scope of capacities
ĐURO ĐAKOVIĆ PROIZVODNJA OPREME
PO
2 | PROIZVODNJA OPREME
PROIZVODNJA OPREME |
BOARD MESSAGE Duro Ðaković group is one of the largest industrial groups in Croatia and the region with a long tradition and reputation in the global market.
A
n extensive list of references of the Group includes a wide range of completed projects of varying scope and complexity , as well as the design and construction of a wide range of process pressure vessels for the petroleum and petrochemical industries , oil tanks and gas , production of tanks , armored combat vehicles , machinery for mining, cargo wagons of all types including tankers to transport liquids and gas , construction of steel structures for bridges , construction of a factory on a turnkey equipment for thermal power plants and hydro power plants and renewable energy sources , etc. the demographic change, urbanization , climate change , globalization , natural disasters and terrorism challenges placed before mankind . Transformation of these events have lasting effects on the world . In light of these changes , the mission of our existence is to find answers and solutions to these challenges through all of our business divisions . URO Ðaković Production Equipment d.o.o. founded 06th July 2012. . The only founder of the share capital of 6,561,000.00 kuna Duro Đakovic Inc. which is still 100 % owner of the company . The factory is located in Slavonski Brod , a former
Đ
industrial center of Yugoslavia , but still competes with its powerful manufacturing capabilities . ĐĐPO has manufacturing Hal size 12.500m2 employment , production space , which makes it one of the largest production facilities within Đuro Ðaković group . In the hall of the machines installed with the primary purpose of processing and manufacture of thick sheet metal . The main activities of the company are manufacturing various metal products , machinery manufacturing and industrial segments of the plant , foregrounding the various complex solutions in the field of industry and energy . With manufacturing operations are carried out technical testing and analysis of products with high output quality insurance products .
“Proizvodnja opreme manufactures metal structures for large scale power plants and industrial plants ” mr.sc. Marko Blažević Chairman of the Board
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VERTICAL TURNING LATHE Vertical Turning Lathes are intended for turning the cylindrical, conic, and curved surfaces as well as the complex shaped workpieces. As an option the rail Hades May be pro-vided with a live tool spindle making it possible to perform drilling and milling operations. Possibility of workpiece complex machiningin one setup with one or two vertical heads. Vertical head ram for turning or milling, grinding, drilling, and threading; High rigidity and high accuracy of machining;
Main driving engine power: 100kwh Installed power : 160 kwh Max. diameter with vertical support: 8m
Accurate lead screws (ball) with nuts for”X” and “Y” axes and drives through planetary gears. Measuring scales of Heidenhein make. One or two full toolhead and tool magazines. Separate drive for table positioning when milling and drilling.
Max.diameter with side support : 7,5m Maximal height: 4000 mm Maximal table capacity: 100 tons Manual operating system
APPLICATION
PROIZVODNJA OPREME |
RAFAMET UNIVERSAL TURNING LATHE WITH TWO SUPPORT
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BONAR HUGH SMITH EDGE MILLING MACHINE
PROIZVODNJA OPREME |
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EDGEMILL PROCESSING Milling is a cutting process that uses a milling cutter to remove material from the surface of a workpiece. The milling cutter is a rotary cutting tool, often with multiple cutting points. As opposed to drilling, where the tool is advanced along its rotation axis, the cutter in milling is usually moved perpendicular to its axis so that cutting occurs on the circumference of the cutter. Uses standard carbide insert cutters for all types of weld preparation. All material types possible including low/high tensile carbon/alloy steels, aluminum alloys, stainless steels Table dimensions: 15x3m Table carrying capacity: 50Mp Main driving engine power 40kw Milling speed: 0,4 รท 5m/min
Lengths up to 22 meter or more with straightness accuracy +/- 0,25mm and thickness up to 300mm. RPM mills cutters: 0 รท 750/min Milling lenght: 13.000mm For the fast, accurate and economic preparation of plate edge prior to welding In-built high capacity hydraulic
Milling speed: 0,4 รท 5m/min
Long Term Investment Inventories Ghost Payment Income from interest Total Revenue Cost of Product Advertising Your Company Financing Cost Suppliers and Others Total Expense Income Before Tax Tax (35%)
233.94
217.25
344.67
231.21
457.45
327.00
541.23
111.55
877.93
211.43
901.90
237.95
232.45
565.25
897.56
56.65
877.95
567.78
100.89
177.95
233.94
212.90
273.54
231.21
311.67
834.32
541.23
425.95
343.05
211.43
323.95
122.90
232.45
112.91
233.88
56.65
167.12
435.94
100.89
124.12
555.25
212.90
190.34
555.25
212.90
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SHEET METAL BENDING
HAEUSLER AG - Machine for bending sheet metal with four cylinders.
B
ENDER Haeusler AG - each of the four cylinders are exposed to extreme forces during the bending process. HAEUSLER uses highly alloyed steels, which eliminates the risk of cracks appearing on the surface of the hardened rollers. During each bending process peak cylinder shall endure heavier load due to bending forces caused by the lower and side rollers. Upper roller diameter: 950 mm Minimal bending diameter 1100 mm Working lenght: 3000 mm Maximal bending thickness: 120 mm Installed forces: >1 700 tons Drive: hydro-agregate 300bar
Bending sheet metal to 120mm, maximum diameter of 8000 mm width up to 4200 mm.
Areas of application; Benders HAEUSLER offers a wide range of specific solutions for various industries.
SCOPE OF THE MACHINE
Wind power plants and a variety of columns.
Proizvodnja opreme d.o.o. is able to produce various intermediate products that require bending thickwalled sheet metal.
Silos for storage. The cylindrical silos for storage of various goods.
HEUSLER AG SHEET METAL BENDING
PROIZVODNJA OPREME |
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CNC CUTTING MACHINE
CNC cutting machine for metal sheet thickness up to 200 mm.
S
ATO SATRONIC LS 3000 CNC (Computer Numerical Control) machine for metal cutting with a concentrated flame gantry managed by computer combining high efficiency, flexibility and robustness. The machine is designed for high precision cutting and the limited thickness of the material. SATRONIK is a concept machine available for standard working widths from 2.0 to 6.0 m to 2.0 m koracima. max. cutting width.: 3.000 mm max. cutting lenght: 12.000 mm max. burner speed while positioning: 20.000 mm/min max. axe cutting thickness: 200 mm (with one burner) hight of track: 520 mm hight of working table: 650/850mm
Cutting sheets up to 200mm with a single flame.
PROIZVODNJA OPREME |
SCOPE OF THE MACHINE
SATO - SATRONIK LS 3000
Numbers of burners for axe cutting : 1pcs Number of burners for slope cutting on straight line: 1 pcs
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RADIAL ROTATING LATHES Waldrich - Germany, radial rotating lathes TS - 3600 Possibility of workpiece complex machiningin one setup with one or two vertical heads. Lathe head ram for turning or milling, grinding, and threading; High rigidity and high accuracy of machining. Accurate lead screws (ball) with nuts for”X” and “Y” axes and drives through planetary gears.
WALDRICH LATHE APPLICATION
Engine power: 45kW Number of revolutions per minute: 0,35 - 27 Plate diameter: 3600mm Maximal workpiece diameter: 4m Maximal workpiece lenght: 20m Maximal workpiece weight: 100 tons Manual operating system
STRESS RELIEVING FURNACE PROIZVODNJA OPREME |
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COPPERHEAD ENGLAND Stress-relieving is the process generally specified after welding of most materials.Removing or reducing the residual stresses generated by welding is required for improving the dimensional stability of weldments. Gas firing Dimensions: 6x6x21,5m Maximal insert plate dimensions : 5x5x21m Mobile table carrying capacity: 100 tons Operating temparature: 750 C Maximal temparature: 950 C Automatic temparature regulation: +/-10 C Propulsive fuel: propane - butane mixture Associated equipment: units for annealing Manual and automatic operating system
In certain applications, internal residual stresses can sum up with those generated by externally applied loads. Then, if the yield strength of the material is exceeded, unacceptable plastic deformations will occur. Non symmetrical machining may need to be performed on welded assemblies. Then, following material removal, the redistribution of internal stresses may cause unwanted distortions. Furthermore, without Stress-relieving, the material may suffer from service problems such as stress corrosion cracking. Stress-relieving occurs by diffusion of atoms within solid materials.
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SCOPE OF PRODUCTION AN
ND CAPACITIES
PROIZVODNJA OPREME |
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METAL WORKING MACHINES
METAL WORKING MACHINES - MILLING MACHINES TYPE OF MACHINE
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
EDGE MILLING MACHINE
BONAR HUGH SMITH
1984
- - -
Table dimensions: 15x3 m Table carrying capacity: 50 Mp all thicknesses plate
UNIVERSAL MILLING MACHINE: GUK-3N
ITAS -IVANEC, Croatia
1979
- -
Engine power: 10,5 kW Manual operating system
METAL WORKING MACHINES - DRILLING MACHINES TYPE OF MACHINE HORIZONTAL DRILLING&MILLING MACHINE WFA 200B (BOHRWERK)
MANUFACTURER POREBA- Poland
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
1979
- Engine power: 90 kW - Number of revolutions per minute: 1-300 - Table dimensions: 16000x5235 mm - Table carrying capacity: 20 Mp/m2, 100 t - Maximal spindle runs: x=12000 mm, y=4000 mm, z=1450 mm, w=1200 mm - Spindle diameter: 200 mm - CNC operating system
RADIAL DRILLING MACHINE VR-8A
Czechoslovakia
1979
- Engine power: 15,5 kW - Diameter of drilling in steel: 80 mm - Spindle diameter: 110 mm - Table dimensions: 3680x1400 mm - Table carrying capacity: 60 t - Min/max distance from axis of spindle to post: 500/2515 mm - Min/max distance from top of spindle to table: 625/2200 mm - Manual operating system
HORIZONTAL DRILLING&MILLING MACHINE
VARNSDORF, TDSCzechoslovakia
1984
- Manual operating system
HORIZONTAL DRILLING&MILLING MACHINE
STANKOIMPORT - USSR
1979
- Spindle diameter: 80 mm - Manual operating system
METAL WORKING MACHINES
PROIZVODNJA OPREME |
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METAL WORKING MACHINES - TURNING LATHES TYPE OF MACHINE UNIVERSAL VERTICAL LATHE WITH TWO SUPPORTS (CARROUSELS)
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
RAFAMET - Poland
1979
- Engine power: 90 kW - Number of revolutions per minute: 1-300 - Table dimensions: 16000x5235 mm - Table carrying capacity: 20 Mp/m2, 100 t - Maximal spindle runs: x=12000 mm, y=4000 mm, z=1450 mm, w=1200 mm - Spindle diameter: 200 mm - CNC operating system
WALDRICH - Germany
1979
- Engine power: 15,5 kW - Diameter of drilling in steel: 80 mm - Spindle diameter: 110 mm - Table dimensions: 3680x1400 mm - Table carrying capacity: 60 t - Min/max distance from axis of spindle to post: 500/2515 mm - Min/max distance from top of spindle to table: 625/2200 mm - Manual operating system
METAL TURNING LATHE: PA- 631-P
STANKOIMPORT USSR
1984
- Manual operating system
METAL TURNING LATHE TVP 30
POTISJE
1979
- Spindle diameter: 80 mm - Manual operating system
METAL TURNING LATHE TVP 30
PRVOMAJSKA, RASA Yugosl.
1978
- Engine power: 11,2 kW - Manual operating system
METAL TURNING LATHE: Adapa-45
POTISJE
1981
- Manual operating system
RADIAL ROTATING LATHES: TS - 3600
METAL WORKING MACHINES - SLOTTING MACHINE TYPE OF MACHINE SLOTTING MACHINE
MANUFACTURER STANKOIMPORT USSR
YEAR OF MANUFACTURE 1977
TECHNICAL CHARACTERISTICS - Manual operating system
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HEAT TRETMAN EQUIPMENT
METAL WORKING MACHINES - SLOTTING MACHINE TYPE OF MACHINE
MANUFACTURER
STRESS RELIEVING FURNACE: 21,5x6x6 m
COOPERHEAT- England
CHAMBER FURNACE: 4X3X0,9
INDUCTION DEVICE
TWO CHAMBER ELECTRIC FURNACE
FORGING FURNACE
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
1981
- Gas firing dimensions: 6x6x21,5 m - Max. insert plate dimensions: 5x5x21 m - Mobile table carrying capacity: 100 t - Operating temperature: 750oC - Maximal temperature: 950oC - Automatic temperature regulation: +/-10 oC - Propulsive fuel: propane-butane mixture - Associated equipment: units for annealing - Manual and automatic operating system
1979
- Gas firing dimensions: 4x3x0,9 m - Max. insert plate dimensions: 3x2x0,9 m - Table carrying capacity: 10 t - Maximal temperature: 950oC - Temperature regulation: 6 ducts - Propulsive fuel: natural gas - Manual and automatic operating system
AEG - ELOTHERM
1984
- Power: 120 kW - Frequency: 2000 Hz - Manual and automatic operating system
RADE KONCAR Croatia
1979
- Chamber dimensions: 1,25x1,5x0,6 m - Power: 2x70 kW o - Maximal temperature: 1150oC - Deadweight: 3 t - Manual and automatic operating system
1978
- Opening dimensions: 1,7x1,6x0,7 m - Manual and automatic operating system
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-
WELDING EQUIPMENT
PROIZVODNJA OPREME |
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WELDING EQUIPMENT - MANUAL TYPE OF MACHINE IRA - 400-TIG
PRESTOTIG-250
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
ULJANIK, Pula Croatia
1978
- Continuous regulation
OERLICON CO.
1999
- Continuous regulation
WELDING EQUIPMENT - SEMIAUTOMATIC TYPE OF MACHINE SINERGIC-504 S
MANUFACTURER REHM-Germany
YEAR OF MANUFACTURE 2001
TECHNICAL CHARACTERISTICS -Continuous regulation of voltage and welding current
WELDING EQUIPMENT - AUTOMATIC TYPE OF MACHINE
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
PROTIG - 250
ESAB - Sweden
1983
-Max. electric supply: 250 (A) -Associated equipment: guide, tongs for defining 0 of pipes -Automatic operating system
A6-T
ESAB - Sweden
1980
-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Cable length: max. L=12 (M) -Associated equipment: conducting track L=4- 8 m -Manual continuous regulation
METALNA, Maribor Slovenia
1982
-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Welding length: 5 m -Shell diameter: 5 m -Associated equipment: rotators/ plotting head positioner / guide -Manual continuous regulation
KVS - 5x5
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WELDING EQUIPMENT
METAL WORKING MACHINES - SLOTTING MACHINE TYPE OF MACHINE
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
MKD - 6,5x6,5
ESAB - Sweden
1980
-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Welding length: 6,5 m -Shell diameter: 6,5 m -Associated equipment: rotators/ plotting head positioner / guide -Manual continuous regulation
ARMCO - MH 55'4
LINCOLN - Italia
1977
-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Welding length: 5 m -Shell diameter: 4 m -Associated equipment: rotators/ plotting head positioner/ guide -Manual continuous regulation
1/TRC/X - 9x7,2
BODE - Great Britain
1983
-Power: 88 (KVA) -Welding length: 9 m -Welding height: 7,2 m -Associated equipment: plotting head rotators -Continuous regulation
WELDING EQUIPMENT - AUXILIARY WELDING EQUIPMENT TYPE OF MACHINE GROOVING SOURCE Kylbeg-1200
WELDING POSITIONER 2/ VP/10-S
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
ESAB - Sweden
1980
-Max. electric supply: 1000 (A) -Terminal: 38 (V) -Stepped regulation
BODE - Great Britain
1983
-Carrying capacity: 10 tons -Angle of twist: 90oC -Continuous plate twisting speed regulation
WELDING EQUIPMENT
PROIZVODNJA OPREME |
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WELDING EQUIPMENT - AUXILIARY WELDING EQUIPMENT TYPE OF MACHINE
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
WELDING POSITIONER VP-35
BODE - Great Britain
1983
-Carrying capacity: 35 tons -Angle of twist: 90oC -Continuous plate twisting speed regulation
WELDING POSITIONER ZR-N-750
TPK-Zagreb Croatia
1987
-Carrying capacity: 750 kg -Angle of twist: 90oC -Continuous plate twisting speed regulation
WELDING ROLLERS T-SARS-2000
BODE - Great Britain
1983
-Power: 120 kW -Frequency: 2000 Hz -Manual and automatic operating system
WELDING ROLLERS SAR2000
BODE - Great Britain
1983
-Carrying capacity per pair: 100 tons -Continuous speed regulation
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DEFORMATION MACHINING EQUIPMENT
DEFORMATION MACHINING EQUIPMENT - PRESSES TYPE OF MACHINE
MANUFACTURER
HYDRAULIC PREES MOTALA 2500 T
MOTALA - VERKSTAD (Sweden)
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
1960
-Pressing force: 2500 tons -Restoring force: 250 tons -Ejecting force: 200 tons -Piston runs: 700 mm -Table dimensions: 2990x5360 mm -Working area of table: 2000x4500 mm -Insertion height: 1700 mm -Associated equipment: bending tools -Manual control system
HYDRAULIC PREES DUISBURG 1000 T
1960
-Pressing force: 1000 tons -Ejecting force: 75 tons -Piston runs: 1500 mm -Table dimensions: 2990x5360 mm -Working height: 2650 mm -Pressing, forging -Associated equipment: bending tools -Manual control system
HYDRAULIC PREES ASVALD 200 T
1960
-Pressing force: 200 tons -Piston runs: 350 mm -Working area of table: 800x1200 mm -Working height: 900 mm -Associated equipment: bending tools -Manual control system
DEFORMATION MACHINING EQUIPMENT - BENDING ROLLS TYPE OF MACHINE BENDING ROLL
MANUFACTURER HEUSLER
YEAR OF MANUFACTURE 1980
TECHNICAL CHARACTERISTICS -Upper roller diameter: 950 mm -Minimal bending diameter: 1100 mm -Working length: 3000 mm -Maximal bending thickness: 120 mm -Installed power: 1700 tons -Working speed: 2-4m7min. -Drive: hydro-aggregate 300 bar -Manual control system
DEFORMATION MACHINING EQUIPMENT
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DEFORMATION MACHINING EQUIPMENT - BENDING ROLLS TYPE OF MACHINE
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
BENDING ROLL
VoEST AUSTRIA
1960
-Upper roller diameter: 650 mm -Min/Max bending diameter: 700 / 6000 mm -Working length: 5000 mm -Maximal bending thickness: 35 mm -Manual control system
BENDING ROLL
VoEST AUSTRIA
1963
-Upper roller diameter: 350 mm -Min/Max bending diameter: 400 / 3200 mm -Working length: 3250 mm -Bending thickness: 16-40 mm -hot bending roll -Manual control system
BENDING ROLL
VoEST AUSTRIA
1967
-Upper roller diameter: 210 mm -Min/Max bending diameter: 250/3000 mm -Working length: 3000 mm -Bending thickness: 8-16 mm -Minimal bending diameter: 700 mm -Manual control system
“BIG” MACHINE (big)
-
1960
-Maximal plate thickness: 10 mm -Knife length: 4000 mm -Maximal workpiece length: 3800 mm -Bending capability: up to 1000 mm
“BIG” MACHINE (small)
-
1960
-Maximal plate thickness: 10 mm -Knife length: 3000 mm -Maximal workpiece length: 2800 mm
HERKULES (Profile bending)
-
1974
- Manual operating system
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EQUIPMENT FOR CUTTING
EQUIPMENT FOR CUTTING TYPE OF MACHINE AUTOMATIC GAS CUTTING MACHINE
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
ESAB-KEBE GmBH
1980
-Max length: 13 m -Max width: 4 m -Plate thickness: 200 mm -Cutting gas: acetylene -Automatic control system
OPTOTAJ 20 ULJANIK PULA Croatia
1984
-Max length: 9 m -Max width: 2 m -Plate thickness: 250 mm -Cutting gas: acetylene -Automatic control system
MACHINE SCISSORS HM5/2000
JELSINGRAD
1976
-Maximal cutting thickness: 5 mm -Maximal cutting length: 2050 mm -Number of runs: 26-75 m-1 -Engine power: 5,5 kW -Clearance between knifes: 0,5-2 mm -Manual control system
MACHINE SCISSORS HMG 16(20
JELSINGRAD
1978
-Maximal cutting thickness: 16mm -Maximal cutting length: 3100 mm -Number of runs: 9-30 m-1 -Engine power: 30 kW -Clearance between knifes: 1-3,4 mm -Manual control system
OPTICAL CONDUCTION GAS CUTTING MACHINE
CIRCULAR SAW
CNC CUTTING MACHINE SATRONIK LS 3000
-Maximal cutting diameter: 600 mm -Length: 6 m -Weight: 15 t SATO, Germany
2007
-max. cutting width.: 3.000 mm -total width.: 4.500 mm -total length: 14.000 mm -max. cutting length: 12.000 mm -max. burner speed while positioning (and cuttting): 20.000 mm/min -max. axe cutting thickness: 200 mm (with one burner) -control box SA 802: 1 pc. -number of burners for axe cutting: 1 pc. -number of burners for slope cutting on straight line: 1 pc. -hight of track: 520 mm -hight of working table: 650/850 mm
QUALITY CONTROL EQUIPMENT
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QUALITY CONTROL EQUIPMENT TYPE OF MACHINE LINEAR ACCELERATOR LINATRON 400
MANUFACTURER
YEAR OF MANUFACTURE
TECHNICAL CHARACTERISTICS
VARIAN- SAD
1982
-Examining thickness: up to 300 mm -Maximal energy: 4 MeV -Requires repair -Associated equipment: overhead travelling crane
RoNTGEN DEVICE, 300 kv
RICH SEIFERT CO. Germany
1989
-Examining steel material up to 40 mm
ISOTOPE
RICH SEIFERT CO. Germany
1985
-Examining steel material up to 80 mm -Radiation source: Ir-192, 1,85 TBg
KRAUTKRAMER
1960
-Ultrasound examining thickness of steel material: above 10 mm
ULTRASONIC DEVICE NSL32
PROIZVODNJA OPREME Dr. Mile Budaka 1 Slav. Brod, HRV.
Telp. +385 35 218 403 Fax. +385 35 218 422
www.dd-po.hr djdj.po@hi.t-com.hr