Waltco RGL / RBGL Series Liftgate Parts Manual

www.waltco.com parts@waltco.com

Phone: Fax:

800.411.5685 800.411.5684

Parts Manual RGL and RBGL 2000 lb. - 6000 lb. Capacity Rail Lift Liftgates

GR02479

This manual identifies parts for Liftgates manufactured:

4/2009 to Current Waltco Lift Corp.

Corporate Office United State 285 Northeast Ave. Tallmadge, OH 44278 P: 330.633.9191 F: 330.633.1418

Waltco Lift Corp.

United States 620 S Hambledon Ave. City of Industry, CA 91744 P: 626.964.0990 F: 626.964.0149

Waltco Lift Inc. Canada 90 North Queen St. Etobicoke, ON M8Z 2C5 P: 888.343.4550

EO:7140B Rev 02 7-2015

80137604

Table of Contents Improper operation and maintenance of this liftgate could result in severe personal injury or death.

Read and understand the contents of the owner’s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate.

INTRODUCTION ............................................................................................................ 3 HOW TO ORDER PARTS .............................................................................................. 4 MODEL INFORMATION ................................................................................................. 5 PLATFORMS....................................................................................................... PM-841 PLATFORM COMPONENTS .............................................................................. PM-439B PLATFORMS (SINGLE PIECE) .......................................................................... PM-443A RBGL PLATFORMS ........................................................................................... PM-444 RBGL PLATFORMS (FOLD DOWN RAILS) ...................................................... PM-445 ALUMINUM RAMPS ........................................................................................... PM-243B MAIN FRAMES.................................................................................................... PM-225E RUNNERS ........................................................................................................... PM-446A UPPER ROLLERS .............................................................................................. PM-448 HYDRAULIC & ELECTRICAL............................................................................. PM-533B SINGLE PUMPS .................................................................................................. PM-536C DUAL PUMPS ..................................................................................................... PM-537B ELECTRICAL AND HYDRAULIC SCHEMATICS ...............................................

Page 2

Introduction Each Waltco liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Waltco liftgate, always specify and use “OEM Parts” from Waltco.

This manual does not provide procedures for the servicing and repair of Waltco liftgates.

Service and repair should only be performed by an authorized Waltco distributor. For information on the nearest authorized Waltco distributor contact: Waltco Lift Corp.

285 Northeast Avenue Tallmadge, OH 44278 Phone: 800.411.5685 Fax: 800.411.5684 E-mail: parts@waltco.com

The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death.

Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER’S MANUAL in the vehicle at all times as a guide for proper operation and maintenance.

80101668

EO7714 REV 01

Page 3

How To Order Parts Repairs should be made only by authorized mechanics using WALTCO Replacement parts.

When ordering repair or replacement parts, please include all the information asked for below. If this information is not available, a complete written description or sketch of the required part will help WALTCO identify and deliver the needed part to you. ________________________________________________________________ THE FOLLOWING INFORMATION MUST BE INCLUDED: 1. SERIAL NUMBER - [WALTCO liftgate serial numbers can be found on the Specification Tag attached to the mount frame. (On older units the Specification Tag is located on the side or bottom of the platform.)]

2. MODEL NUMBER - [Or capacity] 3. PLATFORM SIZE ________________________________________________________________ THEN INCLUDE THE FOLLOWING INFORMATION: 4. PART NUMBERS 5. DESCRIPTION 6. QUANTITY REQUIRED ________________________________________________________________ MAIL, E-MAIL OR PHONE YOUR REQUEST TO: Waltco Truck Equipment Co. 285 Northeast Avenue Tallmadge, OH 44278 1-800-411-5685 FAX: 1-800-411-5684 E-MAIL: parts@waltco.com ALL PARTS ARE F.O.B. FROM THE SHIPPING FACTORY ________________________________________________________________ PLEASE NOTE: To assure you of continuing and effective quality control, our warranty policy permits replacement of hydraulic cylinders, valves and motor pump units when their factory seals are intact. Parts under warranty will be exchanged promptly after careful inspection of the returned assemblies.

80101389

EO 5534A Rev 02

Page 4

RGL & RBGL MODEL INFORMATION Explanation of Specification Tag Model Name RBGL30 RBGL40 RGL20 RGL30 RGL40 RGL50 RGL60 RGL20 RGL30 RGL40 RGL50 RGL60

Description Rail Lift, Bottle Gas Rail Lift, Bottle Gas Rail Lift (96" WIDE) Rail Lift (96" WIDE) Rail Lift (96" WIDE) Rail Lift (96" WIDE) Rail Lift (96" WIDE) Rail Lift (102" WIDE) Rail Lift (102" WIDE) Rail Lift (102" WIDE) Rail Lift (102" WIDE) Rail Lift (102" WIDE)

Capacity 3000 lbs.

4000 lbs.

2000 lbs.

3000 lbs.

4000 lbs.

5000 lbs.

6000 lbs.

2000 lbs.

3000 lbs.

4000 lbs.

5000 lbs.

6000 lbs.

Specification Tag

NOTE: Tag located on Curb Side Rail above switches.

GR02279

Page 5

ITEM

1

2

PART NUMBER

QTY

DESCRIPTION

ITEM

37412002 38412002 37612002 38612002

1 1 1 1

Platform Assy (RGL-30, 40 96" Wide) Platform Assy (RGL-30, 40 102" Wide) Platform Assy (RGL-50, 60 96" Wide) Platform Assy (RGL-50, 60 102" Wide)

37418001 37418003 37418002 37418004 37418006 37418005 37418563

1 1 1 1 1 1 1

37418573

1

37618003 37618002 37618004 37618005 37618006 37618573

1 1 1 1 1 1

37618583

1

38418001 38418003 38418002 38418004 38418006 38418005 38418563

1 1 1 1 1 1 1

38418573

1

38618003 38618002

1 1

60x90 Butt End Deck Ext. (RGL-30, 40) 60x90+12 CS Deck Ext. (RGL-30, 40) 60x90+12 Deck Ext. (RGL-30, 40) 72 x 90 Butt End Deck Ext. (RGL-30, 40) 72x90+12 CS Deck Ext. (RGL-30, 40) 72x90+12 Deck Ext. (RGL-30, 40) 60x90+ Hinges for Alum Ramp Deck Ext. (RGL-30, 40) 72x90+ Hinges for Alum Ramp Deck Ext. (RGL-30, 40) 60x90+12 CS Deck Ext. (RGL-50, 60) 60x90+12 Deck Ext. (RGL-50, 60) 72x90 Butt End Deck Ext. (RGL-50, 60) 72x90+12 CS Deck Ext. (RGL-50, 60) 72x90+12 Deck Ext. (RGL-50, 60) 72x90+ Hinges for Alum Ramp Deck Ext. (RGL-50, 60) 84x90+ Hinges for Alum Ramp Deck Ext. (RGL-50, 60) 60x96 Butt End Deck Ext. (RGL-30, 40) 60x96+12 CS Deck Ext. (RGL-30, 40) 60x96+12 Deck Ext. (RGL-30, 40) 72x96 Butt End Deck Ext. (RGL-30, 40) 72x96+12 CS Deck Ext. (RGL-30, 40) 72x96+12 Deck Ext. (RGL-30, 40) 60x96+ Hinges for Alum Ramp Deck Ext. (RGL-30, 40) 72x96+ Hinges for Alum Ramp Deck Ext. (RGL30-40) 60x96+12 CS Deck Ext. (RGL-50, 60) 60x96+12 Deck Ext. (RGL-50, 60)

2

LIFT CORP. RGL SERIES

PART NUMBER

QTY

DESCRIPTION

38618004 38618005 38618006 37618007 38618007 38618573

1 1 1 1 1 1

38618583

1

72x96 Butt End Deck Ext. (RGL-50, 60) 72x96+12 CS Deck Ext. (RGL-50, 60) 72x96+12 Deck Ext. (RGL-50, 60) 84x90 Butt End Deck Ext. (RGL-50, 60) 84x96 Butt End Deck Ext. (RGL-50, 60) 72x96+ Hinges for Alum Ramp Deck Ext. (RGL-50, 60) 84x96+ Hinges for Alum Ramp Deck Ext. (RGL-50, 60)

REVISED: E.O. REV.

4-2-12 6805 01

PM-841

PLATFORM ASSEMBLIES

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 6

4-2-12 6805 01

PM-841

ITEM

PART NUMBER

QTY

1 2 3 4

75089541* 35631601* Decks Deck Extensions 35455002 37455001z 38455001 37456701* 35470201* 75088061* 35457001 37457001z 38457001 35456002 * 37456001 *z 38456001 35456052 * 37456051 *z 38456051 75089548* 37417501* 35440002*

8 2 1 1

5

6 7 8 9

10

11

12 13 14

15 16 17 18 19 20 21 22

2 2 2 2 2 10 2 2 2 1 1 1 1 1 1 2 2 1

38440001*

1

35442501* 35442002* 75088056* 75089752* 75084052* 35440502* 35441502* 38441501* 75089547*

1 1 1 5 1 1 1 1 1

DESCRIPTION

ITEM

1/4" x 1-7/8" Coiled Pin Chain Clip See PM-841 See PM-841 Upper Link Assembly Upper Link Assembly Upper Link Assembly Pin Torsion Bar 1" S.A.E. Washer Lower Link Assembly Lower Link Assembly Lower Link Assembly Connecting Bar Assembly (Curb Side) Connecting Bar Assembly (Curb Side) Connecting Bar Assembly (Curb Side) Connecting Bar Assembly (Driver’s Side) Connecting Bar Assembly (Driver’s Side) Connecting Bar Assembly (Driver’s Side) 3/16" x 1-1/4" Coiled Pin Pin Assembly Cart Stop Ramp Assembly (96” Wide Platforms) (Items 15 thru 25) Cart Stop Ramp Assembly (102” Wide Platforms) (Items 15 thru 25) Cart Stop Brace Assembly Lever Assembly 1/2" S.A.E. Washer Extension Spring 5/32" x 1" Cotter Pin Latch Pin Assembly Cart Stop Assy (96” Wide Platforms) Cart Stop Assy (102” Wide Platforms) 3/16" x 1" Coiled Pin

PART NUMBER

QTY

23 24 25 26 27 28 29 30

75088064* 37411102* 75089554* 85803391* 35456101* 20211200* 75088081* 75086055*

1 2 6 6 2 2 2 2

31

75088053*

2

DESCRIPTION 5/8" S.A.E. Washer Pin 3/8" x 1-3/4" Coiled Pin Fiber Bearing Torsion Bar Anchor Pin 3/8" Lock Washer 3/8"-16 x 3/4" Lg. Hex head Bolt (Grade 5) 3/8” Flat Washer

* All RGL-30, 40, 50, 60 Units Used on 60 + 12 Deep platforms only * All RGL-30, 40, 50, 60 Units Used on 60” deep Butt End Platforms only.

Used on 60+12” and 72” deep Butt End Platforms only. z Used on 72+12” and 84” deep Butt End Platforms only.

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

7-6-15 7140B 02

PM-439B

PLATFORM COMPONENTS

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 7

7-6-15 7140B 02

PM-439B

ITEM 1 2 3 4 5 6

7

PART NUMBER 35631601 37211102 75089554 37270251 37270201 37410030 37410036 37410031 37410033 38410030 38410036 38410031 38410033 37410040 37410046 37410041 37410043 38410040 38410046 38410041 38410043 37410050 37410056 37410051 37410053 38410050 38410056 38410051 38410053 85803391

QTY 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

DESCRIPTION Chain Clip Pin 3/8" x 1-3/4" Coiled Pin Torsion Spring (Driver Side) Torsion Spring (Curb Side) 36" x 90" Butt End Platform 36" x 90" + 6" Platform 36" x 90" + 12" CS Platform 36” x 90” + 16” Alum Ramp Platform 36" x 96" Butt End Platform 36" x 96" + 6" Platform 36" x 96" + 12" CS Platform 36” x 96” + 16” Alum Ramp Platform 42" x 90" Butt End Platform 42" x 90" + 6" Platform 42" x 90" + 12" CS Platform 42” x 90” + 16” Alum Ramp Platform 42" x 96" Butt End Platform 42" x 96" + 6" Platform 42" x 96" + 12" CS Platform 42” x 96” + 16” Alum Ramp Platform 48" x 90" Butt End Platform 48" x 90" + 6" Platform 48" x 90" + 12" CS Platform 48” x 90” + 16” Alum Ramp Platform 48" x 96" Butt End Platform 48" x 96" + 6" Platform 48" x 96" + 12" CS Platform 48” x 96” + 16” Alum Ramp Platform Fiber Bearing

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

4-2-12 6805 02

PM-443A

PLATFORM ASSEMBLY (Units w/ 36”, 42”, 48” Deep Platforms)

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 8

4-2-12 6805 02

PM-443A

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NUMBER 36412001 36412003 36435004 36435054 36455001 36457001 36457002 31214001 75088061 75089541 10370800 75089361 75089349 36458336 36458342 37211102 75089554 35631601 36458236 36458242 36455051 37270201 37270251 31214701 75089324 85803391

QTY

DESCRIPTION

1 1 1 1 2 2 2 1 16 12 6 4 6 2 2 2 4 2 2 2 1 1 1 2 2 4

Platform Assembly (36" x 90") Platform Assembly (42" x 90") Runner Assembly Complete (Curb Side) Runner Assembly Complete (Street Side) Guard Rail Sub-Assembly (Curb Side) Side Rail Assembly (36" Platform) Side Rail Assembly (42" Platform) Ramp Assembly 1" Washer 1/4" x 1-7/8" Coiled Pin Pin Chain Hook 5/16� Cold Shut Plated Chain (36" Platform) Plated Chain (42" Platform) Pin 3/8" x 1-3/4" Coiled Pin Chain Clip Plated Chain (36" Platform) Plated Chain (42" Platform) Guard Rail Sub-Assembly (Street Side) Torsion Spring (Curb Side) Torsion Spring (Street Side) Bar Ramp Pivot Grommet Fiber Bearing

LIFT CORP. RBGL SERIES

REVISED: E.O. REV.

1-4-2002 4626 05

PM-444

PLATFORM ASSEMBLY

LIFT CORP. RBGL SERIES

REVISED: E.O. REV.

Page 9

1-4-2002 4626 05

PM-444

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NUMBER 36412002 36412004 36435004 36435054 31214001 36457501 36457502 36459001 36459051 36455002 36455052 75088061 75089541 10370800 31214701 37211102 75089554 75089361 37270201 37270251 35631601 36458236 36458242 75089349 36458501 36459501 75089756 75089557 36458336 36458342 75089335 85803391

QTY

DESCRIPTION

1 1 1 1 1 2 2 1 1 1 1 20 16 8 2 2 4 4 1 1 2 2 2 6 2 2 2 2 2 2 2 4

Platform Assembly (36" x 90") Platform Assembly (42" x 90") Runner Assembly Complete (Curb Side) Runner Assembly Complete (Street Side) Ramp Assembly Side Rail Assembly (36" Decks) Side Rail Assembly (42" Decks) Fixed Guard Rail Assembly (Curb Side) Fixed Guard Rail Assembly (Street Side) Guard Rail Assembly (Curb Side) Guard Rail Assembly (Street Side) 1" S.A.E. Washer 1/4" x 1-7/8" Coiled Pin Pin Bar Ramp Pivot Pin 3/8" x 1-3/4" Coiled Pin Chain Hook Torsion Spring (Curb Side) Torsion Spring (Street Side) Chain Clip Plated Chain (36" Decks) Plated Chain (42" Decks) 5/16� Cold Shut Lock Pin Assembly Lock Pin Sub Assembly Spring 1/4" x 1-1/2" Coiled Pin Plated Chain (36" Decks) Plated Chain (42" Decks) Flexible Grommeting Fiber Bearing

LIFT CORP. RBGL SERIES

REVISED: E.O. REV.

1-4-2002 4626 05

PM-445

FOLD DOWN RAIL PLATFORM ASSEMBLY

LIFT CORP. RBGL SERIES

REVISED: E.O. REV.

Page 10

1-4-2002 4626 05

PM-445

ITEM

QTY

DESCRIPTION

37214101

1

37414101

1

38214101

1

37216500

1

37416500

1

38216500

1

2

37415551

1

3

37415501

1

4 5

37419502 37215202 * 37414501

2 1 1

6 7 8

37414801 75085193 75086057

9

75086001 *

2

37415401 75084053 27310303

2 2 2

16” Aluminum Ramp (1 Piece 90" Wide Deck) 16” Aluminum Ramp (2 Piece Folding 90" & 96" Wide Decks) 16” Aluminum Ramp (1 Piece 96" Wide Deck) 12” Steel Folding Ramp (1 Piece 90" Wide Deck) 12” Steel Folding Ramp (2 Piece Folding 90" & 96" Wide Decks) 12” Steel Folding Ramp (1 Piece 96" Wide Deck) Hinge Plate Assembly (Driver Side) (Aluminum Ramp Only) Hinge Plate Assembly (Curb Side) (Aluminum Ramp Only) Retention Cable Assembly Ramp Latch (1 Piece Deck Only) Ramp Latch Assembly (2 Piece Decks Only) Ramp Hinge Clevis 3/8"-16 Locknut (Aluminum Ramp Only) 3/8"-16 x 1-1/4" Hex Head Bolt (Aluminum Ramp Only) 3/8"-16 x 1" Flat Head Screw (Aluminum Ramp Only) Ramp Brace 3/32” x 1” lg. Cotter Pin 1/2” Dia. Clevis Pin

1

10 11 12

PART NUMBER

2 12 10

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

11-2-2001 4088 01

PM-243B

16” ALUMINUM & 12” STEEL FOLDING RAMPS

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 11

11-2-2001 4088 01

PM-243B

ITEM

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9

35693002 75089451 F 35470601 * F 75086220 * F 75088083 75085110 * 75089541 37427302 35428001 35628001 75088085 75088087 AB 37472502

2 1 2 2 6 3 4 2 7 7 3 3 1

38472502

AC

1

37672502

AD

1

38672502

AE

1

10 11

12

13

14

37420004

1

38420004

1

37620004

1

38620004

1

37472002

AB

1

38472002

AC

1

37672002

AD

1

38672002

AE

1

35427601 *

F

2

DESCRIPTION

A

NOTE: Both Cables should be replaced at the same time, when ordering replacement cables.

LIFT CORP. RGL & RBGL SERIES

ITEM

Safety Chain Assembly Waltco Nameplate Short Pulley Bolt (Grade 8) 1/2"-20 x 3" Bolt (Grade 8) 1/2" Lock Washer 1/2"-20 Hex Nut (Grade 8) 1/4" x 1-7/8" Coiled Pin Up Stop Pin Pulley Assy Complete (RGL-20, 30, 40) Pulley Assy Complete (RGL-50, 60) 5/8" Lock Washer (RGL-20, 30, 40) 3/4” Lock Washer (RGL-50, 60) Adjustable Cable Assy (96" Wide) (RGL-20, 30, 40) Adjustable Cable Assy (102" Wide) (RGL-20, 30, 40) Adjustable Cable Assy (96" Wide) (RGL-50, 60) Adjustable Cable Assy (102" Wide) (RGL-50, 60) Main Frame Assembly (96" Wide) (RGL-20, 30, 40) Main Frame Assembly (102" Wide) (RGL-20, 30, 40) Main Frame Assembly (96" Wide) (RGL-50, 60) Main Frame Assembly (102" Wide) (RGL-50, 60) Fixed Cable Assembly (96" Wide) (RGL-20, 30, 40) Fixed Cable Assembly (102" Wide) (RGL-20, 30, 40) Fixed Cable Assembly (96" Wide) (RGL-50, 60) Fixed Cable Assembly (102" Wide) (RGL-50, 60) Long Pulley Bolt (Grade 8)

15

16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

35

PART NUMBER

QTY

DESCRIPTION

35426502

1

35626502

1

Shoe Sub-Assembly(with Items 19 & 30) (RGL-20, 30, 40) Shoe Sub-Assembly(with Items 19 & 30) (RGL-50, 60) Shoe Sub-Assembly(with Items 19 & 30) (RGL-20, 30, 40) Shoe Sub-Assembly(with Items 19 & 30) (RGL-50, 60) Long Cylinder Bolt (Grade 8)(RGL-20, 30, 40) Long Cylinder Bolt (Grade 8)(RGL-50, 60) Pulley Cover Guard (RGL-20,30,40) Pulley Cover Guard (RGL-50,60) 1/4" Dia. x 5/16" Drive Rivet Block Assembly (RGL-20, 30, 40) Block Assembly (RGL-50, 60) Special Lock Nut (AN365-1018A) 3/8"-16 x 1" Truss Head Screw “J” Type Nut Retainer 3/8"-16 x 2-1/2" Nylon Hex Bolt Short Cyl. Bolt (Grade 8) (RGL-20,30,40) Short Cyl. Bolt (Grade 8) (RGL-50,60) Access Door (96" Wide) Access Door (102" Wide) Self Locking Nut (RGL-20, 30, 40) Self Locking Nut (RGL-50, 60) Plastic Plug Phenolic Bearing 3/8"-16 Serrated Hex Nut 5/8" Lock Washer 5/8"-18 Hex Nut (Grade 8) 1/2” Flat Washer Pulley Cover Guard Assembly(Includes Items 18, 19, 24, 31, 36)(RGL-20,30,40) Pulley Cover Guard Assembly(Includes Items 18, 19, 24, 31, 36)(RGL-50,60) Pulley Cover Shield

35427002

1

35627002

1

35470501 * 35670501 * 37471602 37671602 75089406 35427501 35627501 BCDE 75085184 * GH 75087585 GH 75085165 75087588 35470901 * 35670901 * G 37420101 H 38420101 75085183 * 75085192 * BCDE 75089569 35426602 75085005 BCDE 75088085 BCDE 75085111 * 75088056 37471502

1 1 2 2 8 1 1 1 6 6 2 1 1 1 1 1 1 1 2 2 1 1 2 2

37671502

2

37471702

2

B

Included in Cable Replacement Kit 80000919.

Included in Cable Replacement Kit 80000922.

Included in Cable Replacement Kit 80000925.

E Included in Cable Replacement Kit 80000928.

F Included in Pulley Bolt Replacement Kit 80000499.

G Included in Access Door Replacement Kit 80000932.

H Included in Access Door Replacement Kit 80000933.

C D

REVISED: E.O. REV.

4-1-05 5221G 02

PM-225E

RGL & RBGL SERIES MAIN FRAME ASSEMBLY

LIFT CORP. RGL & RBGL SERIES

REVISED: E.O. REV.

Page 12

4-1-05 5221G 02

PM-225E

ITEM

QTY

DESCRIPTION

37235004

1

37435003

1

37535003

1

37235054

1

37435053

1

37535053

1

35635101 * 75088083 75085110 * 75089541

2 2 2 2

7 8 9 10

20211200 37432702 37435502 75088061

1 2 2 2

11

75089335

1

Runner Assembly (Curb Side) (RGL-20,30,40 with One Piece Platforms) Runner Assembly (Curb Side) (RGL-30, 40 with Two Piece Platforms) Runner Assembly (Curb Side) (RGL-50, 60 with Two Piece Platforms) Runner Assembly (Driver's Side) (RGL-20,30,40 with One Piece Platforms) Runner Assembly (Driver's Side) (RGL-30, 40 with Two Piece Platforms) Runner Assembly (Driver's Side) (RGL-50, 60 with Two Piece Platforms) 1/2"-20 x 1-3/4" Bolt (Grade 8) 1/2" Lock Washer 1/2"-20 Hex Nut (Grade 8) 1/4" x 1-7/8" Coiled Pin (Used only for Two Piece Platforms) Pin (Used only for Two Piece Platforms) Retainer Clip Outside Slide Bearing 1" S.A.E. Washer (Used only for Two Piece Platforms) Flexible Grommeting

1

2

3 4 5 6

PART NUMBER

* NOTE: These are special high grade nuts and bolts and must be purchased from Waltco.

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

7-6-2001 4268 01

PM-446A

RUNNER ASSEMBLIES

RUNNERS FOR SINGLE PIECE PLATFORMS

* NOTE: These are special high grade nuts and bolts and must be purchased from Waltco.

LIFT CORP. RGL SERIES

RUNNERS FOR TWO PIECE PLATFORMS

REVISED: E.O. REV.

Page 13

7-6-2001 4268 01

PM-446A

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 37437303 35436401 37436502 35436801 37436902 75085193 75087575 75087576 37439502 37438502 37438802 37437702 37437402 37437202 37437602 37438902 75089753 75089548 37437003

QTY

DESCRIPTION

1 2 4 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1

Upper Bearing Mount Plate (w/Brake) Upper Bearing Pivot Roller Assembly Roller Pin (Upper) Bearing Spacer 3/8"-16 Locknut 1/2" x 3/4" Socket Hd Shoulder Bolt 1/2" x 1-1/4" Socket Hd Shoulder Bolt Connector Plate Housing Assembly Toothed Cam Pin Pin Pin Pin Spring Spring 3/16" Dia. x 1-1/4" Coiled Pin Upper Bearing/Brake Assembly Complete (Includes Items 1 thru 18)

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

12-18-98 3760 04

PM-448

UPPER ROLLER ASSEMBLY

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 14

12-18-98 3760 04

PM-448

ITEM 1

PART NUMBER 35480050

QTY 1

35680050

1

4

75083036 70110020 70110030 75082863

1 1 1 1

5

75083108

1

6 7

75089317 75082867

1 2

8

75083101

1

2 3

75083102

9

1

37480051

1 A

10 11 12 13 14 15 16

75086223 A 37470301 A 75088083 A 75085110 A 75085181 75086845 75083109

1 1 1 1 1 2 1

17 18

37474102 75083103

1 1

DESCRIPTION Hydraulic Cylinder Assembly (RGL-20, 30, 40) Hydraulic Cylinder Assembly (RGL-50, 60) 3/8" x 90° Elbow Flow Control Valve (RGL-20, 30, 40) Flow Control Valve (RGL-50, 60) 3/8”-18 NPT Male x 3/4”-16 37° Flare Male Adapter 3/4”-16 37° Flare Male x 9/16”-18 37° Flare Male x 3/8” I.D. x 24-1/2” Lg. Hose Assembly Cylinder Breather Cap 9/16”-18 37° Flare Male Bulkhead 45° Elbow 9/16”-18 37° Flare Female x 9/16”-18 37° Flare Female x 3/8” I.D. x 65” Lg. Hose Assembly (Truck Kit Only) 9/16”-18 37° Flare Female x 9/16”-18 37° Flare Female x 3/8” I.D. x 372" Lg. Hose Assembly (Trailer Kit only) Closer Cylinder Includes fitting 75082882 1/2"-20 x 5" Hex Head Bolt (Grade 8) 1/2”-20 x 2-1/4” Hex Head Bolt (Grade 8) 1/2" Lock Washer 1/2"-20 Hex Nut Lock Nut (AN 364-820A) ¼”-20 x 1-1/4” Self Tapping Screw 9/16”-18 37° Flare Female x 9/16”-18 37° Flare Female x 1/4” I.D. x 66” Lg. Hose Assembly Control Wire Tube 9/16”-18 37° Flare Female x 9/16”-18 37° Flare Female x 1/4” I.D. x 76” Lg. Hose Assembly (Truck Kit Only)

ITEM

19 20 21 22 23 24 25 26 27

PART NUMBER 75083104

QTY 1

75086058 B 37690108 C 43090103 75082033 37475506 37423102 37474404 37481751 75088081

2 2 1 9 1 1 2 1 2

DESCRIPTION 9/16”-18 37° Flare Female x 9/16”-18 37° Flare Female x 1/4” I.D. x 372" Lg. Hose Assembly (Trailer Kit Only)

3/8”-16 x 1-1/2” Hex Head Bolt Outside Control Switch Inside Raise/Lower Switch 16 Ga. Butt Connector Control Wiring Harness Outside Control Switch Guard Inside Control Switch Guard 5/8” OD x 1/2" ID x 1” Lg. Bearing 3/8” Lock Washer

A

These parts included in Closer Cylinder Replacement Kit 80000893.

To replace old style pushbutton switches, use kit 80001419.

C To replace old style pushbutton switch, use kit 80001418.

B

NOTE These are special high grade nuts and bolts and must be purchased from Waltco.

LIFT CORP. RGL & RBGL SERIES

REVISED: E.O. REV.

7-6-2015 7140B 03

PM-533B

LIFTGATE HYDRAULIC AND ELECTRICAL LAYOUT NOTE: DIRECTION OF ARROW

CAUTION Do not run the hydraulic hose in or near the vehicle exhaust stream.

NOTE These are special high grade nuts and bolts and must be purchased from Waltco.

LIFT CORP. RGL & RBGL SERIES

REVISED: E.O. REV.

Page 15

7-6-2015 7140B 03

PM-533B

ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER 31590102 75082867

QTY 1 2 1 1 1 1 2 2 1 1

11

75085093 31491803 75089309 75089312 75089578 75089569 10195518 80000557 80000555 80000549 70401651

12 13 14 15 16

75088081 70401650 31590902 75089854 75083094

4 1 1 1 2

17 18 19

75086055 75089572 37475506 31494601 31494602 75088056 10099500 75085003 75086007 85803921 70402075

4 1 1

20 21 22 23 24 25

70402050

1

2 1 3 2 1 1

DESCRIPTION Hydraulic Enclosure Base 45° Bulkhead Elbow, 9/16”-18 37° Flare Male Hex jam nut, 5/16”-24 Motor Wiring Harness Grommet, Wiring Harness Grommet, Battery Cable Plug, Plastic, 3/8” Dia. Hole Plug, Plastic, 7/8” Dia. Hole Ground Cable, 2 Ga. X 18” Lg. 25 ft. Battery Cable Kit 30 ft. Battery Cable Kit 38 ft. Battery Cable Kit Hand Pump Handle (Included with Hand Pump Kit) Lock Washer, 3/8” Hand Pump Kit (Optional) Hydraulic Enclosure Cover Fuse, 15 Amp Hose Assy, 3/8” ID x 18-1/2” x 9/16”-18 37° Flare Fem. Hex Bolt, 3/8”-16 x ¾”, Grade 5 Plug, Plastic, 1-3/8” dia. Hole Liftgate Wiring Harness Long Trailer Extension Harness Short Trailer Extension Harness Washer, ½” I.D. X 1-3/8” O.D. Terminal Strip Hex Nut, 5/16”-18, Serrated Hex Bolt, 5/16”-18 x 1-1/4” lg.

Relay Hydraulic Pump Unit – Single Pump (RGL-20 & 30 Only) Hydraulic Pump Unit – Single Pump (RGL-40, 50, 60 Only)

ITEM 26 27 28 29 30 31 32 33 34 35 36

PART NUMBER 70092501 31491301 70092503 A 7043002-1 A 75089833 A 75089834 75085000 70401501 75086707 85803482 70402303

PART No. 38296504 38496504

A

QTY 1 1 2 1 1 1 3 1 3 2 3

DESCRIPTION Valve Assembly, 3-Way, 2-Pos w/ Coil Wire, Control Valve Assembly, 2-Way, 2-Pos w/ Coil Motor Starter Solenoid Bus Bar Hex Nut, #10-32, Serrated Reservoir Screw, #10-32 x 5/8” lg.

Holder, Spring Clip (Hand Pump Only) Coil, 10V, 25A

PUMP AND ENCLOSURE ASSEMBLIES COMPLETE DESCRIPTION Direct Power & 21” Enclosure (RGL-20,30) Direct Power & 21” Enclosure (RGL-40,50,60)

Included in Motor/Solenoid Assembly 70400858

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

8-1-09 6251 04

PM-536C

SINGLE PUMP HYDRAULIC AND ELECTRICAL LAYOUT

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 16

8-1-09 6251 04

PM-536C

ITEM 1 2 3

4 5 6 7

PART NUMBER 31590102 75088056 80000557 80000555 80000549 70400858 75089009 75082867 70402250

QTY 1 2 1

2 1 2 1

70402225 7A 7B 7C 7D 7E 7F 7G 8

A

1 1 1 2 1 4 6 1

9 10 11 12 13 14

7043002-1 A 75089833 A 75089834 70092501 70401501 70092503 70402303 37475506 31494601 31494602 75085000 75086707 31491601 75089832 75089569 75083094

15 16 17 18 19

31590902 10195524 75080062 85803921 75086055

1 1 1 2 4

1 1 1 1 2 2

DESCRIPTION Hydraulic Enclosure Base Washer, ½” I.D. X 1-3/8” O.D. 25 ft. Battery Cable Kit 30 ft. Battery Cable Kit 38 ft. Battery Cable Kit Motor/Solenoid Assy Grommet, Wiring Harness 45° Bulkhead Elbow, 9/16”-18 37° Flare Male Hydraulic Pump Unit – Dual Pump (RGL-20 & 30) Hydraulic Pump Unit – Dual Pump (RGL-40, 50, 60) Motor Starter Solenoid Bus Bar Valve Assembly, 3-Way, 2-Pos w/ Coil Reservoir Valve Assembly, 2-Way, 2-Pos w/ Coil Coil, 10V, 25A Liftgate Wiring Harness Long Trailer Extension Harness Short Trailer Extension Harness Hex Nut, #10-32, Serrated Screw, #10-32 x 5/8” lg.

Motor Wiring Harness Toggle Switch Plug, Plastic, 7/8” dia. Hole Hose Assy, 3/8” ID x 18-1/2” x 9/16”-18 37° Flare Fem. Hydraulic Enclosure Cover Battery Cable Assy, 24” Wire Clip Relay Hex Bolt, 3/8”-16 x ¾”, Grade 5

ITEM 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER 75089578 10195518 75086007 75089854 75085003 10099500 31491501 75088081 75089572 31499001 75089312 75085093

QTY 2 1 2 2 3 1 2 4 1 1 1 1

DESCRIPTION Plug, Plastic, 3/8” Hole Ground Cable, 2 Ga. X 18” Lg. Hex Bolt, 5/16”-18 x 1-1/4” lg.

Fuse, 15 Amp Hex Nut, 5/16”-18, Serrated Terminal Strip Wire, Key Switch Control Lock Washer, 3/8” Plug, Plastic, 1-3/8” dia. Hole Auxiliary Push Button Control Grommet, Battery Cable Hex jam nut, 5/16”-24

PUMP AND ENCLOSURE ASSEMBLIES COMPLETE PART NUMBER DESCRIPTION 38298504 38498504

A

Dual Pump and 21” Enclosure Complete (RGL-20,30) Dual Pump and 21” Enclosure Complete (RGL-40,50,60)

Included in Motor/Solenoid Assembly 70400858

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

8-1-09 6251 05

PM-537B

DUAL PUMP HYDRAULIC AND ELECTRICAL LAYOUT

LIFT CORP. RGL SERIES

REVISED: E.O. REV.

Page 17

8-1-09 6251 05

PM-537B

SCHEMATICS SINGLE PUMP ELECTRICAL SCHEMATIC

GR02304

Page 18

SCHEMATICS SINGLE PUMP HYDRAULIC SCHEMATIC

GR02305

Page 19

SCHEMATICS SINGLE PUMP WITH HAND PUMP HYDRAULIC SCHEMATIC

GR02307

Page 20

SCHEMATICS DUAL PUMP ELECTRICAL SCHEMATIC

GR02308

Page 21

SCHEMATICS DUAL PUMP HYDRAULIC SCHEMATIC

GR02309

Page 22

IMPORTANT WARNING Improper operation and maintenance of this liftgate could result in severe personal injury or death.

Read and understand the contents of liftgate Owner’s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate.

For SAFETY information on this liftgate see Chapter 1 of Owner’s manual

80101666

EO7714 Rev 01

Page 23