
A range of durable kitchen equipment made from high-quality stainless steel and other materials, designed for longevity and optimal performance.
GREASE TRAPS
High-efficiency grease traps to prevent grease buildup in plumbing systems, ensuring smooth and safe operations. consistent product performance.
OUR PRODUCTS CATEGORIES
KIOSK KITCHEN
REGULAR KITCHEN
SOLID FUEL KITCHEN
KIOSK KITCHEN
EXHAUST SYSTEM (HYBRID HOOD)
Kiosk Kitchen specializes in providing compact and efficient air filtration solutions designed specifically for small-scale cooking environments. These environments include kiosks, food trucks, small restaurants, and other compact cooking spaces where air quality is critical but space is limited.
Kiosk air filtration solutions are ideal for small-scale cooking environments where space and efficiency are paramount. By providing tailored, efficient, and easy-to-maintain air filtration systems, Kiosk Kitchen helps ensure a healthier and safer cooking environment for both employees and customers.
KIOSK KITCHEN
THE EXHAUST SYSTEM IS DEVELOPED FOR KIOSK-TYPE FOOD COURTS AND OUTDOOR OPERATIONS. IT CAN BE USED WHERE NFPA96 DUCTWORWK STANDARDS CANNOT BE INSTALLED.
Filtered clean air can be 100% re-circulated or exhausted outdoors as clean exhaust air. All stainless steel construction for easy installation and cleaning. The stainless steel air wall provides up to 50% of re-circulated air under the cooking equipment.
The air wall provides a 3” (76mm) air space allowing zero clearance to combustible construction. An additional protected splash zone behind the equipment is not required. The KVS unit provides all the power and fuses with the controls and circuit protection for the cooking equipment. Kiosk KES is approved to operate with extended combinations of electric commercial cooking appliances, including broilers.
A unique fire protection design provides total coverage, allowing equipment movement and changes to take place without ever changing your fire protection nozzles.
REGULAR KITCHEN EXHAUST SYSTEM (KES)
AS A LEADING FACILITIES MANAGEMENT PROVIDER IN THE FMCG INDUSTRY, JOY AIR IS DEDICATED TO EDUCATING OUR CLIENTS ON THE IMPORTANCE OF A WELL-MAINTAINED KITCHEN EXHAUST SYSTEM.
PROPER MAINTENANCE OF KITCHEN FUME EXTRACTION SYSTEMS, INCLUDING TIMELY FILTER REPLACEMENTS, IS ESSENTIAL FOR A HEALTHY AND SAFE KITCHEN ENVIRONMENT.
REGULAR KITCHEN
THE KITCHEN EXHAUST SYSTEM (KES) IS COMPOSED OF FOUR PRIMARY MODULES, EACH PLAYING A CRUCIAL ROLE IN MAINTAINING A SAFE AND EFFICIENT KITCHEN ENVIRONMENT:
ODOR CONTROL SECTION
FUNCTION: Eliminates odors from the kitchen exhaust.
COMPONENTS: May include carbon granules, UV systems, or chemical systems, depending on space and requirements.
BAFFLE FILTERS
MATERIAL: Made of high-quality stainless steel.
FUNCTION: Designed to capture grease from cooking vapors,
optimize airflow, and prevent flames from passing through the filter baffles.
ESP UNIT (ELECTROSTATIC PRECIPITATOR)
FUNCTION: Uses electrostatic forces to separate particulate matter from exhaust air.
EFFICIENCY: Uses electrostatic forces to separate particulate matter from exhaust air.
SOLID FUEL KITCHEN
EXHAUST SYSTEM
Solid Fuel Cooking Kitchen Exhaust System is a set of components that remove smoke, heat, and odours from a commercial kitchen or cooking area. It consists of an exhaust hood, fan, duct, and vent, all working together to ventilate the smoke and odours to the outside and keep the kitchen efficient. Unlike Kiosk KES, Restaurant is much broader and complex considering it should follow NFPA96 standards when built.
OVERVIEW
Filtered Air: Capable of efficiently filtering air for 100% recirculation within the kitchen or clean exhaust air vented outdoors.
Stainless Steel Construction: Crafted from high-quality stainless steel for durability, easy installation, and maintenance.
Stainless Steel Air Wall: Allows for up to 50% recirculated air beneath cooking equipment, maintaining a 3” (76mm) air space with zero clearance to combustible construction.
Protected Splash Zone: Eliminates the need for an additional protected splash zone behind equipment.
Power and Controls: The KVS unit provides all necessary power, fuses, controls, and circuit protection for cooking equipment.
Versatility: Approved for use with a variety of electric commercial cooking appliances, including broilers.
Fire Protection: Features a unique fire protection design that offers comprehensive coverage, accommodating equipment movement and changes without requiring alterations to fire protection nozzles.
Automatic ESP Module Washing: Enables hassle-free automatic washing of ESP modules at regular intervals, eliminating the inconvenience associated with ceiling installations.
Customizable Washing Schedule: Offers flexible time programming for tailored washing procedures.
APPLICATIONS
TRADITIONAL RESTAURANTS
Restaurants that specialize in traditional cooking methods, such as barbecue, wood-fired pizza, or charcoal grilling, benefit from the efficient ventilation and filtration provided by these systems.
OUTDOOR EVENTS AND CATERING
For outdoor events, food trucks, and catering services that rely on solid fuel cooking equipment, these exhaust systems ensure safe and clean air quality while adhering to regulations for outdoor cooking operations.
HOTEL KITCHENS
Hotels with kitchens using solid fuel cooking appliances, whether for guest meals or banquet services, can maintain high standards of air quality and safety with these specialized exhaust systems.
RESIDENTIAL COOKING SPACES:
Home kitchens equipped with solid fuel cooking appliances, such as wood-burning stoves or outdoor grills, can benefit from these systems to improve ventilation and maintain a clean environment.
SPECIALTY FOOD COURTS:
Kiosk-type food courts and outdoor dining areas, which may face challenges in installing traditional ductwork according to NFPA96 standards, can utilize these exhaust systems for efficient ventilation and fire protection.
COMMUNITY CENTERS AND INSTITUTIONS
Facilities like community centers, educational institutions, and correctional facilities that have solid fuel cooking facilities can ensure compliance with safety regulations and maintain a clean environment for occupants with these exhaust solutions.
WALL MOUNTED HOOD
A kitchen hood, also known as a range hood or exhaust hood, is an essential component of commercial kitchen ventilation systems. Its primary function is to capture airborne contaminants such as grease, smoke, heat, steam, and odors generated during cooking. This helps improve indoor air quality, enhance fire safety by reducing grease buildup, and maintain a comfortable environment for kitchen staff and patrons. Hoods are typically made from stainless steel for durability and ease of cleaning, and they are designed to fit over cooking equipment to effectively capture contaminants at their source. Regular maintenance, including cleaning of filters and inspection for proper function, is crucial to ensure safety and compliance with building and fire codes. Overall, kitchen hoods play a critical role in promoting a safe, healthy, and efficient kitchen environment in commercial settings.
Specification
WATER MIST KITCHEN HOOD
Water mist system in the hood controls fire sparks and ashes from bbq/solid fuel cooking/coals. These sparks and ashes get mixed with water and are drained out. The sparks from the bbq flame are prevented from entering inside the duct system with the help of water mist system.
Specification
AQUA MIST BOX
Aqua Mist Box is the latest technology used for reducing the temperature and grease content in the fume extracted out from kitchen. The contaminated high temperature air passes through the primary mesh filters where the grease and ash will get trapped. In the second stage, the water is sprayed through high pressure nozzles, so that the air is mixed with water spray and get in to the collection tray and finally to drain. The temperature of the air will come down after this stage and finally the air is passed through the mist eliminator before leaving the air through the duct.
Specification
BAFFLE FILTER
Baffle filters are usually made from stainless steel 304 or 316 Grade. They are about two inches thick and contain two roll formed baffles, which are spaced equally apart. The spacing built into the baffle filter makes for optimized air flow, which helps to capture grease inside of the filter. Then the captured grease drains down the baffles and into a collecting trough. Baffle filters are also designed to prevent flames from moving through the filter baffles.
Specification
JOY AIR ESP UNIT
ESP UNIT
Electrostatic precipitators (ESPs) or electrostatic air cleaners are particulate collection devices which use electrostatic forces to separate particulate matter (PM) from exhaust air. Electrostatic precipitators (ESP) are highly efficient and can remove dust and smoke from the airstream by minimally interfering with the airflow. ESP is specifically designed for kitchen extract system. These units are particularly used to reduce (FOG) fat, oil & grease, and cooking smells from the extract of commercial kitchens and restaurants. The ductinstalled ESP systems trap the smaller grease particles and other contaminant that pass the grease filters in the kitchen hood. These units are suitable for indoor and outdoor application. The entire range fit in-line with the kitchen ducting and can be configured modularly to cope with all extract requirements.
ECO FRIENDLY
Specification
Model No.
Air Flow (M’/H)
Cabinet Size Collector Cell Net Weight (KG)
COMPETITIVE PRICE DM APPROVED SAFE & STABLE
DGRH-KG-3500
3000-3500
850*765*830 1 85
DGRH-KG-7000
6000-7000
850*1300*830 2 125
DGRHKG-10500
9000-10500
850*1835*830 3 150
2 years Warranty Easy installation Maintenance & 24/7 Support Cleaning.
UV-C FILTER (OPTIONAL)
UV light is sometimes integrated into Electrostatic Precip (ESP) units to enhance their efficiency and effectiveness in removing particulate matter from industrial exhaust gases. The UV light is used to irradiate the gas stream before it enters the ESP cell, targeting certain pollutants or contaminants that may be difficult to capture through electrostatic precipitation alone.
Specification
Model No.
Air Flow (M’/H)
Cabinet Size
Collector Cell
Net Weight (KG)
DGRH-KG-3500U
3000-3500
850*765*830 1 85
DGRH-KG-7000U
6000-7000
850*1300*830 2 125
DGRHKG-10500U
9000-10500
850*1835*830 3 150
AUTO-WASHING ESP / EAC
Auto washing ESP units are often preferred in industrial settings due to their high efficiency in removing pollutants from the air, low operating costs compared to other air filtration technologies, and the ability to handle high-volume airflows. They contribute to improving indoor air quality and reducing environmental pollution.
Specification
Model No.
Air Flow (M’/H)
Cabinet Size
Collector Cell
Net Weight (KG)
Water Flow
Water consmp (L) power (W)
DETERGENT WASHING SYSTEMS
A detergent washing system for an Electrostatic Precipitator (ESP) unit is designed to clean the collection plates or surfaces within the ESP to maintain optimal performance. ESPs are used to remove particles, such as dust and pollutants, from industrial exhaust gases.
ACTIVATED CARBON FILTER
The main function of Activated Carbon Filter is to remove organic matters and odour. Just one gram of activated carbon has a surface area over 500 m2. Contaminants are also removed more effectively. Activated carbon is widely applied in many areas in modern society, such as air purification, gas purification, metal extraction, water purification, medicine, sewage treatment and respirators and many other applications. Besides, it is Modular in design, easy installation, maintenance and replacement.
Specification
PLATE TYPE ESP CELL
A plate-type ESP cell is a core component of an Electrostatic Precipitator (ESP) that uses flat or plate-shaped collection electrodes for particle capture. These cells are designed to efficiently remove particulate matter, such as dust, smoke, and pollutants, from industrial exhaust gases.
Specification
2 years Warranty
Easy installation
HONEYCOMB TYPE ESP CELL
A honeycomb ESP cell is a type of Electrostatic Precipitator (ESP) cell that utilizes a honeycomb-like structure for particle collection. Instead of traditional flat or plate-shaped collection electrodes, the honeycomb design provides a larger surface area for particle capture within a compact space. This design enhances the efficiency of the ESP while maintaining a relatively small footprint.
Specification
Maintenance & 24/7 Support Cleaning. ECO FRIENDLY COMPETITIVE PRICE
2 years Warranty
Easy installation
Maintenance & 24/7 Support Cleaning.
METALLIC FILTER
Metallic filters consist of multiple pleated and flat aluminium of galvanized or stainless steel wire to provide intricate maze of dirtcatching surfaces. Multiple layers of media offers maximum expanded fitler surface.
Specification
PLEATED FILTERS
Pleated filters are made from polyester synthethic media, two size by welded galavnized wire mesh.To increase the surface area and provide rigidity, this structure is corrugated and retained in metal frame.It is designed for commercial and light medium industrial applications
Specification
ESP PWER PACK
An ESP power pack typically refers to the electrical control system that provides the high voltage power necessary for the operation of an Electrostatic Precipitator (ESP). This component is crucial for generating the corona discharge needed to charge particles within the ESP cell, facilitating their removal from industrial exhaust gases.
Specification
JOY AIR ECOLOGY UNIT
ECOLOGY UNIT
INSPECTION WINDOW
“JOY AIR” Ecology units, a multi stage Filtration System, is designed to eliminate the Oil, Grease, Dust Particles , Smoke and Odour from the kitchen exhaust. The units are engineered and constructed to meet today’s international standards to keep the environment clean. Ecology units are easily mountable on Roof-tops, Kitchen ceilings or any other area in the HVAC system’s Exhaust Air stream or any mechanical room.
JOY AIR CRITERIA FOR SIZING A FILTRATION SYSTEM
A According to the health regulation, the calculation to be made is as follows:
Formula: Hood surface m2 x air speed between 0,25 and 0,3 m / s x time (3600 s.)
Or Formula: Hood surface m2 x minimum 900 m3 / h - Max. 1800 m3 / h.
Specification
C B
According to the cooking machines:
According to the air speed passage on the suction section (hood perimeter)
Formula: Surface (m2) x Speed (0.4m / s) x Time (3600 s.)
METALLIC FILTER
Metallic filters consist of multiple pleated and flat aluminium of galvanized or stainless steel wire to provide intricate maze of dirtcatching surfaces. Multiple layers of media offers maximum expanded fitler surface.
Specification
CARBON CANISTER FILTERS
Carbon canister filters serves to absorb gaseous pollutions and odour. It may be installed for supply and exhaust air in domestic and technical applications.
Specification
BAG FILTERS
Bag filter is constructed with a moisture-resistant, ultrasonically welded media. This synthetic media consists of strategically layered and blended meltblown polypropylene backing.
Specification
PLC CONTROL BOX
PLC (Programmable Logic Controller) control box is an enclosure that houses electronic components used to control and automate machinery or processes in industrial settings. PLCs are commonly used in manufacturing, production lines, and various industrial applications where precise control and automation are required.
Specification
DGRH-KG-3500
3000-3500
DGRH-KG-7000
DGRHKG-10500 9000-10500 850*1835*830
CARBON CELL FILTERS
Carbon cell filters absorbs gaseous pollutions and odours. It may be installed for supply and exhaust air in domestic and technical applications.
Specification
CARBON V-BANK FILTERS
Carbon V-Bank filters consist of several minipleat filter packages which are assembled in Vshaped forms in the frame.Its main application is for high velocity with low pressure drop in industrial and technical processes as well as sterile and pollution free areas.
Specification
VOLUME CONTROL DAMPER
Volume Control damper is widely used in heating, ventilation and air-conditioning applications (HVAC Damper) and Kitchen Exhaust System applications in order to maintain or control the air volume inside the duct. These dampers facilitate the air flow to each zone and each room to be controlled during testing & commissioning.
Specification
VFD
A VFD control panel brings together or combines motor control devices and circuit protection devices in an enclosure. This control panel also offers protection to these devices from moisture, corrosion, dust, and other damaging factors.
SOUND ATTENUATORFOR REDUCING AIRFLOW NOISE
A sound attenuator, or duct silencer, sound trap, or muffler, is a noise control acoustical treatment of Heating Ventilating and Air-Conditioning (HVAC) & Kitchen Exhaust System ductwork designed to reduce transmission of noise through the ductwork, either from equipment into occupied spaces in a building, or between occupied spaces.
Specification
BELT DRIVEN BOX FAN
HCA Ventilation Unit can be used in the range of 500 m /h to 100.000 m /h air flow capacity, G4, G2, F7 etc. applicable as filter and production is made in different types and sizes if desired. Housing structure is aluminum carcass and the corners are produced as plastic and aluminum components.* Panel thicknesses are produced as standard 25mm or optional 50mm rock wool insulated double skin, Electrostatic Powder Painted and Leak-proof Gasket. Double Inlet Radial Fans with Belt Driven Assemblies are Used inside.It is used for supply, exhaust or pressurization for the ventilation.It is suitable for use in all structures which has air duct system.
Specification
MOTOR
MOTOR EFFICIENCY CLASS
MOTOR ENCLOSURE TYPE
MOTOR BRAND
BODY MATERIAL
UPBLAST EXHAUST FAN
BODY COATING
IMPELLER TYPE
IMPELLER MATERIAL
DUTY CYCLE
WORKING AMBIENT TEMPERATURE
DIRECTIVE
Centrifugal upblast exhaust fans have direct and belt drive options with efficient backward-inclined centrifugal wheels and aerodynamic inlet cone, minimizing system effects. Motors on these fans are out of the airstream, making each suitable use in commercial kitchens. Typical applications include fume hood exhaust, kitchen grease exhaust and smoke control.
Specification
INLINE EXHAUST FAN
Inline duct fans and tube Axial Duct fans are the most versatile fans for using within duct work available for residential, commercial, and industrial type applications. They’re the appropriate choice where space is at a premium. Whether you’re trying to remove heat, smoke, dust, fumes, or force cooler, cleaner air into your building, Industrial Fans Direct has the right duct ventilation equipment to meet your needs.
Specification
CENTRIFUGAL FAN
Applications for industrial blowers include high airflow volumes, manufacturing process exhaust, greaseladen, and emergency or continuous high-temperature exhaust. Prior to shipment, each fan assembly is factory run and tested to meet acceptable vibration criteria. A wide range of protective coatings is available. Construction is aluminum or stainless steel (airstream only). Backward-inclined or higher efficiency airfoil centrifugal wheels are available with heavy-gauge steel, fully welded or lock-seam housing.
Specification
steel, duly painted
CFM
Pa
DIRECT BOX FAN
HMDF fans can be connected to kitchen hoods to exhaust the air from cookers, grilles, fryers etc. It will exhaust the greasy air and keeps the kitchen area clean and odorless. Inspection hatch allows cleaning the fan and maintenance. Motor is located out of the airstream and is not effected by matters in the air.
Specification
Model No.
MOTOR INSULATION CLASS
MOTOR PROTECTION CLASS
MOTOR EFFICIENCY CLASS
MOTOR ENCLOSURE TYPE
MOTOR BRAND
BODY MATERIAL
BODY COATING IMPELLER MATERIAL DUTY CYCLE
WORKING AMBIENT TEMPERATURE DIRECTIVE
GALVANIZED SHEET METAL
IEC Duty Cycle-S1 -20 - +50 °C
IEC-60335-2-80, ISO 1940-1
RECTANGULAR GI DUCT
It is manufactured to meet the most stringent HVAC/Industrial speci cations and quality standards. Rectangular GI Ducts are fabricated out of hot dipped galvanized steel sheet of lock forming quality as standard duct material.
STAINLESS STEEL DUCTING
Specification
Stainless Steel ductwork is recommended for any specialist application for its strength and rigidity which is superior to a GI or Mild Steel duct. Its sleek appearance along with extreme corrosion resistance makes it equally preferable in industrial and sensitive applications. Stainless steel ducts are available in 316 and 304 grades in various surface nishes such as 2B or mill nish, mirror nish, brush nish etc.
SPIRAL DUCTING
Specification
These ducts are made out of high quality GI sheets manufactured by metal industry’s leading steel manufacturers and use of high quality GI sheets ensures rigidity. Spiral duct is attractive and is frequently specied by architects due to its superior aesthetic appeal; it can be nished to blend in with or stand out in an indoor ambience.
Specification
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