Iveco Tier 2 Cursor Diesel Engine Workshop Manual

Page 1

TIER2CURSOR SERIES Industrialapplications C78 C78ENT C10 C10ENT C13 C13ENT CURSORG-DRIVE CURSOR78TE2 CURSOR13TE1 CURSOR13TE2 CURSOR13TE3 TechnicalandRepairManual Iveco Tier 2 Cursor Diesel Engine Workshop Manual Full download: http://manualplace.com/download/iveco-tier-2-cursor-diesel-engine-workshop-manual/ This is the cut pages sample. Download all 552 page(s) at: ManualPlace.com

Thispublicationdescribesthecharacteristics,dataandcorrect methodsforrepairoperationsoneachcomponentofthevehicle.

Iftheinstructionsprovidedarefollowedandthespecified equipmentisused,correctrepairoperationsintheprogrammedtimewillbeensured,safeguardingagainstpossible accidents.

Beforestartingtoperformwhatevertypeofrepair,ensurethat allaccidentpreventionequipmentisavailableandefficient.

Allprotectionsspecifiedbysafetyregulations,i.e.:goggles, helmet,gloves,boot,etc.mustbecheckedandworn.

Allmachining,liftingandconveyingequipmentshouldbeinspectedbeforeuse.

Thedatacontainedinthispublicationwascorrectatthetime ofgoingtopressbutduetopossiblemodificationsmadeby theManufacturerforreasonsofatechnicalorcommercialnatureorforadaptationtothelegalrequirementsofthedifferentcountries,somechangesmayhaveoccurred.

Nopartofthispublication,includingthepictures,maybereproducedinanyformorbyanymeans.

Producedby:

Publicationeditedby

IvecoMotors

IvecoSpA

PowerTrain

Mkt.Advertising&Promotion

Vialedell’Industria,15/17 20010PregnanaMilanese Milano(Italy)

Print P2D32C001E -2nd Ed.04.2006

B.U.TECHNICALPUBLISHING

IvecoTechnicalPublications

LungoSturaLazio,15/19 10156Turin-Italy

CURSORENGINES

F2BCursorengines Part1

F3ACursorengines Part2

F3BCursorengines Part3

CursorMotorsG-Driveapplication Part4

1 CURSORENGINES PrintP2D32C001E Base-April2006
2 CURSORENGINES Base-April2006 PrintP2D32C001E

SPECIALREMARKS

Thesubjectsusuallydealtwithineachsectionare:

Technicaldatatable,Drivingtorques,Equipment,Diagnostic,RemovalandFittinginplace,Repairoperations.

Wherepossible,thesamesequenceofprocedureshasbeenfollowedforeasyreference.

Diagramsandsymbolshavebeenwidelyusedtogiveaclearerandmoreimmediateillustrationofthesubjectbeingdealtwith,(see nextpage)insteadofgivingdescriptionsofsomeoperationsorprocedures.

Example Ø1=housingforconnectingrodsmallendbush Ø2=housingforconnectingrodbearings α Tightentotorque Tightentotorque+angularvalue 1 ∅ ∅ 2 3 CURSORENGINES PrintP2D32C001E Base-April2006

Graphandsymbols

4 CURSORENGINES Base-April2006 PrintP2D32C001E
Disconnection Intake
Connection Exhaust
Disassembly Operation Fittinginplace Assembly ρ
Weightdifference α
Rollingtorque
Replacement Originalspareparts
Adjustment Rotation ! Warning Note Angle Angularvalue
Fittingpositioncheck
Valuetofind Check
Temperature
Machinefinish bar Pressure
Strainedassembly
Clearance
Damp Grease
Classes
Adhesive
°
°
Removal
Refitting
Removal
Compressionratio Tightentotorque Tolerance
Tightentotorque+anglevalue
Pressorcaulk
Regulation
Visualinspection
Preload Measurement
Numberofrevolutions Equipment
Surfaceformachining
Interference
Oversized Higherthan Maximum,peak Thickness
Undersized Lessthan
Minimum Lubrication
Selection
Oversizing Sealant
Temperature<0
C Cold Winter Airbleeding Temperature>0
C Hot Summer

Part1 F2BCURSORENGINES

PREFACETOUSER’SGUIDELINEMANUAL

Section1describestheF2Bengineillustratingitsfeatures andworkingingeneral.

Section2describesthetypeoffuelfeed.

Section3relatestothespecificdutyandisdividedinfourseparateparts:

1.Mechanicalpart,relatedtotheengineoverhaul, limitedtothosecomponentswithdifferentcharacteristics basedontherelatingspecificduty.

2.Electricalpart,concerningwiringharness,electrical andelectronicequipmentwithdifferentcharacteristics basedontherelatingspecificduty.

3.Maintenanceplanningandspecificoverhaul.

4.Troubleshootingpartdedicatedtotheoperatorswho, beingentitledtoprovidetechnicalassistance,shallhavesimple anddirectinstructionstoidentifythecauseofthemajorinconveniences.

Sections4and5illustratetheoverhauloperationsoftheengineoverhaulonstandandthenecessaryequipmenttoexecute suchoperations.

Section Generalspecifications 1 Fuel 2 Industrialapplication 3 Overhaulandtechnicalspecifications 4 Tools 5 Safetyprescriptions Appendix
1 F2BCURSORENGINES PrintP2D32C001E Base-April2006
2 F2BCURSORENGINES Base-April2006 PrintP2D32C001E

UPDATING

Section Description Page Dateofrevision

3 F2BCURSORENGINES PrintP2D32C001E Base-April2006
4 F2BCURSORENGINES Base-April2006 PrintP2D32C001E

SECTION1

Generalspecifications Page

CORRESPONDENCEBETWEENTECHNICALCODE ANDCOMMERCIALCODE3

VIEWSOFENGINE(versionF2BE0684A*B0015

VIEWOFENGINE(versionF2BE0684A*B002)8 .

VIEWSOFENGINE(versionF2BE0687A*B101)9

SECTION1-GENERALSPECIFICATIONS 1 F2BCURSORENGINES PrintP2D32C001E Base-April2006
-
-
-
-
........................... TURBOCHARGING18 -
LUBRICATION10 - Oilpump12 - Overpressurevalve12 - Oilpressurecontrolvalve(onthebaseunit)13 .. - Filtersupportandheatexchanger13 - By-passvalveinsidethefiltersupport/heat exchangerassembly14 - Thermostaticvalve14 ...................... - Engineoilfilters14 ........................ COOLING15
Description15
Operation15
Waterpump17
Thermostat17
HOLSETHX40Wturbocompressor18
2 SECTION1-GENERALSPECIFICATIONS F2BCURSORENGINES Base-April2006 PrintP2D32C001E

TechnicalCode

CommercialCode

F2BE0684A*B001 -

F2BE0684A*B002 -

F2BE0687A*B101

C78ENT

CORRESPONDENCEBETWEENTECHNICALCODEANDCOMMERCIALCODE SECTION1-GENERALSPECIFICATIONS 3 F2BCURSORENGINES PrintP2D32C001E Base-April2006
4 SECTION1-GENERALSPECIFICATIONS F2BCURSORENGINES Base-April2006 PrintP2D32C001E

VIEWSOFENGINE(versionF2BE0684A*B001)

81808 81809
LEFT-HANDSIDEVIEW RIGHT-HANDSIDEVIEW
Figure1
SECTION1-GENERALSPECIFICATIONS 5 F2BCURSORENGINES PrintP2D32C001E Base-April2006
REARVIEW 81810 81811 Figure2
6 SECTION1-GENERALSPECIFICATIONS F2BCURSORENGINES Base-April2006 PrintP2D32C001E
FRONTVIEW
VIEWSOFENGINE(versionF2BE0684A*B001)
TOPVIEW 81812 Figure3 VIEWOFENGINE(versionF2BE0684A*B001) SECTION1-GENERALSPECIFICATIONS 7 F2BCURSORENGINES PrintP2D32C001E Base-April2006
LEFT-HANDSIDEVIEW 81813 Figure4
8 SECTION1-GENERALSPECIFICATIONS F2BCURSORENGINES Base-April2006 PrintP2D32C001E
VIEWOFENGINE(versionF2BE0684A*B002)

VIEWSOFENGINE(versionF2BE0687A*B101)

LEFT-HANDSIDEVIEW 81814 81815
FRONTVIEW
Figure5
SECTION1-GENERALSPECIFICATIONS 9 F2BCURSORENGINES PrintP2D32C001E Base-April2006

Iveco Tier

2

Cursor Diesel Engine Workshop Manual

Full download: http://manualplace.com/download/iveco-tier-2-cursor-diesel-engine-workshop-manual/

LUBRICATION

Enginelubricationisobtainedwithagearpumpdrivenbythecrankshaftviagears. Aheatexchangergovernsthetemperatureofthelubricatingoil. Theoilfilter,signallingsensorsandsafetyvalvesareinstalledintheintercooler.

This is the cut pages sample. Download all 552 page(s) at: ManualPlace.com

10 SECTION1-GENERALSPECIFICATIONS F2BCURSORENGINES Base-April2006 PrintP2D32C001E

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