Separatoren_JOZ_EN

Separate manure: create chemical fertilizer from organic manure Find out all about JOZ’s separators

Bronto

|

Dino

|

Torro

From organic manure to chemical fertilizer JOZ has been developing solutions for moving manure for over 75 years. With circular farming, we’re taking this to the next level. We’re going deeper into the chain, and using our solutions to turn manure into a useful product.

Manure contains valuable minerals that are essential for agricultural businesses. With circular farming, we’re facilitating the transition from organic manure to chemical fertilizer. This makes it feasible and doable for you to comply with the rules applicable to farmers.

Manure is a valuable product. It contains more than just ammonia, which is viewed as problematic for the environment and consequently affects the freedom of the farmer. Fortunately, a solution is at hand, as JOZ supplies a unique concept for transforming manure. In this brochure, we present our separators, which are the first step in the manure transition concept.

NEW!

Circular Farming

Perspectief op de toekomst!

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S m ar t e r fe e d ing Gazoo Soon more

Moov 2.0

Barn-E Separators

Be dd ing

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JOZ-Tech

Separati ng manure

Separators

Gazoo

Separate your manure

Reduce both nitrogen

quickly and easily

and methane emissions

Bron: Agrio

Separate manure with the

Separator To make chemical fertilizer from organic manure, the manure must first be separated. A JOZ separator quickly and easily separates the manure stored in the manure pit or other manure storage space.

first stage in transforming manure into a mineral.

Separating slurry results in 2 types of manure: a thick fraction and a thin fraction. The thick fraction contains a high percentage of phosphates, and can be used as solid manure. In addition, the period during which it can be spread is often extended.

You can also use the thick fraction as biobedding, in which case the amount of dry matter it contains is very important. The dry matter percentage must be at least 35%.

Three types of separator JOZ separators are suitable for separating cattle and pig manure. You have a choice of three types:

Suitable for stackable manure • Dino Suitable for stackable manure and biobedding • Bronto • Torro The Bronto and the Torro are also available in combination with the nitrogen cracker.

Note: It is important to prevent fermentation.

Sprinkling the fresh thick fraction in layers prevents fermentation.

How does the separator work?

In the circular farming concept, the separator is the first phase in transforming manure into a mineral.

Separating slurry results in 2 types of manure: In

Read more about the separators

the circular farming concept, the separator is the

on the following pages.

De separatoren

Bronto

(suitable for biobedding and stackable manure)

The Bronto separator is especially suitable for farms that want to use the solid fraction as biobedding. The Bronto can achieve a dry matter percentage of 30 to 40%, which makes the thick fraction ideal for use as bedding.

If the Bronto is combined with the JOZ Gazoo nitrogen cracker, the thin fraction

Characteristics Bronto

is pumped to the Gazoo, where the next

cast-iron housing

stage of the transformation process takes

modular

place. If the nitrogen buster is not used, the

filter screw press

thin fraction is returned to the manure pit,

easy to operate and maintain

or stored in another manure storage space before being spread on the land.

Advantages of the Bronto Inexpensive bedding: no expensive straw or sawdust required More comfortable for cows (especially with deep litter boxes) Animals stay cleaner Liquid manure is easier to spread Dry matter percentage 30 to 40%

Dino

(only suitable for stackable manure)

The Dino separator separates slurry into a thin fraction and a thick fraction.

The Dino doesn’t achieve such a high dry matter content as the Bronto, so the thick fraction can’t be used as biobedding.

The stackable manure created is very rich in phosp-

Voordelen Dino

hates, so this product is ideal for spreading over the

Lower transport costs

land as solid manure. Does your farm already have

Stackable manure

a surplus of manure? The Dino can make life easier

More space in the manure pit

even in this case, because the phosphate-rich solid

(approx. 20% more)

fraction can be transported more easily, saving

Easier spreading of the separated

considerable transport costs. You can dispose of the

manure (liquid state)

same amount of phosphate in a smaller volume. The thin fraction is returned to the manure pit or spread on the land via another storage place.

Characteristics Dino cast-iron housing modular filter screw press easy to operate and maintain

Torro

(suitable for biobedding and stackable manure)

With a dry matter percentage of up to 38%, the Torro, like the Bronto, is perfect for farms that want to use the solid fraction as biobedding. The Torro is a separator in a vertical position, suitable for farms and small biogas plants.

If the Torro is combined with the Gazoo nitrogen

in another manure basin before being spread

cracker, the thin fraction is pumped to the Gazoo,

over the land. Data from the control box can be

where the next stage of the transformation process

collected with a phone via Bluetooth. This includes

takes place. If the Gazoo is not used, the thin

parameters such as the number of operating hours,

fraction is returned to the manure pit or stored

the power consumption and any error codes.

Advantages of the Torro Comfortable for cows Dry matter percentage > 33% Turnkey Optional shredder Suspended auger, less wear Low energy use

Characteristics Torro Stainless-steel housing and press screw Wear-resistant plating (70 HRC) Easy to maintain 2 to 4 m3 per hour 30 to 70 rpm 4-kW motor for separator and pump Frequency controlled

Reduce nitrogen with the

Gazoo

The fresh manure is collected each day and separated into a thin fraction and a thick fraction by the separator (Bronto of Torro). This is the next stage of transforming the manure. The thin fraction is then pumped to the Gazoo, JOZ’s nitrogen cracker.

How the Gazoo works The Gazoo nitrogen cracker is a circular solution for

In the second stage of the treatment, the ammonia

processing manure. What makes it even better is that

gas released from the thin fraction is processed

it reduces both nitrogen and methane emissions!

in the nitrogen cracker. This is where the second processing stage takes place, and the end product

The Gazoo nitrogen cracker reduces nitrogen

Biogrow is made. Check our Gazoo brochure for

emissions in 2 stages. First, the ammonia is extracted

a detailed explanation of how organic manure is

from the thin fraction.

converted into chemical fertilizer.

Industrieweg 5 1617 KK Westwoud +31 (0)228-566 500 info@joz.nl www.joz.nl/en

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