Eczacýbaþý - Askaynak
EXPRESSWELD ® Products
Stick Electrode Welding Machines GMA (MIG/MAG) Welding Machines Plasma Cutting Machines Oto-Darkening Welding Helmet Anti-Spatter Welding Spray
www.askaynak.com.tr
Company Profile
Specializing in the manufacturing of covered electrodes, Kaynak Tekniði Sanayi ve Ticaret A.Þ. was founded on March 1, 1974. With the onset of the 1980s, the company started manufacturing MIG/MAG welding wires. In 1982, Kaynak Tekniði became the Turkish distributor of the USA based “The Lincoln Electric Company”, headquartered in Cleveland, Ohio, and a leader in the manufacturing of welding equipment. On May 5, 1998 a fifty-fifty partnership was established with The Lincoln Electric Company. As a result of this joint venture, an important step to expand the company's market share and exports to Europe, Russia, Africa and The Middle East was established. The Lincoln Electric Co., the foreign partner of the joint venture, is one of the leading company worldwide specializing in the manufacturing of welding consumable products, welding equipment, welding generators, robotic automation and plasma cutting equipment. The company has joint ventures in 18 countries and a worldwide network of distributors and sales offices in approximately 160 countries. Under the brand “Askaynak”, Kaynak Tekniði manufactures welding electrodes and welding wires primarily used by the welding manufacturing industry, while the “Kobatek” brand of products were developed to be primarily utilized during welding repair and maintenance processes. Additionally, Kaynak Tekniði distributes the “Lincoln Electric” brand of welding electrodes, welding wires, welding equipment, etc. of its partner The Lincoln Electric Company throughout Turkey. In the 2000s, Kaynak Tekniði registered its brand “Starweld” which includes stainless steel and aluminum MIG and TIG welding wires and flux-cored welding wires. The “Expressweld” brand of welding equipment is another significant product line sold under the Kaynak Tekniði umbrella. Besides the welding equipment and consumable products available within the “Askaynak” brand abrasives and “Harris” gas equipments are also offered. As a result of the rising market conditions and rapid growth in sales, Kaynak Tekniði moved from its plant located in the district of Kartal in Istanbul since 1974 to its new and modern manufacturing facility in Kocaeli in 2007. Located in the district of Çayýrova, within the borders of the Municipality of Þekerpýnar, the manufacturing facility and headquarters is located on 40,000 square meters of land with an indoor area of 22,000 square meters. In operation since 1974, Kaynak Tekniði has a capacity to produce 36,000 tons of covered electrodes, 24,000 tons of flux-cored welding wires, 5,000 tons of submerged arc welding wires and 1,500 tons of TIG welding wires on an annual basis. The company has a total of 4 sales offices in Istanbul, Ankara, Izmir and Adana, employs approximately 300 people and has about 800 authorized dealers throughout Turkey. Kaynak Tekniði maintains a strong presence in the Turkish market and all products manufactured and introduced to its targeted audience are recognized for their superior quality. Additionally, the company continues to increase its export capacity each year: in 2010, sales were realized in over 40 countries worldwide. The major fundamental principle at Kaynak Tekniði is to attain a high level of customer satisfaction. As a result, the company strives to ensure that the demands of the market are met and is committed to offering top quality products and services to all customers. In 1995, Kaynak Tekniði was the first welding company to receive the “ISO 9001 Quality Management System” Certificate in Turkey. Further, Kaynak Tekniði has received Lloyd certification from American Bureau of Shipping (ABS), Bureau Veritas (BV), Lloyd Register of Shipping (LRS), Germanischer Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale (RINA). Additionally, the company's products have been approved by leading cer tification organizations to include TSE, TÜV, DB, GOST, NAKS, and SEPRO. Finally, Kaynak Tekniði Sanayi ve Ticaret A.Þ. is the first welding company to receive the “CE” certificate in Turkey. In 1999, Kaynak Tekniði received the “Top Quality Award” in the category of small and mid-sized companies awarded in partnership with TÜSIAD (Turkish Industrialists and Businessmen's Association) and KalDer (Turkish Society for Quality) once again confirming the company's commitment for providing superior quality products and services.
Registered Trademark
2
Index Welding Machines - Plasma Cutting Machines - Welding Helmet - Welding Spray
MMA Welding Machines
Welding Current
Expressweld Inverter 161-Ultra Expressweld Inverter 201-Ultra PFC Expressweld Inverter 251-Ultra Expressweld Inverter 251-Ultra PFC
160 A (Inverter Technology) 200 A (Inverter and PFC Technology) 250 A (Inverter Technology) 250 A (Inverter and PFC Technology)
GMA (MIG/MAG) Welding Machines
Welding Current
Expressweld MasterMIG 250CT Expressweld MasterMIG 350 Expressweld MasterMIG 420W Expressweld MasterMIG 501W
250 A (Compact) 350 A (Power Source and Separable Wire Feeder) 420 A (Power Source and Separable Wire Feeder) 500 A (Power Source and Separable Wire Feeder)
Plasma Cutting Machines
Cutting Thickness
Expressweld Plasma 60-Ultra
20 mm (Inverter Technology)
Accessories
Page 4 6 8 10
Page 12 14 16 18
Page 20
Page
Focusweld Oto-Darkening Welding Helmet Focusweld Anti-Spatter Welding Spray
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
22 22
3
MMA Welding Machine
1
Digital Inverter Technology - Current Range: 30-160 A
FEATURES and ADVANTAGES
Expressweld Expressweld
Inverter 161-Ultra
Digital inverter technology. Ideal for maintenance-repair and steel installation workshops and small-size welded construction applications. Excellent arc characteristics and outstanding performance for rutil and basic electrode types. Ideal for welding of carbon and low-alloy steels, even stainless steels. 220V-1Ph input voltage and maximum output current of 160 amp provide a continuous welding operation with electrodes in diameters of 2.5 and 3.2 mm. Suitable for operation on site or within a workshop environment by providing maximum flexibility. Weighing only 7.3 kg. Fan cooling. Thermostatic overload protection and indicator light. Easy-to-use and user-friendly control panel. Recessed controls and connections designed to help protect controls from damage. Two quarter-turn (positive and negative) output terminals for easy cable connection. IP21S protection class. Meet EN 60974-1 and CE standards for safety and reliability. Two years warranty on parts and labor.
Welding Procedure
220V - 1Ph
Warranty and Properties
2.5 - 3.2 mm
Manual Metal Arc Welding
4
Phase 2 Years Warranty
MMA Welding Machine
2
Digital Inverter Technology - Current Range: 30-160 A
TECHNICAL PROPERTIES 1
4
2
EXPRESSWELD
Inverter 161-Ultra
Input voltage
220 V ; 1~Ph ; 50/60 Hz
Power input @ rated output
5.2 kW (% 25)
Input current (max.)
32.0 A (% 25) 20.0 A (% 60)
5 Power factor (cos j )
0.72 (% 25)
Rated output current, voltage and duty cycle
155 A ; 26.2 V (% 25) 100 A ; 24.0 V (% 60) 80 A ; 23.2 V (% 100)
6
3
Open circuit voltage
60 V (DC)
Current range
30 - 160 A
Fuse size and type
16 A (retarded)
Protection class
IP21S
Cooling system
Fan cooling
Weight (without cables)
7.3 kg
Dimensions (WxHxD)
135 x 260 x 365 mm
Compliance
EN 60974-1 ; CE
7
8
1 - Handle 2 - Power indicator light 3 - Negative (-) output terminal 4 - Thermal protection indicator light 5 - Welding current control knob 6 - Positive (+) output terminal 7 - On/Off switch 8 - Power cable
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
5
MMA Welding Machine
1
Digital Inverter and PFC Technology - Current Range: 10-200 A
FEATURES and ADVANTAGES
Expressweld Expressweld
Inverter 201-Ultra PFC
LOWER ELECTRICITY BILL and INFRASTRUCTURE COST With PFC technology, it reduces energy consumption up to 50% considering the model of conventionel type welding machine and enables usage of energy in high efficiency and high quality. Digital inverter technology. Ideal for maintenance-repair and steel installation workshops and small-size welded construction applications. Excellent arc characteristics and outstanding performance for rutil and basic electrode types. Ideal for welding of carbon and low-alloy steels, even stainless steels. 220V-1Ph input voltage and maximum output current of 200 A provide a continuous welding operation with electrodes in diameters of 2.5 and 4.0 mm. Suitable for operation on site or within a workshop environment by providing maximum flexibility. Weighing only 9.5 kg. Fan cooling. Environment-friendly. Thermostatic overload protection and indicator light. Easy-to-use and user-friendly control panel.
Welding Procedure
220V - 1Ph
Warranty and Properties
2.5 - 4.0 mm
Manual Metal Arc Welding
Phase 2 Years Warranty
Recessed controls and connections designed to help protect controls from damage. Two quarter-turn (positive and negative) output terminals for easy cable connection. IP21S protection class. Meet EN 60974-1 and CE standards for safety and reliability. Two years warranty on parts and labor.
6
MMA Welding Machine
2
Digital Inverter and PFC Technology - Current Range: 10-200 A
TECHNICAL PROPERTIES 1
4
2
5
EXPRESSWELD
Inverter 201-Ultra PFC
Input voltage
220 V ; 1~Ph ; 50/60 Hz
Power input @ rated output
7.3 kW (% 20)
Input current (max.)
33 A (% 20)
Effective current (max.)
15 A
Power factor (cos j )
0.99 (% 20)
Rated output current, voltage and duty cycle
200 A ; 28.0 V (% 20) 115 A ; 24.6 V (% 60) 89 A ; 23.6 V (% 100)
6
3
Open circuit voltage
50 V (DC)
Current range
10 - 200 A
Fuse size and type
16 A (retarded)
Protection class
IP21S
Cooling system
Fan cooling
Weight (without cables)
9.5 kg
Dimensions (WxHxD)
135 x 245 x 450
Compliance
EN 60974-1 ; CE
7
8
1 - Handle 2 - Power indicator light 3 - Negative (–) output terminal 4 - Thermal protection indicator light 5 - Welding current control knob 6 - Positive (+) output terminal 7 - On/Off switch 8 - Power cable
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
7
MMA Welding Machine
1
Digital Inverter Technology - Current Range: 10-250 A
FEATURES and ADVANTAGES
Expressweld Expressweld
Inverter 251-Ultra
Digital inverter technology. Excellent arc characteristics and outstanding performance for rutil and basic electrode types. Ideal for welding of carbon and low-alloy steels, even stainless steels. 380V-3Ph input voltage and maximum output current of 250 amp provide a continuous welding operation with electrodes in diameters of 2.5 and 4.0 mm. Hot-Start feature allowing the welder to increase the welding current at the start of the electrode. Arc-Force to prevent freezing the electrode in the welding puddle. Suitable for operation on site or within a workshop environment by providing maximum flexibility. 21.5 kg weight. Digital ampermeter. Fan cooling. Thermostatic overload protection and indicator light. Easy-to-use and user-friendly control panel. Recessed controls and connections designed to help protect controls from damage. Two quarter-turn (positive and negative) output terminals for easy cable connection. IP21S protection class.
Welding Procedure
380V - 3Ph
Warranty and Properties
2.5 - 4.0 mm
Manual Metal Arc Welding
8
Phase 2 Years Warranty
Meet EN 60974-1 and CE standards for safety and reliability. Two years warranty on parts and labor.
MMA Welding Machine
2
Digital Inverter Technology - Current Range: 10-250 A
TECHNICAL PROPERTIES 1
8
2
EXPRESSWELD
Inverter 251-Ultra
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
13.0 kW (% 35)
Input current (max.)
20.0 A (% 35)
7
3
6
15.0 A (% 100) Rated output current, voltage and duty cycle
250 A ; 30.0 V (% 35) 190 A ; 27.6 V (% 60) 150 A ; 26.0 V (% 100)
4
5
10 9
Open circuit voltage
80 V (DC)
Current range
10 - 250 A
Fuse size and type
20 A (retarded)
Protection class
IP21S
Cooling system
Fan cooling
Weight (without cables)
21.5 kg
Dimensions (WxHxD)
240 x 440 x 500 mm
Compliance
EN 60974-1 ; CE
1 - Power indicator light 2 - Welding current control knob 3 - Digital ampermeter 4 - Positive (+) output terminal 5 - Negative (-) output terminal 6 - Hot-Start 7 - Arc-Force 8 - Thermal protection indicator light 9 - On/Off switch 10 - Power cable
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
9
MMA Welding Machine
1
Digital Inverter and PFC Technology - Current Range: 10-250 A
FEATURES and ADVANTAGES
Expressweld Expressweld
Inverter 251-Ultra PFC
LOWER ELECTRICITY BILL and INFRASTRUCTURE COST With PFC technology, it reduces energy consumption and enables usage of energy in high efficiency and high quality. Digital inverter technology. Excellent arc characteristics and outstanding performance for rutil and basic electrode types. Ideal for welding of carbon and lowalloy steels, even stainless steels. 380V-3Ph input voltage and maximum output current of 250 amp provide a continuous welding operation with electrodes in diameters of 2.5 and 4.0 mm. Hot-Start feature allowing the welder to increase the welding current at the start of the electrode. Arc-Force to prevent freezing the electrode in the welding puddle. Suitable for operation on site or within a workshop environment by providing maximum flexibility. Digital ampermeter. Fan cooling. Environment-friendly. Thermostatic overload protection and indicator light. User-friendly control panel, recessed controls and connections designed to help protect controls from damage.
Welding Procedure
380V - 3Ph
Warranty and Properties
2.5 - 4.0 mm
Manual Metal Arc Welding
Phase 2 Years Warranty
Two quarter-turn (positive and negative) output terminals for easy cable connection. IP21S protection class. Meet EN 60974-1 and CE standards for safety and reliability. Two years warranty on parts and labor.
10
MMA Welding Machine
2
Digital Inverter and PFC Technology - Current Range: 10-250 A
TECHNICAL PROPERTIES 1
8
2
EXPRESSWELD
Inverter 251-Ultra PFC
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
9.0 kW (% 35)
Input current (max.)
15.0 A (% 35)
7
3
6
8.0 A (% 100) Rated output current, voltage and duty cycle
250 A ; 30.0 V (% 35) 190 A ; 27.6 V (% 60) 150 A ; 26.0 V (% 100)
4
5
10 9
Open circuit voltage
80 V (DC)
Current range
10 - 250 A
Fuse size and type
20 A (retarded)
Protection class
IP21S
Cooling system
Fan cooling
Weight (without cables)
21.5 kg
Dimensions (WxHxD)
240 x 440 x 500 mm
Weight (PFC module)
24.0 kg
Dimensions (PFC module)
330 x 660 x 800 mm
Expressweld Inverter 251-Ultra PFC Welding Machine 1 - Power indicator light 2 - Welding current control knob 3 - Digital ampermeter 4 - Positive (+) output terminal 5 - Negative (–) output terminal 6 - Hot-Start
11
12
7 - Arc-Force 8 - Thermal protection indicator light 9 - On/Off switch (Welding machine) 10 - Power cable (Welding machine)
PFC Module 13
11 - Power cable connection socket 12 - On/Off switch (PFC module) 13 - Power cable (PFC module)
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
11
GMA Welding Machine
1
Compact Wire Feeder - Current Range: 20-250 A - Gas Cooled
FEATURES and ADVANTAGES
Expressweld Expressweld
MasterMIG 250CT
MasterMIG 250C is a compact type semiautomatic GMA (MIG/MAG) welding machine equipped with a large drive roll system. Especially suitable for spot welding applications and high quality welding of thin materials and light to medium-sized lowcarbon steels and stainless steels widelyused in metal manufacturing industry. Excellent arc caracteristics, sound weld beads and low spatter with 100% CO2 gas shielding. 20 steps (2x10) welding voltage so as to adjust welding parameters conveniently. Adjustable wire feed speed. Equipped with thermal overload protection circuit. Gas cooled. Easy to use, highly reliable. IP21S protection class. Designed according to IEC 60974-1. 2 years warranty. (welding torch and cables excepted)
Welding Procedure
250A Gas Metal Arc Welding
12
Warranty and Properties
Phase 2 Years Warranty
GMA Welding Machine
2
Compact Wire Feeder - Current Range: 20-250 A - Gas Cooled
TECHNICAL PROPERTIES
11
10
9
POWER SUPPLY
MasterMIG 250CT
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
9.0 kW (% 35)
Input current (max)
15.2 A (% 35)
1
7.3 A (% 100)
8 2 7
3
Power factor (cos j )
0.93 (min)
Efficiency
% 73 (min)
Rated output current, voltage and duty cycle
250 A ; 26.5 V (% 35)
Open circuit voltage range
15 - 36 V
Current range
20 - 250 A
Voltage range
15 - 26.5 V
Number of steps (voltage)
20 (2x10)
Protection class
IP21S
Weight
100 kg
Dimensions (WxHxD)
490 x 765 x 905
WIRE FEEDER
Compact
Wire feed speed range (vn)
1 - 20 m/min
Wire size
0.8 - 1.0 mm
6
5
4
Solid wire -V-
148 A ; 21.4 V (% 100)
1 - Wire feed speed control switch 2 - Thermal protection indicator 3 - Torch connection (Euro socket) 4 - Front wheels (mobile) 5 - Rear wheels (fixed) 6 - Work cable connection 7 - Welding voltage switch (course setting) 8 - Welding voltage switch (fine setting) 9 - On/Off switch 10 - Handle 11 - Power indicator
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
13
GMA Welding Machine
1
Separable Wire Feeder - Current Range: 60-360 A - Gas Cooled
FEATURES and ADVANTAGES
Expressweld Expressweld
MasterMIG 350
MasterMIG 350 is a semi-automatic GMA (MIG/MAG) welding machine with separate and 4 drive rolls wire feeder which provides to work easily in areas distant from the power supply. Suitable for high quality welding of constructional low-carbon steels, stainless steels, aluminum and their alloys. Excellent arc caracteristics, sound weld beads and low spatter with 100% CO2 gas shielding. 30 steps (3x10) welding voltage so as to adjust welding parameters conveniently. Adjustable wire feed speed. 2/4 trigger mode selection option. Wire feed slow run (soft-arc) control function enables easier arc generation. Equipped with thermal overload protection circuit. Burnback time adjustment, gas flow (gas purge) control, cold wire inching functions. Equipped with two digital meters to indicate welding current and welding voltage. Gas cooled. Easy to use, highly reliable. IP21S protection class. Designed according to IEC 60974-1. 2 years warranty. (welding torch and cables excepted)
Welding Procedure
%60 350A Gas Metal Arc Welding
14
Warranty and Properties
Phase 2 Years Warranty
GMA Welding Machine
2
Separable Wire Feeder - Current Range: 60-360 A - Gas Cooled
TECHNICAL PROPERTIES 1 15 2
14
3
13
POWER SUPPLY
MasterMIG 350
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
15.1 kVA (% 60)
Input current (max.)
23.0 A (% 60) 17.8 A (% 100)
Power factor (cos j )
0.95 (% 60)
Efficiency
% 75
Rated output current, voltage and duty cycle
350 A ; 31.5 V (% 60)
Open circuit voltage range
19 - 40 V
Current range
60 - 360 A
Voltage range
17 - 32 V
9
Number of steps (voltage)
30 (3x10)
8
Protection class
IP21S
Insulation class
F+H
Radio frequence level
W
Weight (without wire feeder)
136 kg
Dimensions (WxHxD)
570 x 835 x 960 mm
12 11
4
10 5
6
7
1 - Welding wire cartridge 2 - Gas test (gas purge) 3 - Torch connection (Euro socket) 4 - Welding voltage digital display 5 - Welding current digital display
270 A ; 27.5 V (% 100)
WIRE FEEDER
MF-3
Wire feed speed range (vn)
1 - 24 m/dak
Soft-arc start speed range
% 10 - 100 (vn)
Wire size Solid wire -V-
0.8 - 1.0 - 1.2 mm
6 - Work cable connection with low induction
Flux-cored wire -V knurled- 1.2 mm
7 - Work cable connection with high induction
Aluminium wire -U- (*)
1.2 mm
8 - Welding voltage switch (course setting)
Input voltage and power input
42 V ; 90 W
9 - Welding voltage switch (fine setting)
Max. input current
4A
Protection class
IP21
Weight (without torch and cables)
19 kg
Dimensions (W x H x D)
290 x 440 x 675 mm
10 - Thermal protection indicator 11 - On/Off switch 12 - Power indicator 13 - Wire feed speed control 14 - Cold wire inch
(*) it requires to use teflon spiral and "U" groove drive rolls
15 - 2/4 torch mode switch (2/4 stroke) Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
15
GMA Welding Machine
1
Separable Wire Feeder - Current Range: 60-420 A - Water Cooled
FEATURES and ADVANTAGES
Expressweld Expressweld
MasterMIG 420W
MasterMIG 420W is a semi-automatic GMA (MIG/MAG) welding machine with separate and 4 drive rolls wire feeder which provides to work easily in areas distant from the power supply. Suitable for high quality welding of constructional low-carbon steels and stainless steels. Excellent arc caracteristics, sound weld beads and low spatter with 100% CO2 gas shielding. 30 steps (3x10) welding voltage so as to adjust welding parameters conveniently. Adjustable wire feed speed. 2/4 trigger mode selection option. Wire feed slow run (soft-arc) control function enables easier arc generation. Equipped with thermal overload protection circuit. Burnback time adjustment, gas flow (gas purge) control, cold wire inching functions. Equipped with two digital meters to indicate welding current and welding voltage. Water cooled. Easy to use, highly reliable. IP21S protection class. Designed according to IEC 60974-1. 2 years warranty. (welding torch and cables excepted)
Welding Procedure
420A Gas Metal Arc Welding
16
Warranty and Properties
Phase 2 Years Warranty
GMA Welding Machine
2
Separable Wire Feeder - Current Range: 60-420 A - Water Cooled
TECHNICAL PROPERTIES 1 17 2
16
3
15
POWER SUPPLY
MasterMIG 420W
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
21.0 kVA (% 30)
Input current (max.)
32.0 A (% 30) 14.0 A (% 100)
14 13 12 4
11 10
5
9
6
7
Power factor (cos j )
0.96 (% 30)
Efficiency
% 73
Rated output current, voltage and duty cycle
420 A ; 35.0 V (% 30)
Open circuit voltage range
18.1 - 46 V
Current range
60 - 420 A
Voltage range
17 - 35 V
Number of steps (voltage)
30 (3x10)
Protection class
IP21S
Insulation class
H
Fuse size and type
40 A (retarded)
Weight (without wire feeder)
154 kg (cooling unit emty)
8
255 A ; 26.8 V (% 100)
160 kg (cooling unit full) Dimensions (WxHxD)
600 x 810 x 1030 mm
1 - Welding wire cartridge 2 - Gas test (gas purge) 3 - Torch connection (Euro socket) 4 - Welding voltage digital display 5 - Welding current digital display 6 - Welding voltage switch (course setting)
WIRE FEEDER
MF-4
Wire feed speed range (vn)
1 - 24 m/dak
Soft-arc start speed range
% 10 - 100 (vn)
Wire size Solid wire -V-
0.8 - 1.0 - 1.2 mm
7 - Work cable connection with low induction
Flux-cored wire -V knurled- 1.2 mm
8 - Work cable connection with high induction
Aluminium wire -U- (*)
9 - Welding voltage switch (fine setting)
1.2 mm
Input voltage and power input
42 V ; 90 W
Max. input current
4A
Protection class
IP21
13 - Thermal protection indicator
Weight (without torch and cables)
19 kg
14 Cooling water inlet and outlet sockets
Dimensions (W x H x D)
290 x 440 x 675 mm
10 - Cooling water indicator 11 - On/Off switch 12 - Power indicator
15 - Wire feed speed control
(*) it requires to use teflon spiral and "U" groove drive rolls
16 - Cold wire inch 17 - 2/4 torch mode switch (2/4 stroke)
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
17
GMA Welding Machine
1
Separable Wire Feeder - Current Range: 110-500 A - Water Cooled
FEATURES and ADVANTAGES
Expressweld Expressweld
MasterMIG 501W
MasterMIG 501W is a semi-automatic GMA (MIG/MAG) welding machine with separate and 4 drive rolls wire feeder which provides to work easily in areas distant from the power supply. Suitable for high quality welding of constructional low-carbon steels and stainless steels. Excellent arc caracteristics, sound weld beads and low spatter with 100% CO2 gas shielding. 30 steps (3x10) welding voltage so as to adjust welding parameters conveniently. Adjustable wire feed speed. 2/4 trigger mode selection option. Wire feed slow run (soft-arc) control function enables easier arc generation. Equipped with thermal overload protection circuit. Burnback time adjustment, gas flow (gas purge) control, cold wire inching functions. Equipped with two digital meters to indicate welding current and welding voltage. Water cooled (optionally gas cooled). Easy to use, highly reliable. IP21S protection class. Designed according to IEC 60974-1. 2 years warranty. (welding torch and cables excepted)
Welding Procedure
%60 500A Gas Metal Arc Welding
18
Warranty and Properties
Phase 2 Years Warranty
GMA Welding Machine
2
Separable Wire Feeder - Current Range: 110-500 A - Water Cooled
TECHNICAL PROPERTIES 1 18 2
17 16
3
POWER SUPPLY
MasterMIG 501W
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
28.3 kVA (% 60)
Input current (max.)
43.0 A (% 60) 33.0 A (% 100)
Power factor (cos j )
0.94 (% 60)
Efficiency
% 73.3
Rated output current, voltage and duty cycle
500 A ; 39.0 V (% 60)
Open circuit voltage range
20 - 51 V
Current range
110 - 500 A
Voltage range
19.5 - 39 V
11
Number of steps (voltage)
30 (3x10)
10
Protection class
IP21S
Insulation class
F+H
Radio frequence level
W
Weight (without wire feeder)
220 kg (cooling unit emty)
4 15 14 13
5
12 6
7
8
9
387 A ; 23.4 V (% 100)
225 kg (cooling unit full) 1 - Welding wire cartridge
Dimensions (WxHxD)
620 x 900 x 930 mm
2 - Gas test (gas purge) 3 - Torch connection (Euro socket)
WIRE FEEDER
MF-3
4 Cooling water inlet and outlet sockets
Wire feed speed range (vn)
1 - 24 m/dak
Soft-arc start speed range
% 10 - 100 (vn)
Wire size Solid wire -V-
0.8 - 1.0 - 1.2 mm
5 - Welding voltage digital display 6 - Welding current digital display 7 - Work cable connection with low-level induction 8 - Work cable connection with mid-level induction
Flux-cored wire -V knurled- 1.2 mm
9 - Work cable connection with high-level induction
Aluminium wire -U- (*)
1.2 mm
10 - Welding voltage switch (course setting)
Input voltage and power input
42 V ; 90 W
11 - Welding voltage switch (fine setting)
Max. input current
4A
Protection class
IP21
Weight (without torch and cables)
19 kg
Dimensions (W x H x D)
290 x 440 x 675 mm
12 - Thermal protection indicator 13 - On/Off switch 14 - Power indicator 15 - Cooling water pump power switch 16 - Wire feed speed control
(*) it requires to use teflon spiral and "U" groove drive rolls
17 - Cold wire inch 18 - 2/4 torch mode switch (2/4 stroke)
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
19
Plasma Cutting Machine
1
Digital Inverter Technology - Cutting Thickness: 20 mm
FEATURES and ADVANTAGES
Expressweld Expressweld
Plasma 60-Ultra
Ideal for cutting operations in maintenancerepair and steel installation workshops. High performance on cutting of low alloyed steels, stainless steels and aluminium alloys. 380V-3Ph AC input power and max 60 A output current provides cutting of low alloyed steels up to 20 mm. With the latest inverter technology, Inverter Plasma 60-Ultra provides a smooth cutting surface despite its small dimensions. 25.5 kg weight. Moisture separator and pressure reducer included. Thermostatic overload protection and indicator light. Fan cooling. Easy to connect or disconnect torch and ground cable. Control panel is recessed to eliminate damage. Outer transparent cover protects knobs and buttons against water and dust. IP21S protection class. Completely safe and user friendly. Conforms CE directives and has been designed in complience with EN 60974-1. 2 years full parts and labour warranty.
Cutting Procedure
Warranty and Properties
20 mm 380V - 3Ph
Plasma Arc Cutting
20
Cutting Thickness
Phase 2 Years Warranty
Plasma Cutting Machine
2
Digital Inverter Technology - Cutting Thickness: 20 mm
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TECHNICAL PROPERTIES
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1
7
EXPRESSWELD
Plasma 60-Ultra
Input voltage
380 V ; 3~Ph ; 50/60 Hz
Power input @ rated output
6.9 kW (% 50)
Input current (max.)
15.0 A (% 50)
6
2 3
4
5
12 10
12.0 A (% 100) Power factor (cos j )
0.72 (% 50)
Rated output current, voltage and duty cycle
60 A ; 104 V (% 50)
Open circuit voltage
310 V (DC)
Current range
22 - 60 A
Fuse size and type
20 A (retarded)
Protection class
IP21S
Cooling system
Fan cooling
Weight (without cables)
25.5 kg
Dimensions (WxHxD)
240 x 440 x 550 mm
Compliance
EN 60974-1 ; CE
43 A ; 97 V (% 100)
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1 - Power indicator light 2 - Cutting current control knob 3 - "Run/Gas Purge" selection switch 4 - Ground cable connector 5 - Cutting torch connector 6 - Air pressure gauge 7 - "Ready to Cut" indicator light 8 - "Torch/Air Pressure" indicator light 9 - Thermal protection indicator light 10 - On/Off switch 11 - Air inlet socket 12 - Power supply cable Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
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Auto-Darkening Welding Helmet Anti-Spatter Welding Spray Accessories
Focusweld Focussweld
Focusweld Focussweld
Welding Helmet
Welding Spray
GREAT for MIG/MAG and TIG WELDING.
SILICONE FREE ANTI-SPATTER SPRAY
"UV" ve "IR" PROTECTION at ALL TIME (up to SHADE DIN 16).
GREAT for WELDING TORCHES.
ADJUSTABLE DARKENING and LIGHTENING SENSITIVITY. FULL FACE COVERAGE. HELMET’S GRAVITY CAN BE SELF ADJUSTABLE LOWER and BACKWARD. SOLAR POWERED. Screen Area Filter Size Light to Dark Time Dark to Clear Time Darkness Shade Control Weight
22
: : : : : :
98 x 43 mm 110 x 90 x 9 mm 1/30000 sn 0.25 - 0.80 sn 9 - 13 (DIN 4) 480 g
AVOID the ADHESION of FUSED METAL and SPATTERS on the TORCH NOZZLE and WORK PIECE. SUITABLE for PAINTED, GALVANIZED and CHROME COATED SURFACES. DON'T CONTAIN HARMFUL GASES for OZONE LAYER (CFC FREE).
Base Propellant Gas Appearance Solubility in Nature Dry Layer Thickness Weight
: Synthetic lubricant (silicone free) : CO2 mixture (nonflammable) : : : :
Transparent liquid > % 85 2 - 4 microns 400 g (net)
Liability: All information in this catalog is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request.
Notes Welding Machines - Plasma Cutting Machines - Welding Helmet - Welding Spray
Notes Welding Machines - Plasma Cutting Machines - Welding Helmet - Welding Spray
www.askaynak.com.tr
2012
TOSB Otomotiv Yan Sanayi Ýhtisas Organize Sanayi Bölgesi, 2. Cadde, No: 5, Þekerpýnar 41420 Çayýrova, Kocaeli - TURKEY Tel: +90 262 679 78 00 Faks: +90 262 679 77 05 order@askaynak.com.tr
www.askaynak.com.tr
Art. nr. 29/11/2012 - CanO
Kaynak Tekniði Sanayi ve Ticaret A.Þ