Acura Tsx 2003 2008 Engine 2400cc Vtec

Page 1

Acura Tsx 2003 2008 Engine 2400cc Vtec

Full download: http://manualplace.com/download/acura-tsx-2003-2008-engine-2400cc-vtec/

ENGINE ASSEMBLY

ENGINE REMOVAL

2004 Acura TSX

2004 ENGINES

2.4L DOHC VTEC - TSX

NOTE:

Use fender covers to avoid damaging painted surfaces.

To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or hoses, or interfere with other parts.

1.Secure the hood in the wide open position (support rod in the lower hole).

2.Make sure you have the anti-theft codes for the radio and navigation system, then write down the frequencies for the radio's preset buttons.

3.Disconnect the negative cable from the battery first, then the positive cable.

4.Remove the battery.

5.Remove the air cleaner housing (see AIR CLEANER REMOVAL/INSTALLATION ).

6.Remove the harness clamps (A) and harness bracket (B).

2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:55 AM Page 1

This is the cut pages sample. Download all 297 page(s) at: ManualPlace.com

2004 Acura TSX

2004 ENGINES 2.4L DOHC VTEC - TSX

Fig. 1: Removing The Harness Clamps & Harness Bracket

7.Remove the two bolts (C), and loosen the two bolts (D) securing the battery base, then remove the battery base (E).

8.Remove the battery cables (A) from the under-hood fuse/relay box, then disconnect the harness connector (B). Wednesday, March 12, 2008 1:28:58 AM Page 2

Fig. 2: Removing The Battery Cables From The Under-Hood Fuse/Relay Box

9.Remove the two bolts (C) securing the under-hood fuse/relay box.

10.Remove the harness clamp (A) and bolt (B), then remove the strut brace (C).

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 3
2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 4

2004 Acura TSX

2004 ENGINES 2.4L

Fig. 3: Removing The Strut Brace

11.Relieve fuel pressure (see FUEL PRESSURE RELIEVING ).

12.Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (see FUEL LINE/QUICK-CONNECT FITTING REMOVAL ).

Fig. 4: Disconnecting The Fuel Feed Hose

DOHC
13.Remove the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B). Wednesday, March 12, 2008 1:28:58 AM Page 5
VTEC - TSX

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX

Fig. 5: Removing The Hoses

14.Disconnect the engine control module (ECM)/powertrain control module (PCM) connectors (A) and the main wire harness connectors (B).

Wednesday, March 12,
AM Page 6
2008 1:28:58

Fig. 6: Disconnecting The Harness Connectors

15.Disconnect the accelerator pedal position (APP) sensor connector (A).

DOHC
-
Wednesday, March 12, 2008 1:28:58 AM Page 7
2004 Acura TSX 2004 ENGINES 2.4L
VTEC
TSX

Fig. 7: Disconnecting The Accelerator Pedal Position (APP) Sensor Connector

16.Remove the harness clamps (B) and grommet (C), then pull the engine wire harness through the bulkhead.

17.Remove the clutch slave cylinder, and clutch line bracket mounting bolt (M/T) (see step 5 of TRANSMISSION REMOVAL ).

18.Remove the shift cable and select cable (M/T) (see step 6 of TRANSMISSION REMOVAL ).

19.Disconnect the air fuel ratio (A/F) sensor connector.

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 8

Fig. 8: Disconnecting The Air Fuel Ratio (A/F) Sensor Connector

20.Remove the drive belt (see DRIVE BELT ).

21.Remove the power steering (P/S) pump (A), and the P/S hose clamp (B) without disconnecting the P/S hoses from the pump.

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 9

Fig. 9: Removing The Power Steering (P/S) Pump

22.Remove the A/C compressor without disconnecting the A/C hoses.

2004
TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 10
Acura

Fig. 10: Removing The A/C Compressor

23.Remove the radiator cap.

24.Raise the vehicle on the hoist to full height.

25.Remove the front tires/wheels.

26.Remove the splash shield (see step 18 of TRANSMISSION REMOVAL ).

27.Loosen the drain plug in the radiator, and drain the engine coolant (see COOLANT REPLACEMENT ).

28.Drain the transmission fluid:

ENGINES
DOHC VTEC
TSX Wednesday,
Page 11
2004 Acura TSX 2004
2.4L
-
March 12, 2008 1:28:58 AM

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX

Manual transmission (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT ).

Automatic transmission (see DRAINING & REFILLING ).

29.Drain the engine oil (see ENGINE OIL REPLACEMENT ).

30.Disconnect the stabilizer links (see STABILIZER LINK ).

31.Remove the damper fork (see step 3 of LOWER ARM ).

32.Disconnect the suspension lower arm ball joints (see step 12 of KNUCKLE/HUB/WHEEL BEARING ).

33.Remove the driveshafts (see step 10 of FRONT AXLE SHAFTS ). Coat all precision-finished surfaces with clean engine oil. Tie plastic bags over the driveshaft ends.

34.Remove the shift control cable (A/T) (see step 33 of TRANSMISSION REMOVAL ).

35.Remove exhaust pipe A.

Wednesday, March 12, 2008 1:28:58 AM Page 12
Removing Exhaust Pipe A
transmission
mount. 2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 13
Fig. 11:
36.Remove the nuts securing the
lower front mount and transmission lower rear

Fig. 12: Removing The Nuts Securing The Transmission Lower Front Mount & Transmission Lower Rear Mount

37.Lower the hoist.

38.Remove the automatic transmission fluid (ATF) cooler hoses (A/T) (see step 18 of TRANSMISSION REMOVAL ).

39.Remove the upper radiator hose (A) and heater hoses (B).

TSX 2004 ENGINES 2.4L
- TSX Wednesday, March 12, 2008 1:28:58 AM Page 14
2004 Acura
DOHC VTEC

Fig. 13: Removing The Upper Radiator Hose & Heater Hoses

40.Clean any dirt off the quick connector (A), radiator, and lower radiator hose.

2004
2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 15
Acura TSX

Fig. 14: Removing The Lower Radiator Hose

41.Pull out the lock (B) by hand, then wiggle the quick connector, and remove it from the radiator. Do not use any tools to remove the quick connector.

42.Remove the ground cable (A), then remove the upper bracket (B).

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX Wednesday, March 12, 2008 1:28:58 AM Page 16

Fig. 15: Removing The Ground Cable

43.Attach a chain hoist to the engine as shown.

Wednesday, March 12, 2008 1:28:58 AM Page 17
2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX

2004 Acura TSX 2004 ENGINES 2.4L DOHC

VTEC - TSX

Fig. 16: Attaching A Chain Hoist To The Engine

44.Remove the ground cable (A), then remove the transmission upper mount/bracket assembly (B) and clutch line clamp bracket (C) (M/T). Wednesday, March 12, 2008 1:28:58 AM Page 18

Fig. 17: Removing The Transmission Upper Mount/Bracket Assembly

45.Remove the ground cable (A), then remove the bracket plate (B), transmission upper bracket (C) and transmission upper mount (D) (A/T).

Wednesday, March 12, 2008 1:28:58 AM Page 19
2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX

Acura Tsx 2003 2008 Engine 2400cc Vtec

Full download: http://manualplace.com/download/acura-tsx-2003-2008-engine-2400cc-vtec/

2004 Acura TSX 2004 ENGINES 2.4L DOHC VTEC - TSX

Fig. 18: Removing The Bracket Plate

46.Remove the vacuum hose (A) from the vacuum line. Remove the front mount stop (B) and vacuum hose clamp bracket (C), then remove the front mount bolt (D).

Wednesday, March 12, 2008 1:28:58 AM Page 20

This is the cut pages sample. Download all 297 page(s) at: ManualPlace.com

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.