Bleu - Jothirmaii Poludasu

LASALLE, UAS

AY24/25

BLEU make & made

JOTHIRMAII POLUDASU

25684

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Introduction to Designer Make & Made Overview Sketches

MAQUETTE 1:5 Scale Inspiration

CONTENTS

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Table of

INTRODUCTION

Design Evolution

3D MODEL 16

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Technical Drawing 1:1 Proof of Concepts CMF Material Socurcing

FINAL MODEL Planning & Production Final Model 3

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MEET THE DESIGNER Hey there! I’m Jothirmaii, a product designer

I’m excited to share my latest project—

with

creating

Bleu - a stool crafted from recycled

innovative and user-friendly solutions. I

plastic and wood scraps. This endeavor

love blending functionality with a touch of

not only showcases my commitment to

fun, making everyday experiences a little

sustainability but also embodies my belief

brighter. My curiosity drives me to explore

in thoughtful design as a powerful medium

new

people,

for storytelling and expression. In this book,

ensuring that every product I design not

I’ll guide you through the design process,

only meets their needs but also brings a

my inspirations, and the unique features

smile to their faces.

that make this stool a meaningful addition

a

genuine

ideas

and

passion

connect

for

with

to any space.

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MAKE & MADE OVERVIEW This “Make & Made” module delves into the versatility of materials, focusing on the potential future of stools. Through this project, we explore the materiality of recycled plastic and experiment with innovative joinery techniques.

The following pages present an in-depth examination of both recycled plastics and wood, with the final model incorporating a composition of 70% recycled plastic and 30%

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(or less) wood.

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SKETCHES The stools illustrated here are a thoughtful blend of material exploration and refined joinery techniques, demonstrating

the

creative

possibilities

within

sustainable design.

Each

piece

merges

functionality

with

artistry,

showcasing the beauty and versatility of combining recycled plastics and wood.

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The construction of these 1:5 scale stool models has offered me invaluable insights and

a

deeper

understanding

of

the

processes involved in creating the final 1:1 model.

By working at this scale, I’ve been able to

experiment

placements

with

and

different

joinery

material

techniques,

allowing me to refine my design approach and address potential challenges early on.

This

hands-on

experience

has

been

instrumental in shaping my vision for the final product, ensuring that it not only meets functional requirements but also showcases the unique characteristics of the materials used.

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MAQUETTES 1:5 Scale

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“Imagine a stool that d and sophistication, wh of Memphis design meet elegance. Its design c energy of asymmetry and geometric forms sophisticated, refined and angle feels like a creativity with balance has taken on a life of isn’t just a stool; it’s an a world where colors w harmony, and the joy o its place in timeles - Jothirmaii

dances between whimsy here the playful spirit ts a graceful, modern captures the dynamic y, with vibrant hues brought to life in a palette. Each curve a brushstroke, merging e, as if geometry itself f quiet poise. This piece n invitation to sit within whisper, forms flirt with of the unexpected finds ss, refined beauty.” i Poludasu

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The evolution of this stool has involved several enhancements in size, shape, and construction.

Initially, the legs presented a challenge; the original design featured legs with a uniform width, which raised concerns regarding stability. Additionally, the rectangular shape of the second leg created an unbalanced appearance. Finally, the rectangular shapes of the mortise and tenon joint on the seat top conflicted with the stool’s organic form.

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DESIGN EVOLU-TION

In the second iteration, the stool leg was redesigned into a trapezium shape, which is wider at the base to enhance stability.

The second leg was transformed into a semi-circle, creating a more seamless appearance

and

adding

a

sense

of

symmetry and dynamism to the overall design. Additionally, the mortise and tenon joints were given curved sides, contributing to a cohesive and unified look for the stool.

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ASSEMBLY PROCED-URE The

assembly

process

begins

with

preparing all components, followed by SEAT

spray-painting the wood in a matte black finish. Finally, each piece is carefully slotted together for a secure and cohesive fit.

LEG

BASE

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TECHNICAL DRAWINGS

SUPPORT

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1:1 PROOF OF CON-CEPT

Through these trials, I discovered that precision is crucial to the success of my stool. I also found that sanding plastic, particularly along the curved edges for the mortise and tenon joinery, is challenging and time-consuming. Since powered tools can melt the plastic, I am limited to handsanding, which demands careful, gradual shaping. Additionally, I realized that making the joinery too tight—such as by using a mallet—risks cracking the plastic, so the fit must be precise but not overly forceful.

In my proof of concepts, I explored the feasibility of mortise and tenon joinery using two recycled plastic pieces of varying thicknesses, as well as slit and slot joinery with a combination of recycled plastic and a semi-circular wood piece.

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In selecting the wood for this project, I made

Additionally, as an engineered wood, it

a thoughtful choice in alignment with the

offers the advantage of not warping due to

project’s brief, which specified the use of

humidity. While I regret that I wasn’t able to

scrap wood. My options were limited to pine,

showcase the beautiful natural layers of the

plywood, birch plywood, and metranti. Given

birch plywood, I opted to spray paint it black

the desired thickness and hardness, I found

to complement the blue and black color

birch plywood to be the most suitable.

scheme of the stool.

FINISHING MATERIAL

COLOR

For the plastic, I used recycled plastic boards from Plastify and Semula, made using type 2 HDPE and type 5 Polypropylene (PP).

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ROGER & SONS During my search for birch plywood in Singapore, I came across Roger & Sons, where I was warmly greeted by their inhouse dog, who did a great job keeping me entertained on that hot afternoon.

Fortunately,

the

workshop

had

birch

plywood scraps available in my desired size, which I was able to take at no cost.

MATERIAL SOURCING 26

PLASTIFY I had a productive visit to Plastify’s workshop, where I gained valuable insights into the world of recycled plastics. During my time there, I participated in a hands-on session that showcased their manufacturing processes.

We also discussed the various types of plastics that can be recycled, along with their advantages and disadvantages. This experience enhanced my understanding of their strength, flexibility, and durability, which will inform the types of joinery I can utilize in my designs.

SEMULA With limited availability of recycled plastic boards from Plastify in the dimensions needed for my stool, I chose to source additional materials from Semula to meet the project requirements.

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FINAL PRODU-CTION The Creation of Bleu This section presents the development of the 1:1 stool, including details on its assembly process.

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MEET

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BLEU

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“Stools are the quiet allies of creativity— small enough to be overlooked, but sturdy enough to support even the heaviest ideas.”

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School of Spatial & Product Design