Waltco HLF Series Liftgate Parts Manual

www.waltco.com parts@waltco.com

Phone: Fax:

800.411.5685 800.411.5684

Parts Manual HLF 2500, 3000, 4000 & 5000 lb. Capacity Flipaway Liftgates

This manual identifies parts for Liftgates manufactured:

06/2013 to Current Last Change Date

5-2016

Page(s)

10, 11, 13, 15

Waltco Lift Corp.

Corporate Office United State 285 Northeast Ave. Tallmadge, OH 44278 P: 330.633.9191 F: 330.633.1418

Description P10-11 – Added complete platforms and additional kits P13 – Revised kits deleted item 18 changed item 20, added GV bed extensions P-15 – Up-dated electrical schematic for clarification, corrected/added part numbers of circuit breakers Waltco Lift Corp.

Waltco Lift Inc. United States Canada 620 S Hambledon Ave. 90 North Queen St. City of Industry, CA 91744 Etobicoke, ON M8Z 2C5 P: 626.964.0990 P: 888.343.4550 F: 626.964.0149

EO:7921 Rev 17 5-2016

80122703

Table of Contents Improper operation and maintenance of this liftgate could result in severe personal injury or death.

Read and understand the contents of the owner’s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate.

INTRODUCTION ............................................................................................................ 3 HOW TO ORDER PARTS .............................................................................................. 4 MODEL INFORMATION ................................................................................................. 5 DECALS ......................................................................................................................... 6 MOUNT FRAME, 2500 & 3000 LB. CAPACITY............................................................. 8 MOUNT FRAME, 4000 & 5000 LB. CAPACITY............................................................. 9 PLATFORM, 2500 & 3000 LB. CAPACITY.................................................................... 10 PLATFORM, 4000 & 5000 LB. CAPACITY.................................................................... 11 BED EXTENSION (prior to 12-14-2015) ....................................................................... 12 BED EXTENSION (after 12-14-2015 ............................................................................. 13 HYDRAULIC LAYOUT ................................................................................................... 14 ELECTRIC CONTROL OPTIONS .................................................................................. 15 UNDER-RIDE ................................................................................................................. 16 WALK RAMP .................................................................................................................. 17

Page 2

Introduction Each Waltco liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Waltco liftgate, always specify and use “OEM Parts” from Waltco.

This manual does not provide procedures for the servicing and repair of Waltco liftgates.

Service and repair should only be performed by an authorized Waltco distributor. For information on the nearest authorized Waltco distributor contact: Waltco Lift Corp.

285 Northeast Avenue Tallmadge, OH 44278 Phone: 800.411.5685 Fax: 800.411.5684 E-mail: parts@waltco.com

The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death.

Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER’S MANUAL in the vehicle at all times as a guide for proper operation and maintenance.

80101668

EO7714 REV 01

Page 3

How To Order Parts Repairs should be made only by authorized mechanics using WALTCO Replacement parts.

When ordering repair or replacement parts, please include all the information asked for below. If this information is not available, a complete written description or sketch of the required part will help WALTCO identify and deliver the needed part to you. ________________________________________________________________ THE FOLLOWING INFORMATION MUST BE INCLUDED: 1. SERIAL NUMBER - [WALTCO liftgate serial numbers can be found on the Specification Tag attached to the mount frame. (On older units the Specification Tag is located on the side or bottom of the platform.)]

2. MODEL NUMBER - [Or capacity] 3. PLATFORM SIZE ________________________________________________________________ THEN INCLUDE THE FOLLOWING INFORMATION: 4. PART NUMBERS 5. DESCRIPTION 6. QUANTITY REQUIRED ________________________________________________________________ MAIL, E-MAIL OR PHONE YOUR REQUEST TO: Waltco Lift Corp 285 Northeast Avenue Tallmadge, OH 44278 1-800-411-5685 FAX: 1-800-411-5684 E-MAIL: parts@waltco.com ALL PARTS ARE F.O.B. FROM THE SHIPPING FACTORY ________________________________________________________________ PLEASE NOTE: To assure you of continuing and effective quality control, our warranty policy permits replacement of hydraulic cylinders, valves and motor pump units when their factory seals are intact. Parts under warranty will be exchanged promptly after careful inspection of the returned assemblies.

80101389

EO 5534A Rev 02

Page 4

Model Information Explanation of Specification Tag

Model Name HLF25 HLF30 HLF40 HLF50

Description Twin Cylinder Twin Cylinder Twin Cylinder Twin Cylinder

Capacity 2500 lb.

3000 lb.

4000 lb.

5000 lb.

RATED CAPACITY Based on an evenly distributed load on the platform flat surface.

MODEL NAME

SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions

DATE OF MANUFACTURE Month / Year GR00241

Specification Tag GR02837

Page 5

Decals To order complete set of HLF-Series liftgate decals, order kits below: HLF-25 = Kit part number 80002130 HLF-30 = Kit part number 80002131 HLF-40 = Kit part number 80002132 HLF-50 = Kit part number 80002133

Page 6

Decals All decals must be in place and legible or all warranties are void.

ITEM

DECAL

QTY

PART NO.

Safety Instructions

1

80100850

Operation

1

80101664

Hazard Decal

1

80101370

Important Decal

1

80100828

Motor Thermal Switch

1

80101480

Stand Clear Decal

1

75089296

Refer to the following diagram showing decal locations.

Capacity Decal-2500lb Capacity Decal-3000lb Capacity Decal-4000lb

80100255 80100257 80100260

Locate on curbside of platform (Position so as to be read when platform is open)

Capacity Decal-5000lb

1 1 1 1

Use Handle Decal

1

75089295

Stand Clear Decal Capacity Decal-2500lb

1

75089296

1

80100255

Capacity Decal-3000lb

1

80100257

Capacity Decal-4000lb

1

80100260

Capacity Decal-5000lb

1

80100263

4

Circuit Breaker Decal

1

80100829

Locate next to liftgate circuit breaker.

In applications where more than one circuit breaker is used, this decal must be placed in both locations

5

Stand Clear Decal

1

75089296

Locate on driver’s side of vehicle body near liftgate

6

Schematics Decal

1

80101622

Locate inside of pump box cover

7

Made in the U.S.A. Decal

1

80101318

Locate curbside of tube outside of lift arm.

1

2

3

LOCATION Locate in a conspicuous place near controls.

If your liftgate is equipped with dual controls, an additional Safety Instruction decal (80100850) is to be placed in a conspicuous place near the second set of controls.

80100263

Locate near platform handle (Positioned so as to be read when platform is being unfolded into loading position)

To maximize decal adhesion to surfaces: • Surface must be dry and clean • Firm pressure must be applied to decal • Minimum surface temperature 65º Heat gun may be used to heat surface

GR10006

Page 7

ITEM

1 2

PART NUMBER 22720015 22720021 22770302 22770304

QTY

1 2

75089313 75089322 22795022 22795026GV 22793030 70430610 22730016 22730014 22730015 22730013

3 4 5 6 7

8

2 2 1 1 1

1

22730020 22755010 22755015 22750551 22750501 22780060 22724001 22724005 22724002 22724006 22718501 22718505 22793501C D 22793501GV 1000021-08B

9 10 11 12 13 14 15 16 17

2 1 1 2 1 1 1 1 2

2 2 2 2 2 2 4 6 4 2 10 14 16 6 2 4 4 6 4 4 2 2 2 2 1

Pin, 1-1/2” x 6-3/16” Pin, Lift Arm Pivot Pin, 1-1/4” x 3-3/16” Pin, 1-1/4” x 2-5/8” Pin, 1-1/4” x 6-11/16” Pin Retaining Block Bearing, Fiberglide, 1-1/2” ID x 1-1/2” Bearing, 1-1/4” ID x 1-1/2” Spacer Puck Hex Bolt, 3/8-16 x 3/4” Lock Washer, 3/8” Washer, 3/8” Lock Nut, 3/8-16 Hex Bolt, 3/8-16 x 2-1/2” Hex Bolt, 3/8-16 x 1-1/4”, Gr 8 Socket Button Head, 3/8-16 x 1-1/4” Grease Zerk, 5/16” Hex Bolt, ½-13 x 2-3/4” Top Lock Nut, ½-13 Roller, Plastic Stop Block, 4-1/2” Spacing Hex Bolt, 3/8-16 x 1”, Gr 8 Bearing, 1-1/4” ID x 1” Galvanized Mounting Hardware Kit (not shown)

A

Included in Bearing Replacement Kit 80001314 Included in Pin Replacement Kit 80001315 Included in Parting Bar Assembly 22794001 D Included in Parting Bar Assembly Galv 22794001GV B

C

2

30

16

B

1000021-13 B 22712301 B 1000022-05 B 1000022-03 B 1000021-11 22735001 A 42668119 A 10010192 22714102 22714201 B 75086055 B 75088081 75088053B 75085193 7500010-26 75086218 75086872 75089307 7500010-14CD 75085162CD 75081348CD 22750010 7500010-6 10010189A 22797001

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

DESCRIPTION Mount Frame Assembly, 3000# Mount Frame Assy, 3000#, Galvanized Mount Plate, 2500# & 3000# Mount Plate, 2500# & 3000#, For Galvanized Grommet, ½” ID Grommet, 5/16” ID Pump Enclosure Weldment Compete Pump Enclosure, Galvanized, Compete Pump Enclosure Lid, Plastic, Compete Hydraulic Pump, HLF-25 & 30 Lift Arm Weldment Lift Arm Weldment, Under-Ride Lift Arm Weldment, Hitch & Dock Lock Lift Arm Weldment, Hitch & Dock Lock, Under-Ride Lift Arm Weldment, Galvanized Parallel Arm Weldment Parallel Arm Weldment, Galvanized Stop Block Adjust, DS Stop Block Adjust, CS Hydraulic Cylinder, HLF-25, 30, & 40 Auto Tilt Block, DS Auto Tilt Block, DS, Galvanized Auto Tilt Block, CS Auto Tilt Block, CS, Galvanized Hose Guard Hose Guard, Zinc Plated Parting Bar Weldment Parting Bar Weldment, Galvanized Pin, 1-1/4” x 3-5/8”

7 32

31 5

17

37

1

15

3 4

27 18

33

34

13

30

28

38 36

6

20 19 14

24 9

12

23

28 33

40

10

31

17

12

18 22 41 22

21

30

26

19

29

39 28

25 20

8

35

9

11 40 39 21

MOUNT FRAME ASSY, 2500 & 3000 LBS CAPACITY REVISED: E.O. REV

LIFT CORP. HLF-25 & 30

5-2016 7921 05

PM-838A Page 8

ITEM

PART NUMBER 22720010 22720010GV 22720011 22720011GV

1

QTY

1

22770301 22770305

2 3 4

2

75089313 75089322 22795022 22795026GV 22793030 70430620 22730003 22730003GV 22730006 22730006GV

5 6 7

8

2 2 1 1

1

22755010 22755015 22750551 22750501 22780060 22780050 22724001 22724005 22724002 22724006 22718501 22718505 22793501C

9 10 11 12 13 14 15 16

D

DESCRIPTION Mount Frame Assembly Mount Frame Assembly, Galvanized Mount Frame Assembly, Under-Ride Mount Frame Assembly, Under-Ride, Galvanized Mount Plate, 4000# & 5000# Mount Plate, 4000# & 5000# for Galvanized Grommet, ½” ID Grommet, 5/16” ID Pump Enclosure Weldment Complete Pump Enclosure Galvanized, Complete Pump Enclosure Lid, Plastic Complete Hydraulic Pump, HLF-40 & 50 Lift Arm Weldment Lift Arm Weldment, Galvanized Lift Arm Weldment, Certified Under-Ride Lift Arm Weldment, Certified Under-Ride, Galvanized Parallel Arm Weldment Parallel Arm Weldment, Galvanized Stop Block Adjust, DS Stop Block Adjust, CS Hydraulic Cylinder, HLF-25, 30, & 40 Hydraulic Cylinder, HLF-50 Auto Tilt Block, DS Auto Tilt Block, DS, Galvanized Auto Tilt Block, CS Auto Tilt Block, CS, Galvanized Hose Guard Hose Guard, Zinc Plated Parting Bar Weldment

2 1 1 2 1 1 1 1

41

1 2 2 2 2 2 2 2 4 8 4 2 10 14 16 6 2 4 4 6 4 4 2 2 2 1

Parting Bar Weldment, Galvanized Pin, 1-1/4” x 3-5/8” Pin, 1-1/2” x 6-3/16” Pin, Lift Arm Pivot Pin, 1-1/4” x 3-3/16” Pin, 1-1/4” x 2-5/8” Pin, 1-1/4” x 6-11/16” Pin Retaining Block Bearing, Fiberglide, 1-1/2” ID x 1-1/2” Bearing, 1-1/4” ID x 1-1/2” Spacer Puck Hex Bolt, 3/8-16 x 3/4” Lock Washer, 3/8” Washer, 3/8” Lock Nut, 3/8-16 Hex Bolt, 3/8-16 x 2-1/2” Hex Bolt, 3/8-16 x 1-1/4”, Gr 8 Socket Button Head, 3/8-16 x 1-1/4” Grease Zerk, 5/16” Hex Bolt, 3/8-16 x 2-3/4” Top Lock Nut, 3/8-16 Roller, Plastic Stop Block, 4-1/2” Spacing Hex Bolt, 3/8-16 x 1” Galvanized Mounting Hardware Kit (not shown)

A

Included in Bearing Replacement Kit 80001314 Included in Pin Replacement Kit 80001315 Included in Parting Bar Assembly 22794001 D Included in Parting Bar Assembly Galv 22794001GV B

C

2

30

16

22793501GV B 1000021-08 B 1000021-13 B 22712301 B 1000022-05 B 1000022-03 B 1000021-11 22735001 A 42668119 A 10010192 22714101 22714201 75086055B 75088081B 75088053B 75085193 7500010-26 75086218 75086872 75089307 7500010-14CD 75085162CD 75081348CD 22750010 7500010-6 22797002

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

7 32

31 5

17

37

1

3

15

4

27 18

33

34

13

30

28

38 36

6

20 19 14

24 9

12

23

28 33

40

10

31

17

12

18 22 30

26

22

21

19

29

39 28

25 20

8

35

9

11 40 39 21

MOUNT FRAME ASSY, 4000 & 5000 LBS CAPACITY REVISED: E.O. REV

LIFT CORP. HLF-40 & 50

2-2016 7921 05

PM-792A Page 9

ITEM

PART NUMBER

QTY

DESCRIPTION

AC

22711015 BD 22711020 CD 80004704 (22713015) AB 80004705 (22713016) G 22712001 G 75089307 ABCD 26417701 ABCD 26417301 75086219ABCD 42668440 26414801 26414851 42669012E 42669011F 75089591EF 7500019-4EF 42669299EF

1

2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

Deck Assembly Deck Assembly, Galvanized Deck Extension Assembly, w/ Cart Stop Kit

1

1

18

Deck Extension Assembly

2 2 1 1 1 4

19 20 21 22 23 24 25 26 27 28 29

Pin Assembly, Deck (with grease zerk) Grease Zerk, 5/16” Torsion Bar Torsion Bar Anchor Hex Bolt, 3/8-16 x 1-1/2”, Gr 8 Spring, Cart Stop Cart Stop Assembly Complete, Curbside Cart Stop Assembly Complete, Driverside Cart Stop, Curbside Cart Stop, Driverside Spring Pin, 3/16” x 7/8” Socket Head Shoulder Bolt, 3/8” x 3/8” Roll Stop

1 1 2 2 2

EF

42669286 EF 75088268 42669014EF G 75089542 22716001 22716005 7500010-5 ABCD 75085188 22715002 H 10010192 7500065-2 ABCD 22714501 75088085 75088056ABCD 42669286EF 22713901 75089475

6 2 2 4 2 2 1 2 2 2 1 4 1 2 1 2

Shim Spring, Cart Stop Locking Pin, Cart Stop Coil Pin, ½” Dia x 2” Spacer Tube Spacer Tube, Zinc Plated Hex Bolt, 5/8-11 x 3”, Gr 8 Nut, 3/8-16, Centerlock Spring, Platform Bearing, 1-1/4” ID x 1-1/2” Jam Nut, Top Lock, 5/8-11 Tube, SS, ½”OD x .402”ID x ½”LG Lock Washer, 5/8” Washer, 1/2” Shim Wear Pad Blind Rivet, ¼”

A

Included with entire platform 22710016 60x84 Included with entire platform 22710021 60x84 galvanized Included with entire platform 22710015 60x84 w/cart stops D Included with entire platform 22710020 60x84 w/cart stops galvanized E Included with 26414801 cart stop kit (curbside) F Included with 26414851 cart stop kit (driverside) G Included in Pin Replacement Kit 80001315 H Included in Bearing Replacement Kit 80001314.

B C

17

19

18 3 6

5

7

21 21

24

18

26 20

19

25 23 17

8 3

22

4

9 10

1 11 28

27 2 12 9 10

14

13

15 29

16

ALUMINUM PLATFORM ASSEMBLY REVISED: E.O. REV

LIFT CORP. HLF-25 & 30

5-2016 7921 08

PM-839 Page 10

ITEM

1

PART NUMBER

QTY

22711001AC 22711001GVBD 22713001

DESCRIPTION

1

1 22713003CD

PART NUMBER

QTY

22716001

18

Deck Assembly, Galvanized Deck Extension Assembly Complete, w/ Cart Stop

AB

2

ITEM

Deck Assembly

2

22716005

19

DESCRIPTION

Spacer Tube

7500010-5

Spacer Tube, Zinc Plated

2

Hex Bolt, 5/8-11 x 3”, Gr 8

20

7500010-15ABCD

2

Hex Bolt, 3/8-16 x 5/8”, Gr 8

Deck Extension Assembly Complete

21

2

Spring, Platform

2

Bearing, 1-1/4” ID x 1-1/2”

3

22712001

G

2

Pin Assembly, Deck (with grease zerk)

22

4

75089307G

22715002 10010192H

2

Grease Zerk, 5/16”

1000101-6ABCD

2

Pin Weldment

5

26417701ABCD

23

1

Torsion Bar

24

7500065-2

4

Jam Nut, Top Lock, 5/8-11

6

26417301

ABCD

1

Torsion Bar Anchor

7500010-22ABCD

25

Lock Washer, 5/8”

1

Hex Bolt, 3/8-16 x 2.0”, Gr 8

26

75088085 75088056ABCD

4

7

1

Washer, 1/2”

8

42668440

4

Spring, Cart Stop

27

75088081ABCD

2

Lock Washer, 3/8”

9 10 11

26414801 26414851 42669012E 42669011F 75089591

EF EF

Cart Stop Assembly Complete, Curbside

28

42669286

Cart Stop Assembly Complete, Driverside

29

Cart Stop, Curbside Cart Stop, Driverside

2

Spring Pin, 3/16” x 7/8”

2

Socket Head Shoulder Bolt, 3/8” x 3/8”

1 1

EF

2

Shim

22713901

1

Wear Pad

30

75089475

2

Blind Rivet, ¼”

31

22714501ABCD

1

Tube, SS, ½”OD x .402”ID x ½” LG

32

75085188ABCD

1

Hex Bolt, 5/8-16, Centerlock

12

7500019-4

13

42669299EF

2

Roll Stop

14

42669286EF

6

Shim

15

75088268EF

2

Spring, Cart Stop

B

16

42669014

EF

2

Locking Pin, Cart Stop

C

17

75089542G

4

Coil Pin, ½” Dia x 2”

A

Included with complete platform 22710001 60x84 w/cart stops Included with complete platform 22710001GV 60x84 w/cart stops galvanized Included with complete platform 22710003 60x84 D Included with complete platform 22710003GV 60x84 galvanized E Included with 26414801 cart stop kit (curbside) F Included with 26414851 cart stop kit (driver side) G Included in Pin Replacement Kit 80001315.

H Included in Bearing Replacement Kit 80001314.

17

19

18 3 6

5 21

7 31

21 18

26 32

19

25 24 17

8 3

22

4

9 1 11 29

23

28 2 12 10

14

27

20

13

15 30

16

ALUMINUM PLATFORM ASSEMBLY

LIFT CORP. HLF-40 & 50

REVISED: E.O. REV

5-2016 7921 14

PM-793 Page 11

ITEM

7 8 9 10 11 12 13

26497001 26497051 26497002 26497004 26497052 26497054 26498501 26498505 26297604B 26297603A 75088067AB 75088085 75086110B 75086154 75088064

2 2 6 8 6 8 12

DESCRIPTION Bed Extension, 96” Vehicles Bed Extension, 102” Vehicles Bed Extension, Heavy Duty, 96” Vehicles Bed Extension, Heavy Duty,102” Vehicles Bed Extension, 96” Wide, Walk Ramp Bed Extension, 102” Wide, Walk Ramp Bed Extension, 96” Wide, Galvanized Bed Extension, 102” Wide Galvanized Bed Extension, 96” Wide, Walk Ramp, Galvanized Bed Extension, 102” Wide, Walk Ramp, Galvanized Dock Bumper, RH For Lights (Option) Dock Bumper, LH For Lights (Option) Dock Bumper, RH (Option) Dock Bumper, RH, Galvanized (Option) Dock Bumper, LH (Option) Dock Bumper, LH, Galvanized (Option) Stir-Up Assembly (Option) Stir-Up Assembly, Galvanized (Option) Rubber Bumper, Long (Option) Rubber Bumper, Short (Option) Washer, 1/2” (Option) Lock Washer, 5/8” (Option) Hex Bolt, ½”-13 x 2-1/2” Lg. (Option) Hex Bolt, 5/8”-11 x 1-3/4” Lg. (Option) Washer, 5/8” (Option)

14

26498102

1

Angle Support, CS (25-1/8”Lg) (Option)

1

PART NUMBER 22760001 22760002 22760003 22760004 22760005 22760006 22760007 22760008 22760009

QTY

1

22760010 2 3 4 5 6

1 1 1 1 1

26498102GV

15

26498152 26498152GV

1

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38D 39D 40D

26498301 75086218 75088081 75088053 75085096 26498201 75089334 75086732 75085000 22575200 75089376 75089374 75089373 7500010-26 22598100 75085193 7500010-23A 75085012 75088083AB 75085008 20396000 26496101 75085003

2 8 8 17 8 4 2 12 12 2 4 2 2 1 1 1 4 4 6 6 2 2 4

Angle Support, CS, Galvanized (25-1/8”Lg) (Option) Angle Support, DS (25-1/8”Lg) (Option) Angle Support, DS, Galvanized (25-1/8”Lg) (Option) Angle, 3” x 3” x ¼” x 24” Lg. (Option) Hex Bolt, 3/8”-16 x 1-1/4” (Option) Lock Washer, 3/8” (Option) Washer, 3/8” (Option) Hex Nut, 3/8”-16 (Option) Light Bracket (Option) Grommet, ½” ID (Option) Round Head Screw, #10-32 (Option) Hex Nut, #10-32 (Option) Harness, 2 Lamps (Option) Light Grommet (Option) Backup Light (Option) Tail Light ST & T (Option) Hex Bolt, 3/8”-16 x 2-1/2” Lg. (Option) Transit Chain (Option) Hex Lock Nut, 3/8”-16 (Option) Hex Bolt, ½”-13 x 3” Lg. (Option) Hex Nut, 5/8”-11 (Option) Lock Washer, ½” (Option) Hex Nut, ½”-13 Rubber Snubber Assembly Angle, Snubber Bracket Hex Nut, 5/16-18, Serrated

Dock Bumpers complete w/ Stirrups / Rubber Bumpers and Truck Lights: 26498004 CS and 26498054 DS –or- 26498004GV CS and 26498054GV DS Dock Bumpers complete w/ Stirrups / Rubber Bumpers and Trailer Lights: 26498007 CS and 26498057 DS –or- 26498007GV CS and 26498057GV DS

Use for liftgates shipped before 12-14-2015

Dock Bumpers complete w/ Stirrups / Rubber Bumpers: 26498005 CS and 26498055 DS –or- 26498005GV CS and 26498055GV DS Dock Bumpers complete w/ Stirrups / Rubber (WITHOUT lights and wire harness: 26498010 CS and 26498060 DS –or- 26498010GV CS and 26498060GV DS A

Included in 6” Rubber Bumper Kit 26496011 Included in 24” Rubber Bumper Kit 26496012 “GV” Indicates Galvanized option.

D Included in 80001298 Rubber Snubber Kit B

See PM-794A for liftgates shipped after 12-14-2015

C

BED EXTENSION AND LIGHT KIT OPTIONS REVISED: E.O. REV

LIFT CORP. HLF-25, -30, -40 & -50

4-2016 7897 11

PM-794 Page 12

ITEM

1

PART NUMBER

QTY

22760001 22760001GV 22760002 22760002GV 22760003 22760004 22760005 22760005GV 22760006 22760007GV 22760007 22760008 22760009 22760010

1

22760011GV 26497011 D 2

1

26497011GV D 26497061 D

3

1

26497061GV D D

4 5 6 7 8 9 10 11 12

26497010 26497010GV D 26497060 D 26497060GV D 26498501 26498501GV 26498703 B 26498702 A 75088067 AB 75088085 EF 75086108 AB 75086154 EF

1 1 2 2 2 6 8 6 8

DESCRIPTION

12

75088064 EF

13

Bed Extension, 96” Vehicles Bed Extension, 96” Vehicles, Galvanized Bed Extension, 102” Vehicles Bed Extension, 102” Vehicles, Galvanized Bed Extension, Heavy Duty, 96” Vehicles Bed Extension, Heavy Duty,102” Vehicles Bed Extension, 96” Wide, Walk Ramp Bed Extension, 96”, Walk Ramp, Galv Bed Extension, 102” Wide, Walk Ramp Bed Extension, 102”, Walk Ramp, Galv Bed Extension, 96” Wide, Galvanized Bed Extension, 102” Wide Galvanized Bed Extension, 96” Walk Ramp, Galv Bed Extension, 102” Walk Ramp, Galv Bed Extension, 102”, Multivans Walk Ramp, Galvanized Dock Bumper, RH For Lights (Option) Dock Bumper, RH For Lights, Galvanized (Option) Dock Bumper, LH For Lights (Option) Dock Bumper, LH For Lights, Galvanzied (Option) Dock Bumper, RH (Option) Dock Bumper, RH, Galvanized (Option) Dock Bumper, LH (Option) Dock Bumper, LH, Galvanized (Option) Stir-Up Assembly (Option) Stir-Up Assembly, Galvanized (Option) UHMW Bumper, Long (Option) UHMW Bumper, Short (Option) Washer, 1/2” (Option) Lock Washer, 5/8” (Option) Hex Bolt, ½”-13 x 1-1/2” Lg. (Option) Hex Bolt, 5/8”-11 x 1-3/4” Lg. (Option)

Washer, 5/8” (Option)

E

15

26498152GV F

1

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 40

26498301 EF 75086218

2 8

Angle Support, CS (25-1/8”Lg) (Option) Angle Support, CS, Galvanized (25-1/8”Lg) (Option) Angle Support, DS (25-1/8”Lg) (Option) Angle Support, DS, Galvanized (25-1/8”Lg) (Option) Angle, 3” x 3” x ¼” x 24” Lg. (Option) Hex Bolt, 3/8”-16 x 1-1/4” (Option)

75088053 G 75085005 26498201 75089334 75086732 75085000 22797200 75089376 75089474 75089463 7500010-26 G 22598100 G 75085193 G 26498550 75085012 EF 75088083 AB 75085008 AB 20396000 C 26496101 C 75085003 C

17 8 4 2 12 12 2 4 2 2 1 1 1 2 4 6 6 2 2 4

Washer, 3/8” (Option) Serrated Hex Nut, 3/8”-16 (Option) Light Bracket (Option) Grommet, ½” ID (Option) Round Head Screw, #10-32 (Option) Hex Nut, #10-32 (Option) Harness, 2 Lamps (Option) Light Grommet (Option) Backup Light (Option) Tail Light ST & T (Option) Hex Bolt, 3/8”-16 x 2-1/2” Lg. (Option) Transit Chain (Option) Hex Lock Nut, 3/8”-16 (Option) Wire Rope Step Assembly (Option) Hex Nut, 5/8”-11 (Option) Lock Washer, ½” (Option) Hex Nut, ½”-13 Rubber Snubber Assembly Angle, Snubber Bracket Hex Nut, 5/16-18, Serrated

26498102 14

1

26498102GV F 26498152 E

Dock Bumpers complete / UHMW Bumpers and Truck Lights: 26498013 CS and 26498063 DS –or- 26498013GV CS and 26498063GV DS Dock Bumpers complete / UHMW Bumpers and Trailer Lights: 26498012 CS and 26498062 DS –or- 26498012GV CS and 26498062GV DS Dock Bumpers complete / UHMW Bumpers: 26498011 CS and 26498061 DS –or- 26498011GV CS and 26498061GV DS Dock Bumpers complete / UHMW (WITHOUT lights and wire harness): 26498014 CS and 26498064 DS –or- 26498014GV CS and 26498064GV DS

Use for liftgates shipped after 12-14-2015

A

Included in Short UHMW Bumper Kit 26496013 Included in Long UHMW Bumper Kit 26496014 Included in 80001298 Rubber Snubber Kit D These are dock bumper weldments only E Included in Dock Bumper Brace Kit 22796020 F Included in Galvanized Dock Bumper Brace Kit 22796020GV G Included in Chain Anchor Kit 22745001 B C

See PM-794 for liftgates shipped before 12-14-2015 37

40

34

39

9

38 15

3

11

13 10 12 16 1

7 20 5

14

19

19

31 33

17

13

13

23 10

22 19 21

12

25 28 27

4

24 26

2 11

8 34

6 37 32

BED EXTENSION AND LIGHT KIT OPTIONS REVISED: E.O. REV

LIFT CORP. HLF-25, -30, -40 & -50

5-2016 7921 03

PM-794A Page 13

ITEM 1

PART NUMBER 70430610

QTY 1

70430620 A

A B C D E F G

70401513 A 70091734 A 7043002-1 A 70092403 A 70092503 A 75089854 A 10099309

H J K L M N P

5

70400014 A 75089473 A 70091291 A 70091779 A 70091778 A 70402303 A 70401414 22780060 22780050 B 75089251 B 75089252 B 75089253 22718501 22718505 75082894

2

6 7 8 9 10 11 12

75082869 75083132 22781010 7500077-16 7500077-15 22796201 22796101

4 2 1 2 2 1 1

2

3

4

A

1 1 1 2 1 1 1 1 1 1 1 2 2 1 2 4 2 2 1

DESCRIPTION Hydraulic Pump Unit, 2400 PSI, HLF-25, 30 Hydraulic Pump Unit, 3200 PSI, HLF-40, 50 Hydraulic Reservoir Breather Motor Starter Solenoid (4 Post) Valve Assembly, 2-way, 2 pos w/ Coil Fuse, 15 Amp Inline Fuse Assembly (Includes Fuse 75089854) Valve Assembly, 4-way, 2 pos w/ Coil Ground Cable (Part of Dual Cable) Steel Plug Connecting Strap Solenoid Cable Coil, 12V, 25 Watt Plug, SAE O-ring, 9/16-18 Hex Hydraulic Cylinder, HLF-25, 30, & 40 Hydraulic Cylinder, HLF-50 Clamp Half, Hose Cover Plate, Hose Clamp Hex Bolt, 5/16-18 x 1-3/4�

Hose Guard Assembly Hose Guard Assembly, Zinc Plated Bulkhead Elbow, 90, 3/8� JIC M X 3/8�JIC M with Nut Elbow, 90, 3/8� JIC M X 3/8� ORB M Tee, 3/8� JIC M X 3/8� ORB M Lock Valve Harness Hose, 3/8� ID X 3/8� JIC Hose, 3/8� ID X 3/8� JIC Hardline Hose Assembly, 3/8� JIC Hardline Hose Assembly, 3/8� JIC

ITEM 13 14

A B

PART NUMBER 7500111-1 22781503

QTY 2 1

DESCRIPTION Bushing, 9/16� ID x 1� OD x 14 Ga Cylinder Lock Valve

Included in Pump Assembly 70430610 & 70430620.

Included in Hose Guard Assembly 22718501 & 22718505.

REVISED: E.O. REV.

LIFT CORP. HLF-25, -30, -40, & -50

4-4-2016 7897 14

PM-795

HYDRAULIC LAYOUT

1

% + *

$

) '

1

( /

0

&

3 .

LIFT CORP. HLF-25, -30, -40, & -50

Page 14

REVISED: E.O. REV.

4-4-2016 7897 14

PM-795

Lock Valve

Lowering Solenoid Valve Raise Solenoid Valve

GR03012

GR02798

REVISED: E.O. REV.

LIFT CORP. HLF-25, 30, 40, & 50

5-2016 7921 08

PM-796

ELECTRIC CONTROL OPTIONS ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 80001429 A 10099325 75082038 75082037 A 10098413 10098904 75089243 75089254 80001312 10099309 75089854 22781010

QTY 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Switch Kit w/10ft Cord Switch (Hand Held Remote) Trailer Socket Trailer Plug Dual Control Harness “Y” Connector 150 Amp Circuit Breaker, HLF 25, 30,40 200 Amp Circuit Breaker, HLF-50 Cycle Counter Kit Fuse Holder 15 Amp Fuse Lock Valve Harness

A

Included in Switch Hand Held Remote Kit 80000430.

BLACK LOWER

GREEN POWER WHITE RAISE

LIFT CORP. HLF-25, 30, 40, & 50

Page 15

REVISED: E.O. REV.

5-2016 7921 08

PM-796

ITEM 1

PART NUMBER

QTY 1

A

2 3 4 5 6

22780003 B 22780003GV C 22780004 D 22780004GV ABCD 75088064 ABCD 75088085 ABCD 75085012 ABCD 7500010-7

1 12 6 6 6

DESCRIPTION Lift Arm Weldment, Under-Ride Under-Ride Bumper Weldment 96” Under-Ride Bumper Weldment 96”, Galvanized Under-Ride Bumper Weldment 102” Under-Ride Bumper Weldment 102”, Galvanized Washer, 5/8” Lock Washer, 5/8” Hex Nut, 5/8-11 Hex Bolt, 5/8-11 x 2-3/4”

LIFT CORP. HLF

UNDER-RIDE BUMPER ASSEMBLY HLF

A

Included in Under-Ride Bumper Kit 22796015 Included in Under-Ride Bumper Kit, Galvanized 22796015GV Included in Under-Ride Bumper Kit 22796016 D Included in Under-Ride Bumper Kit, Galvanized 22796016GV B

C

REVISED: E.O. REV.

7/2013 6909A 01

PM-874

Page 16

ITEM

PART NUMBER

1 2

QTY

1 22765001A 22765001GVB

1

DESCRIPTION

PART NUMBER

QTY

DESCRIPTION

10

22765260AB

4

Spacer, Puck, UHMW

Walk Ramp Assembly

11

22714201AB

2

Guide, Puck, UHMW

12

75088052AB

2

Washer, 5/16”

13

7500010-38AB

2

Hex Bolt, 5/16-18 x 2-1/4”

2

Nut, 5/16-18, Lock

Walk Ramp Assembly, Galvanized

3

75088053AB

4

75086058

AB

8

Hex Bolt, 3/8-16 x 1-1/2”

5

75085185AB

4

Nut, 3/8-16, Lock

6

22765201AB

2

Walk Ramp Guide, UHMW

7

22765250AB

2

Spacer, Walk Ramp Guide, UHMW

8

75087505AB

4

Carriage Bolt, 3/8-16 x 3-1/2”

9

75085185AB

4

Nut, 3/8-16, Lock

8

ITEM

Bed Extension, Walk Ramp

Washer, 3/8”

14 15 16

A

B

75085177

AB

22716801A 22716801GVB 75086864AB

2 4

Up-Stop Bracket Up-Stop Bracket, Galvanzied (option) Hex Screw,1/2-13 x 1”, self-tapping

Included in Walk Ramp Kit 22766001 Included in Walk Ramp Kit, Galvanized 22766001GV

WALK RAMP ASSEMBLY (HLF) REVISED: E.O. REV

LIFT CORP. HLF-40 & 50

1-12-15 7630 02

PM-875 Page 17

IMPORTANT WARNING Improper operation and maintenance of this liftgate could result in severe personal injury or death.

Read and understand the contents of liftgate Owner’s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate.

For SAFETY information on this liftgate see Chapter 1 of Owner’s manual

80101666

EO7714 Rev 01

Page 18