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scope of capacities

proizvodnja opreme

PO


2 | PROIZVODNJA OPREME

PROIZVODNJA OPREME |

BOARD MESSAGE Duro Ðaković group is one of the largest industrial groups in Croatia and the region with a long tradition and reputation in the global market.

A

n extensive list of references of the Group includes a wide range of completed projects of varying scope and complexity , as well as the design and construction of a wide range of process pressure vessels for the petroleum and petrochemical industries , oil tanks and gas , production of tanks , armored combat vehicles , machinery for mining, cargo wagons of all types including tankers to transport liquids and gas , construction of steel structures for bridges , construction of a factory on a turnkey equipment for thermal power plants and hydro power plants and renewable energy sources , etc. the demographic change, urbanization , climate change , globalization , natural disasters and terrorism challenges placed before mankind . Transformation of these events have lasting effects on the world . In light of these changes , the mission of our existence is to find answers and solutions to these challenges through all of our business divisions . URO Ðaković Production Equipment d.o.o. founded 06th July 2012. . The only founder of the share capital of 6,561,000.00 kuna Duro Đakovic Inc. which is still 100 % owner of the company . The factory is located in Slavonski Brod , a former

Đ

industrial center of Yugoslavia , but still competes with its powerful manufacturing capabilities . ĐĐPO has manufacturing Hal size 12.500m2 employment , production space , which makes it one of the largest production facilities within Đuro Ðaković group . In the hall of the machines installed with the primary purpose of processing and manufacture of thick sheet metal . The main activities of the company are manufacturing various metal products , machinery manufacturing and industrial segments of the plant , foregrounding the various complex solutions in the field of industry and energy . With manufacturing operations are carried out technical testing and analysis of products with high output quality insurance products .

“Proizvodnja opreme manufactures metal structures for large scale power plants and industrial plants ” mr.sc. Marko Blažević Chairman of the Board

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4 | PROIZVODNJA OPREME

PROIZVODNJA OPREME |

VERTICAL TURNING LATHE Vertical Turning Lathes are intended for turning the cylindrical, conic, and curved surfaces as well as the complex shaped workpieces. As an option the rail Hades May be pro-vided with a live tool spindle making it possible to perform drilling and milling operations. Possibility of workpiece complex machiningin one setup with one or two vertical heads. Vertical head ram for turning or milling, grinding, drilling, and threading; High rigidity and high accuracy of machining;

Main driving engine power: 100kwh Installed power : 160 kwh Max. diameter with vertical support: 8m

Accurate lead screws (ball) with nuts for”X” and “Y” axes and drives through planetary gears. Measuring scales of Heidenhein make. One or two full toolhead and tool magazines. Separate drive for table positioning when milling and drilling.

Max.diameter with side support : 7,5m Maximal height: 4000 mm Maximal table capacity: 100 tons Manual operating system

APPLICATION

RAFAMET UNIVERSAL TURNING LATHE WITH TWO SUPPORT

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6 | PROIZVODNJA OPREME

BONAR HUGH SMITH EDGE MILLING MACHINE

PROIZVODNJA OPREME |

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EDGEMILL PROCESSING Milling is a cutting process that uses a milling cutter to remove material from the surface of a workpiece. The milling cutter is a rotary cutting tool, often with multiple cutting points. As opposed to drilling, where the tool is advanced along its rotation axis, the cutter in milling is usually moved perpendicular to its axis so that cutting occurs on the circumference of the cutter. Uses standard carbide insert cutters for all types of weld preparation. All material types possible including low/high tensile carbon/alloy steels, aluminum alloys, stainless steels Table dimensions: 15x3m Table carrying capacity: 50Mp Main driving engine power 40kw Milling speed: 0,4 รท 5m/min

Lengths up to 22 meter or more with straightness accuracy +/- 0,25mm and thickness up to 300mm. RPM mills cutters: 0 รท 750/min Milling lenght: 13.000mm For the fast, accurate and economic preparation of plate edge prior to welding In-built high capacity hydraulic

Milling speed: 0,4 รท 5m/min

Long Term Investment Inventories Ghost Payment Income from interest Total Revenue Cost of Product Advertising Your Company Financing Cost Suppliers and Others Total Expense Income Before Tax Tax (35%)

233.94

217.25

344.67

231.21

457.45

327.00

541.23

111.55

877.93

211.43

901.90

237.95

232.45

565.25

897.56

56.65

877.95

567.78

100.89

177.95

233.94

212.90

273.54

231.21

311.67

834.32

541.23

425.95

343.05

211.43

323.95

122.90

232.45

112.91

233.88

56.65

167.12

435.94

100.89

124.12

555.25

212.90

190.34

555.25

212.90


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SHEET METAL BENDING

Areas of application; Benders HAEUSLER offers a wide range of specific solutions for various industries.

SCOPE OF THE MACHINE

HAEUSLER AG - Machine for bending sheet metal with four cylinders.

B

ENDER Haeusler AG - each of the four cylinders are exposed to extreme forces during the bending process. HAEUSLER uses highly alloyed steels, which eliminates the risk of cracks appearing on the surface of the hardened rollers. During each bending process peak cylinder shall endure heavier load due to bending forces caused by the lower and side rollers. Upper roller diameter: 950 mm

Wind power plants and a variety of columns.

Minimal bending diameter 1100 mm Working lenght: 3000 mm Maximal bending thickness: 120 mm Installed forces: >1 700 tons Drive: hydro-agregate 300bar Proizvodnja opreme d.o.o. is able to produce various intermediate products that require bending thickwalled sheet metal.

Silos for storage. The cylindrical silos for storage of various goods.

Bending sheet metal to 120mm, maximum diameter of 8000 mm width up to 4200 mm.

HEUSLER AG SHEET METAL BENDING

PROIZVODNJA OPREME |

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PROIZVODNJA OPREME |

CNC CUTTING MACHINE

SCOPE OF THE MACHINE

CNC cutting machine for metal sheet thickness up to 200 mm.

S

ATO SATRONIC LS 3000 CNC (Computer Numerical Control) machine for metal cutting with a concentrated flame gantry managed by computer combining high efficiency, flexibility and robustness. The machine is designed for high precision cutting and the limited thickness of the material. SATRONIK is a concept machine available for standard working widths from 2.0 to 6.0 m to 2.0 m koracima. max. cutting width.: 3.000 mm

SATO - SATRONIK LS 3000

max. cutting lenght: 12.000 mm max. burner speed while positioning: 20.000 mm/min max. axe cutting thickness: 200 mm (with one burner) hight of track: 520 mm hight of working table: 650/850mm Numbers of burners for axe cutting : 1pcs Number of burners for slope cutting on straight line: 1 pcs

Cutting sheets up to 200mm with a single flame.

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STRESS RELIEVING FURNACE

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PROIZVODNJA OPREME |

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RADIAL ROTATING LATHES Waldrich - Germany, radial rotating lathes TS - 3600 Possibility of workpiece complex machiningin one setup with one or two vertical heads. Lathe head ram for turning or milling, grinding, and threading; High rigidity and high accuracy of machining. Accurate lead screws (ball) with nuts for”X” and “Y” axes and drives through planetary gears.

Engine power: 45kW Number of revolutions per minute: 0,35 - 27 Plate diameter: 3600mm Maximal workpiece diameter: 4m Maximal workpiece lenght: 20m Maximal workpiece weight: 100 tons Manual operating system

COPPERHEAD ENGLAND Stress-relieving is the process generally specified after welding of most materials.Removing or reducing the residual stresses generated by welding is required for improving the dimensional stability of weldments. Gas firing Dimensions: 6x6x21,5m Maximal insert plate dimensions : 5x5x21m Mobile table carrying capacity: 100 tons Operating temparature: 750 C Maximal temparature: 950 C Automatic temparature regulation: +/-10 C Propulsive fuel: propane - butane mixture Associated equipment: units for annealing Manual and automatic operating system

WALDRICH LATHE APPLICATION

In certain applications, internal residual stresses can sum up with those generated by externally applied loads. Then, if the yield strength of the material is exceeded, unacceptable plastic deformations will occur. Non symmetrical machining may need to be performed on welded assemblies. Then, following material removal, the redistribution of internal stresses may cause unwanted distortions. Furthermore, without Stress-relieving, the material may suffer from service problems such as stress corrosion cracking. Stress-relieving occurs by diffusion of atoms within solid materials.


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SCOPE OF PRODUCTION AND CAPACITIES

PROIZVODNJA OPREME |

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METAL WORKING MACHINES

METAL WORKING MACHINES - MILLING MACHINES TYPE OF MACHINE

MANUFACTURER

EDGE MILLING MACHINE

BONAR HUGH SMITH

UNIVERSAL MILLING MACHINE: GUK-3N

ITAS -IVANEC, Croatia

YEAR OF MANUFACTURE

METAL WORKING MACHINES

PROIZVODNJA OPREME |

METAL WORKING MACHINES - TURNING LATHES

TECHNICAL CHARACTERISTICS

TYPE OF MACHINE

1984

- - -

Table dimensions: 15x3 m Table carrying capacity: 50 Mp all thicknesses plate

UNIVERSAL VERTICAL LATHE WITH TWO SUPPORTS (CARROUSELS)

1979

- -

Engine power: 10,5 kW Manual operating system

MANUFACTURER

YEAR OF MANUFACTURE

HORIZONTAL DRILLING&MILLING MACHINE WFA 200B (BOHRWERK)

RADIAL DRILLING MACHINE VR-8A

MANUFACTURER POREBA- Poland

Czechoslovakia

YEAR OF MANUFACTURE 1979

1979

TECHNICAL CHARACTERISTICS -Engine power: 90 kW -Number of revolutions per minute: 1-300 -Table dimensions: 16000x5235 mm -Table carrying capacity: 20 Mp/m2, 100 t -Maximal spindle runs: x=12000 mm, y=4000 mm, z=1450 mm, w=1200 mm -Spindle diameter: 200 mm -CNC operating system -Engine power: 15,5 kW -Diameter of drilling in steel: 80 mm -Spindle diameter: 110 mm -Table dimensions: 3680x1400 mm -Table carrying capacity: 60 t -Min/max distance from axis of spindle to post: 500/2515 mm -Min/max distance from top of spindle to table: 625/2200 mm -Manual operating system

HORIZONTAL DRILLING&MILLING MACHINE

VARNSDORF, TDSCzechoslovakia

1984

-Manual operating system

HORIZONTAL DRILLING&MILLING MACHINE

STANKOIMPORT - USSR

1979

-Spindle diameter: 80 mm -Manual operating system

TECHNICAL CHARACTERISTICS

RAFAMET - Poland

1979

-Engine power: 90 kW -Number of revolutions per minute: 1-300 -Table dimensions: 16000x5235 mm -Table carrying capacity: 20 Mp/m2, 100 t -Maximal spindle runs: x=12000 mm, y=4000 mm, z=1450 mm, w=1200 mm -Spindle diameter: 200 mm -CNC operating system

WALDRICH - Germany

1979

-Engine power: 15,5 kW -Diameter of drilling in steel: 80 mm -Spindle diameter: 110 mm -Table dimensions: 3680x1400 mm -Table carrying capacity: 60 t -Min/max distance from axis of spindle to post: 500/2515 mm -Min/max distance from top of spindle to table: 625/2200 mm -Manual operating system

METAL TURNING LATHE: PA- 631-P

STANKOIMPORT USSR

1984

-Manual operating system

METAL TURNING LATHE TVP 30

POTISJE

1979

-Spindle diameter: 80 mm -Manual operating system

METAL TURNING LATHE TVP 30

PRVOMAJSKA, RASA Yugosl.

1978

-Engine power: 11,2 kW -Manual operating system

METAL TURNING LATHE: Adapa-45

POTISJE

1981

- Manual operating system

METAL WORKING MACHINES - DRILLING MACHINES TYPE OF MACHINE

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RADIAL ROTATING LATHES: TS - 3600

METAL WORKING MACHINES - SLOTTING MACHINE TYPE OF MACHINE SLOTTING MACHINE

MANUFACTURER STANKOIMPORT USSR

YEAR OF MANUFACTURE 1977

TECHNICAL CHARACTERISTICS - Manual operating system


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HEAT TRETMAN EQUIPMENT

WELDING EQUIPMENT

METAL WORKING MACHINES - SLOTTING MACHINE TYPE OF MACHINE

MANUFACTURER

STRESS RELIEVING FURNACE: 21,5x6x6 m

COOPERHEAT- England

CHAMBER FURNACE: 4X3X0,9

INDUCTION DEVICE

TWO CHAMBER ELECTRIC FURNACE

FORGING FURNACE

AEG - ELOTHERM

RADE KONCAR Croatia

-

YEAR OF MANUFACTURE 1981

1979

1984

1979

1978

TYPE OF MACHINE

-Gas firing dimensions: 6x6x21,5 m -Max. insert plate dimensions: 5x5x21 m -Mobile table carrying capacity: 100 t -Operating temperature: 750oC -Maximal temperature: 950oC -Automatic temperature regulation: +/-10 oC -Propulsive fuel: propane-butane mixture -Associated equipment: units for annealing -Manual and automatic operating system

IRA - 400-TIG

-Power: 120 kW -Frequency: 2000 Hz -Manual and automatic operating system -Chamber dimensions: 1,25x1,5x0,6 m -Power: 2x70 kW o -Maximal temperature: 1150oC -Deadweight: 3 t -Manual and automatic operating system -Opening dimensions: 1,7x1,6x0,7 m -Manual and automatic operating system

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WELDING EQUIPMENT - MANUAL

TECHNICAL CHARACTERISTICS

-Gas firing dimensions: 4x3x0,9 m -Max. insert plate dimensions: 3x2x0,9 m -Table carrying capacity: 10 t -Maximal temperature: 950oC -Temperature regulation: 6 ducts -Propulsive fuel: natural gas -Manual and automatic operating system

PROIZVODNJA OPREME |

PRESTOTIG-250

MANUFACTURER

YEAR OF MANUFACTURE

TECHNICAL CHARACTERISTICS

ULJANIK, Pula Croatia

1978

- Continuous regulation

OERLICON CO.

1999

- Continuous regulation

WELDING EQUIPMENT - SEMIAUTOMATIC TYPE OF MACHINE SINERGIC-504 S

MANUFACTURER REHM-Germany

YEAR OF MANUFACTURE 2001

TECHNICAL CHARACTERISTICS -Continuous regulation of voltage and welding current

WELDING EQUIPMENT - AUTOMATIC TYPE OF MACHINE

MANUFACTURER

YEAR OF MANUFACTURE

TECHNICAL CHARACTERISTICS

PROTIG - 250

ESAB - Sweden

1983

-Max. electric supply: 250 (A) -Associated equipment: guide, tongs for defining 0 of pipes -Automatic operating system

A6-T

ESAB - Sweden

1980

-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Cable length: max. L=12 (M) -Associated equipment: conducting track L=4- 8 m -Manual continuous regulation

METALNA, Maribor Slovenia

1982

-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Welding length: 5 m -Shell diameter: 5 m -Associated equipment: rotators/ plotting head positioner / guide -Manual continuous regulation

KVS - 5x5


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WELDING EQUIPMENT

WELDING EQUIPMENT

METAL WORKING MACHINES - SLOTTING MACHINE TYPE OF MACHINE MKD - 6,5x6,5

ARMCO - MH 55'4

1/TRC/X - 9x7,2

MANUFACTURER ESAB - Sweden

LINCOLN - Italia

BODE - Great Britain

YEAR OF MANUFACTURE 1980

1977

1983

GROOVING SOURCE Kylbeg-1200

WELDING POSITIONER 2/ VP/10-S

MANUFACTURER

YEAR OF MANUFACTURE

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WELDING EQUIPMENT - AUXILIARY WELDING EQUIPMENT

TECHNICAL CHARACTERISTICS

TYPE OF MACHINE

-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Welding length: 6,5 m -Shell diameter: 6,5 m -Associated equipment: rotators/ plotting head positioner / guide -Manual continuous regulation

WELDING POSITIONER VP-35

BODE - Great Britain

1983

-Carrying capacity: 35 tons -Angle of twist: 90oC -Continuous plate twisting speed regulation

WELDING POSITIONER ZR-N-750

TPK-Zagreb Croatia

1987

-Carrying capacity: 750 kg -Angle of twist: 90oC -Continuous plate twisting speed regulation

WELDING ROLLERS T-SARS-2000

BODE - Great Britain

1983

-Power: 120 kW -Frequency: 2000 Hz -Manual and automatic operating system

WELDING ROLLERS SAR2000

BODE - Great Britain

1983

-Carrying capacity per pair: 100 tons -Continuous speed regulation

-Max. electric supply: LAD 1400 (A) -Power: 88 (KVA) -Welding length: 5 m -Shell diameter: 4 m -Associated equipment: rotators/ plotting head positioner/ guide -Manual continuous regulation

-Power: 88 (KVA) -Welding length: 9 m -Welding height: 7,2 m -Associated equipment: plotting head rotators -Continuous regulation

WELDING EQUIPMENT - AUXILIARY WELDING EQUIPMENT TYPE OF MACHINE

PROIZVODNJA OPREME |

TECHNICAL CHARACTERISTICS

ESAB - Sweden

1980

-Max. electric supply: 1000 (A) -Terminal: 38 (V) -Stepped regulation

BODE - Great Britain

1983

-Carrying capacity: 10 tons -Angle of twist: 90oC -Continuous plate twisting speed regulation

MANUFACTURER

YEAR OF MANUFACTURE

TECHNICAL CHARACTERISTICS


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DEFORMATION MACHINING EQUIPMENT

DEFORMATION MACHINING EQUIPMENT - PRESSES TYPE OF MACHINE

MANUFACTURER

HYDRAULIC PREES MOTALA 2500 T

MOTALA - VERKSTAD (Sweden)

HYDRAULIC PREES DUISBURG 1000 T

YEAR OF MANUFACTURE 1960

1960

HYDRAULIC PREES ASVALD 200 T

1960

BENDING ROLL

MANUFACTURER HEUSLER

YEAR OF MANUFACTURE 1980

PROIZVODNJA OPREME |

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DEFORMATION MACHINING EQUIPMENT - BENDING ROLLS

TECHNICAL CHARACTERISTICS

TYPE OF MACHINE

-Pressing force: 2500 tons -Restoring force: 250 tons -Ejecting force: 200 tons -Piston runs: 700 mm -Table dimensions: 2990x5360 mm -Working area of table: 2000x4500 mm -Insertion height: 1700 mm -Associated equipment: bending tools -Manual control system

BENDING ROLL

VoEST AUSTRIA

1960

-Upper roller diameter: 650 mm -Min/Max bending diameter: 700 / 6000 mm -Working length: 5000 mm -Maximal bending thickness: 35 mm -Manual control system

BENDING ROLL

VoEST AUSTRIA

1963

-Upper roller diameter: 350 mm -Min/Max bending diameter: 400 / 3200 mm -Working length: 3250 mm -Bending thickness: 16-40 mm -hot bending roll -Manual control system

BENDING ROLL

VoEST AUSTRIA

1967

-Upper roller diameter: 210 mm -Min/Max bending diameter: 250/3000 mm -Working length: 3000 mm -Bending thickness: 8-16 mm -Minimal bending diameter: 700 mm -Manual control system

“BIG” MACHINE (big)

-

1960

-Maximal plate thickness: 10 mm -Knife length: 4000 mm -Maximal workpiece length: 3800 mm -Bending capability: up to 1000 mm

“BIG” MACHINE (small)

-

1960

-Maximal plate thickness: 10 mm -Knife length: 3000 mm -Maximal workpiece length: 2800 mm

HERKULES (Profile bending)

-

1974

- Manual operating system

-Pressing force: 1000 tons -Ejecting force: 75 tons -Piston runs: 1500 mm -Table dimensions: 2990x5360 mm -Working height: 2650 mm -Pressing, forging -Associated equipment: bending tools -Manual control system

-Pressing force: 200 tons -Piston runs: 350 mm -Working area of table: 800x1200 mm -Working height: 900 mm -Associated equipment: bending tools -Manual control system

DEFORMATION MACHINING EQUIPMENT - BENDING ROLLS TYPE OF MACHINE

DEFORMATION MACHINING EQUIPMENT

MANUFACTURER

YEAR OF MANUFACTURE

TECHNICAL CHARACTERISTICS -Upper roller diameter: 950 mm -Minimal bending diameter: 1100 mm -Working length: 3000 mm -Maximal bending thickness: 120 mm -Installed power: 1700 tons -Working speed: 2-4m7min. -Drive: hydro-aggregate 300 bar -Manual control system

TECHNICAL CHARACTERISTICS


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EQUIPMENT FOR CUTTING

QUALITY CONTROL EQUIPMENT

EQUIPMENT FOR CUTTING TYPE OF MACHINE AUTOMATIC GAS CUTTING MACHINE

OPTICAL CONDUCTION GAS CUTTING MACHINE

MANUFACTURER

YEAR OF MANUFACTURE

TYPE OF MACHINE

ESAB-KEBE GmBH

1980

-Max length: 13 m -Max width: 4 m -Plate thickness: 200 mm -Cutting gas: acetylene -Automatic control system

LINEAR ACCELERATOR LINATRON 400

OPTOTAJ 20 ULJANIK PULA Croatia

1984

-Max length: 9 m -Max width: 2 m -Plate thickness: 250 mm -Cutting gas: acetylene -Automatic control system

JELSINGRAD

1976

-Maximal cutting thickness: 5 mm -Maximal cutting length: 2050 mm -Number of runs: 26-75 m-1 -Engine power: 5,5 kW -Clearance between knifes: 0,5-2 mm -Manual control system

MACHINE SCISSORS HMG 16(20

JELSINGRAD

1978

-Maximal cutting thickness: 16mm -Maximal cutting length: 3100 mm -Number of runs: 9-30 m-1 -Engine power: 30 kW -Clearance between knifes: 1-3,4 mm -Manual control system

CIRCULAR SAW

CNC CUTTING MACHINE SATRONIK LS 3000

-Maximal cutting diameter: 600 mm -Length: 6 m -Weight: 15 t SATO, Germany

2007

-max. cutting width.: 3.000 mm -total width.: 4.500 mm -total length: 14.000 mm -max. cutting length: 12.000 mm -max. burner speed while positioning (and cuttting): 20.000 mm/min -max. axe cutting thickness: 200 mm (with one burner) -control box SA 802: 1 pc. -number of burners for axe cutting: 1 pc. -number of burners for slope cutting on straight line: 1 pc. -hight of track: 520 mm -hight of working table: 650/850 mm

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QUALITY CONTROL EQUIPMENT

TECHNICAL CHARACTERISTICS

MACHINE SCISSORS HM5/2000

PROIZVODNJA OPREME |

MANUFACTURER

YEAR OF MANUFACTURE

TECHNICAL CHARACTERISTICS

VARIAN- SAD

1982

-Examining thickness: up to 300 mm -Maximal energy: 4 MeV -Requires repair -Associated equipment: overhead travelling crane

RoNTGEN DEVICE, 300 kv

RICH SEIFERT CO. Germany

1989

-Examining steel material up to 40 mm

ISOTOPE

RICH SEIFERT CO. Germany

1985

-Examining steel material up to 80 mm -Radiation source: Ir-192, 1,85 TBg

KRAUTKRAMER

1960

-Ultrasound examining thickness of steel material: above 10 mm

ULTRASONIC DEVICE NSL32


PROIZVODNJA OPREME Dr. Mile Budaka 1 Slav. Brod, HRV.

Telp. +385 35 218 403 Fax. +385 35 218 422

www.dd-po.hr djdj.po@hi.t-com.hr

Proizvodnja opreme - Duro Dakovic